10% To 30% Error - May Be Acceptable Based Upon Importance of Application

FINEPLAS HOLDINGS PTE LTD
Gage Repeatability and Reproducibility Analysis Report

Customer : WEC Characteristics : WIDTH Gage Name : CALIPER No of Appraisers : 3
Part Name : DETENT PLATE Specification : 29.0± 0.05 ( W ) Gage No : No of Trials : 3
Part Number : C35SB2 Dimension No : 139 (*1) CAV 1 Gage Range : 0-25MM No of Parts : 10
Job Number : 1837N Unit : mm Verified By : Yati Date :
Gage Repeatability and Reproducibility Data Sheet
Appraiser : A MEI Appraiser : B Jessic Appraiser : C Min
Sample Trial 1 Trial 2 Trial 3 Average Range Sample Trial 1 Trial 2 Trial 3 Average Range Sample Trial 1 Trial 2 Trial 3 Average Range
1 28.980 28.980 28.980 28.990 0.000 1 28.990 28.990 28.990 28.990 0.000 1 28.980 28.980 28.980 28.990 0.000
2 28.990 28.990 28.990 28.990 0.000 2 28.990 28.990 28.990 28.990 0.000 2 28.990 28.990 28.990 28.990 0.000
3 28.980 28.980 28.980 28.980 0.000 3 28.990 28.990 28.990 28.990 0.000 3 28.990 28.990 28.990 28.990 0.000
4 28.980 28.980 28.980 28.980 0.000 4 28.990 28.990 28.990 28.990 0.000 4 28.980 28.980 28.980 28.980 0.000
5 28.990 28.990 28.990 28.990 0.000 5 28.980 28.980 28.980 28.980 0.000 5 28.990 28.990 28.990 28.990 0.000
6 28.990 28.990 28.990 28.990 0.000 6 28.990 28.990 28.990 28.990 0.000 6 28.990 28.990 28.990 28.990 0.000
7 28.980 28.980 28.980 28.980 0.000 7 28.980 28.980 28.980 28.980 0.000 7 28.980 28.980 28.980 28.980 0.000
8 28.980 28.980 28.980 28.980 0.000 8 28.990 28.990 28.990 28.990 0.000 8 28.990 28.990 28.990 28.980 0.000
9 28.990 28.990 28.990 28.990 0.000 9 28.990 28.990 28.990 28.990 0.000 9 28.990 28.990 28.990 28.990 0.000
10 28.990 28.990 28.990 28.990 0.000 10 28.980 28.980 28.980 28.980 0.000 10 28.990 28.990 28.990 28.990 0.000
Average 28.985 28.985 28.985 28.986 0.000 Average 28.987 28.987 28.987 28.987 0.000 Average 28.987 28.987 28.987 28.987 0.000
28.990 28.990 28.987 28.983 28.987 28.990 28.980 28.983 28.990 28.987
Part Average Xp = 28.987 Part Range Rp = 0.010
Average of all range = R

( RA + RB + RC ) / ( # of Appraisers ) = R
( 0.000 + 0.000 + 0.000 ) / ( 3 ) = 0.000
Maximum Average Appraiser Difference = XDIFF

( Max X - Min X ) = XDIFF
( 28.987 - 28.986 ) = 0.001
Upper Control Limit for the Individual Range = UCLR Trials 2 3

( R x D4 ) = UCLR D4 3.27 2.58
( 0.00 x 2.58 ) = 0.000
Lower Control Limit for the Individual Range = LCLR Trials 2 3

( R x D3 ) = LCLR D3 0 0
( 0.00 x 0.00 ) = 0.000
Measurement Unit Analysis % Total Variation ( TV )
Repeatability - Equipment Variation ( EV )
% EV = 100 [ EV / TV ]
EV = R x K1 = 100 [ 0.00 / 0.02 ]
= 0.00 x 3.05 Trials 2 3 = 100 [ 0.00 ]
EV = 0.000 K1 4.56 3.05 % EV = 0.00%
Reproducibility - Appraiser Variation ( AV )

AV = √( XDIFF x K2 )² - ( EV )² / ( n x r ) % AV = 100 [ AV / TV ]
= √( 0.001 x 2.70 )² - ( 0.00 )² / ( 10 x 3 ) = 100 [ 0.00 / 0.02 ]
= √( 0.002700000000003 )² - ( 0.00 )² / ( 30 ) = 100 [ 0.16 ]
= √( 7.29000000001782E-06 ) - ( 0.00 ) / ( 30 ) % AV = 16.44%
= √( 0.000 ) - ( 0.000 ) n = Number of Parts Appraiser K2
= √( 0.000 ) r = Number of Trials 2 3.65
AV = 0.003 3 2.70
Repeatability & Reproducibility ( R & R )

R&R = √( EV )² + ( AV )² % R&R = 100 [ R&R / TV ]
= √( 0.00 )² + ( 0.00 )² = 100 [ 0.00 / 0.02 ]
= √( 0.00 ) + ( 0.00 ) = 100 [ 0.16 ]
= √( 0.00 ) % R&R = 16.44%
R&R = 0.003 10% to 30% error -- May be acceptable based upon
importance of application.
Part Variation ( PV )
PV = Rp x K3 % PV = 100 [ PV / TV ]
= 0.010 x 1.62 = 100 [ 0.02 / 0.02 ]
PV = 0.016 = 100 [ 0.99 ]
Total Variation ( TV ) % PV = 98.64%

TV = √( R&R )² + ( PV )²
= √( 0.003 )² + ( 0.016 )²
= √( 0.000 ) + ( 0.000 )
= √( 0.000 )
TV = 0.016
Customer : WEC Characteristics : WIDTH Gage Name : CALIPER No of Appraisers : 3
Part Name : COVER Specification : 46.1 ±0.1 Gage No : No of Trials : 3
Part Number : C35CV9 Dimension No : 30 CAV 1 Gage Range : 0 ~ 25mm No of Parts : 10
Job Number : 1828N Unit : mm Verified By : Yati Date :
1 46.090 46.090 46.090 46.090 0.000 1 46.090 46.090 46.090 46.090 0.000 1 46.090 46.090 46.090 46.090 0.000
2 46.100 46.100 46.100 46.100 0.000 2 46.100 46.100 46.100 46.100 0.000 2 46.090 46.090 46.090 46.090 0.000
3 46.070 46.070 46.070 46.070 0.000 3 46.080 46.080 46.080 46.080 0.000 3 46.080 46.080 46.080 46.080 0.000
4 46.080 46.080 46.080 46.080 0.000 4 46.090 46.090 46.090 46.090 0.000 4 46.080 46.080 46.080 46.080 0.000
5 46.090 46.090 46.090 46.090 0.000 5 46.090 46.090 46.090 46.090 0.000 5 46.100 46.100 46.100 46.100 0.000
6 46.100 46.100 46.100 46.100 0.000 6 46.100 46.100 46.100 46.100 0.000 6 46.090 46.090 46.090 46.090 0.000
7 46.100 46.100 46.100 46.100 0.000 7 46.090 46.090 46.090 46.090 0.000 7 46.100 46.100 46.100 46.100 0.000
8 46.090 46.090 46.090 46.090 0.000 8 46.080 46.080 46.080 46.080 0.000 8 46.090 46.090 46.090 46.090 0.000
9 46.090 46.090 46.090 46.090 0.000 9 46.100 46.100 46.100 46.100 0.000 9 46.100 46.100 46.100 46.100 0.000
10 46.100 46.100 46.100 46.100 0.000 10 46.100 46.100 46.100 46.100 0.000 10 46.090 46.090 46.090 46.090 0.000
46.090 46.097 46.077 46.083 46.093 46.097 46.097 46.087 46.097 46.097

( 0.000 + 0.000 + 0.000 ) / ( 3 ) = 0.000

( 46.092 - 46.091 ) = 0.001

( R x D4 ) = UCLR D4 3.27 2.58
( 0.00 x 2.58 ) = 0.000

( R x D3 ) = LCLR D3 0 0
( 0.00 x 0.00 ) = 0.000
% EV = 100 [ EV / TV ]
EV = R x K1 = 100 [ 0.00 / 0.03 ]
= 0.00 x 3.05 Trials 2 3 = 100 [ 0.00 ]
EV = 0.000 K1 4.56 3.05 % EV = 0.00%

= √( 0.001 x 2.70 )² - ( 0.00 )² / ( 10 x 3 ) = 100 [ 0.00 / 0.03 ]
= √( 0.002699999999994 )² - ( 0.00 )² / ( 30 ) = 100 [ 0.08 ]
= √( 7.28999999996602E-06 ) - ( 0.00 ) / ( 30 ) % AV = 8.30%
AV = 0.003 3 2.70

R&R = √( EV )² + ( AV )² % R&R = 100 [ R&R / TV ]
= √( 0.00 )² + ( 0.00 )² = 100 [ 0.00 / 0.03 ]
= √( 0.00 ) + ( 0.00 ) = 100 [ 0.08 ]
= √( 0.00 ) % R&R = 8.30%
R&R = 0.003 Under 10% error -- The measurement system is
acceptable
PV = Rp x K3 % PV = 100 [ PV / TV ]
= 0.020 x 1.62 = 100 [ 0.03 / 0.03 ]
PV = 0.032 = 100 [ 1.00 ]

TV = √( R&R )² + ( PV )²
= √( 0.003 )² + ( 0.032 )²
= √( 0.000 ) + ( 0.001 )
= √( 0.001 )
TV = 0.033
Customer : NEC Characteristics : Length Gage Name : Smart Scope No of Appraisers : 3
Part Name : Tray 65 Specification : 130.7± 0.1 ( R ) Gage No : SF4002269 No of Trials : 3
Part Number : 1843362 Dimension No : 1077 Gage Range : 18'x18'x6' No of Parts : 10
Job Number : 1972N Unit : mm Verified By : Yati Date : 1/27/2003
1 130.622 130.621 130.622 130.622 0.001 1 130.620 130.620 130.620 130.620 0.000 1 130.622 130.622 130.622 130.622 0.000
2 130.616 130.616 130.616 130.616 0.000 2 130.616 130.616 130.617 130.616 0.001 2 130.618 130.618 130.618 130.618 0.000
3 130.622 130.622 130.622 130.622 0.000 3 130.623 130.623 130.622 130.623 0.001 3 130.622 130.623 130.622 130.622 0.001
4 130.625 130.626 130.625 130.625 0.001 4 130.627 130.626 130.626 130.626 0.001 4 130.625 130.625 130.625 130.625 0.000
5 130.615 130.616 130.616 130.616 0.001 5 130.617 130.617 130.617 130.617 0.000 5 130.616 130.617 130.617 130.617 0.001
6 130.612 130.612 130.612 130.612 0.000 6 130.610 130.610 130.610 130.610 0.000 6 130.611 130.610 130.611 130.611 0.001
7 130.624 130.625 130.624 130.624 0.001 7 130.622 130.623 130.622 130.622 0.001 7 130.622 130.622 130.622 130.622 0.000
8 130.619 130.619 130.619 130.619 0.000 8 130.620 130.619 130.620 130.620 0.001 8 130.620 130.620 130.620 130.620 0.000
9 130.616 130.616 130.616 130.616 0.000 9 130.617 130.617 130.617 130.617 0.000 9 130.616 130.617 130.617 130.617 0.001
10 130.619 130.619 130.620 130.619 0.001 10 130.620 130.620 130.620 130.620 0.000 10 130.620 130.620 130.620 130.620 0.000
130.621 130.617 130.622 130.626 130.616 130.611 130.623 130.620 130.617 130.620

( 0.001 + 0.000 + 0.000 ) / ( 3 ) = 0.000

( 130.619 - 130.619 ) = 0.001

( R x D4 ) = UCLR D4 3.27 2.58
( 0.00 x 2.58 ) = 0.001

( R x D3 ) = LCLR D3 0 0
( 0.00 x 0.00 ) = 0.00
% EV = 100 [ EV / TV ]
EV = R x K1 = 100 [ 0.00 / 0.02 ]
= 0.00 x 3.05 Trials 2 3 = 100 [ 0.06 ]
EV = 0.001 K1 4.56 3.05 % EV = 5.94%

= √( 0.001 x 2.70 )² - ( 0.00 )² / ( 10 x 3 ) = 100 [ 0.00 / 0.02 ]
= √( 0.0027 )² - ( 0.00 )² / ( 30 ) = 100 [ 0.11 ]
= √( 7.29E-06 ) - ( 0.00 ) / ( 30 ) % AV = 11.22%
AV = 0.003 3 2.70

R&R = √( EV )² + ( AV )² % R&R = 100 [ R&R / TV ]
= √( 0.00 )² + ( 0.00 )² = 100 [ 0.00 / 0.02 ]
= √( 0.00 ) + ( 0.00 ) = 100 [ 0.13 ]
= √( 0.00 ) % R&R = 12.70%
R&R = 0.003 10% to 30% error -- May be acceptable based upon
importance of application.
PV = Rp x K3 % PV = 100 [ PV / TV ]
= 0.015 x 1.62 = 100 [ 0.02 / 0.02 ]
PV = 0.024 = 100 [ 0.99 ]

TV = √( R&R )² + ( PV )²
= √( 0.003 )² + ( 0.024 )²
= √( 0.000 ) + ( 0.001 )
= √( 0.001 )
TV = 0.024

10% To 30% Error - May Be Acceptable Based Upon Importance of Application

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10% To 30% Error - May Be Acceptable Based Upon Importance of Application

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FINEPLAS HOLDINGS PTE LTD

Gage Repeatability and Reproducibility Analysis Report

Average of all range = R

Maximum Average Appraiser Difference = XDIFF

Upper Control Limit for the Individual Range = UCLR Trials 2 3

Lower Control Limit for the Individual Range = LCLR Trials 2 3

Reproducibility - Appraiser Variation ( AV )

Repeatability & Reproducibility ( R & R )

Total Variation ( TV ) % PV = 98.64%

Average of all range = R

Maximum Average Appraiser Difference = XDIFF

Upper Control Limit for the Individual Range = UCLR Trials 2 3

Lower Control Limit for the Individual Range = LCLR Trials 2 3

Reproducibility - Appraiser Variation ( AV )

Repeatability & Reproducibility ( R & R )

Total Variation ( TV ) % PV = 99.65%

Average of all range = R

Maximum Average Appraiser Difference = XDIFF

Upper Control Limit for the Individual Range = UCLR Trials 2 3

Lower Control Limit for the Individual Range = LCLR Trials 2 3

Reproducibility - Appraiser Variation ( AV )

Repeatability & Reproducibility ( R & R )

Total Variation ( TV ) % PV = 99.19%

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