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Fault Diag Procedure

Fault Diag Procedure

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Published by raquettelaker2

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Published by: raquettelaker2 on May 04, 2009
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11/20/2010

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Low engine power output / little movement on the turbo pressure gauge and rattlingfrom the turbocharger.Fault symptoms
Low engine power output / little movement on the turbo pressure gaugeRattling from turbochargerCHECK ENGINE lamp onDiagnostic trouble code P1105
Conditions
On certain cars, the clip holding the turbocharger pushrod to the arm on the wastegate valvecan come loose. If the clip does come loose, the pushrod can slide off the pin on thewastegate valve arm. As a result, boost pressure control will not function and the valve discwill cause a rattling noise from the turbocharger.
Diagnostic help
Additional help for fault diagnosis
Checking the wiring
The standardised text below can be used here if necessary:Jiggle the wiring harness at several points and in different directions to reveal intermittentbreaks and short-circuits in the wiring harness. Observe the multimeter, test lamp ordiagnostic instrument while doing this.
Diagnostic procedure
1.Undo the hose clip on the charge air pipe and the screw on the bypass pipe. Moveaside the bypass pipe.
Warning
The exhaust pipe from the turbocharger canbe extremely hot. Proceed with caution.
2. Engine\Turbocharger systemFault diagnosis, symptoms - Lo...9-5 (9600) 1 20011
 
 2.Remove the heat shield.3.Carefully knock repeatedly with a screwdriver to get the throttle arm back to itsoriginal position (anticlockwise). Note that the throttle arm must not be turned withpliers or the like as it can break or bend.
Important
The throttle arm must not be twisted with pliersor similar as the arm can break or distort.
2. Engine\Turbocharger systemFault diagnosis, symptoms - Lo...9-5 (9600) 1 20012
 
 4.If the throttle arm does not return to its original position using the method above,unplug the oxygen sensor connector and remove the primary catalytic converter ordisconnect the front exhaust pipe from the turbocharger. Otherwise, only performsteps 8, 10 and 11.5.Press the tip of a screwdriver against the top right part of the throttle disc whilepressing in the throttle spindle and raising the throttle arm by hand.
2. Engine\Turbocharger systemFault diagnosis, symptoms - Lo...9-5 (9600) 1 20013

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