NOMENCLATURE

NOMENCLATURE
 SERIES
PRESENTATION

•Transformer-less technology.
• Input THDi ultra low, up to 1%
• PF(Input)=1.0
• Lowest Output THDv, <0.5% Linear, <2% Non-linear.
• Multiple configurations and functionalities.
• Minimized cost.
• Power “walk-in” (delay and time programmable).
• Compact size, reduced footprint, 10 a 60 kVA in 700x450x1100 mm
(up to 40kVA batts. incl.). Reduction for 30, 40, 50, 60 kVA.
• Improved output Power Factor, FP=0.9
• “Smart-mode”, efficiency up to 98%
•Detection: voltage distortion, V measure, Freq. swing.
•Total transfer time: typ. 4ms.
•Easy and direct activation by the user.
 SERIES
PRESENTATION

• EMC improvement
(IEC-62040-1 compliance for all the series).
• New image: “cube” image emphasis.
• New Control Panel: improved navigation and mimic.
• Battery configuration optimized.
• Small battery cabinet, same as unit 700x450x1100 mm (up to 60kVA).
• Parallel system up to 4 units, redundancy programmable (0 to 2).
• Common battery bank for parallel systems (Optional).
 TECHNICAL
Input specifications SPECIFICATIONS
 TECHNICAL
Output specifications SPECIFICATIONS
 TECHNICAL
Output specifications SPECIFICATIONS
 TECHNICAL
SPECIFICATIONS

 DC protection fuses for rectifier, inverter and batteries.

 Very accurate estimation of backup time.
 Battery floating voltage compensated in temperature.
 Manual and automatic battery test scheduled by calendar.
 Management of different battery banks with different capacities in parallel.
 Charging method: constant current up to floating voltage.
 TECHNICAL
SPECIFICATIONS

Total flexibility in in/out voltage at workshop up to 60kVA

III/I, I/I o I/III
Transformerless technology: ferrite or koolmu inductors
 Unit power factor (0.99) with very low load (10%)
 4rth generation IGBT technology (Trench gate 4).
 Current control of the inverter and PFC (shortcircuit)
 On-line mode eficiency of up to 95%.
 Smart Eco-mode efficiency of up to 98%.
 TECHNICAL
Range SPECIFICATIONS
 TECHNICAL
Overload SPECIFICATIONS

Default overload limit

100 – 125% 10 min.
125 – 135% 5 min.
135 – 150% 1 min.
> 150% Immediate to bypass

Adjustable overload limit

 BLOCK DIAGRAM
Single line diagram
 BLOCK DIAGRAM
Parallel single line diagram
 BLOCK DIAGRAM
Block diagram

• ELECTRICAL SCHEMATIC 10-60kVA (view)

• ELECTRICAL SCHEMATIC 80kVA (view)

 FEATURES OF
Frontal layout up to 60kVA EQUIPMENTS

Interface connectors Ventilation

SICRES board slot (optional)

Ventilation

Static bypass switch (optional)

Output switch
Entry switch Battery fuse switch

Input connection terminals Manual bypass switch

(maintenance) with padlocking
device

Output connection terminals

Battery connection terminals
 FEATURES OF
Frontal layout from100 to 120kVA EQUIPMENTS

Interface connectors

SICRES board slot (optional) Ventilation

Ventilation

Manual bypass switch

(maintenance) with padlocking Output switch
device
Entry switch Battery fuse switch

Input connection terminals

Output connection terminals

Battery connection terminals
 FEATURES OF
Frontal layout from 160 to 200kVA EQUIPMENTS

Interface connectors
Ventilation

SICRES board slot (optional)

Manual bypass switch

(maintenance) with padlocking Output switch
device
Entry switch Battery switch

Input connection terminals

Battery connection terminals
Output connection terminals
 FEATURES OF
Terminal layout EQUIPMENTS

Entry connection Static bypass Output connection Battery connection

terminals connection terminals terminals terminals
(N , R , S , T) (N , R , S , T) (N , R , S , T) (+ , N , - )
(optional)
 FEATURES OF
Display / sinoptic layout EQUIPMENTS

Up to 60kVA
By-pass active (Orange) Inverter active (Green)
Rectifier entry voltage Battery mode (Red)
OK (Green)

Active alarm (Red)

Navigation keys
 FEATURES OF
Display / sinoptic layout EQUIPMENTS

Higher than 60kVA / CUBE3

Rectifier entry voltage OK (Green)
“ENTER” key
By-pass active (Orange) Navigation keys

Equipment working in battery mode (Red)

Inverter active (Green)

Active alarm (Red)

“SCAPE” key
 FEATURES OF
BM0505*** interface board layout EQUIPMENTS

DB9 connector DB9 COM port DB9 COM port Parallel connector 1 Parallel connector 2
relay interface connector connector
RS-232 and RS- RS-232 and RS-
External EPO 485 485
CN 33 Parallel
terminals (optional) indicator
 FEATURES OF
BM0499E** Power supply board EQUIPMENTS
layout

DC bus supply
Input fuses

Parallel connector 1
Diode rectifier
bridge CN 33 Parallel
indicator

Auxiliary bypass
input (optional)
Drivers supply

Diode rectifier
bridge for bypass
input (optional)

Fan
Heat sink system
 FEATURES OF
BM0496E** Control board layout EQUIPMENTS

DSP
AC and DC
voltage measures

PFC and Inverter μC

drivers

Power supply CN

Interface CN

Display CN Battery

Test mode / parallel system / UPS config. SWITCH

 UPS STRUCTURE
Equipment composition <= 20kVA

Small cabinet (<= 20kVA)

-Six-pack IGBT module

-Optional bypass line kit (Ready)
-Package providing download ramp
 UPS STRUCTURE
BM0522*** driver’s board <= 20kVA

PROBE GROUND
-Connectable boards
-No desaturation selection level (Not necessary because there is collector’s current
control)
-3 jumpers simulating desaturation
-3 jumpers simulating inhibition
 UPS STRUCTURE
BM0522*** driver’s board <= 20kVA

To not deattach the driver board from the UPS, the same test and GND points can be
found on the bottom side from the power board.
 UPS STRUCTURE
Equipment composition >= 30kVA

(<=30kVA up to 60kVA)

-Individual IGBTs.
-Package providing download ramp.
 UPS STRUCTURE
BM0495*** driver’s board >=30kVA

PROBE

GROUND

-3 jumpers simulating desaturation

-3 jumpers simulating inhibition
-Desaturation jumper exists
 UPS STRUCTURE
Equipment composition >= 80kVA

(>60kVA)

-individual IGBTs and driver.

-Special cooling system
-External pre-load resistor.
-Package providing download ramp.
 UPS STRUCTURE
BM0527*** driver’s board >=160kVA

GROUND
PROBE

-3 jumpers simulating desaturation

-3 jumpers simulating inhibition
-Desaturation jumper exists
 UPS STRUCTURE
BM0496*** control block diagram

3.3V Power supply

CN42 Jumper
3V BAT From “E” version on the control board,
RAM memory is holded by a “flash”
memory.

MATHEMATIC PART
RAM / RTC* EXCITACING
RS232
MANEGEMENT BYPASS
mC DSP
FLASH (Program memory)
1 MANAGEMENT
2 COMUNICATION
3 DISPLAY

* Inside the RAM memory from the micro-controller, it is included the clock data (RTC)
 UPS STRUCTURE
LED indicators BM0496*** board

LED SIGNAL DESCRIPTION

LD1 INH-PFCR ON - PFC Not active / OFF – PFC Working (R Phase)

LD3 SUM-ALR ON – General Alarm ( In case any active)

LD4 PRE-CHRG ON – DC bus pre-loading. Relay on-line.

ON – Unit output Inverter working /

LD5 BPM
OFF – Unit output Bypass active

LD6 INH-INVR ON - Inverter no active / OFF – Inverter ON (R Phase)

LD7 CTT-ON ON – Order to close rectifier contactor (ON)

LD8 FLASH PROG (Spare, no use)

 CONFIGURATION
Previous checking on BM0496*** AND SETTING

¿When must it be done??

-In a new board.
-In a board where a parameter reset has been done.
-In a board where the configuration dissapeared because battery end of life.
Test of the 3V DC battery:
Procedure for a new board coming from factory:
1.- Verify it comes without CN42 jumper.
2.- Close the entry switch. Display will light on.
3.- Put CN42 jumper and check the battery voltage is >=2.8V
4.- Open entry switch, and when display lights off check that voltage keeps the same value

Procedure for the original board:

1.-Close the entry switch. Display will light on.
2.-Check the battery voltage is >=2.8V.
3.-Open the entry switch, and when display lights off check that voltage keeps the same value.

*In case the battery is not in a good condition, will be necessary to replace it following the procedure of the corresponding technical
note
 CONFIGURATION
Previous checking on BM0496*** AND SETTING

Checking that battery keeps the configuration correctly:

With the board already connected:
1.-Verify the hour and date in the main menu is correctly set.
2.-Stop completely the equipment until display switches off.
3.-Start again the equipment.
4.-Verify that hour and date has not changed to Jan 1st and hour to 00:00.
If is not this way, the configuration has been succesfully saved:
1.-Check the CN42 jumper on BM0496*** board is ON.
2.-A problem in the battery: bad placed or out of autonomy.
3.-Change the BM0496*** board.
 CONFIGURATION
Start-up and settings for BM0496*** AND SETTING

1.- Place SW2 in configuration mode:

-With the equipment

stopped:
- Place Switch 2 from
the BM0496*** control
board with pins nº3
(equipment name /
manufacturer change)
and nº 4 (test mode) to
ON.
- Close entry switch
 CONFIGURATION
Start-up and settings for BM0496*** AND SETTING

2.- Introduction of the Serial number:

* In case the number does not fit all the space in the screen, must leave free spaces to the
right without any character.
 CONFIGURATION
Start-up and settings for BM0496*** AND SETTING

3.- Power selection:

Select here the correct power

*This guideline is NOT valid for 10, 15 and/or 60kVA equipments

For these specific cases, proceed as follows:
 CONFIGURATION
Start-up and settings for BM0496*** AND SETTING

4.- Special power selection:

Contact Central offices and provide following information:

We will obtain a new Password, which will allow us to these powers:

Once made this setting, will automatically adjust all nominal values.
**BATTERY CAPACITY AND BATTERY CHARGING CURRENT MUST BE
SPECIALLY CAREFUL MANAGED**
**There will be only ONE chance to modify it this way. In case of error, must restart
all the process**
 CONFIGURATION
Start-up and settings for BM0496*** AND SETTING

5.- Selection of synchronism and hysteresis margins:

To check that values for Hysteresis and synchronism margins, for both PFC and
Inverter, are as follows:

Syst. Power PFC Controller

7.5 kVA PFC_CT15

10 kVA PFC_CT15

15 kVA PFC_CT15

20 kVA PFC_CT16

30 kVA PFC_CT16

40 kVA PFC_CT18
Changes according 50 kVA PFC_CT18
Power: 60 kVA PFC_CT18

80 kVA PFC_CT17
100 kVA PFC_CT7
120 kVA PFC_CT7

160 kVA PFC_CT7

200 kVA PFC_CT5

 CONFIGURATION
Start-up and settings for BM0496*** AND SETTING

6.- Input / Output configuration:

In case the equipment is not a standard III / III configuration, it can be set in this
shown screen.
 CONFIGURATION
Start-up and settings for BM0496*** AND SETTING

7.- Battery load current selection:

Select screen:

*When pressing, right value twinkles

*When pushinc keys up and down, we must achieve a value as closest as possible to 0,0 A at
the left side

*IT IS MANDATORY TO DO THIS OPERATION WITH BATTERY FUSE SWITCH OPEN*

 CONFIGURATION
Start-up and settings for BM0496*** AND SETTING

8.- Selección de intensidad de descarga de baterías:

Select screen:

*When pressing, right value twinkles

*When pushinc keys up and down, we must achieve a value as closest as possible to 0,0 A at
the left side

*IT IS MANDATORY TO DO THIS OPERATION WITH BATTERY FUSE SWITCH OPEN*

 CONFIGURATION
Start-up and settings for BM0496*** AND SETTING

9.- Starting the equipment:

-- Stop completely the equipment until display lights off to save all the settings done
for the moment.
-For caution, the standard procedure to start the equipmen can be followed,
according to page 25from the User’s guide
-Start up rectifier and inverter following the menus:
 CONFIGURATION
Start-up and settings for BM0496*** AND SETTING

10.- Measures and offsets selection:

- Select screen:

:-Calibrate measures from display with the equipment started and with special
atention to bus and batteries voltage measures.
-1º Adjust inverter voltage.
-2º Adjust voltage offset.
 CONFIGURATION
Start-up and settings for BM0496*** AND SETTING

- How to adjust inverter voltage:

- Measure output voltage in phase R of the inverter with a RMS voltmeter.
-Verify that value measured corresponds with the one shown at the display.
- In case of no agreement, it will be adjusted.
-Repeat all this process for phases S and T.

-How to adjust inverter voltage OFFSET:

-Connect a 230V transformer in parallel at the phase output (N - R)
-Check with the osciloscope ammeter (or with a premium tester) the no existance of
DC voltage at the output in inverter mode.
-In case of existing, positive or negative, adjust the phase R offset using the display.
-Repeat all this process for phases S and T
 CONFIGURATION
Start-up and settings for BM0496*** AND SETTING

11.- Battery life control system in CUBE3 equipments

System has a hour counter which acumulates the hours the equipment has been
working since batteries installation. Once this counter exceeds the programmed
number of hours (3 years by default), an alarm activates indicating the user of this
issue.
By default this system is not activated, but in case not, it will be found in the following
menu:

**This screen is ONLY visible if this control

system is implemented**
 CONFIGURATION
Start-up and settings for BM0496*** AND SETTING

12.- Ending the process:

- Stop completely the equipment until display lights off, to save the settings.
- Switch again pins nº3 (equipment name / manufacturer change) and nº 4 (test mode)
from BM0496*** board to OFF.

Adjustment for control board has ended.

 CALIBRATIONS
Bus voltage calibrations

Connect 2 voltmeters at “+” and “-” semibuses

a. Open the battery internal fuse holders and switch on the equipment.
b. Start the inverter via display.
c. Access the following menu:

e. Move the screen values to achieve the same as per the ones shown on the
voltmeters.
 CALIBRATIONS
Battery charging current calibration

a. Open the battery power fuses (ignore any possible alarm)

b. Access to menu:

c. Adjust with the keyboard to achieve the left value to be “0.0A”

d. Accss to menu:

c. Adjust with the keyboard to achieve the left value to be “0.0A”

 CALIBRATIONS
Battery voltage calibration

a. Open the battery power fuses (ignore any possible alarm)

b. Access to menu:

c. Move the screen values to achieve the same as per the ones shown on the
voltmeters.
d. Acces to menu:

c. Move the screen values to achieve the same as per the ones shown on the
voltmeters.
 CALIBRATIONS
Input voltage calibration

a. Sequentially connect a voltmeter to the input terminals, between N and R, S, T

and change the setting on the screen until it matches that of the voltmeter.
 CALIBRATIONS
Bypass voltage calibration

a. Sequentially connect a voltmeter to the input terminals, between N and R, S, T

and change the setting on the screen until it matches that of the voltmeter.
 CALIBRATIONS
Input voltage calibration

a. Sequentially connect a voltmeter to the input terminals, between N and R, S, T

and change the setting on the screen until it matches that of the voltmeter.
 CALIBRATIONS
Output voltage calibration

a. Sequentially connect a voltmeter to the output terminals, between N and R, S,

T and change the setting on the screen until it matches that of the voltmeter.
 CALIBRATIONS
Input current calibration

a. Start the equipment and switch on the output.

b. Connect some resistive load (<50%) at all three phases.
c. Sequentially connect an ammeter to the input phases R, S, T and change the
setting on the screen until it matches with the ammeter.
 CALIBRATIONS
Inverter voltage calibration

a. Sequentially connect a voltmeter to the output terminals, between N and R, S,

T and change the setting on the screen until it matches that of the voltmeter.
 CALIBRATIONS
Inverter voltage calibration

a. Sequentially connect a voltmeter to the output terminals, between N and R, S,

T and change the setting on the screen until it matches that of the voltmeter.
 CALIBRATIONS
Output current calibration

a. Sequentially connect an ammeter to the output terminals, at phases R, S, T

and change the setting on the screen until it matches that of the ammeter.
Thank you for your attention

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