HONEYWELL

CCR 30
Constant Current Regulator for
AGL Series Circuits

APPLICATION
The digital constant current regulator CCR 30 is used
to supply, control, and monitor constant current series
circuits of air-field ground lighting systems.

The microprocessor compares the actual current value of the

series circuit with the target value of the selected current step and
calculates the firing impulse of a thyristor module, which adjusts
the primary voltage of the power transformer by phase control.

COMPLIANCE WITH STANDARDS

• IEC: EN 61822 (current edition)
• ICAO: Aerodrome Design Manual, Part 5 (current edition)

FEATURES AND BENEFITS

MAIN FEATURES
• Extensive control, monitoring, and protection functions
for AGL series circuits with LED or halogen lamps
• Lockable housing with safety door switch and optional castors
• Eight freely adjustable current steps (1.3 A to 6.6 A) for configuration
according to IEC, FAA, or customer specifications
• Precise power adjustment by up to 48 adjustable output voltages, thus
- high power factor (according to IEC) and efficiency
- reduced electromagnetic interferences (EMC) and crest factor
• Optional circuit cut-out system for safe maintenance
• Parallel or serial control of the CCR
• User-friendly configuration/calibration by use of CCR’s function
keys and display (no further equipment required)
• Storage of settings, configuration, and calibration
data on replaceable Datakey®
• Continuous indication on CCR’s display:
Status, current step, output current, operating hours
• Menu languages: English or German (others on request)
• Unrestricted operation with circuit selector switches and individual
lamp control and monitoring (e. g. Honeywell SLCM)
Honeywell CCR 30 Technical Specifications

STANDARD FUNCTIONS OPTIONAL FUNCTIONS MECHANICAL DESIGN

Types and Current Steps Serial I/O Interface (SIO, Ethernet) Maintenance-Free Housing
Output current freely adjustable Redundant serial control and Lockable sheet steel housing with
between 1.3 A and 6.6 A for all monitoring by a control and optional castors
current steps monitoring system (CMS) Safety door switch switches off the
FAA class 1, style 1 / 2 (three / via Ethernet CCR when door is opened
five steps) Feedback signals according to Operating Panel
IEC style 1 / 2 (three / five steps) FAA or IEC Operating mode selector switch
Eight steps according to customer Output via web browser is possible (remote, off, local)
specifications (also without CMS, e. g. by laptop) Status LEDs (remote, local,
Configuration and Calibration Mixed serial/parallel operation fault, warning)
Menu-driven by function keys is possible Display (vacuum fluorenscent display)
and display Single Lamp Control and Four function keys
Storage of modified parameter Monitoring (SLCM)
Control Unit
on Datakey® Control and monitoring of individual
Motherboard
Monitoring Functions lamps and sections of a series circuit
by means of Honeywell SCC-V3 and Processor board
Actual current value (output current = Power supply board
SIO PCB
selected step current)
Lamp Failure Monitoring (LAF) Optional:
Open circuit trip
Quantitative detection and indication - Parallel I/O board
(actual current drop-out, I = 0)
of defective lamps - Serial I/O board (SIO)
Overcurrent trip (I > Inom)
Automatic calibration for all - IRMS interface
Low mains voltage (shut-down when
current steps Power Components
mains voltage < 80 %, re-start when
mains voltage > 90 %) Two freely configurable failure Thyristor module
thresholds
Fail Safe Operation Load contactor
Measurement and Indication
Storage of latest current step Surge arresters
Functions (only with SIO)
command at mains failure Power transformer
Insulation resistance of the series
Continuation with pre-defined or
circuit (IRMS)
latest current step
Input current of CCR
Measurement and Indication Functions
Input power of CCR
CCR’s operating mode and status
Power factor of CCR
Selected current step
Output voltage and output power
Output current (effective value) Safety
of power transformer
Parallel Feedback Signals door
Primary voltage of power
Operation switch
transformer (adjustment of CCR’s Output voltage
Local control operating point) sensing*
Operating hours Circuit Cut-Out System
Reliable cut-out switch for safe
maintenance operations
Disconnects the CCR from
the series circuit
Shorts the output of the CCR and
the input to the series circuit
Grounds the series circuit
Control
unit

Tapping

SLCM
Circuit Module*
breaker
ELFD
(IRMS)*

Circuit Power
cutout* transformer

PE bar

Surge
arresters

*options
TECHNICAL DATA
ELECTRICAL DATA POWER RATINGS (PHASE/PHASE)
Control voltage 18-60 VDC MAINS 10 15 20 25 30
(120 V on request) POWER kVA kVA kVA kVA kVA

Control voltage +24 VDC / max. 250 mA 380 V 33 A 49 A 66 A 82 A 99 A

from CCR 400 V 31 A 47 A 63 A 78 A 94 A
Frequency 50 / 60 Hz ± 7.5% 415 V 30 A 45 A 60 A 75 A 91 A
(automatic detection)
Efficiency > 92% AMBIENT DATA
Power factor
2.5 / 5 / 7.5 / 10 kVA > 0.9 Operating temperature -40 °C to +55 °C
15 / 20 / 25 / 30 kVA > 0.95 Storage temperature -40 °C to +70 °C
Absolute accuracy <1% Relative humidity 10 to 95 %
Repeatability <1% (no condensation)

Run-up time after max. 500 ms True altitude 2000 m

start-up
Regulation time max. 500 ms DIMENSIONS AND WEIGHTS
at step change DIMENSIONS (H X W X D MM) 1252 X 617 X 657
(1-100 %) WEIGHT
Nominal series current 2.5 kVA 118 kg
IEC / FAA class 1 6.6 A (+ 1 %)
5 kVA 137 kg
Wave form of series Phase control
circuit current 7.5 kVA 161 kg

Current conduction 0-180 ° 10 kVA 181 kg

angle 15 kVA 235 kg
Electromagnetic Acc. to EN 61822 chapter 5.4 20 kVA 255 kg
compatibility
25 kVA 274 kg
Protection rating IP 21
30 kVA 297 kg

POWER RATINGS (PHASE/NEUTRAL) Shipping size (H x W x D mm) 1150 x 670 x 700

MAINS POWER 2,5 kVA 5 kVA 7,5 kVA Shipping weight + 6 kg

220 V 14 A 28 A 43 A
230 V 14 A 27 A 41 A
240 V 13 A 26 A 39 A

PRINCIPLE DESIGN
PRODUCT CODE ORDERING
L/I/Pi/
L-829 - 5 - 7.5 - 230 - 6.6 - Po/D/O - PIO - SLCM - CE - H - R - CO
L-828
L-829
IEC
CUST (CUSTOMER SPEC.)

3 STEPS, 5 STEPS, 8 STEPS

RATING:
2.5 KVA - 220 / 230 / 240 V
5.0 KVA - 220 / 230 / 240 V
7.5 KVA - 220 / 230 / 240 V
10 KVA - 380 / 400 / 415 V
15 KVA - 380 / 400 / 415 V
20 KVA - 380 / 400 / 415 V
25 KVA - 380 / 400 / 415 V
30 KVA - 380 / 400 / 415 V

OUTPUT CURRENT 6.6 A

L: L
 amp failure measurement LAF (not with SLCM)
I: Insulation resistance measurement (not for L-828)
Pi: M easurement of input values U/I/P/
cos phi (not for L-828)
Po: Measurement of output values U/P (not for L-828)
D: D ata key (standard for L, I, Pi, Po,
SIO, SLCM, not for L-828)
O: Output overvoltage protection

PIO: Parallel interface 18-60 VDC (standard)

PIO120: Parallel interface 120 VAC (option)
SIO485: Serial interface RS 485 (option)
SIOETH: Serial ethernet interface (option)

SLCM: Single lamp control and

monitoring (power components)

CE: CE-filter integrated

H: Adjustable height

R: Housing on wheels

CO: Circuit cut-out system

DOCUMENTATION
Instruction manual CCR30 (Doc. 65 877 627-HBE)

For more information

buildings.honeywell.com

Honeywell Building Solutions

1985 Douglas, Drive North
Golden Valley, MN 55422-3992
Tel: 1-800-345-6770 CCR30-AGL-Circuits-DS | 12/20
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