Parametros M456B (PPI0001145S) HND M28

Moldeo Automotriz
Producto Interface 180⁰ SRS Connector # de Parte: PPI0001145S
Fecha 9-Sep-15
Limite Limite
Standard
Parametros Min. Max. Turno:
TIPO DE MATERIAL 01534390
SECADO [°F ] * 248
Maximo de Humedad [%] 0.02
% Colorante [%] N/A

N/A
General
% Regrind [%]
Peso de Cavidades [g] 6.75 6.8 6.85
Peso de Tiro Completo [g] 8.6 8.65 8.7

Alarmas monitor de calidad/ supervisor de
calidad de la maquina y RJG ON N/A ON
Liberacion Metal Detector OK N/OK N/A OK N/OK
Liberacion Diversor OK N/OK N/A OK N/OK
Mold open limit [mm] 180 200 230
Clamp [mm] 1 1.2 1.55
Low press clamp position [mm] 40 50 70

6 8 15
Molde/Expulsores
Low press clamp [%]
Clamp Open speed [mm/s] 55 85 95
Clamp Close speed [mm/s] 45 50 85
Eject [mm] 35 50.7 70
Retract [mm] 20 27.75 35
Ejector start position [mm] 120 130 200
Ejector start Mode Mold opening limit
Eject counter [cnt] 3 4 5
Fecha Efectiva:Octubre 15, 2014 Pag.1 DPNW-5.3-ME-SPS-00.01 F01

Nozzle [°F ] * N/A
Temperaturas de Barril Zone1 [°F ] * 482 485 518
Zone2 [°F ] * 482 485 518
Zone3 [°F ] * 482 490 518
Zone4 [°F ] * 482 500 518
Zone5 [°F ] * 482 500 518
Water /Feed Zone/ [°F ] * 90 110 130
Zone #1 Set [°F ] * 482 500 518
Zone #2 Set [°F ] * 482 500 518
Zone #3 Set [°F ] * 482 500 518
Zone #4 Set [°F ] * 482 500 518
Zone #5 Set [°F ] * 482 500 518

Hot Runner
Zone #6 Set [°F ] * 482 500 518
Zone #7 Set [°F ] * 482 500 518
Zone #8 Set [°F ] * N/A
*
Temp.
140 160 212

Molde
Temp. Molde [°F ]
V-P positon [mm] 6.5 7.3 8.0
1st stg position [mm] 13.0 9.0 19.0
Velocity at V-P [mm/s] 60.0 85.0 90.0
Velocity at 1st stg [mm/s] 65 90 99

0.7 1 1.3
Inyeccion
Filling time (max) [sec]
Filling pressure (max) [kpsi] 12 14 16
Flash Mode N/A
Flash Pattern N/A
Zero set MODE
Flash /Flash Control [sec] 0.033
Mode STANDARD

Shot size /Plast./ dosing end [mm] 24.8 25.2 26.1
Pull back [mm] 3 5 7

12 25 28
Plastificación
Velocity for pull back [mm/s]
Back pressure [kpsi] 0.4 0.5 0.6
Rot. screw [rpm] 200 250 300
Plast. Mode N/A
Synchro N/A
Delay [sec] 0 0.2 0.4
Velocity [mm/s] 12.0 16.0 20.0
Holding time 1st [sec] 1.0 1.4 2.0

Empaque
Holding time 2nd [sec] off
Holding pressure 1st [kpsi] 4.5 5.5 6.5
Holding pressure 2nd [kpsi] 0.0
Cooling [sec] 3.5 4.0 4.3
Cycle Time [sec] 9 10.42 12
Filling Time [sec] 0.2 0.35 0.6
V-P positon [mm] 6.5 7.3 8.0
Cushion [mm] 3.0 6.8 9.0
Filling peak [kpsi] 10 13.5 15
Recovery Time [sec] 0.9 1.21 2
NAME OF JOB M456B PPI0001145

NAME OF TEMPLETE M456B PPI0001145
RJG Peak, Shot volume [cub.mm ] 8300 8864 9800
RJG Peak, plastic Injection Pressure [psi] 9000 10520 12000
RJG Effective Viscosity,fill [psi / s] 1100 1885 2800

Actuales del Proceso
RJG Peak, Hyd. Injection Pressure [psi] N/A
RJG Sequence time, Screw Run [sec] 0.9 1.2 2
RJG Sequence time, cycle time [sec] 9 10.4 11.5
RJG Sequence time, fill time [sec] 0.2 0.32 0.4
RJG Peak End of Cav # 18 [psi] 3700 5084 5800

RJG Peak End 0f Cav # 22 [psi] 3700 4813 5800
N/A
Balance,End of Cavity peak % 80 93 100
Tecnico Juan Madrid
Auditor
Nota: Firmas de Ingenieria y Calidad son requeridas cuando se registra un parametro fuera de la tolerancia
INGENIERIA

Moldeo Automotriz
Producto Interface 180⁰ SRS Connector # de Parte: PPI0001145S
Fecha Parametro Valor Anterior

Hoja de Verificación de Parametros SUMITO
Process Setup
Cavidades: 8 Tornillo: 25 mm
45S Color: NEGRO Molde: M456B Maquina: M28N
Turno: Turno: Turno: Turno: Turno:
N/A ON N/A ON N/A ON N/A ON N/A ON
N/A OK N/OK N/A OK N/OK N/A OK N/OK N/A OK N/OK N/A OK N/OK
N/A OK N/OK N/A OK N/OK N/A OK N/OK N/A OK N/OK N/A OK N/OK

Nota : * , Indica desviacion de temperatura secadores de resina +/- 12.5, Temp. del barrel,hot runner
°F
Nota : * ,tolerancia de temperatura +/- 12.5° F

CALIDAD
SUMITO

Hoja de Documentacion de Cambios
SUMITO
Cavidades: 8 Tornillo: 25 mm
45S Color: NEGRO Molde: M456B Maquina: M28N
Valor Nuevo Causa

SUMITOMO
Revision: 1
Turno: Turno:
N/A ON N/A
N/A OK N/OK N/A
N/A OK N/OK N/A

sina +/- 12.5, Temp. del barrel,hot runner, thermoreguladores +/- 5
SUMITOMO

SUMITOMO
Firma


Parametros M456B (PPI0001145S) HND M28

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Moldeo Automotriz

Producto Interface 180⁰ SRS Connector # de Parte: PPI0001145S

SECADO [°F ] * 248

Maximo de Humedad [%] 0.02

% Colorante [%] N/A

Peso de Cavidades [g] 6.75 6.8 6.85

Peso de Tiro Completo [g] 8.6 8.65 8.7

Liberacion Metal Detector OK N/OK N/A OK N/OK

Liberacion Diversor OK N/OK N/A OK N/OK

Mold open limit [mm] 180 200 230

Clamp [mm] 1 1.2 1.55

Low press clamp position [mm] 40 50 70

Low press clamp [%]

Clamp Open speed [mm/s] 55 85 95

Clamp Close speed [mm/s] 45 50 85

Eject [mm] 35 50.7 70

Retract [mm] 20 27.75 35

Ejector start position [mm] 120 130 200

Ejector start Mode Mold opening limit

Eject counter [cnt] 3 4 5

Fecha Efectiva:Octubre 15, 2014 Pag.1 DPNW-5.3-ME-SPS-00.01 F01

Zone2 [°F ] * 482 485 518

Zone3 [°F ] * 482 490 518

Zone4 [°F ] * 482 500 518

Zone5 [°F ] * 482 500 518

Water /Feed Zone/ [°F ] * 90 110 130

Zone #1 Set [°F ] * 482 500 518

Zone #2 Set [°F ] * 482 500 518

Zone #3 Set [°F ] * 482 500 518

Zone #4 Set [°F ] * 482 500 518

Zone #5 Set [°F ] * 482 500 518

Zone #6 Set [°F ] * 482 500 518

Zone #7 Set [°F ] * 482 500 518

Zone #8 Set [°F ] * N/A

Zone #9 Set [°F ] * N/A

Zone #10 Set [°F ] * N/A

Zone #11 Set [°F ] * N/A

Zone #12 Set [°F ] * N/A

140 160 212

Temp. Molde [°F ]

V-P positon [mm] 6.5 7.3 8.0

1st stg position [mm] 13.0 9.0 19.0

Velocity at V-P [mm/s] 60.0 85.0 90.0

Velocity at 1st stg [mm/s] 65 90 99

Filling time (max) [sec]

Filling pressure (max) [kpsi] 12 14 16

Flash Mode N/A

Flash Pattern N/A

Zero set MODE

Flash /Flash Control [sec] 0.033

Fecha Efectiva:Octubre 15, 2014 Pag.1 DPNW-5.3-ME-SPS-00.01 F01

Pull back [mm] 3 5 7

Velocity for pull back [mm/s]

Back pressure [kpsi] 0.4 0.5 0.6

Rot. screw [rpm] 200 250 300

Plast. Mode N/A

Delay [sec] 0 0.2 0.4

Velocity [mm/s] 12.0 16.0 20.0

Holding time 1st [sec] 1.0 1.4 2.0

Holding time 2nd [sec] off

Holding pressure 1st [kpsi] 4.5 5.5 6.5

Holding pressure 2nd [kpsi] 0.0

Cooling [sec] 3.5 4.0 4.3