Scribd Logo
Upload

Welcome to Scribd!

  • Oee 2

    Uploaded by

    roysumit8888
    4 views1 page
    This document outlines the main elements of OEE engagement and focuses on reducing the 6 biggest losses: breakdowns, setup/changeover time, small stops, reduced speed, start-up rejects, and yield losses. It lists countermeasures like predictive maintenance, SMED, skills matrices, timing charts, and problem-solving tools that can be used to analyze and address failure categories contributing to each loss type. The overall goal is to improve availability, performance, speed, and quality through minimizing downtime, setup times, minor stops, production rate issues, initial product defects, and manufacturing rejects.

    Original Description:

    Original Title

    OEE 2

    Copyright

    © © All Rights Reserved

    Available Formats

    PPTX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document
    This document outlines the main elements of OEE engagement and focuses on reducing the 6 biggest losses: breakdowns, setup/changeover time, small stops, reduced speed, start-up rejects, and yield losses. It lists countermeasures like predictive maintenance, SMED, skills matrices, timing charts, and problem-solving tools that can be used to analyze and address failure categories contributing to each loss type. The overall goal is to improve availability, performance, speed, and quality through minimizing downtime, setup times, minor stops, production rate issues, initial product defects, and manufacturing rejects.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    4 views1 page

    Oee 2

    Uploaded by

    roysumit8888
    This document outlines the main elements of OEE engagement and focuses on reducing the 6 biggest losses: breakdowns, setup/changeover time, small stops, reduced speed, start-up rejects, and yield losses. It lists countermeasures like predictive maintenance, SMED, skills matrices, timing charts, and problem-solving tools that can be used to analyze and address failure categories contributing to each loss type. The overall goal is to improve availability, performance, speed, and quality through minimizing downtime, setup times, minor stops, production rate issues, initial product defects, and manufacturing rejects.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 1

    OEE Engagement – Main Focus

    Main Elements 6 BIG LOSSES Countermeasures Failure Categories


    Main Focus
    • Tooling Failures
    Breakdowns •
    •
    Unplanned Maintenance

    PM Schedule Follow Predictive General Breakdowns


    • Equipment Failures
    Maintenance
    • Setup/Changeover
    Skills Matrix
    Availability Setup and •
    •
    Material Shortages
    Operator Shortages
    Adjustments • Major Adjustments
    SMED * BTM • Warm-up Time

    Down time Loss • Obstructed Product Flow


    Small Stops Skills Matrix • Component Jams
    • Misfeeds
    • Sensor Blocked
    • Clearing/Checking
    Chokotei Losses MTBA

    Performance Reduced Speed Skills Matrix Cp-CPk Study


    •
    •
    Rough Running
    Under Nameplate Capacity
    • Under Design Capacity
    • Equipment Wear
    • Operator Inefficiency
    Timing Chart BTM
    Speed Loss
    • Scrap
    Start-up * SWCS * ETM •
    •
    Rework
    In-process Damage
    Rejects • In-process Expiration
    • Incorrect Assembly
    Why-Why ISHIKAWA
    Yield • Scrap
    Manufacturing • Rework
    Cp-Cpk Why-Why
    Rejects / Holds •
    •
    In-process Damage
    In-process Expiration
    Quality Loss • Incorrect Assembly
    8D PFMEA

    * SWCS: Standard Work Combination Sheet


    BTM: Best Tool Matching
    ETM: Equipment Theoretical Matching

    You might also like