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FMS Components
Numerical Control (NC) machine tools Automated material handling system (AMHS)
Automated guided vehicles (AGV) Conveyors Automated storage and retrieval systems (AS/RS)
Machine
Pallet
Machine
Load
Unload
Terminal
Parts
Finished goods
FMS Problems
Part type selection (Askin) - selecting parts that will be produced in the FMS over some relatively long planning horizon.
Part selection (Stecke) - from the set of parts that have current production requirements and have been selected for processing in the FMS, select a subset for immediate and simultaneous processing. Machine grouping (Stecke) - partition machines into groups where each machine in a group can perform the same set of operations. Loading (Stecke) - allocate the operations and required tools of the selected part types among the machine groups. Control - provide instructions for, and monitor the equipment in the FMS so that the production goals identified by the above problems are met.
Information Technology
Management information system (MIS)
Decision support system (DSS) Expert system
add decision making support recommend decision based on expert knowledge move large amounts of data
Accounting
Production Decisions Marketing Distribution Other areas
Data
Quantitative techniques
Artificial Intelligence
Neural networks
Genetic algorithms Fuzzy logic
emulate interconnections in brain based on adaptive capabilities in nature simulate human ability to deal with ambiguity
Advanced Communications
Electronic data interchange (EDI) Internet Wireless communications Teleconferencing & telecommuting Bar coding Virtual reality
Manufacturing Technology
Numerically controlled (NC) machines
controlled by punched tape
Robotics
Programmable manipulators Follow specified path Better than humans with respect to
hostile environments long hours consistency
Robot Parts
Controller
hardware, software, power source
Manipulator
robot arm
End-effector
hand
Components Of CIM
CAD CAE GT DFM IGES, PDES, DMIS TQM Bar codes, EDI MRP JIT/ kanban DSS/ES/ AI LAN, TOP, satellites Manufacture Systems management
Product design
CAD/CAM
CAPP
CIM
Process planning
NC/CNC/ DNC
FMS
Robotics
AGV, ASRS
Automated inspection
Adoption Of Technology
Technology Readiness
Need well-designed products & efficient processes
Technology Design
Know what to automate
Technology Selection
Choose the right level
Technology Integration
Have a strategy for incremental automation