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W5A-401 Defectives 1 Productivity 1 Defect rate % 1 W5A-402

10/1 130 3960 3.28% 10/1


10/2 130 4158 3.13% 10/4
10/3 150 3861 3.89% 10/5
10/4 120 4356 2.75% 10/6
10/5 250 4455 5.61% 10/7
10/6 110 4158 2.65% 10/8
10/7 180 4356 4.13% 10/9
10/8 90 4356 2.07% 10/10
10/9 80 4356 1.84% 10/11
10/10 70 2193 3.19% 10/12
10/11 95 2950 3.22% 10/13
10/12 70 2900 2.41% 10/14
10/13 80 2700 2.96% 10/15
10/14 80 3000 2.67% 10/16
10/15 210 2500 8.40% 10/17
10/16 115 3400 3.38% 10/18
10/17 320 3400 9.41% 10/19
10/18 180 3600 5.00% 10/20
10/19 140 3200 4.38% 10/23
10/20 185 4300 4.30% 10/24
10/21 155 3700 4.19% 10/25
10/22 80 4000 2.00% 10/26
10/23 100 3000 3.33% 10/27
10/24 100 3800 2.63% 10/28
10/25 100 3100 3.23% 10/29
10/26 90 4400 2.05% 10/30
10/27 220 4300 5.12% 10/31
10/28 100 3100 3.23%
10/31 70 2150 3.26%

Total defects 3800 103709 Total defects


Average % of each machine 3.71% Average % of each machine
Defectives 2 Productivity 2 Defect rate % 2 W5A-403 Defectives 3
190 4410 4.31% 10/2 210
170 3330 5.11% 10/3 90
0 900 0.00% 10/4 110
140 2880 4.86% 10/5 90
120 6750 1.78% 10/6 130
60 4860 1.23% 10/7 150
100 1620 6.17% 10/8 110
80 7740 1.03% 10/9 80
60 6210 0.97% 10/10 110
105 3880 2.71% 10/11 105
70 6250 1.12% 10/12 100
80 5750 1.39% 10/13 90
180 8250 2.18% 10/14 120
180 8125 2.22% 10/16 230
175 8875 1.97% 10/17 175
195 8875 2.20% 10/18 330
150 9250 1.62% 10/19 215
165 8875 1.86% 10/20 230
290 9500 3.05% 10/23 100
90 9625 0.94% 10/24 90
150 8875 1.69% 10/25 100
120 9000 1.33% 10/26 70
150 1440 10.42% 10/27 130
90 3120 2.88% 10/28 100
80 3200 2.50% 10/29 80
100 2560 3.91% 10/30 90
60 3440 1.74% 10/31 95

3350 157590 Total defects 3530


erage % of each machine 2.64% Average % of each machine
Productivity 3 Defect rate % 3 W5A-404 Defectives 4 Productivity 4
3450 6.09% 10/1 0 8460
4140 2.17% 10/2 240 10080
4020 2.74% 10/3 160 10530
3990 2.26% 10/4 160 8350
4140 3.14% 10/5 180 10400
3900 3.85% 10/6 160 10950
3720 2.96% 10/7 170 11000
4290 1.86% 10/8 60 600
3840 2.86% 10/9 90 9000
4050 2.59% 10/10 110 10150
2010 4.98% 10/11 135 9000
3480 2.59% 10/12 140 10200
3480 3.45% 10/13 120 8300
3390 6.78% 10/14 170 7200
3870 4.52% 10/16 420 9100
3540 9.32% 10/17 355 9100
3510 6.13% 10/18 375 10200
3270 7.03% 10/19 195 10800
3450 2.90% 10/20 335 9150
3870 2.33% 10/23 170 8600
3300 3.03% 10/24 140 10200
3360 2.08% 10/25 130 7720
3810 3.41% 10/26 170 10170
3630 2.75% 10/27 220 8280
3450 2.32% 10/28 130 9990
3390 2.65% 10/30 110 9360
3450 2.75% 10/31 100 8730

97800 Total defects 4745 245620


3.69% Average % of each machine
Defect rate % 4 W5A-405 Defectives 5 Productivity 5 Defect rate % 5
0.00% 10/2 270 5400 5.00%
2.38% 10/3 390 750 52.00%
1.52% 10/4 280 4450 6.29%
1.92% 10/5 110 5550 1.98%
1.73% 10/6 130 8450 1.54%
1.46% 10/7 360 4960 7.26%
1.55% 10/8 80 7150 1.12%
10.00% 10/9 90 8320 1.08%
1.00% 10/10 80 9100 0.88%
1.08% 10/11 80 8970 0.89%
1.50% 10/12 70 8060 0.87%
1.37% 10/13 90 9100 0.99%
1.45% 10/14 150 6630 2.26%
2.36% 10/16 240 8060 2.98%
4.62% 10/17 125 9130 1.37%
3.90% 10/18 220 8300 2.65%
3.68% 10/19 355 6150 5.77%
1.81% 10/20 180 13500 1.33%
3.66% 10/23 180 10950 1.64%
1.98% 10/24 100 11850 0.84%
1.37% 10/25 120 6355 1.89%
1.68% 10/26 120 2730 4.40%
1.67% 10/27 160 5535 2.89%
2.66% 10/28 90 4960 1.81%
1.30% 10/31 90 4830 1.86%
1.18%
1.15%

Total defects 4160 179240


2.22% Average % of each machine 4.46%
W5A-414 Defectives 14 Productivity 14 Defect rate % 14
10/2 180 3720 4.84%
10/3 210 5832 3.60%
10/4 120 5784 2.07%
10/5 170 5448 3.12%
10/6 200 4752 4.21%
10/9 110 2370 4.64%
10/10 160 1980 8.08%
10/11 220 4680 4.70%
10/12 530 570 92.98%
10/13 160 4380 3.65%
10/14 220 4920 4.47%
10/15 370 1890 19.58%
10/16 455 4020 11.32%
10/17 385 4830 7.97%
10/18 530 6180 8.58%
10/19 240 3861 6.22%
10/20 392 5490 7.14%
10/21 375 5160 7.27%
10/22 120 3240 3.70%
10/23 170 5430 3.13%
10/24 80 4860 1.65%
10/25 140 4950 2.83%
10/26 180 4800 3.75%
10/27 290 5070 5.72%
10/28 140 5940 2.36%
10/30 160 1710 9.36%
10/31 120 1950 6.15%

Total defects 6427 113817


Average % of each machine 9.00%

La ne y P′ Cha rt of D efectiv e s 1
Sigm a Z = 4.85655

0.10 1
UC
Proportion

0.05 _
P=

0.00 LC
1 4 7 10 13 16 19 22 25 28

Sample
T ests p erfo rm ed wi th u n eq u a l sa m p l e si zes

La ney P′ Cha rt of D efectiv e s 4


Sigm a Z = 5.56799

0.10
rtion
_

Prop
P=

0.00 LC
1 4 7 10 13 16 19 22 25 28

Sample
T ests p erfo rm ed wi th u n eq u a l sa m p l e si zes

La ney P′ Cha rt of D efectiv e s 4


Sigm a Z = 5.56799

0.10

Proportion
1
0.05
UC
_
P=

0.00 LC
1 4 7 10 13 16 19 22 25

Sample
T ests p erfo rm ed wi th u n eq u a l sa m p l e si zes

La ney P′ Cha rt of D e fectiv e s 18


Sigm a Z = 6.82536
1

0.10
1

Proportion
UC
0.05
_
P=

0.00 LC
1 4 7 10 13 16 19 22 25 28

Sample
T ests p erfo rm ed wi th u n eq u a l sa m p l e si zes
W5A-417 Defectives 17 Productivity 17 Defect rate % 17 W5A-418
10/1 130 4100 3.17% 10/1
10/2 140 4300 3.26% 10/2
10/3 130 4400 2.95% 10/3
10/4 70 4200 1.67% 10/4
10/5 90 3700 2.43% 10/5
10/6 170 3900 4.36% 10/6
10/9 120 2200 5.45% 10/7
10/10 100 3600 2.78% 10/8
10/11 100 2800 3.57% 10/9
10/12 40 4500 0.89% 10/10
10/13 90 4100 2.20% 10/11
10/14 100 3169 3.16% 10/12
10/15 240 3960 6.06% 10/13
10/16 205 3660 5.60% 10/14
10/17 235 3267 7.19% 10/15
10/18 205 3960 5.18% 10/16
10/19 330 8460 3.90% 10/17
10/20 140 4257 3.29% 10/18
10/23 90 3465 2.60% 10/19
10/24 60 4059 1.48% 10/20
10/25 130 3960 3.28% 10/22
10/26 120 4059 2.96% 10/23
10/27 150 3168 4.73% 10/24
10/28 80 4455 1.80% 10/25
10/30 70 3366 2.08% 10/26
10/31 100 3168 3.16% 10/27
10/28
10/30
10/31

Total defects 3435 102233 Total defects


Average % of each machine 3.43% Average % of each machine

e y P′ Cha rt of D efectiv e s 1 La ney P′ Cha rt of D e fectiv e s 2


Sigm a Z = 4.85655 Sigm a Z = 6.9054

1 0.10
UCL=0.0957
1
0.10
Proportion

Proportion

UCL=0.0722
_ 0.05
0.05
P=0.0366
_
P=0.0213

LCL=0 0.00 LCL=0 0.00


0 13 16 19 22 25 28 1 4 7 10 13 16 19 22 25 1 4

Sample Sample
T ests p erfo rm ed wi th u n eq u a l sa m p l e si zes T ests p erfo rm ed wi th u n eq u a l sa m p l e s

ey P′ Cha rt of D efectiv e s 4 La ney P′ Cha rt of D e fectiv e s 5


Sigm a Z = 5.56799 Sigm a Z = 1 2.6231
1
0.08

0.4
rtion

rtion

0.04
_
0.05

Prop
P=0.0366

Pro
_
P=0.0213

LCL=0 0.00 LCL=0 0.00


0 13 16 19 22 25 28 1 4 7 10 13 16 19 22 25 1 4

Sample Sample
T ests p erfo rm ed wi th u n eq u a l sa m p l e si zes T ests p erfo rm ed wi th u n eq u a l sa m p l e s

ey P′ Cha rt of D efectiv e s 4 La ney P′ Cha rt of D e fectiv e s 5


Sigm a Z = 5.56799 Sigm a Z = 1 2.6231
1
0.08

0.4

Proportion

Proportion
1 0.04
UCL=0.0439 0.2
_
P=0.0193 UCL=0.1053
_
P=0.0232
LCL=0 0.0 LCL=0 0.00
10 13 16 19 22 25 1 3 5 7 9 11 13 15 17 19 21 23 25 1 4

Sample Sample
T ests p erfo rm ed wi th u n eq u a l sa m p l e si zes T ests p erfo rm ed wi th u n eq u a l sa m p l e s

ey P′ Cha rt of D e fectiv e s 18
Sigm a Z = 6.82536
1

UCL=0.0598

_
P=0.0255

LCL=0
0 13 16 19 22 25 28

Sample
Defectives 18 Productivity 18 Defect rate % 18
160 7920 2.02%
210 7535 2.79%
170 6820 2.49%
140 7095 1.97%
150 5610 2.67%
480 5995 8.01%
310 7920 3.91%
100 9000 1.11%
100 7650 1.31%
120 9810 1.22%
80 9090 0.88%
70 8640 0.81%
140 6750 2.07%
170 8820 1.93%
315 6750 4.67%
200 6570 3.04%
400 7530 5.31%
445 8400 5.30%
270 2500 10.80%
420 7560 5.56%
160 7500 2.13%
70 8700 0.80%
70 9150 0.77%
70 8850 0.79%
270 6630 4.07%
220 7830 2.81%
100 8820 1.13%
110 6390 1.72%
100 8820 1.13%

5620 220655
rage % of each machine 2.87%

La ney P′ Cha rt of D e fe ctiv es 3


Sigm a Z = 4.21 46

0.10 1

UCL=0.0762
Proportion

UCL=0.0722
0.05 _
P=0.0361
_
P=0.0213

LCL=0 0.00 LCL=0


1 4 7 10 13 16 19 22 25

Sample
T ests p erfo rm ed wi th u n eq u a l sa m p l e si zes

La ney P′ Cha rt of D e fe ctiv es 17


Sigm a Z = 3.89397

0.08 1
UCL=0.07100
rtion

0.04 _
_

Prop
P=0.0361
_
P=0.0213

LCL=0 0.00 LCL=0


1 4 7 10 13 16 19 22 25

Sample
T ests p erfo rm ed wi th u n eq u a l sa m p l e si zes

La ney P′ Cha rt of D e fe ctiv es 17


Sigm a Z = 3.89397

0.08 1
UCL=0.07100
Proportion

0.04 _
P=0.03360

UCL=0.1053
_
P=0.0232
LCL=0 0.00 LCL=0
1 4 7 10 13 16 19 22 25

Sample
T ests p erfo rm ed wi th u n eq u a l sa m p l e si zes

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