One quality One quality

inspector #2 inspector #1

M/C 200 2 Setpack 110 M/C s 4 Setpack 110 M/C s 2 Setpack 110 M/C s
( always work one SKU) ( always work one SKU) ( always work one SKU)

4 Setpack 110 M/C s 1 Hi tech M/C

( always work one SKU) Marmak 2 Marmak 1 Marmak 3

One quality
One quality
inspector #4
inspector #3
3 coder M/C s

2 Setpack 140 M/C s

Bergami (3 Filling + (always work one SKU)
boxes + Cellophane
wrapping M/Cs)
Universal ( 6 filling +
boxes packing M/C s)
 Quality Inspectors Machines distribution
• Each dashed lined square related to group of machines inspected by one quality inspector
• If Marmak 1 works any 2.5 Kg fruty SKU , it will be very difficult for quality inspector #1 to check the other 2 setpack
machines opposite to him as every 7-10 minutes the machine produce one FG production pallet and also due to its
operation issues so in this time the other inspector (#2) will inspect the 2 set pack machines so he will divide the
Setpack machines line ( 8 M/Cs + M/C 200 ) with quality inspector #4 to take one setpack M/C or M/C 200 or both
to have appropriate load.

• In next slide the machines distribution when marmak 1 work 2.5Kg fruty SKU.

Summary
• We need mainly 4 quality inspectors per shift in production hall excluding the one for KA inspection.
• We need one quality inspector for KA inspection in morning shift.
 One quality
inspector #2

2 Setpack 110 M/C s 4 Setpack 110 M/C s

M/C 200 2 Setpack 110 M/C s
( always work one SKU) ( always work one SKU)
( always work one SKU)

One quality
inspector #1
4 Setpack 110 M/C s 1 Hi tech M/C
( always work one SKU) Marmak 2 Marmak 1 Marmak 3

One quality
One quality
inspector #4
inspector #3
3 coder M/C s

2 Setpack 140 M/C s

Bergami (3 Filling + (always work one SKU)
boxes + Cellophane
wrapping M/Cs)
Universal ( 6 filling +
boxes packing M/C s)