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CONFIDEN

BUSINESS STRATEGY

Practical implementation of environmental


friendly technologies :
•Recover value from waste;
•Decrease gas emissions;
•Do not use food resources for energy production!

Turnkey
Technology Marketing
projects
adaptation and sales
and
development

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THE CHALLENGE

The concept of ‘sustainable development’ with


regard to Rubber & Plastic waste:

Some wastes such as - Scrap Tyres, Industrial Rubber waste,


Industrial Plastic waste

Are
• Non-biodegradable, has always posed a problem of its disposal,
without polluting the environment.
• Poisonous gases get released into the atmosphere when burnt
• Land filling leads to the contamination of soil, thereby rendering
it useless for cultivation.

Hence it was imperative that a suitable mechanism be


evolved to ensure that
 
All rubber waste be treated to cause minimal pollution to soil and
atmosphere
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Technology for such treatment to be eco-friendly, so as to have minimal
THE SOLUTION

Fuel
Useful Products

Incineration Energy of off-


gases

Waste

Combustion fuel

Pyrolysis Recovered
materials
Fuel Energy of off-
gases
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EFFICIENT INDUSTRIAL PYROLYSIS

Efficient industrial Pyrolysis is a process to treat the rubber &


industrial plastic waste.
Pyrolysis is the decomposition of organic compounds under oxygen-
free atmosphere to produce gas, oil and char.
Waste Coolin
g

gas
He Oxygen Gas
at

Solids Oil
Process : Placing the organic material inside a sealed vessel and
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applying heat.
THE PROPOSITION

 we propose to convert the rubber waste into high quality fuel


oil for the Indian markets

 Carbon black is produced as a residue

 The Manufacturing process is ISO certified

 The Raw material can be supplied from our associate


companies in the Middle –East ( More than 2000000 metric
tonnes are in place)

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THE PLANT OVERVIEW

 The plant has various capacities to process waste ie ,20


tonnes,40 tonnes and multiples of the same

 The Plant operates on Continuous Process for complete


extraction of Oil and Carbon Black

 45-50% is the oil recovery from rubber waste

 50-60% is the oil recovery from industrial plastic waste

 30% Residue is carbon Black

 30% is heavy oil and fuel gas which be used for heating

 Can be operated 24X7

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THE TECHNICAL PROCESS OVERVIEW

 The Waste rubber is fed into the Reactor Vessel and heated
under controlled conditions of temperature and pressure.

 The Catalyst used will effect molecular restructuring of the


rubber under the pyrolysis process. As a result, fuel oil in
gaseous form is produced along with other gases.

 These vaporized gases are passed through Heat Exchangers,


wherein the fuel oil gas is condensed into liquid form.

 The fuel oil liquid is then purified further to make it of high


quality.

 During the process, Carbon Black is generated.

 The heat exchangers use coolant water as the condensing


medium and this water is re-circulated. 8
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SCHEMATIC DIAGRAM OF THE TECHNICAL PROCESS

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ENVIRONMENTAL PROTECTION

1. Exhaust gas
- full combustion in water seal and gas burner of safety
devices, the pollution to exhaust gas shall be eliminated and
a large amount of fuel shall be saved.
- desulfurization dust collector shall be used to discharge
smoke and dust; the discharge of smoke and dust shall meet
related standards of ­2001

2. Waste liquid
Faint acidic waste water will be produced in the course of
treatment of oil products (about 50 kg of waste water each
ton of oil). This water is neutralized by adding small quantum
of alkaline and further treated with three grade filtration and
evaporated in a special process.

3. Waste solid
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The residue left from catalysis and split of waste tyres is only
CONFIDENTIAL
THE INFRASTRUCTURE REQUIREMENTS

 The rated capacity of the entire Plant is 140 HP and as such,


only Low Tension power connection is needed for the
operation.

 Water requirement is 5000 Ltrs/day. This water is re-circulated.

 Space required for the machinary would be 2000sq feet shed


with 20 feet
height

 Storage space to stock raw material required three months


raw material

 It is advisable for the factory to be located in an industrial area

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CONFIDENTIAL
ABOUT FURNACE OIL

Furnace Oil Characteristics Key Indicators


• Key industrial fuel. Almost every • Price assessments given by
manufacturer uses it. Platts/Argus on daily basis.
• Highly volatile. Daily average • Crude Oil prices
volatility 3-4%. • Imports of Fuel oil into China
• Huge Market size – Rs 25000 crores • Global Freight Rates
per annum • Refinery shutdowns in India
• Large no. of traders, resellers,
consumers and importers.
Costing of Furnace Oil by oil
Who can Use it
companies is as follows:
• Arab Gulf Assessment price • All industries who have energy price
• Plus Freight from Fujairah (UAE) to risk
Mumbai • Traders/resellers in the petroleum
• Import Duty (at present at 10%) business
• Importers/ Exporters of petroleum
products

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INDIAN FURNACE OIL MARKET SCENARIO

India had a total consumption demand of around 18.03 million metric


tons in context of furnace oil. The country has a large appetite for
furnace oil that is used in the following industries serving
the nations.

 Transport sector (263000 tons)


 Shipping sector (135000 tons)
 Other transport (128000 tons)
 Food/plantation sector (376000 tons)
 Power sector (488000 tons)
 Miscellaneous services (1100000 tons)
 Fertilizer (445000 tons)
 Chemical and allied (1372000 tons)
 Textile (670000 tons)
 Iron and steel (574000 tons)
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 Other industries (1653000 tons)
TECHNICAL SPECS OF CARBON BLACK

Rubber Carbon black grades in US


Analysis
Properties powdered
Method HAF(N330) SRF(N754) MT(N908)
carbon

Iodine Adsorption
ASTM D-1510 176 82 24
Number, mg/g

DBP Absorption,
ASTM D-2414 78 92-102 50-65 26-44
cm3/100g

CTAB Surface
ASTM D-3765 68 74-90 23-39
Area, m2 /g

pH - Value ASTM D-1512 9 7-9 7-10

Heating Loss,
ASTM D-1509 1.5 2.5 1.5 1.5
% max
Ash Content, %
ASTM D-1506 10 0.5 0.5 0.5
max

Average Particle MICROSCOPE


300 mesh
Size, nm ELECTRONIQUE
TECHNICAL SPECS OF OIL
MANAGEMENT TEAM

ShriramIyer – Managing Director


Over 10years of Management and strategic consulting experience. Has worked with
Price water house cooper, Nike, Malaysian Airlines, Wall street bank,currently spear
heads the Strategy and finance. He is also on the board of Resources Global (India)
pvt ltd & Divinus Consulting pvt ltd. Shriram is an MBA from Kingston.

Viswanatan Ramakrishnan – Technical director


Over 18 years of Industrial automation and engineering experience, is an expert in
waste recycling. Has been successful in cross border researches and was nominated
for the national award in 2000 for his outstanding contribution to the plastic Industry.
Prior to joining BS Hydrocarbons he was the country director of Aoki Technical Labs ,
a Japanese company. Currently in charge of technology and Research. Viswanathan
has a first class degree in Instrumentation Engineering.

Deepak Teckchandani– Director Client Services


Over 20 years of experience in marketing Deepak has worked with the likes of
AT&T ,ABB & siemens. He is currently in charge of strategic partnerships and client
services.

Yunus Bhati – Director Admin and infrastructure With Over 10 years of


Business experience he ,has worked on various corporate infrastructure projects .He
is in charge of plant administration and infrastucture. 16
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OIL ASIA RECENTLY HONORED SHRIRAM
IYER FOR INNOVATIVE TECHNOLOGY

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OUR SERVICE OFFERINGS FOR THIS PROJECT

Phase 2 : Strategic
Phase 1 : Initiation Planning
• Prepare a Detailed project roadmap • Execute necessary documentation
• Appoint an exclusive team with the
• Assist in applying various govt regulatory bodies
permissions • Sourcing of raw material
• Set up an office (if required) • Create a Resource plan
• Set up timelines to deliver • Create a Buy back arrangement
• Create a financial plan • Order placement
• Create an Acceptance plan
Phase 3 : Execution Phase 4 : Post Installation
• Standard inspection and test (pre • Annual Maintenance contract
shipment) • Practical and specific plan Business
• Ensure proper delivery of the machinery continuity
• Erection and commissioning of the plant • Sharpen the company positioning
• Mechanical and performance tests • Extend full Support for expansion
• Training of personnel • Marketing tie-ups with the help of our
• Ensure production corporate relationships
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CONFIDENTIAL
YOUR ADVANTAGE DOING BUSINESS WITH US

 Fast Execution: We deliver the skills you need and when you
need them. We are committed and focused to work with you
to ensure that each and every issue receives immediate &
appropriate response;

 Quality: Our specialists are always at the cutting edge:


skilled, professional, and experienced. We place the interests
of our customers at the top. The information is provided from
the quality sources only.

 Cost Effectiveness: Contract terms are negotiated to suit


the realities and requirements of each project. Pay for what
you need and when you need it:  start small and short-term
and then plan for growth and the long-term;

 Low Risk: We deliver our projects in a very transparent way.


You will be able to minimise the risk by total control of the 19
scope,
CONFIDEN TIAL cost and execution.
REACH US

Head Office: Mumbai, India


303, kane plaza,off Link Road,Mindspace, Malad(W), Mumbai - 400064
Tel.: +91 22 2877 1888, 32666119; Fax: +91 22 2877 4393; Mob.:
Shriram. +91 9821156049

Email: bshydrocarbon@gmail.com
Web: www.bshydrocarbons..com

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