NGD Specification

Software related

Product Training
Helsingborg
June/July 2006

JvdN © Emotron B.V.

Product integration
FDU VFX

• FDU 2.0 & VFX 2.0 software

o Same menu’s for same functions

 Clarity and simplicity

o More features combined

 Increased functionality
FDU VFX
2.0 2.0

JvdN © Emotron B.V.

Functions integrated

FDU 2.0 VFX 2.0

• ID-Run
• Vector Brake • Pump control
• Encoder option • I/O Option board
• Mechanical Brake • Flux optimization
control
• Speed setting
• Bi-polar

JvdN © Emotron B.V.

Main Menu

• 100 Preferred View

• 200 Main Setup
• 300 Process & Application parameters
• 400 Shaft Power Monitor and Process Protection
• 500 In- / Outputs & Virtual Connections
• 600 Logical Functions & Timers
• 700 View Operation and Status
• 800 View Trip Log
• 900 Service information and VSD Data

JvdN © Emotron B.V.

Menu structure

• 4 levels
 Main menu
Main groups
 Submenu 1
Function blocks
 Submenu 2
Function settings
 Submenu 3
Detailed function settings

JvdN © Emotron B.V.

Example 4-levels

1. Group

2. Function block

3. Function setting

4. Detailed function setting

JvdN © Emotron B.V.

 Toggle Menu Sub menus

213

212
• Default setup for Quick Start Up 100
511 211

411 Toggle 221

• Contents to be defined by user
381 231
o Add menu to loop
341 321 232
o Delete menu from loop 331 233

Sub menus
o Clear loop

• Menu’s in loop marked T

JvdN © Emotron B.V.

Parameter Sets

• 4 Sets available

• Each set include complete menu

• Except: language, motor data 1-4 and communication settings

A
• Set is selectable via B
C
• Menu [241] D

• Digital Input “Set Ctrl”

• communication

JvdN © Emotron B.V.

Motor data set

• Up to maximum 4 different motor data sets M1 – M4

• All selectable in all 4 parameter sets

• ID-run generated data is stored for each motor

 ID-run has to be performed with right Motor Data set selected
• Selectable via menu [212] or communication

• NOT changeable during RUN

JvdN © Emotron B.V.

Process settings

• Set up to fit the application

o Defined units
o
User definition (6 characters)
• Process unit as set reference
o No “translation” required
o Easy to control
• Process unit as read out
o Speak the language
• Process unit as feedback
o Simple scaling of sensor

JvdN © Emotron B.V.

Sensorless control
Process
unit
Process
Process source Max
o Process characteristic [325]

• Process unit
o Fit to application
Ratio=Linear
• Process Min & Max values
o Define limits
• Ratio Ratio=Quadratic

o Process  motor speed Process Speed ]

Min
• In combination with PID [324] Min Max
Speed Speed
controller [341] [343]

JvdN © Emotron B.V.

Practise-1
Application:
- Conveyor belt bottles transport
- Speed range 10 – 100 bottles/s
- Process characteristic:
- 10 bottles/s 150 rpm
- 100 bottles/s 1490 rpm
- Amount of bottles linear to
speed
Set Up:
- Process unit [322] = User defined
- [323] = Bott/s
- Process Min [324] = 10
- Process Max [325] = 100
- F(Value), ProcMin [327] = 150
- F(Value), ProcMax [328] = 1490
- Ratio [326] = Linear
JvdN © Emotron B.V.
Process Feedback

• Process unit
o Fit to application
• Process Min & Max values
o Set up of Analogue Input
• Actual process value
Preset
reference Process
o Sensor PID
Variable
Speed
Drive
o PID controller Process
feedback

Process

JvdN © Emotron B.V.

Practise-2
Application:
- Pump, constant pressure in Bar
- Process Limits 0 – 10 Bar
- Process range 2 – 6 Bar
- Process sensor:
- 4-20mA :: 0 – 10 Bar
Set Up:
- Process unit [322] = Bar
- Process Min [324] = 0
- Process Max [325] = 10
- AnIn1 VaMin [5135] = 2
- AnIn1 VaMax [5137] = 6
- PID Control [381] = On
- AnIn2 SetUp [515] = 4-20mA
- AnIn2 FcMin [5164] = User defined
- AnIn VaMin [5165] = 0
- AnIn2 FcMax [5166] = User defined
- AnIn VaMax [5167] = 10
JvdN © Emotron B.V.
Load Monitor-1
load

MaxAlarmMar [4161]
MaxPreAlMar [4171]

MinPreAlMar [4181]
MinAlarmMar [4191]

Basic speed

• Constant load applications

o Fixed torque level over speed range
o Margin for over & under load

JvdN © Emotron B.V.

Load Monitor-2

Load Curve
• Varying load applications
o Load vary over speed range
(e.g. quadratic)
o Margin for over & under load
o Measures actual load curve

JvdN © Emotron B.V.

Load Curve
Measured
Load Max Alarm [416] load curve
• Automatic generated 100%
o 9 measurement points
from min to max speed
o Stores speed & actual load

Min Alarm [419]

• Manual adaptable

Speed
(rpm)
Min Max
Speed Speed

JvdN © Emotron B.V.

Pump Control

• Optimized control of pressure/flow

o Up to max 7 pumps
• Use real required pump capacity
o Saves energy
• Stable process
o No bypass, no expansiontank
o Improved process quality
• Controlled maintenance
o Shared run time
o Reduced Life Time Costs

JvdN © Emotron B.V.

Fixed Master

• VSD drive has fixed pump

• Standard up to 4 pumps
o Expandable with I/O option

• Redundant system
o Fail safe operation
o Pump status feedback

JvdN © Emotron B.V.

Alternating Master

• VSD rotates over all connected

pumps
o More equally Run Time
sharing
• Selects after each stand still
and set change time
• Redundant system
o Fail safe operation
o Pump status feedback

JvdN © Emotron B.V.

Separate Start / Stop settings

• Different transition settings for

• Starting & Stopping pump
• Smooth process

JvdN © Emotron B.V.

Timer functions
Timer1
• Two timers Trig

• Selectable as
Timer1
o Delay Output
Timer1
o Interval Delay

• Programmable Trigger start Timer1

Trig
o Via Digital Input
Timer1
o Internal signal Output
T2 T2
o Run, Stop, Trip, Alarm, etc. T1 T1

JvdN © Emotron B.V.

Virtual connections

• Combines functions
o Logic functions, Comparators & Timers
o Digital In- & Outputs
• Flexible set up without hardwiring
o No cabling
• Fit for purpose feature
o Customized programming
• Up to 8 connections programmable

JvdN © Emotron B.V.

 Practise-3
Application: Set Up:
Motor at each start run at 1400 rpm - Parameter set A
MinSpeed = MaxSpeed = 1400rpm
After 10 s speed according
reference signal between 100 and - Parameter set B
1400 rpm MinSpeed = 100 rpm
speed MaxSpeed = 1400rpm
Delay Time
- DigIn1 [521] = RunR
1400 rpm
Time - VIO 1 Source [562] = TQ1

Set Reference
- VIO 1 Dest [561] = Set Ctr 1
- Timer 1 Trig [641] = Run
Slopes according set - Timer 1 Mode [642] = Delay
Acc and Dec Time
- Timer 1 Delay [643] = 00:00:10
RunR time

JvdN © Emotron B.V.

Control settings

• Independent setting for

o Reference control [214]
o Start/Stop control [215]
o Reset control [216]
• Remote / key board / communication
• Combinations for Reset
o Remote + Keyboard
• Switching between Keyboard and Remote
o Via Parameter set

JvdN © Emotron B.V.

Local/Remote key function
• Enable function
• Uses Toggle – Loc/Rem key
• Easily swap between
 local & remote operation
 for temporary operation
• safe operation
o key operation for 5 s. & confirmation requested
o actual status remains during swapping
• Local operation mode indication on display
L
• Priority over control settings
JvdN © Emotron B.V.
 Analogue Input Filter

• More stable control

• Ignore fluctuations and
Original input signal disturbance
100%
• Change of input signal reach 63%
Filtered AnIn signal in set time T
63%
• Available on all 4 Analogue inputs

T
5x T

JvdN © Emotron B.V.

Analogue In- &Output scaling

Speed
• Select setup [5137]

o 0-10V, 4-20mA, or user defined

• Link minimum signal to minimum
unit value
o
4mA [5131] ≙ 100 rpm [5135]
• Link maximum signal to minimum
unit value
o
20mA [5132] ≙ 1485 rpm [5137] [5135]

• Software defines the curve [5131] [5132]

automatically
Reference
4mA 20mA

JvdN © Emotron B.V.

Editing values

• Two ways of edditing values

 with and keys
During pressing key, value is increased or decreased
to change the sign of value
 useful for small changes

Select with and key the digit to change

Change digit value with “+” and “-” key
to change the sign of value
 useful for big value changes

JvdN © Emotron B.V.

Editing characters

• Edit user defined text possible

• Select digit by moving cursor with “prev” and “next” key
• Select required character with “+” and “-” key and scroll
through list

• Useful for
o Defining process unit [323]
o 6 characters
o Enter VSD reference name [923]
o 12 characters

JvdN © Emotron B.V.

Trip handling

• Autoreset
o Programmable number of trips within time frame
o Select which faults reset automatically
• Reset delay time
o Adjustable time delay [1-3600s] for each fault

• Trip Condition
o Immediately stop; motor will coast to stand still
o Decelerate; motor is controlled to stand still before trip
o Only available for non-critical faults

JvdN © Emotron B.V.

Trip Log and Status

• Last 10 trips are logged [800]

• Every trip has complete status report
o Many of status menus [711] to [733] are stored to the trip
message
o Actual values at trip
 Current, voltage, temperature, speed, ….
o Actual status of I/O
 Digital In- and Outputs, Analogue In- and Outputs, Relays
 Even from option boards when built in
• Easy trouble shooting

JvdN © Emotron B.V.

EmoSoftCom

• Serial Communication
Program
• Setting up parameter
o All 4 parameter sets
o Easy commissioning
• Log application information
o Up to 4 units
o Selectable information for view
o Trouble shooting
• Backwards compatible
JvdN © Emotron B.V.