S.O.P.

FOR TECNORAMA
 STANDARD OPERATING PROCEDURE
GIVES

SMOOTH WORKING
TIME SAVING
& BETTER RESULT
 RECEIVING SCHEDULE FROM P.P.C.
 P.P.C GIVES US FOLLOWING
 INFORMATIONS IN SCHEDULE

ORDER NO.
PARTY NAME.
SHADE NAME.
REF.NO.
LOT QTY & PKG WT.
RECIPE DEL DATE.
PLANING OF SHADES TO DEVELOP BULK RECIPES
 PREPARE A DATE WISE DEL. SHEET.
 PICK OUT THE REF SHEET.
 GIVE A MEMO TO COMMERCIAL SECTION TO
ISSUE GREY MATERIAL.
 DEFINE THE R.F.D TREATMENT IN
ACCORDANCE TO THE SHADES TO BE RUN.
(LIGHT OR DARK).
 AFTER RECEIVING GREY MATERIAL, PREPARE
SOFT PACKAGES FOR R.F.D. IN WNG.
 DEL GREY MAT TO YARN DYEING SHIFT
OFFICE FOR R.F.D WITH MEMO REGARDING
LIGHT & DARK SCOURING WITH PROPPER
TAGING ON MATERIAL.
PLANING OF SHADES ON MACHINES
 A SHIFT PERSON TAKES FEED BACK OF R.F.D
MATERIAL FROM SHIFT OFFICE.
 AFTER RECIEVING R.F.D MATERIAL FROM
SHIFT OFFICE, GIVE IT ON R.F. DRYER FOR
DRYING.
 AFTER DRYING, RE-WIND THE MATERIAL ON
PAPPER CONE & PRESERVE IT IN PIZON BOX
WITH DETAILS AS FOLLOWES:-
 A) COUNT B) LOT NO(UPTO 3 DIGITS)
C) UNIT NAME D) NET WEIGHT
 A REGISTER IS MAINTAINED CONTAINING
DATA REGARDING COUNT, GREY LOT NO. &
IT’S CURRENT STOCK.
 PLANING OF SHADES IN M/C
 AFTER RECEIVING THE R.F.D MATERIAL
FROM BULK
 1ST WE MAKE A TREND SHEET WITH
FOLLWING DETAILES
 A) ORDER NO B) PARTY C) QTY
D)PK.WT E)COUNT F)GREY LOT & UNIT
G)M:L H) PTN NO I) REC DATE J)DEL
DATE K) LT.SOURCE L) ANY COMMENTS
M) RECIPE % WITH COLOUR BATCH NO.
 NOW PLANNING OF RECIPES IN
MACHINES ACCORDING TO DEL. DATE,
DEPTH, & URGENCY.

 HERE WE ARE GOING TO THE

SOFTWARE
 FEEDING OF DATA IN
TECNORAMA SOFTWARE
 GO TO SOFTWARE DOSORAMA
FORMULA CREAT NEW FILE
ENTER SHADE NAME & REF NO AGAINST
CODE COLUMN SELECT TEMPLATE
SELLECT THE PTN AS PER TREND
SHEET CLICK THE 1ST BLOCK OF
SELECTED PTN. GO TO THE PROPERTIES
BY CLICKING ON FIRST BLOCK & ENTER THE
RECIPES AS PER IN TREND SHEET.
 GO TO THE M/C BLOCK SELECT THE
PROPERTIES FROM THE BLOCK ENTER
THE SAMPLE NO AS PER ON PROGRAM
SHEET ENTER THE M:LR AS PER IN
TREND SHEET ENTER THE MLR IN ALL
THE M/C BLOCKS
CHANGE THE M/C NO FROM EXCHANGE
OPTION OF M/C BLOCK FROM DROP LIST
 CHECKOUT BEFORE SENDING
GO TO THE COMPUTE FORMULA

 A) RED COLOUR BAND MEANS

THE LIQUOR VOLUME IS EXCESS THAN

ACTUAL CAPACITY OF TANK & DYEING POT.

 B) YELLOW COLOUR BAND MEANS

SOME COMPONENT IS EITHER

EXPIRED,UNDER MIN.LEVEL, SHORTAGE QTY
OR ACCURACY IS NOT WARENTED.
 FOR RED BAND
 EITHER WE HAVE TO DECREASE THE
PK. WT. OR INCREASE THE M:L
OR
SHIFTED IT TO SPDM

( IT HAPPENES IN CASE OF RECIPE

DEPTH MORE THAN 7% )
 FOR YELLOW BAND
 FOR EXPIRED & UNDER MINIMUM
LEVEL COMPONENTS, WE HAVE TO
MAKE THE SOLUTION FROM
 DOSORAMA

 FORMULA

 SOLUTION
 RIGHT CLICK ON “SOLUTION”

 CLICK ON “SEND TO A-DOSORAMA-WS”

OPTION

 DOSORAMA STARTS MAKING SOLUTION

 CALIBRATE ALL THE COMPONENTS
FIRST AND THEN SEND THE PROGRAME
TO DYRAMA.(Standard Calibration
accuracy on Dosorama scale is 0.02-0.03)

PROCEDURE FOR CALIBRATION

JUST CLICK WITH THE MOUSE ON

“DOSORAMA”
“MACHINE”
“TOOLS”
TICK ON COMPONENTS
TO BE CALIBRATED
“CALIBRATE”
NOW GET READING FROM “SCREEN SHOT”.
IF NOT IN RANGE CALIBRATE AGAIN & THEN
SEND THE PROGRAME.
 MANUAL CHEMICAL SOLUTION
 PROCEDURE FOR 100gpl soln-

 PURE CHEMICAL-100gms
 WARM WATER-900ml
 1000cc (Total Volume)

150, 200 & 250 gpl solns are also

made through same process.
 REFFERENCE SEARCHING

 TYPES OF STANDARDS-
1) MR or R #
2) TRC or TL #
3) PREVIOUS LOT
4) DIRECT STD CUTTING
5) SHADE CARD
6) QTX FILE etc.
1) MR or R #
1st GO TO THE STATUS REGISTER
(OBBDM or SPDM) & GET
INFORMATIONS (Folder no & Sheet no
etc).
PICK OUT THE SHEET, CONFIRM
SHADE, REF NO. AND OPTION NO.

NOW PLAN THE RECIPE ON TREND

SHEET & RUN THROUGH PROPER
PROCEDUR AS MENTIONED EARLIER.
2) TRC or TL #
1ST WE GO TO THE FOLDER IN
ALMIRAH WHERE THE REF IS THERE IN
SHEET(CCR).

PICK OUT THE SHEET AND CONFIRM

THE SHADE, REF NO & LIGHT SUURCE.

NOW PLAN THE RECIPE ON TREND

SHEET & RUN THROUGH PROPER
PROCEDUR AS MENTIONED EARLIER.
3) PREVIOUS LOT

FOR REF(STD), WE COLLECT YARN &

SOCKS OF THE PARTICULAR LOT FROM
Q.A. DEPTT.

REGARDING PROCESS & RECIPE ETC,

WE COLLECT ALL THE DETAILS FROM
YARN DYEING SHIFT OFFICE.
4) DIRECT STD CUTTING
& 5) SHADE CARD

IN BOTH OF THESE CASES, WE HAVE

ENOUGH OF REFFERENCES IN OUR
PHYSICAL REF LIBRRARY. COMBINATION
DEFINED IS IN ACCORDANCE TO
CUSTOMER REQUIREMENT. WE ARE
USING CCM ALSO FOR THIS.
 6) QTX FILE

 WE GET THE STD THROUGH

REFLECTANCE VALUES BY FEEDING QTX
FILES IN CCM.

 RECIPE IS PREDICTED AND

CORRECTED (OR MANUALY ADJUSTED)
UNTILL DELTA-E IS REACHED BELOW 0.5
 RAW MATERIAL LOGISTICS
 DAILY BASIS PLANING BY THE OPERATOR
 HELPER SHOULD MEET THE CONCERNED
PERSON IN EVERY SHIFT
 R.F.D MATERIAL WT SHOULD BE 96 GM.
 PROCEDURE FOR CHEESE PREPRATION
GROSS WT = X GM
CHEESE WT = Y GM
R.F.D MATERIAL WT =(X-Y) =96 GM
 STOCK ALL RUNNING MATERIAL READY FOR
NEXT SHOT
 CHEESE DETAIL SHOULD CONTAIN-EMPTY
CHEESE WT. GROSS WT. NET WT.COUNT,
GREY LOT NO.
 PURE DYE & CHEMICALS
 DYES: CANISTERS ARE REPLANISHED
AT THE TIME OF DYE IS EXPIRED. IF THE
AMOUNT OF DYE IS LESS THAN 25% i.e.
200gms, IT IS FILLED UPTO REQ. LEVEL.
 CHEMICALS: PARENT CHEMICALS
SHOULD BE OF REQ. LEVEL (800ml).

DATABASE IS ALSO UPDATED AT THE

TIME OF FILLING OF DYES AS WELL AS
CHEMICALS.
 COLOR & CHEMICAL SOLN
 STOCK SOLUTIONS ON PLATFORM-
 COLOR- 0.5gpl, 10gpl & 20gpl.
 CHEMICAL- 100gpl, 150gpl, 200gpl &
250gpl.
 WE ARE FREQUENTLY CHECKING THE
LEVEL OF SOLUTIONS & PREPARE WHEN
IT REACHED IT’S MIN. LEVEL (150 ml).
ALSO AT THE TIME OF EXPIRATION.
 EMPTY BOTTLES

 IN EVERY SHIFT, TECNORAMA PERSON

CHECKS WHETHER THE EMPTY BOTTLES
PLACED IN POSITION ARE PROPERLY
CLEANED AND DRY.

 MAGNETIC STIRRERS SHOULD

ALWAYS BE PRESENT INSIDE EVERY
EMPTY BOTTLE.
 DYED CHEESE
 AFTER CHEESE IS OUT FROM POT
REMOVE WATER IN HYDRO EXTRACTOR
IN LAB FOR 2min.
TAKEN OUT ABEFORE DRYER LEA.
TAGING OF BEFORE FIXER & BEFORE
DRYER SAMPLES & DRY ON BLOWER.
LEBELING ON CHEESE (Recipe, Count,
Grey lot, Date, Pot no. & Position no.).
PLACE IT IN R.F. DRYER FOR DRYEING.
SCHEDULED CLEANLINESS
DOSORAMA

1) ADDITION TANK 2) VALVES

3) TEFLON PIPES 4) SAFETY PLATE &
NOZZLE BELOW 5) SOLUTION MAKING
UNIT 6) PIPETTES 7) WATER FILTER
8) FLOW METER 9) DISPENSING
SCALE & TABLE 10) PLATFORM11)
AGITATION PLATE 12) WEING SCALE
ect.
SCHEDULED CLEANLINESS
 DYRAMA

1) DYEING POT 2) PRODUCT

TRANSFFERIN PIPES 3) DRAIN
VALVES 4) OVERFLOW VALVES
5) WATER FILTER 6) FLOW
MWTER 7) CHEESE CARIERS

ALIGNMENT OF BOTH BALANCE

ARE DONE WHEN REQUIRED.
 ANALYTICAL CHECK POINTS
 WHEN REQUIRED WE CHECK

PH OF FINAL MATERIAL (Should be close

to neutral).
WHITENESS OF RFD MATERIAL (Should
be around- W.CIE-71)
ABSORBANCY OF MATERIAL (Should be
less than 3 sec).