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Weld Consumable Calculator

Weld Consumable Calculator

Ratings: (0)|Views: 427 |Likes:
Published by jappozander
Calculate how much consumables you will need for a project
Calculate how much consumables you will need for a project

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Published by: jappozander on Oct 06, 2011
Copyright:Attribution Non-commercial

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05/20/2014

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Select Process
59 Stick (MMAW) Low HydrogenComplete dimensions belowPlate thickness (T) 12.7 mmIncluded bevel angle (A) 60 degreesRoot gap (G) 2 mmRoot thickness (R) 2 mmCap height (C) 2 mmWeld length 1 mOpening width (O) 14.4 mmConsumable usage 0.89 Kg/mtrTotal weld metal weight 1 Kg
Total consumable required2Kg
Select Process
56 Stick (MMAW) GP'sComplete dimensions belowFillet size (F) 8 mmCap height (C) 1 mmWeld length 50 mConsumable usage 0.17 Kg/mtrTotal weld metal weight 9 Kg
NOTE:
The
weight of consumable required 
 
is basedbutt weld has no cap on the underside
NOTE:
To calculate
consumable weight 
for double-Vangles, but half the plate thickness. Then double the re
Fillet weldsSingle V Butt Weld with both Plates prepped at same angle
 
Total consumable required16Kg
 
KG/M W KG/M W KG/M W3.15 0.01 0.8 0.01 1.1 0.02 1.84.2 0.02 1.1 0.03 1.5 0.04 2.45.25 0.03 1.4 0.04 1.9 0.06 3.06 0.04 1.6 0.05 2.2 0.08 3.58 0.07 2.1 0.09 2.9 0.15 4.610 0.11 2.7 0.14 3.6 0.23 5.812 0.15 3.2 0.21 4.4 0.33 6.914 0.21 3.8 0.28 5.1 0.45 8.116 0.27 4.3 0.37 5.8 0.58 9.218 0.34 4.8 0.47 6.6 0.74 10.420 0.42 5.4 0.58 7.3 0.91 11.522 0.51 5.9 0.70 8.0 1.10 12.724 0.61 6.4 0.83 8.7 1.31 13.925 0.66 6.7 0.90 9.1 1.43 14.426 0.72 7.0 0.97 9.5 1.54 15.028 0.83 7.5 1.13 10.2 1.79 16.230 0.95 8.0 1.29 10.9 2.05 17.332 1.08 8.6 1.47 11.6 2.34 18.534 1.22 9.1 1.66 12.4 2.64 19.636 1.37 9.6 1.86 13.1 2.96 20.838 1.53 10.2 2.08 13.8 3.29 21.940 1.69 10.7 2.30 14.6 3.65 23.1
X (
   A   (   P   l  a   t  e   T   h   i  c   k  n  e  s  s   i  n  m  m   )
Weight of Weld Metal in
For Filet calculations use 45 degrees an
TRIANGLE
15 3020

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