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•• PROTECTED 関係者外秘 秘

L-Chart
311D FSM SE
TMMK1A
Robin Rehmat
11/22/2022
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•• PROTECTED 関係者外秘 秘 Z3 53sec
84 RH/ 82 LH welds
311D/ FSM Front HEV / Z3

MH MH MH
R1J0 Chute R3J1 xfer R2J1 xfer R3J1
xfer 32 9 8+9 2 38+2 15
FSM Front 0ST FSM Front 1ST FSM Front 2ST FSM Front 3ST
29 7 9+7 2 38+2 15
4/12/8 24” 15/25/8 48” 7/28/16 51” 6/31/16 53”
Pesd gun 0/27/20 47” Pesd gun 0/24/20 44”

1 parts
4 nuts

NA 3 RH/ 2 LH parts
15 RH/ 14 LH welds

2 nut robots RH 15
5 parts LH 14 2 parts
14 RH/ 13 LH welds 17 RH/ 17 LH welds
Pesd gun 9 RH/ 9 LH welds Pesd gun 8 RH/ 8 LH welds
TM
9 xfer 3

R1J1
6 0
FSM Front Plate 0ST
6 0
10/19/16 45”

3 parts
6 welds
3 nuts

6
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•• PROTECTED 関係者外秘 秘 Z3 53sec

311D/ FSM Rear HEV / Z3 15 welds

MH
R1J1 xfer
15 7
FSM Rear 1ST
15 7
10/28/8 46”

Current robots = 19
New Robots = 19

Total Man Time = 52

3 parts
8 welds 1 TMs - due to walk time between stations 2TM needed

4 TM 1 (FSM front 0, 1, 2) = 26 (49%)

TM 1 (FSM front 3, outer plate and rear 1) = 26 (49%)

Push welds
Front 15 + Rear 7

Marriage 12
FR 84 + RR 15 + Marriage 12 = 111 RH welds
311D/ FSM ASSY HEV / Z3 FR 82 + RR 15 + Marriage 12 = 109 LH welds

R2J1 R5J1 R1J1

2 26 26 12+15+7
FSM 3ST FSM 2ST FSM 1ST
To 26
MH 2 MH 26 12+15+7
minomi 0/26/16 42” 0/37/16 53” 0/28/24 52”
to AGV xfer xfer
to Z2
0/22/24 46”

1 parts
11cm arc 1 parts
A 16 welds
NA 2 parts
B 8 welds
8 welds
NA 4
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•• PROTECTED 関係者外秘 秘 Z3 53sec
87 RH/ 88 LH welds
311D/ FSM Front PHEV / Z3

MH MH MH
R1J0 Chute R3J1 xfer R2J1 xfer R3J1
xfer 31 9 8+9 2 39+2 17
FSM Front 0ST FSM Front 1ST FSM Front 2ST FSM Front 3ST
31 9 9+9 2 39+2 17
4/12/8 24” 15/25/8 48” 7/28/16 51” 6/31/16 53”
Pesd gun 0/24/20 44” Pesd gun 0/24/20 44”

1 parts
4 nuts

NA 3 RH/ 2 LH parts
15 RH/ 16 LH welds

2 nut robots RH 15
5 parts LH 16 2 parts
14 RH/ 14 LH welds 16 RH/ 16 LH welds
Pesd gun 8 RH/ 8 LH welds Pesd gun 8 RH/ 8 LH welds
TM
9 xfer 3

R1J1
9 0
FSM Front Plate 0ST
9 0
10/27/16 53”

3 parts
9 welds
3 nuts

9
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•• PROTECTED 関係者外秘 秘 Z3 53sec

311D/ FSM Rear PHEV / Z3 15 RH/ 16 LH welds

MH
R1J1 xfer
15 7
FSM Rear 1ST
16 8
10/28/8 46”

Current robots = 19
New Robots = 19

Total Man Time = 52

3 parts
8 welds 1 TMs - due to walk time between stations 2TM needed

4 TM 1 (FSM front 0, 1, 2) = 26 (49%)

TM 1 (FSM front 3, outer plate and rear 1) = 26 (49%)

Push welds
Front 17 + Rear RH 7 , LH 8

FR 87 + RR 15 + Marriage 16 = 118 RH welds Marriage 16

311D/ FSM ASSY PHEV / Z3 FR 88 + RR 16 + Marriage 16 = 120 LH welds

R2J1 R5J1 R1J1

2 32 32 16+17+7
FSM 3ST FSM 2ST FSM 1ST
To 33
MH 3 MH 33 16+17+8
minomi 0/26/16 42” 0/37/16 53” 0/28/24 52”
to AGV xfer xfer
to Z2
0/28/24 52”

1 parts
11cm arc 1 parts
A 19 welds
NA 2 parts
B 11 welds
8 welds
NA 4
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•• PROTECTED 関係者外秘 秘

311D/ FSM HEV / Z4 95 RH/ 103 LH welds

19 welds 57163/4 19 welds

57013/4
57191/2
57195/6
57215/6
57257/8

17 welds 5 welds
57105/6 57031/4

17 welds 16 welds
57023/4 57077/8

2 welds
57033/4 57022 8 welds
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•• PROTECTED 関係者外秘 秘

311D/ FSM PHEV Unique / Z4 90 RH/ 94 LH welds

RH 10 welds 57129 16 welds

57013/4
57192
RH 9 welds 57196
57258

19 welds 7 welds
57023/4 57031/4

7 Welds

Other assy common with HEV