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Eaton 3G Controllers and Software

November 2009

© 2008-2009 Eaton Corporation. All rights reserved. Issue C.

Overview
• Controller concept
• SC200
• SC100
• DCTools
• PowerManagerII
• SiteSure-3G

2
3G Controller Concept

• Interchangeable controllers
• Mounting can be vertical or horizontal
• The inputs and outputs are on a
separate I/O board
• RXP communications provides plug
and play rectifier insertion and cost
reduction

3
Communications - Block Diagram
Status LEDs

Rectifier
Critical / major alarm

Rectifier
Rectifier
Rectifier
Minor alarm

Rectifier
Voltage

Power on

Rectifier
Feed
Module

Front Panel RXP Bus

RXP Bus
Current inputs (3)
Display
Temperature inputs (2)
and

RXP Bus
User Digital inputs (6)
Keypad Processor I/O Relay Outputs (6)
Board Mid point inputs (4)
LVD Outputs (2)
Controller System alarm inputs

Additional
I/O Boards Inputs and outputs
or as required
SiteSure- (SC200 only)
3G
modules

4
Core control functions

• These functions are the baseline for system control

• Included in all controllers
• Focussed on battery management:
• Temperature compensation
• Equalize
• Fast Charge
• Battery Current Limit (BCL)
• Low Voltage Disconnect (LVD) - and load disconnect
• Battery Test
• Active Voltage Control (AVC)

5
Network Management

• Fault management
• Report faults
• Plan fault response
• Manage repair
• Configuration
• Optimize
• Performance analysis
• Historical analysis
• AC performance
• System sizing
6
SC200 System Controller

• High end option

• Ethernet
• Web
• SNMP
• Battery management
• Generator control (Fuel Saver)
• Load Based Rectifier Shutdown

7
 I/O Board
Temperature
RXP bus Current
inputs (2)
(and 24/48V DC inputs (3)
power) Battery mid-
point inputs
LVD power
(4)

System alarm
LVD1
inputs (4)
control

Direct drive to
LVD contactors - Bus voltage
12V / 24V / 48V sense input

LVD2
control

Alarm relay User digital

outputs (6) inputs (6)

8
Web view

• Full access to all parameters

• Security:
• Full password protection
• Secure web (https)
• Access options:
• View only
• View and control
• View / control / configure
• Administration

9
Advanced Network Management
• Ethernet built in
• SNMP version 3
• Adds secure login with
user name and
password
• Improved SNMP packet
structure and MIB format
• Version 1 / version 2c
optional
• Compatible with most
network management
systems (NMS)

10
Logging
• Data log
10,000 records
• Event Log
10,000 alarms and
other events
• Capture detailed
diagnostic information
and site history

11
Battery Mid Point Measurement
• Also known as Battery Symmetry measurement
• Up to 8 strings
• 4 per IO Board
• Detect and locate failed batteries
• Provide advance warning of battery failure Short circuit
protection

Mid point String 1 String 2

inputs
RXP
communications

Bus voltage sense

input

12
Eaton Fuel Saver
• OPEX saving on sites with backup diesel
generators:
• Avoid unnecessary backup generator starts
• Reduce generator run time
• Reduce fuel cost
• Direct cost
• Transport
• Reduce maintenance cost
• Fewer generator starts

13
 Generator control
- with Eaton Fuel Saver

AC Fail

Battery
Discharge
20%
discharge

Motor-
generator Fuel Fuel
run time saving saving

Start Switch to
Does not start delayed battery
on short
outage

14
 Load Based Rectifier Shutdown (LBRS)
• Many systems are provisioned for a future load increase or
for very large batteries and small loads
• Actual load current is low, causing low overall efficiency:

Low Optimum
efficiency efficiency

100

90

80

* APR48-3G
70
Efficiency (%)

60

50
230V AC
40

30

20

10

0
0 5 10 15 20 25 30 35
Output Current (A)

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 Load Based Rectifier Shutdown (LBRS)
• Progressively turn off rectifiers
• This increases the load current per rectifier, bringing it back
to the most efficient part of the curve

Low Optimum
efficiency efficiency

*
100

90

*
80

70
APR48-3G
Efficiency (%)

60

50
230V AC
40

30

20

10

0
0 5 10 15 20 25 30 35
Output Current (A)

16
Alarm Management
Network Dial out to PM2
• PowerManagerII Management
System
via GSM or
PSTN

• Network Management
PowerManagerII
System by SNMP traps SC200

• Relay contacts Network PSTN

SMS

Mobile
• SMS (with external Network

modem) SNMP traps

Relay contacts
Site
Inputs GSM modem
and
outputs IOBGP

Optional SiteSure-3G

System Inputs
and outputs

17
User interface
• Keyboard and Display
• Full color display –
160 x 128 pixels
• Full featured menu
• Plug and play rectifier
and sub-rack Translation
installation
• USB for local
configuration
Rotates to suit
the mounting

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Input / Output
• Expandable
• Supports multiple I/O Boards
• Flexible input configuration

RXP bus
• Add additional IO Boards
for more:
IOBGP
• Current inputs
• Meter each load System
Inputs and
• Complex systems Outputs
• Temperature inputs
IOBGP
• Alarm relays
System
• LVDs (future option) Expansion
Inputs and
• Battery mid-point inputs Outputs

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Input / Output
• Expandable
• Supports multiple I/O Boards
• Flexible input configuration

RXP bus
• Add SiteSure-3G
modules for:
IOBGP
• Site alarms
System
• HVAC inputs Inputs and
Outputs
• Generator inputs
IOBGP
• Control outputs
Optional SiteSure-3G System
Site Expansion
Inputs Inputs and
and Outputs
outputs

20
Key competitive advantages

Color display
Advanced menus
Low cost of full Ethernet / web / SNMP
solution
Flexible input / output

21
SC100 System Controller
• Flexible 3G system
controller
• Cost Effective
• Full suite of control
SC100
functions
• Compatible with SC200

IOBGP +
22
Interchangeability

• Controllers SC200 SC100

• SC200 for full feature set

• SC100 for lowest cost
• I/O Boards
• IOBGP fully compatible

IO Board

23
User interface
• Keyboard and Display
• 128 x 128 pixels
• Easy to use - full featured menu
• Display rotates
• Multiple language options
• Plug-and-go rectifier and sub-rack Vertical mount

installation
• RS-232 for local configuration
• Can be easily translated Horizontal mount

24
Comparison SC100 to SC200

25
Key competitive advantages

Low cost
Full control functions
Serial communications
SMS alarms
Flexible input / output

26
 Management Software Solutions
PowerManagerII CellSure
Enterprise
Network

Network operator

DCTools
Carrier Network

Field service technician

SiteSure-3G Network Mngt Systems

27
Benefits

• Fault Management
• Detect and repair faults before they become critical
• Configuration
• Remotely or change settings without a costly site visit
• Site management
• Remotely monitor key site infrastructure
• Asset management
• See what is present at each site
• Site history
• View and analyze

28
Operational Characteristics

PowerManagerII DCTools

Manages Up to 1000 sites at One site at a time

once

User Network operator Service technician,

engineer

Communication Polled Continuous

Licensing Per site Free

29
PowerManagerII - Key Features
• Graphical display - network and site structure
• Full alarm display
• On-line access to control functions
• View data and event logs - all sites
• Change system settings
• Configurable access control
• Configurable alarm notification options
• Wide choice of communications options
• External alarm notification options

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PowerManagerII - Graphical views
• Fast navigation between sites

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PowerManagerII - Summary

• On-line access to control functions

• View data and event logs
• Change system settings
• Detailed view of all system status, values and
configuration items
• Save / Restore system configuration files
• Wide choice of communications options

32
DCTools – Detailed System View

33
DCTools - Fault Resolution
• Detailed views showing alarm details and causes

34
DCTools - Process Control &
Configuration
• Full view of system control functions

35
SiteSure-3G
• Powerful single board
I/O assembly
• Flexible
• Low cost
• Easily expanded
• Fully integrated with
new 3G systems
• Based on system I/O
Board (IOBGP)

36
 Site Management
Network Operating
Centre
NMS
Standby
generator Air conditioning

AC supply

Telecommunication Network
equipment

SiteSure-
3G
DC power
system
PowerManagerII
Security Fire

37
Features
• 4 general purpose analog
inputs (-10V to +10V)
• 10 digital inputs
• 3 current inputs
• 2 temperature inputs
• 1 bus voltage input
• 6 alarm relay outputs
• Robust panel mount case

38
Key competitive advantages

 Highly expandable
 Fully configurable inputs and outputs
 Full suite of remote management options
 Uses the DC power system controller and
communications to achieve a low solution cost
 No need for a dedicated Building Management
System (BMS) or SCADA system

39
Questions?

40
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