Professional Documents
Culture Documents
Background
• Textile Wet Processing
–Desizing
–Scouring
–Bleach Clean Up
BACKGROUND
desizing scouring
dyeing bleaching
soaping finishing
Garment
DESIZING
DESIZING
HYDROLYSIS
Mechanism:
– Biocatalyst hydrolyzes α-1,4-linkages in starch
TEST FOR DEGREE OF DESIZING
TEGEWA-Violet scale
– Tegewa Scale
SCOURING
SCOURING
t
c
a
F
u
n
p
b
ri
Alkaline scouring
Bioscouring
No neutralization
At low alkalinity
Neutralization
W ashing
dyeing
SCOURING
Advantages of bioscouring:
– ECO-FRIENDLY (less harsh
chemical – caustic soda)
– LESS rinse water needed
– REDUCE effluent load
– REDUCE water consumption
– SAVE energy
– SAVE cost
– Fully RETAIN cellulose structure
WETTING TEST
Measurement Bioscouring Alkaline scouring
pH 8 – 9.5 13-14
Temperature 50 – 60 oC 95 – 100 oC
Residual pectin 22-30% 10-15%
Weight loss <1.5% 4-10%
Wettablility, drop test < 1 second < 1 second
Brightness increase + 1-5% points + 5 -10% points
Bleach ability Same Same
Dye ability Same Same
Rinse water consume 35-50% 100%
TDS 20-50% 100%
BOD 20-45% 100%
COD 20-45% 100%
Energy Saving Alkaline Bioscouring
Scouring
Base temp. (oC) 30 30
ScouringTemp.(oC) 95 60
Temp. differential (oC) 65 30
Steam required / 1 tonne water 185.71 85.71
Total steam required (ton) 26 12
Total steam cost / day $410.80 $189.60
Steam cost saving / year2 - $66,360
Fabric Saving Alkaline Scouring Bioscouring
BLEACHING
REDU RINSI
BLEA DYEIN
RINSI CTIVE
CHIN
NG AGEN G
G NG
T
WITH BIOCATALYST
DYEING
Biocatalys
RINSING
BLEAC
HING
BLEACH CLEAN
UP
Coloration technology
www.scribd.com
Google search