OFFSHORE DESIGN SECTION MUMBAI REGION FORMAT NO :

FUNCTIONAL SPECIFICATION FOR PRESSURE GAUGE

VOL No III REV No 1 FS No: 3401

WELL PLATFORM PROJECT ODS/SOF/004

SHEET No. 1 OF 1

FUNCTIONAL SPECIFICATION PRESSURE GAUGE

OIL AND NATURAL GAS CORPORATION LTD. INDIA

9 PREPARED BY REVISED BY ISSUED AS APPROVED BY TOTAL PAGE DATE 1 REV No.

OFFSHORE DESIGN SECTION MUMBAI REGION FORMAT NO :

FUNCTIONAL SPECIFICATION FOR PRESSURE GAUGE

VOL No III REV No 1 FS No: 3401

WELL PLATFORM PROJECT ODS/SOF/004

SHEET No. 2 OF 2

CONTENTS Clause No. 1.0 2.0 ITEM Scope Of This Document Standards & Specifications 2.1 2.2 3.0 4.0 Reference Specifications Other Specifications To Be Followed Page No. 3 3 3 3 3 3 3 4 4 4 5 5 5 5 5 6 6 6 6 6 6 7 8 9

Scope Of Supply Pressure Gauge 4.1 4.2 4.3 4.4 4.5 4.6 General Material Range Accuracy Reading scales Enclosure class

5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 Annexure I Annexure II Annexure III

Equipment Protection Installation Requirement Calibration, Inspection And Testing Documentation Tagging & Nameplates Review And Approval Vendor Pre-Qualification Requirements Preparation For Shipment Receipt And Storage Material Selection Chart For Pressure Gauges Hook-up drawing for Pressure Gauges Typical data sheet for Pressure Gauges

OFFSHORE DESIGN SECTION MUMBAI REGION FORMAT NO :

FUNCTIONAL SPECIFICATION FOR PRESSURE GAUGE

VOL No III REV No 1 FS No: 3401

WELL PLATFORM PROJECT ODS/SOF/004

SHEET No. 3 OF 3

1.0 1.1 1.2

SCOPE OF THIS DOCUMENT: This specification describes the essential considerations in the selection, installation, calibration and testing of pressure gauge. The Contractor shall be responsible for the selection of Pressure Gauge suitable for its intended application, its procurement, packing, calibration, testing at yard and offshore, shipment to yard and offshore site, installation and commissioning at site. CODES & STANDARDS: Project Specifications: a) b) c) Specification No. 3.6: Instrumentation Design Criteria Basic Bid Work Project P& IDs

2.0 2.1

2.2

Other Specifications To Be Followed; NIL

3.0 3.1 3.2

SCOPE OF SUPPLY: The number of Pressure Gauges to be supplied and installed shall be as per the process requirements indicated in the Basic Bid Work and the P & IDs. The scope of supply shall also include commissioning spares and two years spares as required by clause 3.6.4.8 of Instrumentation Design Criteria, and as suggested by the Manufacturer. PRESSURE GAUGE: General:

4.0 4.1

4.1.1 The pressure gauges shall be used for local indication. These local pressure indicators shall in general be heavy duty, weatherproof, with minimum 150mm (6) dials, white dials with black numerals and markings and external zero adjustment. 4.1.2 Case diameters shall not be less than 6. Instrument air / gas supply gauges used as output gauge may have 50 mm (2) dials. Gauges that are 150 mm (6) or larger

OFFSHORE DESIGN SECTION MUMBAI REGION FORMAT NO :

FUNCTIONAL SPECIFICATION FOR PRESSURE GAUGE

VOL No III REV No 1 FS No: 3401

WELL PLATFORM PROJECT ODS/SOF/004

SHEET No. 4 OF 4

diameter shall have micrometer pointers for zero adjustment. Gauge pointers shall be adjustable without removal from shaft. 4.1.3 Pressure gauge measuring element shall generally be the Bourdon tube type. For measurement of slurries, viscous and corrosive fluids, Diaphragm seals shall be used. 4.1.4 Pressure gauges shall have liquid filled damping. Pressure instruments in field shall have NPTM bottom connections. Diaphragm seals with capillary shall in general be 1 flanged. 4.2 Material:

4.2.1 The material requirements for pressure gauges shall in general be according to clause 3.6.4.5 of Instrumentation Design Criteria and the material selection chart provided in Annexure I of this specification. 4.2.2 The material of all wetted parts shall be compatible with the process fluid and shall be SS 316 as a minimum, unless otherwise specified. For raw seawater service, all wetted parts shall be of Monel. 4.2.3 Pointer / Movement shall be of SS 316. Process connection shall be bottom entry type of SS 316 and NPT. 4.2.4 Case material for all pressure gauges shall be SS 316 with a screwed retaining ring and weatherproof design. 4.2.5 The Window material shall be of Shatter-proof glass or acrylic plastic. 4.2.6 Gauge saver and snubber when used shall be of the same material as that of the pressure element. 4.3 Range:

4.3.1 The range shall be selected such that the normal operating pressure will read approximately 1/3 of full scale to 2/3 of full scale. 4.4 Accuracy:

4.4.1 The maximum error shall not exceed 1% of the span.

OFFSHORE DESIGN SECTION MUMBAI REGION FORMAT NO :

FUNCTIONAL SPECIFICATION FOR PRESSURE GAUGE

VOL No III REV No 1 FS No: 3401

WELL PLATFORM PROJECT ODS/SOF/004

SHEET No. 5 OF 5

4.5

Reading Scales:

4.5.1 Indicating scales shall be direct reading type in Kg/cm2g. 5.0 5.1 5.2 EQUIPMENT PROTECTION: Pressure Gauge protection requirements shall in general be as per clause no. 3.6.4.4 of Instrumentation Design Criteria. The pressure gauge enclosure shall be weather proof to NEMA 4X / IP 66. the pressure gauge shall be capable of withstanding 130% of maximum range without affecting its calibration / accuracy. Pressure gauges shall also have rear blowout discs for blowout prevention. Gauges and instruments subject to damage from pulsating pressures shall be provided with Snubber type pulsation dampeners. Snubber shall be provided on all pump/compressor discharge service. Gauge savers shall be provided wherever maximum working pressure exceeds 130% of range. Gauges in vacuum service shall have over range protection to full vacuum. INSTALLATION REQUIREMENTS: The installation of pressure gauges shall in general be according to clause 3.6.4.6 of Instrumentation Design Criteria and as per the Hook-up drawing given in Annexure II of this document. Pressure gauges shall not be installed in such a way that it depends for support on the impulse piping. Pressure gauges shall not be mounted directly on lines where vibration is likely to be present. Pressure gauges shall be mounted such that they may be easily removed and adjusted without deforming impulse lines. All pressure gauges shall be installed so as to minimize the length of impulse lines. Necessary isolation valves shall be provided for all pressure gauges. CALIBRATION, INSPECTION & TESTING: Calibration, inspection and testing requirements shall in general be as per clause 3.6.4.7 of Instrumentation Design Criteria. In addition, the following shall also be taken care of:

5.3

5.4 6.0 6.1

6.2

6.3

7.0 7.1

OFFSHORE DESIGN SECTION MUMBAI REGION FORMAT NO :

FUNCTIONAL SPECIFICATION FOR PRESSURE GAUGE

VOL No III REV No 1 FS No: 3401

WELL PLATFORM PROJECT ODS/SOF/004

SHEET No. 6 OF 6

7.2 7.3

Direct connected bourdon-type pressure gauges shall be dead-weight tested or tested against a test gauge prior to installation. Receiver type pressure gauges shall be three (3) point calibrated using a manometer or precision pressure gauge and precision air regulator. Three-point calibration shall refer to the input signal to an instrument equivalent to 0%, 25%, 75% and 100% of the instrument range upscale and 75%, 25% and 0% of the instrument range downscale. DOCUMENTATION: The documentation requirements shall in general be according to clause 3.6.6.2 of Instrumentation Design Criteria. TAGGING & NAMEPLATES: Tagging & Nameplate requirements shall in general be according to clause 3.6.6.1 of Instrumentation Design Criteria. REVIEW & APPROVAL: Review and approval of purchase specifications and other related documents shall in general be according to clause 3.6.6.3 of Instrumentation Design Criteria. VENDOR PRE-QUALIFICATION REQUIREMENTS: The Vendor pre-qualification requirements shall in general be according to clause 3.6.6.4 of Instrumentation Design Criteria. PREPARATION FOR SHIPMENT: The pressure gauges shall be prepared for shipment in accordance to clause 3.6.6.5 of Instrumentation Design Criteria. RECEIPT & STORAGE: Receipt and storage of the pressure gauges shall be in accordance to clause 3.6.6.6 of Instrumentation Design Criteria.

8.0 8.1 9.0 9.1 10.0 10.1 11.0 11.1 12.0 12.1 13.0 13.1

OFFSHORE DESIGN SECTION MUMBAI REGION FORMAT NO :

FUNCTIONAL SPECIFICATION FOR PRESSURE GAUGE

VOL No III REV No 1 FS No: 3401

WELL PLATFORM PROJECT ODS/SOF/004

SHEET No. 7 OF 7

ANNEXURE I Material Selection Chart for Pressure Gauges Pressure Gauge Diaphragm Seal Instrument Lower Diaphragm Housing

S. No.

Piping Class

A1, B1, D1, E1, F1, XF1, F1, PA1, PB1, PD1, PE1, PXF1, PF1, A2, B2, D2, E2, XG1, A1H, A3, B3, A8 (EXCEPT WAT. INJ. SERVICE)

SS 316

SS 316

SS 316

2 3 4 5 6 7 8

INJECTION WATER SERVICE A4, A6, A9, B9, D9, E9 A5 A7 A1N, B1N, D1N, E1N, F1N, XF1N, PA1N, PB1N, PD1N, PF1N, XG1N A10, B10, D10, E10, F10 A11, B11, D11, E11, F11, PA11, PB11, PD11, PE11, PF11

MONEL SS 316 MONEL -

SS 316 SS 316 HASTALLOY C. SS 316 HASTALLOY C. HASTALLOY C.

MONEL SS 316 HASTALLOY C. SS 316 HASTALLOY C. HASTALLOY C.

SS 316

SS 316 L MONEL 400

OFFSHORE DESIGN SECTION MUMBAI REGION FORMAT NO :

FUNCTIONAL SPECIFICATION FOR PRESSURE GAUGE

VOL No III REV No 1 FS No: 3401

WELL PLATFORM PROJECT ODS/SOF/004

SHEET No. 8 OF 8

ANNEXURE II HOOK-UP DRAWING: PRESSURE GAUGE

OFFSHORE DESIGN SECTION MUMBAI REGION FORMAT NO :

FUNCTIONAL SPECIFICATION FOR PRESSURE GAUGE

VOL No III REV No 1 FS No: 3401

WELL PLATFORM PROJECT ODS/SOF/004

SHEET No. 9 OF 9

ANNEXURE III TYPICAL DATA SHEET PRESSRUE GAUGE PRESSURE GAUGES

UNITS :- Flow Liquid M3/HR Gas NM3/HR Pressure kg/cm2 Temperature deg C Level/length -M

1 2 3 4 5 6. 7 8 9 10 11 12 13 14

Type Mounting Dial Size/Colour Case Material Bezel Ring Window Material Enclosure Class Pressure Element Element Material Socket Material Accuracy Zero Adjustment Connection & Location Movement

15

16 17 18

Diaphragm Seal (wherever required) a) Type b) Wetted Parts c) Other Material d) Process Connection e) Facing & Finish f) Capillary Material g) Armour type h) Armour Material i) Capillary Length j) Flushing Filling Conn. Over range protection Blow out protection Options a) Snubbet b) Siphon c) Gauge saver d) Liquid filled casing e) Vacuum protection

TAG No.

RANGE

OPER. PRESSURE

MAX. SERVICE TEMP.

OPER. TEMP

MAX. SERVICE TEMP.

FLUID SERVICE OPTIONS

As per P& ID