Professional Documents
Culture Documents
GMP SSOP Orientation Refresher Course
GMP SSOP Orientation Refresher Course
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Food Safety Programs
HACCP
GMP SSOP
BIOTERRORISM
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Food safety
is a scientific discipline describing the
handling, preparation, and storage of food in
ways that prevent foodborne illness. This
includes a number of routines that should be
followed to avoid potentially severe
health hazards. Food can transmit disease from
person to person as well as serve as a growth
medium for bacteria that can cause
food poisoning.
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HACCP
(HAZARD ANALYSIS CRITICAL
CONTROL POINT)
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HACCP
is
a management tool, approach or process
that uses a combination of proper food
handling procedure, monitoring techniques,
and record keeping to help ensure food
safety. It is based on the idea that if hazards
such as pathogenic bacteria, physical
objects, or chemicals are identified at
specific points within the flow of food, that
they can be prevented, eliminated or
reduced to safe levels.
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Hazard
A biological,
chemical or physical property that
may cause the food to be unsafe for consumption
by the consumer
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GOOD MANUFACTURING PRACTICES
(GMP)
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Objective:
To ensure that its facilities, methods, practices and
controls in the manufacture of canned tuna achieve
protection of public health and consumer acceptance.
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GMP GUIDELINES
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PLANT CONSTRUCTION AND
DESIGN
Hygienic design requirements
Preventing contamination of the product and limiting
multiplication and microorganisms in the environment
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PROCESSING PLANT
Plant building and structures shall be suitable in size,
construction, and design to facilitate maintenance and
sanitary operations for food processing purposes
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Sanitation
Sanitary Facilities
a. Water supply
b. Sewage disposal and waste management
facilities
c. Plumbing
d. Toilet facilities
e. Rubbish and offal disposal
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Equipment Construction and Design
A. Materials
Contamination of fish during processing can be caused
by contact with unsatisfactory surfaces
A. Health
For purposes of protecting the health of other workers
and to prevent increase of microbial load, each worker is
checked for sickness and diseases. Immediate action is
taken by PhilBest Canning Corporation to violations to
the following guidelines on workers’ health:
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1. No person affected by diseases in communicable form shall be
allowed access to the plant.
1. When entering the food processing plant, workers should wear only the following:
3. No jewelry shall be worn inside the processing area. All workers should
be inspected for any paraphernalia (pins, coins, keys, etc.) before
entering the processing area.
4. Cosmetics and nail polish shall not be worn inside the processing area.
5. Hair should be cut short-shoulder length for women, ear-length for men.
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C. SANITARY WORK
HABITS.
PhilBest Canning Corporation adheres to
practices necessary to protect food from
contamination brought about by
unsanitary habits of workers directly
involved in food handling.
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1. Smoking is prohibited inside the facility.
2. Spitting is not permitted anywhere in the plant,
especially inside the processing area.
3. Minimize talking while working.
4. Avoid sneezing inside the processing area.
5. Eating is not allowed inside the processing area
6. Workers shall maintain good physical hygiene like
taking a bath daily, proper grooming and treatment of
body odors.
7. Working clothes shall not be worn outside the plant.
Aprons shall not be worn inside the toilet rooms.
8. Beards and mustache shall be shaved-off.
9. Wash and sanitize hands before and after handling food
products.
10. Urinating is not permitted anywhere in the plant
premises.
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11. Clean as you go.
SANITATION AND STANDARD
OPERATING PROCEDURE (SSOP)
written procedures that an establishment
develops and implements to prevent
direct contamination or adulteration of
product.
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EIGHT (8) KEY AREAS OF
SSOP
1. Safety of water that comes in contact with food or food
contact surfaces, or is used in the manufacture of ice;
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1. SAFETY OF WATER AND ICE
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2. Condition and
Cleanliness of Food
Contact Surfaces
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Food Contact Surfaces
Those surfaces that contact human food and
those surfaces from which drainage onto the
food or onto surfaces that contact the food
ordinarily occurs during the normal course of
operations
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The standard chlorine dosage is based on the following concentration corresponding
to its intended purpose and the actual volume of the stock solution in making up the
desired chlorine concentration:
APPROXIMATES FOR THE
STOCK SOLUTION
VOLUME OF STOCK VOLUME
PURPOSE Cl2 CONCENTRATION
SOLUTION VOLUME OF (using the plastic
WATER measuring cup or the small
red pail)
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Cleaning aids which retain water, such as
sponges, wiping cloths and mops should
not be used for routine cleaning in
processing plants.
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Prevention of
Cross
Contamination
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Cross-Contamination:
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PRACTICES
TO PREVENT CROSS-
CONTAMINATION
Adequate separation of raw and cooked or ready-to-eat
product handling or processing activities;
Adequate separation or protection of products in
storage;
Food handling or processing areas and equipment
adequately cleaned and sanitized;
Employee hygiene, dress and hand washing practices;
Employee food handling practices and utensils; and
Employee traffic or movement about
the plant.
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PREVENT CROSS-CONTAMINATION
DURING PROCESSING BY:
Designating separate areas for
handling raw and ready-to-eat
products;
Controlling the movement of
equipment from one area to another;
and
Controlling the movement of
employees from one area to another.
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EMPLOYEE HYGIENE
PRACTICES:
Hand washing;
Jewelry;
Hair/beards;
Footwear;
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HOW TO WASH HANDS:
Hands are washed up to the elbows using tap water;
Liquid soap diluted in chlorinated water following
the 1:1 ratio, is dispensed onto palms.
The palms are rubbed together forming lather. A
10-second contact time is observed.
Hand washing water is maintained sufficient for
hand washing purposes and kept tempered at 90 – 105 °F.
The lather is spread until elbows.
Rinse then immerse hands into chlorinated water with 50
ppm concentration for at least 10 seconds.
Rinse hands with copious potable flowing water.
Dry with disposable paper towels; and
Avoid recontamination.
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CONTROL OF CROSS
CONTAMINATION:
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Color coded cleaning implements;
As a preventive measure to hamper cross contamination,
cleaning implements and other equipment are color
coded as follows:
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Area/ Personnel
CLEANING ColorAS:
IMPLEMENTS ARE CODED Code
1. Receiving/Trolley Washing Green
2. Misting/ Air Cooling Blue
3. Skinning/ Tray Washing White
4. Loining / Packing Yellow
5. Frozen Loins / CPF Black
5. Pouch line Violet
6. Retort/Case-up/Can Feeding Red
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FOOTBATHS
Footbaths are strategically stationed at the following
areas:
main entrance towards the production area and
dumping bay for fresh and frozen fish.
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Washing and proper containment of working
clothes
Plasticaprons should be washed properly before
storage:
Spray with water
Soaped
chlorinate
Packing)
9. Conveyor In-charge Scrub suits , plastic aprons, maroon shower caps & face masks
10. Weigher/Recorder Scrub suits, plastic aprons, mint green shower caps & face masks
11. Packing Scrub suits , plastic aprons, yellow shower caps & face masks
12. Frozen Loins/Pouch Scrub suit s, plastic aprons, lavender shower caps & face masks
13. Filler Sorter Scrub suits, plastic aprons, pink shower caps & face masks
16. Can Feeding /Sauce Prep. area Scrub suits, peach shower cap
17. Assistant Seaming Technicians Red scrub suits, white shower caps
18. Lead Persons & Seaming Midnight blue polo shirts, garterized pants, orange shower caps and
19.Team Leaders Scrub suits, plastic aprons, orange shower caps and face masks 45
Scrub suit (Blue green), white cloth aprons, blue/ yellow shower
20. Case-up Crew
caps and face masks
Scrub suit (Blue green), white cloth aprons, blue/ yellow shower
21. Labeling Crew
caps and face masks
23. Locators/ Raw Mats Monitorer Powder blue shirt and maong pants
Red scrub suit, white cloth apron, white shower caps and face
25. Process Control Inspectors
masks
26. Engineering staff Navy blue shirt with navy blue shower caps
27. Fishmeal Processing Plant Navy blue shirt with navy blue shower caps
28. Control Aide Royal blue shirt or long sleeves, maong pants
White shirts, white laboratory gowns and light blue shower caps
29.Coordinators
and face masks
White shirts, white laboratory gowns and white shower caps and
30. Quality Assurance 46
face masks
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HAND WASHING AND HAND
SANITIZING
Are deemed essential for all employees who are in
direct contact with the processed product (be it fish or
ingredients) food packaging materials, of food contact
surfaces of the processed food.
Plays an important role in controlling possible
introduction of food contaminants (e.g. pathogenic
microorganisms or other chemical contaminants) to
the main tuna canning corporation.
Adulterated Food
If it (food) bears or contains any poisonous or
deleterious substance which may render it
injurious to health; . . .
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TO PREVENT CONTAMINATION FROM
TOXIC COMPOUNDS, THE FOLLOWING
ARE ENSURED:
Food grade lubricants are used
Fuel contamination is prevented
Only approved pesticides and rodenticides are used to
control pests
Improper use of chemicals, cleaners, and sanitizers that
can cause adulteration of product directly through
splash, spillage, or indirectly through aerosols and
mist area avoided
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PROPER LABELING, STORAGE, AND USE OF TOXIC
COMPOUNDS
Proper Labeling of Containers
A. Original container labels should show:
Name of the compound or solution in the container;
Name and address of manufacturer or “manufactured for”
or “Packed for” or “Distributed by” and appropriate
approvals; and
Instructions for proper use.
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PROPER STORAGE OF TOXIC
COMPOUNDS
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NEVER!
Containers used
to hold cleaners
and sanitizers
must not be food
containers that
could
inadvertently be
used to pack a
food product.
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The Material Safety
Data Sheets (MSDS)
provide good
information to
supplement the labeling
information. Stress that
they need to be available
for both OSHA and food
inspectors...\LAB Files\a\Jelai
\MSDS\calcium hypochlorite.docx
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CONTROL OF EMPLOYEE
HEALTH CONDITIONS
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Goal:
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Common symptoms and Conditions to be
Aware of in Processing Plant
Employees:
diarrhea
Vomiting
boils; and
dark urine.
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Personnel Responsibilities:
cause contamination.
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EXCLUSION OF PESTS
Food-borne illnesses
that may be
passed on by pests are numerous:
Flies and cockroaches may transmit Salmonella,
Staphylococcus, C. perfringens, C. botulinum,
Shigella, Streptococcus, and others;
Rodents are sources for Salmonella and parasites;
and
Birds are hosts for a variety of pathogens
such as Salmonella and Listeria.
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RODENT CONTROL PROCEDURE
A. Rat Harbor
These units are made up of a galvanized iron formed like cage with
cover. It also has a partition inside with one side serving as the
receptacle for the poison baits & the other as the passage for the
rat.
Baits of alternate usage are:
a. Racumen (Coumatetralyl) Paste
b. Pellets
c. Tracking Powder
B. Rat Traps
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II. Fly Control Procedure
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THREE PHASE PEST CONTROL PROGRAM:
Required Monitoring
Presence / Absence of Pests.
Related Conditions
Plant and Grounds;
Structure and Layout;
Plant Machinery, Equipment and Utensils;
Housekeeping;
Waste Disposal; and
Use of Pesticides and other Control Measure.
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BIOTERRORISM
(Bioterrorism Act of 2002)
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What is BIOTERRORISM?
• It is the intentional use of harmful biological
substances or germs to cause widespread illness and
fear. Smallpox and anthrax are examples of
biological agents that could be used for
bioterrorism.
• F:\LAB Files\a\Jelai\Jelai\Research Materials\Anthrax 12-28-11.docx
• F:\LAB Files\a\Jelai\Jelai\Research Materials\Smallpox 12-28-11.docx
• Indifferent from nuclear, chemical or radiation
attack
• May not be recognized immediately and may take
time before detection.
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WHAT IS BIOTERRORISM ACT OF
2002?
an act that was signed into law,
reinforcing the need to enhance
the security of the United
States..
This Act directs the US FDA to
take additional steps to protect
the public from a threatened or
actual terrorists attack on the
U.S. food supply and other
food-related emergencies.
This is called the Public Health
Security and Bioterrorism
Preparedness and Response Act
of 2002.
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OBJECTIVE
To provide a mechanism to decrease, and totally eliminate
potential and intentional contamination of or damage to the
food supply from the procurement of raw materials down to its
final distribution “from farm to fork”;
Provide and implement systems to ensure early detection of
deliberate food contamination at any point along the production
pathway, including surveillance, rapid laboratory diagnostics,
and communication systems; and
Provide and implement systems to ensure a rapid and thorough
response if an attack occurs, including protection of workers,
customers, and consumers (i.e, emergency response, control,
and mitigation activities).
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FIVE KEY AREAS:
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EMERGENCY PREPAREDNESS,
RESPONSE AND PREVENTION
Emergency
an exigency/ necessity resulting from natural calamities
such as earthquakes and severe flooding, as well as public
disturbances such as general transport strikes, rallies or
other situations whereby the transport and free movement
of the persons are severely hindered or the safety of the
employees and food product are at risk.
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General Safety Rules
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GENERAL SAFETY RULES
6. Any confined space such as water tank and vessels may be entered only
when the space entry has been completed and safe operating procedures
including air quality monitoring are met.
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GENERAL SAFETY RULES
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