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Doc. No.

: MTD-QSP-08
MAMMUT INDUSTRIES FZE
Trailers Division – Control of Design Rev.: 1 Date: 27-08-06

Control of Design
1. Purpose
To ensure the fulfillment of customer requirement by clearly identifying customer
needs and any applicable road statutory and regulatory requirement.

2. Scope
The procedure covers all the activities by which the department shall design
calculate and supply the end product as per the customers specification.

3. Responsibilities

3.1 Technical Engineer


 Comply with the Legal Issues of road transportation standard.
 Analyse and ensures customer specification/ requirement are
understood.
 Incorporates design regulation for crucial safety, environment and
security aspects of the product with in the functional requirement of the
client.
 Inputs shall be identified, documented and their selection reviewed for
adequacy for the contract being designed.

3.2 Plant Manager.


 Checks that output complies to the input of the Customer.
 Determines suitability of the product being built considering the
overall aspect.
 Check the output against engineering standards.
 Check for Product commitment and delivery date.
 Approves the Indicative drawing and specification for Design and
construction purpose.
 Forwards the approved drawing for final approval of the customer.

3.3 Design Engineer.


 Interprets the Specification
 Creates engineering drawing as per requirement and standard
 Reports to Plant Manager on any changes.
 Releases approved drawing including Factoring in of availability and
lead time of Raw Material required.

4. Procedures.

4.1 Receiving Sales Inquires.


4.1.1 Received inquires will be classified as one of three type of Products
4.1.2 The Classified Product will be
a) Standard Product
b) Standard Product with Modification
c) Non Standard Product
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Doc. No.: MTD-QSP-08
MAMMUT INDUSTRIES FZE
Trailers Division – Control of Design Rev.: 1 Date: 27-08-06

4.2 Standard Product.

4.2.1 Enquiry is generated as Quotation and Master Log MTD-QF-08-01 is


updated.
4.2.2 Compiles the proposal pack and send to customer, as the Product is
previously built repeatedly, which does not include Modification off
Standards.
4.2.2 Standard Design checks will be included, since it replicates the product.
4.2.3 The products are listed in Master List of Product
Form No. MTD-QPF-08-02.
4.2.4 Standard products will be processed for immediate construction if not
listed in Free Stock Register by issuing a Work Order MTD-QF-09-01.
4.2.5 After Work Order is issued and distributed to Supplier and Plant Manager
the Work Order will be registered in MTD-QPF-08-04 Register of work
order numbers.
4.2.6 Technical Sales Engineer maintains a Master List of Product Form MTD-
QPF-08-02 and Master List of Product Accessories Form
MTD-QPF-08-03.

4.3 Standard Product with Modification.

4.3.1 Enquiry received which deviates the previous built product is sent to the
supplier for feedback and clarification.
4.3.2 Technical Inquiry request form MTD-QPF-08-01 is sent to the supplier for
considering the ability to meet the input from customer.
4.3.3 Technical Sales Engineer maintains a Design Calculation Register
applicable for standard product with modification enquiry received.
4.3.4 Technical Sales Engineer performs calculation for all in Estimation of Job
Cost Tool MTD-QPF-08-05.
4.3.4 Design Engineer Maintains a Master List of Drawing Form
MTD-QPF-08-07
4.3.5 Drawing Change Request Form MTD-QPF-08-08 is maintained for any
revisions done to Standard Drawing with modification.

4.4 Non – Standard Product

4.4.1 Products being undertaken for the first time by the company, extended
formal design control shall be applicable.
4.4.2 Technical Sales Engineer Maintains an Estimation Job Tool for every New
Product Form MTD-QPF-08-05.
4.4.2 Plant Manager checks Design calculation and specification against the
original enquiry received.
4.4.3. Quality Inspector shall prepare Design Check List MTD-QPF-08-09.
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Doc. No.: MTD-QSP-08
MAMMUT INDUSTRIES FZE
Trailers Division – Control of Design Rev.: 1 Date: 27-08-06

4.4.4 MTD has identified process to follow as the Trailer Assembly and
Delivery Procedure (Ref. MTD-SOP-13).
4.4.5 Product assembly undergoes a Quality Control Procedure
(Ref MTD-SOP-15)

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Doc. No.: MTD-QSP-08
MAMMUT INDUSTRIES FZE
Trailers Division – Control of Design Rev.: 1 Date: 27-08-06

4. Flow Diagram Doc No: MTD-FC-08-01a


Rev: 0

Analyze Request

Use available Specifications


Standard Product standard drawings Sheet
and specifications Drawings

Generate the Price List Master


Quotation. Log Master List Of
Update Master List Drawings
of Drawings

Compile the proposal Quotation


pack and send to Specifications
customer Drawings

Coordinate with
customer until
accepted.

Generate the Work


Order and send to Work Order
Production Planner Quotation
Specifications
and Plant Manager or
Drawings
IRAN planning Dept

Plant Manager/IRAN Order Confirmation


confirms receipt via
email

Link to:
Doc No: MTD-SOP-13

Doc
PageNo:4 MTD-FC-08-01b
of 9
Rev: 0
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before using.
Doc. No.: MTD-QSP-08
MAMMUT INDUSTRIES FZE
Trailers Division – Control of Design Rev.: 1 Date: 27-08-06

Analyze Request

Standard Product Use available Specifications Sheet


WITH standard drawings Drawings
MODIFICATIONS and specifications as
the base

Yes Send Specs to IRAN


for their feedback
IRAN ?

NO

IRAN replies with Refer to Supplier for


Supplier Technical Data
solutions and actual design Books
specifications specifications Regulation Files

Develop drawings, Costing and Estimation


calculations and
specifications

Generate the Price List


Quotation. Master Log
Update Master List Master List Of Drawings
of Drawings

Any Changes are Master Log


recorded and Master List Of Drawings
updated as
‘revisions’

Coordinate with
customer until
accepted.

Doc No: MTD-FC-08-01c


Rev: 0
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before using.
Doc. No.: MTD-QSP-08
MAMMUT INDUSTRIES FZE
Trailers Division – Control of Design Rev.: 1 Date: 27-08-06

Customers
comments are
analyzed and
recorded in the
WORK ORDER

Generate the Work Work Order


Order and send to Quotation
Production Planner Specifications
and Plant Manager or Drawings
IRAN planning Dept

Plant Manager/IRAN Order Confirmation


confirms receipt via
email

Plant Planner checks


drawings,
calculations and
specifications with
Plant Design
Engineer

Production Planner Design Checklist


develops a design
checklist and issues
to QC and
Production

Link to:
Doc No: MTD-SOP-13

Doc No: MTD-FC-08-01d


Rev: 0
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before using.
Doc. No.: MTD-QSP-08
MAMMUT INDUSTRIES FZE
Trailers Division – Control of Design Rev.: 1 Date: 27-08-06

Analyze Request

NON STANDARD Obtain a full


Product understanding of the
required purpose of
the vehicle from
customer

YES
Send Specs to IRAN
for their feedback IRAN
?
No

Supplier Technical Data


IRAN replies with Refer to Supplier for Books
solutions and actual design Regulation Files
specifications specifications Technical Request Form

Develop drawings, Costing and Estimation


calculations and
specifications

Generate the Price List


Quotation. Master Log
Update Master List Master List Of Drawings
of Drawings

Any Changes are Master Log


recorded and Master List Of Drawings
updated as
‘revisions’

Coordinate with
customer until
accepted.

Doc No: MTD-FC-08-01e


Customers Rev: 0
comments are
analyzed and Page 7 of 9
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in the You must verify the on-line revision
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Doc. No.: MTD-QSP-08
MAMMUT INDUSTRIES FZE
Trailers Division – Control of Design Rev.: 1 Date: 27-08-06

Important issues are


highlighted and
recorded in the
WORK ORDER

Generate the Work Work Order


Order and send to Quotation
Production Planner Specifications
and Plant Manager or Drawings
IRAN planning Dept

Plant Manager/IRAN
Order Confirmation
confirms receipt via
email

Plant Planner checks


drawings,
calculations and
specifications with
Plant Design
Engineer

QC develops a
design checklist

Link to:
Doc No: MTD-SOP-13

5. Records

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Doc. No.: MTD-QSP-08
MAMMUT INDUSTRIES FZE
Trailers Division – Control of Design Rev.: 1 Date: 27-08-06

Following records shall be maintained:

Name Code
1. Technical Inquiry Request Form MTD-QPF-08-01
2. Master list of products MTD-QPF-08-02
3. Master list of product accessories MTD-QPF-08-03
4. Register of Work Order Numbers MTD-QPF-08-04
5. Estimation of Job Cost Tool MTD-QPF-08-05
6. Definition of Standard & Nonstandard Product MTD-QPF-08-06
7. Master List of Drawing MTD-QPF-08-07
8. Drawing Change Request Form MTD-QPF-08-08
9. Non Standard Product Check List MTD-QPF-08-09
10. Design Plan MTD-QPF-08-10

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