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ZF Ecosplit 1315 763 101 e Service Training
ZF Ecosplit 1315 763 101 e Service Training
ZF-Ecosplit
ZF-Ecosplit
transmission system
PB_002_en ZF-Ecosplit
ZF-Ecosplit
transmission system
1988 Ecosplit 2
16 S 150
short-travel synchronier
double-cone synchronizer
ground gears 16 S 220
ratio 16.5 - 1
1992 Ecosplit 3
16 S 151
Al pressure die-cast housing
integr. clutch bell housing
Reverse gear with ratio of i =15.4 16 S 221
Integrated retarder
PB_003_en ZF-Ecosplit
ZF-Ecosplit
The new generation of transmissions
PB_004_en ZF-Ecosplit
ZF-Ecosplit
Advantages
PB_005_en ZF-Ecosplit
ZF-Ecosplit
Weight reduction
Ecosplit 3
1315 763 101e
017098
PB_006_en ZF-Ecosplit
ZF-Ecosplit
Weight reduction
Mass approx. kg 2)
Type Torque
without with
16 S . . . max. Nm 1)
clutch bell housing
112 1 100 330 345
130 1 400 350 365
Ecosplit 1 160 1 600 365 380
190 1 900 365 380
Weight comparison
PB_007_en ZF-Ecosplit
ZF-Ecosplit
Noise reduction
PB_008_en ZF-Ecosplit
ZF-Ecosplit
Noise reduction
6 dB(A)
Noise emission
Ecosplit with optimized housing
017098
Gear 1 2 3 4 5 6 7 8
Ecosplit 3 Ecosplit 2
1315 763 101e
PB_009_en ZF-Ecosplit
ZF-Ecosplit
Integrated clutch bell housing
Version:
010871 010870
PB_010_en ZF-Ecosplit
ZF-Ecosplit
Technical data
L = Low splitter
Direct drive DD Overdrive OD
group
SAE 1
PB_011_en ZF-Ecosplit
ZF-Ecosplit
with Servoshift
017099
1315 763 101e
PB_012_en ZF-Ecosplit
ZF-Ecosplit
Transmission layout
PB_013_en ZF-Ecosplit
ZF-Ecosplit
Powerflow diagram
7 8
5 6 Direct drive
3 4 version DD
1 2
RR
010875
L 017791
1st
2nd
3rd
4th
5th
= H High splitter group 6th
= L Low splitter group 7th
= Range-change 8th
1315 763 101e
PB_014_en ZF-Ecosplit
ZF-Ecosplit
Close ratio steps
4.57
5 H
3.59
3.02 017792
2.47
3 2.08
1.70
1.43
L 017791
1.19
1.0
017509
1 = S High splitter group
1315 763 101e
Gear 1st 2nd 3rd 4th 5th 6th 7th 8th = L Low splitter group
PB_015_en ZF-Ecosplit
Connection diagram for pneum.
control unit (double-H shift)
2
3
The integrated splitter and range-change groups
1 are activated pneumatically.
4
The pilot valve 1 enables either Low or High
7
ratio to be preselected via the relay valve 5 ,
then the release valve 7 opens when the
clutch is actuated.
PB_016_en ZF-Ecosplit
ZF-Ecosplit
Shift actuation using double-H
e
p ng
ou h a
pattern, each of the 8 forward
gr e-c
gears and Reverse has its
g
an
own position depicted on the
R
shift pattern. 1 3 5 7
LHD RHD
(Low or High) is preselected
Shift pattern
on the shift lever using the
pilot valve, then engaged 010876
PB_017_en ZF-Ecosplit
Shift actuation with superimposed H
(option)
LHD RHD
Shift pattern
010877
PB_018_en ZF-Ecosplit
ZF-Ecosplit
Synchronizers
BK D
Ecosplit 3 transmissions are equipped with short-travel (BK) and
double-cone (D) synchronizers. These operate in accordance with
the well-proven ZF-B synchronizer (over one million supplied).
ABS-compatible
Double-cone (D)
PB_019_en ZF-Ecosplit
ZF-Ecosplit: flexibility with a wide
range of ZF auxiliary units
7
6
017504
4 Clutch-dependent PTOs
N1, N4, and N 10
PB_020_en ZF-Ecosplit
ZF-Ecosplit
with integrated retarder (ZF-Intarder 2)
Ecosplit transmissions can be supplied with the ZF- greater safety for driver and payload
Intarder 2 – an integrated retarder system. because service brakes are always cool,
enabling them to deliver optimum
This non-wearing continuous-action retardation
brake delivers: System benefits through the integrated
added cost savings by reducing operating design, i.e. transmission and Intarder
and maintenance costs for your truck while from a single source. Just one oil change,
at the same time improving its transport involving just one grade of oil
capabilities ZF-Intarder 2 features:
compact system, lightweight
shared oil supply for transmission and
Intarder
Integrated transmission cooling
Low idling losses
No change in installation length with
or without Intarder
017097 All standard, clutch-dependent PTOs
can be fitted
ABS-compatible
1315 763 101e
PB_021_en ZF-Ecosplit
ZF-Intarder 2
Operating principle
017372
6 Pump
017373
PB_022_en ZF-Ecosplit
ZF-Intarder 2
Braking torques
1 to 5 = braking stages
max. 5
Power limitation 500 kW,
braking torque
4 Dependent on radiator capacity of the
Braking torquet TAb [Nm]
engine
3
2
Rolling radius rdyn = 0.52m
Rear axle ratio iRA = 3.4
1
Roadspeed v [km/h]
017047
radiator.
PB_023_en ZF-Ecosplit
ZF-Intarder 2
Operating modes
without with
2. Bremsomatic + Tempomat
pushbutton
Just like Bremsomat operation; in addition, after the
prevailing roadspeed has been altered, the new 7 Intarder main switch
prevailing roadspeed is stored in memory. The set 8 Braking range selector switch
roadspeed is maintained on flat ground, and while 9 Pushbutton
negotiating uphill and downhill gradients. 10 Electronic control unit
In all operating modes, several other braking levels can
be called up at any time, each delivering constant levels
of braking torque.
1315 763 101e
PB_024_en ZF-Ecosplit
ZF-Transmatic
with torque converter clutch (WSK)
1
automatically controlled torque 2
converter lock-up clutch
integrated primary retarder 3
ZF-Ecosplit transmission 5
5
1 NH 1
1 2 NH 4
2 3 N 10
3 4 NPL
017505
5 NMV...
Clutch-dependent PTOs
017507
4 Engine-dependent PTO
The engine-dependent NMV PTO can be used to solve difficult problems which call for very
high levels of performance and extended periods of operation.
PB_026_en ZF-Ecosplit
ZF PTO units
Versions on output points
Version “c“
PB_027_en ZF-Ecosplit
ZF-Ecosplit
Overview of range of PTO units
NMV ...
NH/1
NH/4
N…/10
N ... PL 017510
017098
NH/1 NH/4 N.../10 N ... PL NMV ...
Performance rating high low high - very high
Intermittent operation
• -
Continuous operation
Shaft speed
•
low Medium
•
low / high
•- •
Like engine / high
Roadspeed-
Drive Clutch-dependent Engine-dependent
dependent
Silo and
tanker vehicles •
Tipper
• •
Loading cranes
Cement mixer
• •
Cement pumps •
Fire brigade
• •
Articulated boom
• •
Refuse collection vehicles
Drain and road-cleaning
•
vehicles • •
Mobile cranes
• •
1315 763 101e
PB_028_en ZF-Ecosplit
ZF-Ecosplit
Clutch-dependent PTO units
017434
PB_029_en ZF-Ecosplit
ZF-Ecosplit
Clutch-dependent PTO units
Axial offset: 80 mm
017023
PB_030_en ZF-Ecosplit
ZF-Ecosplit
Clutch-dependent PTO units
ZF PTO units *
N 221/10, N 221/10 IT
N 251/10, N 251/10 IT c
For driving:
d
cable winches,
crane superstructures,
fire brigade ladders,
cement mixers, etc. 010883
Version:
Input shaft c or for pump installation or with output flange
input shaft d for additional attachment NL/1 or NL/4
017511 017512
1315 763 101e
* N .../10 for 16 S 151, 16 S 181 and 16 S 221; N .../10 IT for transmissions with ZF-Intarder
PB_031_en ZF-Ecosplit
ZF-Ecosplit
Clutch-dependent PTO units
ZF PTO units
N 221/10, N 221/10 IT
N 251/10, N 251/10 IT
Input point C Input point D Input point D
+ N 353/1 + N 353/4
Output torque * 470 - 870 Nm 600 Nm 430 Nm
for operating mode Continuous Continuous Intermittent
Input direction of rotation: enginewise counter-enginewise enginewise
*** = pump weight x distance between pump CofG and connecting surface
PB_032_en ZF-Ecosplit
ZF-Ecosplit
Roadspeed-dependent PTOs
017513
Pump
speed = n Abtr. x factor: 1.85
PB_033_en ZF-Ecosplit
Engine-dependent PTO unit
NMV 221
PB_034_en ZF-Ecosplit
ZF transmissions
Approved lubricants
Post ZF Friedrichshafen AG
Werk II, Abt. MKS-KD
D-88038 Friedrichshafen
E-Mail documentation.zff@zf.com
Internet www.zf.com
Information Technical Information List of Lubricants
Telephone + 49 (0) 75 41 / 77 - 55 95
Fax + 49 (0) 75 41 / 77 - 53 80
1315 763 101e
PB_035_en ZF-Ecosplit