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Load torques which have the potential to drive the motor under equilibrium conditions are
called active load torques. Load torques usually retain sign when the drive rotation is
changed.
i) Torque due to force of gravity ii) Torque due tension iii) Torque due to compression and
torsion etc
Passive Load Torque
Load torques which always oppose the motion and change their sign on the reversal of
motion are called passive load torques. Torque due to friction cutting
i) Torque due to friction, cutting etc
Friction Torque (TF)
Friction will be present at the motor shaft and also in various parts of the load. TF is the
equivalent value of various friction torques referred to the motor shaft.
high efficiency
low no load losses
low noise
wide range of speed,torque,p
adaptable to most operating conditions
available in all four torque-speed
quadrants
T = T0 + T1 ( nL /no ) + T2 ( nL /no )2 + . . . etc.
Load Characteristic - Speed Torque Characteristic
If a load is driven through an ideal speed reducer of ratio R (≥1), then the speed of the reducer's input shaft is n =
n ∗R, while the torque on this shaft necessary to drive the load is T = T/R since the power fed into the ideal reducer
L L
( ∝ nT ) must equal to the output power ( ∝ n T ) transferred from the reducer to the load. The steady state torque -
L L
TL = { T0 + T1 ( n/Rno ) + T2 ( n/Rno )2 } / R
Load types
where C is a proportionality constant, Tr is the load torque at the rated speed nr, n is the operating speed, and
k is an exponential coefficient representing the torque dependency on speed.
S4 25% JT=0.15 kgm2 JL=0.7 kgm2 S5 25% JT=0.15 kgm2 JL=0.7 kgm2 S6 40%
periodic uninterrupted duty periodic uninterrupted duty with duty with non-periodic variations of
with electric braking correlated variations of load and load and speed
speed
S8 JT=0.15kgm2 JL=0.7kgm2
S7 25% JT=0.15 kgm2 JL=0.7 kgm2 (1.5KW-740rpm-30%) (2KW-1460rpm-
30%) (1.1KW-980rpm-40%).
S1 : Operation at constant load of sufficient duration to achieve thermal equilibrium; for it to be applicable the user must
precisely specify the load and nominal operating conditions in which the machine is to run for an unlimited period.
S2 : Constant load operation for a limited period of time, less than that required to achieve thermal equilibrium, followed by a
period of standby sufficient to cool the machine down to the coolant fluid temperature, with a tolerance of 2°C. This duty is
abbreviated as S2 followed by an indication of the running time
S3 : Sequence of identical cycles, each including a period of operation at constant load and a period of standby; in this duty the
cycle is such that the starting current does not significantly affect the over temperature. The duty is designated S3 followed by
the intermittency ratio; the cycle duration used to calculate the intermittency ratio is 10 minutes.
S4 : Sequence of identical cycles, each including a non-negligible starting phase, period of operation at constant load and period
of standby. The duty is designated S4 followed by the intermittency ratio, the motor moment of inertia J T and load moment of
inertia JL, referred to the motor shaft
S5 : Sequence of identical cycles, each including a starting phase, period of operation at constant load, period of rapid electric
braking and period of standby. The duty is designated S5 followed by the intermittency ratio
S6 : Sequence of identical cycles, each including a period of operation at constant load and period of operation under no load;
there is no period of standby. The duty is designated S6 followed by the intermittency ratio
S7 : Sequence of identical cycles, each including a starting phase, period of operation at constant load and period of electric
braking; there is no period of standby. The duty is designated S7 followed by the motor moment of inertia J T and load
moment of inertia JL, referred to the motor shaft.
S8 : Sequence of identical cycles, each including a period of operation at constant load at a preset constant speed, followed
by one or more periods of operation at other constant loads at other speeds (done by changing the number of poles, for
instance); no standby period exists. The duty is abbreviated as S8 followed by he motor moment of inertia J T and load
moment of inertia JL, referred to the engine shaft, the loads, speeds and intermittency ratios for each period of operation at a
given speed.
S9 : Duty in which the load and speed generally vary in a non-periodic manner within the allowable range; this duty includes
frequent overloads which may largely exceed the full load values; for this type of duty one must consider suitable full load
values as a reference for the overloads.
√
T
𝑃 1 2 . 𝑡 1 +𝑃 22 . 𝑡 2+ 𝑃 3 2 . 𝑡 3
𝑃 𝑒𝑞 (𝑟𝑚𝑠 )=
𝑡 1 +𝑡 2 +𝑡 3
√
T 𝑃 1 2 . 𝑡 1 ∗ 𝑃 22 . 𝑡 2 ∗ 𝑃 3 2 . 𝑡 3
𝑃 𝑒𝑞 (𝑟𝑚𝑠 )=
𝑡 1 +𝑡 2 +𝑡 3
T
𝑃 𝑒𝑞 (𝑟𝑚𝑠 )=
√
𝑃 1 2 . 𝑡 1 ∗ 𝑃 22 . 𝑡 2 ∗ 𝑃 3 2 . 𝑡 3
𝑡 1 ∗ 𝑡 2 ∗𝑡 3
𝑃 𝑒𝑞 (𝑟𝑚𝑠 )=
√
𝑃 1 2 . 𝑡 1 + 𝑃 22 . 𝑡 2+ 𝑃 3 2 . 𝑡 3
𝑡 1 ∗ 𝑡 2 ∗𝑡 3
Quadratal Diagram of Speed – Torque Characteristic
Load Diagram --- Crane
Heating & Cooling of Motors
Temperature Rise Vs Time for Heating
If n loads are connected directly to motor with moment of inertias J1 , J2 ,…….Jn and having gear teeth ratio a1,a2,……an