Professional Documents
Culture Documents
Material Equivalent
Material Equivalent
Material Equivalent
SPECIALTY VALVES
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Phone (31+) 164.255040 Fax (31+) 164.258885 St. Josephstr. 65 8 Lucernaflet SVl floor NL-4611 MK s Bergen op Zoom Holland P.O. Box 537 NL-4600 Bankers: Generale Bank 64.20.49.491 a ABN-AMRO 42.91 -45.888 VAT NR. NL005463397801 .Trade reg. Nr. Breda 20041144 Sales terms registered at dlstrld court Breda Nr.20/94
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SECTION 9
GENERAL INFORMATION
TABLE Dm11
T i m (Ondw 1 , 2 . 3 8 7)
Ni-MwCr W
C.276)
PO-10& SO-20CU-Ni
Refetenets;
AShffi Scot VIII, Div. 2,1986 Edition R.A. Mom (C~llectcd Papers, Lcucrs & Dae) Huniingron Allay Inc. Bullcrin #1 SMI-76T-42, hwmstional Nickcl Company
Bridgepon Brasn Compllny Sabin Cmckcr, Piping Hhrldbbbk, 41hEdition C11b6r-Stclli~ Tclcdynm W 1 Chang Albany
184
-. I_*_
---w
CHIYODA
C '" . ". CL
L"Gl.uruY0.
CY".rnLCI*OV
CO. LTO.
u e a 5700-00-~S-001
SPECIFICATION
>% :
2q
J i
HukER
JIS SYYBOL
RE1*~K~
G 3551 - -...
A-192
Seamlass C a h o n S t e e l B o i l e r Tubes f o r High-Pressure Service A l l o y S t e e l and S t a i n l e s s S t e e l B o l t i n g M a t e r t a l s f o r High Temperature S e r v t c e Grade 8 7 Grade 8 8 C B Grade B 8 T Grade B 5 16 Grade 8 6
Carbon and A l l o y S t e e l Nuts
ST0 33 ST0 35
G 3461 G 3461
Seamloss
G G G G G G G
2 H
Grade Grade Grada Grade
8 4 6
..
Seamless C o l d Drawn I n t e m d i a t e A l l o y S t e e l Heat Exchrnger and Condensar Tubes
C o l d Drawn
I I
SPECIFICATION
"L""nL'
-~
SUS 104 SUS 304L SUS 316 SUS 3!6L UIS 117 SU5 3171 SUS-I21 SUS 147
".
1-258
G 1463
G 1463 ~.
A259
2'6
S t a i n l e s s and Heat R e s i s t i n g Steel Bars and Shapes Type 420 S S 42OJ2 U G 4303
h-ZJa
SCH 13
G 5122
Fl0T
8 1186
Steel S t r u c t u r a l Tubing
5541
G 3444
Pressure Vessel P l a t e s . Carbon Steel f o r I n t e r r e d l a t e and Higher Temperature S e r v i c e Grade 60 Grade 65 Grade 70 A-515 Pressure Vessel Plates. Carbon S t e e l or Moderate 6 L a e r Temperature S e r v l c e For Moderate Temp. S e r v i c e Grade 60 Grade 65 Grade 70 S Y 42 G S V 46 G S V 49 G G 3118 G 3118 G 3118 SB 42 58 46 58 49 G 3103 G 3103 G 3103
j 7
Pressure Vessel P l a t e s , HeatTreated Carbon-fln-Si S t e e l Class 1 Steel Bars Carbon HotRolled. s p i c i a l Q u a l i t y SPV36N SPV 46Q G3115 G 3115
52OC
Grade 1020 Grade 1OZ5
'
G 4051
'$5':
G !???
MATERIAL SPECIFICATIONS
4
Tubes
Seomltss
I?
COMPOSlTlOh. STRLCTIJRE. &ND u F . c H ~ h l c A L P R O P E l l T l t ~
I
CARBON STEEL
LOW ALLOY STEEL
I
STEELS
spectfy
grxrle
.DO
LOVER Y
;?;Ogq
FOR
IPEClPL
SENSITIZAIYII
AShE SB-1I1 , spec@ alloy and emper. ASME SB-395. spec~iyalloy md temper
Welded
@
LW u n n m
ADO YQ*C U o FQ* rirnut ~ E I I S T ~ N C E
*,
LOWER N-
CARBON STEEL
arovcro,~
HIGHALLOY SE L T E.
\
1
STEELS
Sam: iom~orcl8ona:m ~ . d , R c i l i o iil :8 8 rurwnin: i!a>>icsi i i e r ' :a ;roCoce r sP:anl ?rrpl;rriel Da5"rc l#ner qhuu c o m ~ ~ > r ~ r l a ni a k 5 la othrr rlia? r ) i r c v l nl
Figurt I-I.
HIGHLI.OY A
SEE[.
2 6
CARBON SNL.
ASME SA-285 Grade C for plates up lo 2-in ~hlck ASME SA-515, specify gradc. ASME SA-5 16. spc-ify grade. CWIBON STFEI
Low AND HIGHAl.LOY S n m .
k S M E SA-105 Grade I or 11. ASbIE SA- 18 1 Grade I or 1 1 ASME SA-266 Class I 31 2. ASME St\-182. sp:~.fygrade. ASME St\-336, spec~fyclass. ASME SB-160, specify (emper AShlE SB-164. spec~fylcnipcr and il.~rs ASLIE SD-166, rpcc~fyrernpsr
Low A u n ~EL S E. T
ASME SA-204 firebox q ~ n l ~ t spxify grade y, ASME SA-203 Grade B firehoa quality for plates up lo 6 ft thick. ASME SA-387, specify gmde. ASME SA-357 ASME SA-240, specify typc
ALLTfINUM
S HIGH WOYm .
Nl-
A ~ ALL?4lVL11 D
&LOY
.AND NICKELALLOY
ASME SB-162, specify temper. ASME SB-127, specify temper. ASME SB-168, specify temper.
ALLML~W AND ALUMINLM ALLOY ASME SB-209, spec~fy alloy and temper. CorrER
A W
COPPERI ~ L L O Y .ASME 5B-l I, specify type. ASME SB-96, specify alloy. ASME SB-169, spxify alloy and [emper ASME SB-171, specify alloy. ASME SB-402, specify alloy.
NICKEI.ASD XICKEI ALLOY ASME SB-160, rpec~fytem,wr ASME SD-164, specify temper and ASME SB-166. ipec~fyrrrnper A L L ~ L A.W AI.UM1M.M ALLOY M
clan
Castings
CARBON STF.EI.
ASME SA-194 Grade ?H, mlnlmom requlrernenl. ALIDYSTFEL A S b E SA-194. spxlfy y a d e . UICKFI.+D . NICKFI. L O Y 1x1 ASME SB-160, specify tenner ASME SB-164. specify temper m d cldss ASME SB-166. specify temper ALLXflhVM
%hT . O A L L w r > l x ,\I.LOY
CL
- . c .. .
? '
--
. .. .. ,
~.
... .
. .
m
. . . .
I
-
Type o f Steel
---
Appllcalions Up to 8oOF samilar lo 0.5% chrome, 0.54, moly, b u t these grades oiler much higher strength. Suilahlefor p r e s w r e vessels. piping, rotary kiln shells, materials handling equipment at lemperatures up to 800 F. Thissleelcan bemoreblghly stressed than carbon steels u r e d i n the same kindolequlpment. The molyincreares short tirrle tensiie strength and reducer creep. The moly m i n i m ~ z e lgraphitization in spplicntiljns such
C.0.5qb moly
A 161 T I : A l f i 2 F 1: 4 ZOA A, 0: A 234C: AZOa TI: A 335 P I : A 3 3 6 Fl A 213 12; A 335 PZ; A 387 A
A 103. 87
1% chrome-0.5% moly
1 . 2 5 5 chrome-0.5% moly 2% chrome.O.Sg moly
A 182 F 17: A 2 13 112; A335, P 12: A 387 8 A 182 F11: A 1 3 T11; A 2 0 0 111: A213Tll:A335Pll;A387C A IQI) A 200T3b: 4 219 T?b T3b:
The higher chromium h e r e inlproves corrosion and oridalion resistance Maxirnum operating temperature o f 1.100 F. T l ~ i r has !he minimum chromium content needed to rlgnificantly increase corrasian resistance cver carbon steal. It is a good intermediate between carbon steels and 5% chramesteels.Mnximum temperalure is 1.15OF. The higher moly improves short lime tensile and creep strength. Used up to 1,200 F wilh moderale resistarice to corrosion and oxidation. i h e silicon here lncreasez oxidation resistance over that of lesser chrome steels. Creep strength equivstent to Ihnt of :he 2 . 2 5 1 chrome. 1% moly, but with improved exidation resistance.
2.25qbchrome-I%moly
A 199 127: A 200 T22: A 2 1 3 122: A 335 P22; A ?87 0 A 115'3 T6: A 200 T4 A i P 9 T2t: A 200 T t l . 4 213 T71: A 335 P21: A 387 E
3% chrome-!% moly
- -
by
?
ASME
DO11 ERS PRESSURE VESSELS ASME Boller m d Pressure Vcuel Code Secl~unI . Power Bo~lers. Section [I. Materials Spec~fications. Sect~on Nuclear Vessels. 111. Scct~onIV- Hearing Botlcrr. Section VlIl -Pressure Veswls Divl~ionI b n s i o n 2 - hlternar~vc Rules Section IX. Welbng Qualifications.
J
U.S.C o ~ r t
Guard
Materials. Constmcuon. Inst~lllrton, Inspection 2nd Mmnlenance of Pollerr and Unfired Presnirc Vessels
TAKKS Icrml I ? Sld bi0. Welded Stesl Tanks for Oil Slurage. Third I Edtt~on.!066(suwrsedes API Std I2Cl. Sld 660, Heal ~x;nxn~crrfor General Refincry Serj vlces. First E d ~ u o n .1964. Sld 2550 (ASTM D L:ZMS), Mcarurcmcnt and Cdltbrauan n i Upr~ghlCylindrical Tanks. 1066. Std 2551 ( A S M D 1410&5). Measurement md Callbntlon or Horirontai Tanks, 1966. Std 2 5 5 2 ( A S l X D 140865). Measurcmcnt ard Callbrat~onolSpherei and Sphero~ds.IQ6b. Ijpl Std 2553 (ASTM D 140745), Mcasuremcnl and CaliJ bration of Barges. 1966. Standard lor Above Ground Storage Tanks ior Hazardous Cndcrwrllcrs' Lqutdr 1.aboratories. Inc ~ 1 0 0 - 7 3 Standard for Weided Stcel Elevaxd Tank$. Srandptper and R e s e ~ o l r sfor Water Storage Aw,,,
British Stnndards ' 1500: Fusion welded pressure vesscls for u w in rhc chemical, petroleum and d i e d induruies. P u t 1: 1958 Carhan and low alloy steels. P u t 3: 1965 Alumin~um. 1515. Fusion welded premre v c x l r (advanced d e a m and mnrtructioni ior u x in the chemicai, petroleum and dlicd industries. D. PIPING
Canadian Sundards B5 1.1965 . . . . . Code for the Construction and Iniwcuon CSA of Bollers and Pressure Versels .A58.1-1955 Minimum Destg Load3 in Bulldings and LVSI Other Stmcmres, Building Code Requuements for . . .
~~
~-
931.1.0Power P~ptng With Addenda, Ob d Oc 931.2-RICI Gas Piplng B3I.3Qctroleum Refinery Ptptng B3I.J-Lquid Petroleum Tranrporlarion Piping With Addenda 4a 931.5-Rcfngeralion Piping With Addendum S a 931.7-Nuclear Power Piping Wtth Addenda 7b & 7c 931.8Gar Transmission and lhrtnbut~on Piping Systems With Supplcmcnc 8b
1i
J
i
E. PIPES. TCDES
-.
'
B36.lC-1070 WrouglltSfeel .md W~uilghtIron 1'1pe B36.19.1965 Strtnless Stcei Plpe
i'
'
Sld 12B.Specification for Bolted ProducOon Tanks, Eleventh Edition, May 1958. Std IZD. Specification for Large Weldcd Production Tanks, Seventh Edition, Aug. 1957. St4 I ZE, ~pec~i~rcation W d e n Production Tanks, for Sixth Edition. Oct. 1956. Std 1ZF. Sprcrfication for S d Welded Production Tanks, Fifth Edition, Mar. 196 1. Std lU,SpeLificaIion for Oil and C ~ s S e p u s r o r r , %d Edition, Mar. 1962. Std l?K, Spectication for Indirect-Typc Oil Field Heaters, Third Edition, Mar. 1962. Std 12M, Specification for Oil Field T h e n a l Recovery Steam Generaton (Tentative). Fust Edition. Mar. 1966. RP 510, Recommended Pracuce for Inspection, R e p w , and Rating of Unfired hersure Vessels in Service i n Petroleum Retinertes, Firs1 Edition, 1998. Std 620, Recommended Rules for Dmgn and Construction o f h g e , Welded, Low-Presarre Storage Tanks, n i r d E&oon, 1966.
iI
J
PAPI
Std 630, Tube and Header D~menstonsfor Flrrd Heaters for Refiner?. Services, Second Edlt~on.1961 Std 640. Tube D ~ m c n r ~ a n s Hrar E x ~ h a n ~ e r s for (Tentatlvei Ftrst F h u o n . 1959
or
and Supplement 1973. SCOPE This spenficstion coverc material, d c a w , iahncatlon, erecrlon, and tesrinp re. qulremcnrs for verrlcal cyllndncal nbovrground, closed and open-fop, welded steel storage l n in various sizes and capacrricr, for tnrernal pressures approxia k mating atmospheric pressures. MATERIAL Plates shall conform to one of the followng s p e c ~ f i c a t ~ o n sAS^ A jib, A 293 C and D, A 2 8 5 C, A 131 A, B and C, A 442, A 516, A 537. A 573. A 6 6 2 WELDED JOINTS The rype of j o ~ n r s n r l o u s iocatronr h a l l be as follows. ar Shell Vertical I o i n u Double-welded butt jointc with complere penerrallon and fusron or jolnts of
R~drographrc lncpection shall be confined lo rank shrll ;o,nrs spec~fiedl o havc complere penerratton and fus~on.pdrr~cularly:he w n l u l jotnts. S e c t ~ o n dlospecrlon shall be conlincd to honzontd welded tank sheU jotnts where complete penerration and fuuon have nor been spec~fied. OPENINGS AND APPURTENANCES Manway. Cleanout. R u r h Type Bolted Door Sheet, Waler Drawoff Elbow. Drawoff Sump. Scaffold Cable Support. Inlet, Ourler. Overllow, venrlng PIJIiorm. Walkway. S t a i r w y
I.
i
Shell Horizontal Joints For a d u t a n r , of 3 inches on each side of all r r r i c a l : o h , j u n i r ~ r nd o t ~ b l i welded burr joint with complete penerntion and ("<on The rernalnder of the jotnls if the t h i c k n e s of either plate is 318 rn or less, single or double-welded butt joint w t h fizU p n e r r a t ~ o nand fumon If the thickness of borh joining plales are greater than 318 in., sln@e-welded bull ~ o ~ w tlh complerc penerration a n d iuuon or double-welded butt joint wirh n at least :wo-thlrdr penelratlon. Roof P l r r u S i d e - w e l d e d full-fillet lap joinr Borlom Plrtcs Single-welded full-fillet lap Joint or single-welded butt jomr with backing strtp. Roof to the T o p Angle Conrrnuous fdlet weld on the top s ~ d e only
Botrom lo Shell
L -
\PPENDICES OF API STASDAKD 650 Reference and Typxcal D e a p b r a i T y p ~ w ls ~ z e sc a p a c ~ l ~ c s , APPENDIX A and Shell-Plate Thicknews.) APPENDiX B Foundawn. APPEIUBIX C Roarxng Roofs. Altemalc Design Basis for Tank ShellsAPPENDIX D Use of AP1 Monogram. APPESDIX E Design of Ta& lor Small Internal Pressures. APPENDIX F H i g h - S r r c ~Design for Tank She:is. APPENDIX G APPEIUDIX H Covered Roaring Roois. APPENDIX J S h o p k n l b l e d Storage Tanks. Altemare Procedure for Calcul~ting Tank Shell T h c k n e r s . APPENDIX K VOTES
Standard 650 and Appendix WIU no1 According to [he follownwlng study "*I accurarely predrct shell s t r e w s m very larse s:orsge tanks." L. P. Zick xnd R. V McCrarh New D e n p Approach far Lzrge Scora:e T~ankc. Hydrocarbon Process:np, May 1968. Vol. 47. No. 5.
Corit~nuousfrllet weld lard on each n d e of the ~ h e l i - ~ l a r e s The rlze o f each w l d st1311 be not greater lilan 1 In and not lens than the thlcknew of rhe :, ' h e r plsre, nor less than the ioUowmg vllues
LOW TEMPERATURE STORAGE VESSELS L. P. Zick and MeB C l a p p How to Spectfy Low Temperarue Storage Vessels. Hydrocarbon Rocessmg, and Petroleum Refiner, June 1901, Val. 4 3 , No. 6 APPEXDIX I of API. Standard 610 for Welded Slccl T a n h lor Oil Storspc
Tliclmew of Shcll Phrc (Inch-) Min. size of ill^^ weld 3is . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ye OvcrYeto% . . . . . . . . . . . . . . . . . . . . Z . Over 4; to 1% . . . . . . . . . . . . . Over 1% ro 1% .................... ,.. . . . . . ?8
se
The botrom plares shall projecr ar leas1 1 ~n w d t h beyond [he of the weld artachrng the bottom to a shell-plate e
O U I T I edqe ~ ~
SCOPE h s appendix prondes deslgn and fabriatron specificstions for vertrcal srordge u n k o f cuch size as to pernut complete chop arrembiy and dehvery to the msallaaon slre In one pleco. Storsge tanks designed on rhrs basis are not to exceed 20 fl. m diameter within scope of M Standard 650. I
34
35
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ANSI
ANSIIASTM
B 407
831
Che
Fuei
ANSIIASTM A 74 ANSIIASTM A 142 ANSIIASTM A 71 6 ANSllAWLVA C 101 A N S l l . 4 W A C 150 ANSIIAWVA C 106 A N S I I A W A C 108 A N S l i A b % V i C i12 A N S I I A W A C 115 A N S I I A W A C 15 1
B3!:
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la: 831
Rerr~
h ~ c r e l - ~ r o n - c h r o m i udlloy reamless pl,w and m tube Nickel-tron chromium-molybnenum-copper alloy seamless prpe and r u ~ c Nickel-chromium-molvbaer~um-col~~mn~um allov seamless prpe and tube N~ckel-chrom~um-~ron-coiumh~um-moIvbdenun~tungsten alloy seamless pipe an0 tuhe Supplementarb rgrllremenls ior n!ike;-alio\~ seamlPss p ~ p e and l u w lor rruclear appl~cat~ons Welded nickel-jron-chrom~umallov p ~ p e \Welded nickel-chromium-ron a!!? pipe
531
A L U M I N U M A N D A L U M I N U M ALLOY PlPE A N D T U B I N G
ANSIIASTM B 210 ANSUASTM B 221 ANSIIASTM B 241
VUCI
Threated cast-iron pjpe ior drainage. vent, and waste 5ervlces Cast-iron soil plpe and f ~ n n g s Cast-iron culvert pipe Ductile-iron culvert pipe Thickness design o i cast-iron pioe Thickness design o i ductlie-rron p l w Cast-#run ptpe centrriug~llv cart I r metal molds for water or other l~quids Cast-~ron plpe centriiugally cast In sand-i~nec molds ior water or other liquids 2 4 . and ?'/.-in. cast-iron p ! p , centr~iugallvcar1 ior water or other liquids Flanged cast-iron and ductile-iron prpe wrth threaded flanges Ductiie-iron pipe. centriiugally caP In metai molds or sand-lined molds ior warer or other ltqirids
Car
"U
s ,
ANSI>p,ST&+A 671 lower temperatures
Suu.S3
(I0
03 l Crrr
Seamless and welded steel pipe ror low-temperaturc serv~ce ~ l e c t r ~ c - ~ u s rweldtd PIP tor afmospherlc on
Alumrnum-allay drawn seamless tubes Alum~num-allay extruded bars, rods, wlre shapes, and rubes Aluminum-alloy seamless pipe and >earnless extruded t u k Alum~num-.~llov round wcldrd ruhrs Alun7ln~m altob <elmlrss ext r,led tube and searnlesr pfpe tor gal. and oil rransm~rs~on and d~str~bulton prprrrg syclemr
].me
AhSIIASTM D 483
iic.
an
/
i/
ii
ANSIIASTM
=
B 547
Alumrnun~allo\ drawn tu3ec lor general purpose applicat~ons Aluminum-allov i o r m d and arc-welded round tube
FERRITIC-ALLOY P I P I N G A N D T U B I N G
AhSllASTM A 268 AhSIIASTM A 335 ANSIIASTM A 369 ANSIIASTM A 405 ASSII4STM A 426 ANSIIASTM A 669
811 Culd~
?or
I
!
PIP -
Seamless and welded ferrrt~cstainless-steel tub~ng Seamless ierritic-ailoy steel plpr ;or hiph-rcmperature service Ferrltlc-alloy steel-iorged and bored plpe ior h ~ g i tempt?rature service Seamless ferritic-alloy steel pipe speciaiii ileattreatel ior high-temperature service Cuntriirrgally cast ierritic-allov steel pipe ior hlghtemperature service Seamless ierritic-avrtenitic a l o y steel tubes
i
j
ANSIIASTM B 42 ANSL'ASTLl B 43 ANSIIASTM B 60 ANSIIASTM B 75 ANSIIASTM B BB ANSIIASTM R 135 NSIIASTM B 165 ANSliASTU I 251 3
/
I
ANSIIASTV B 200
eam!ess copper plpe, ctandard ,Ires. hard drawn Seamiest red brass PIP, star1da.d sizes, annealcu Seamless copper tube, brrghr annealed Seamless copper tube, annealed or drawn Seamless copper warer t u w Seamless brass tuhe hrckel-copper-alloy seamless plpe and tube General requlrrments for wrought jfamless conper and copper-allov tune Seamless copper t u k lor reirigeration tleid cervice Threadless copper p l w Copper dra~nage tube ID\Wl
ANSliASTM ANSliASTM ANSllASTM ANSI/AST,U ANSIIASTM ANSIIASTM ANSIIASTM B 447 B 466 B 467 B 469 B 543 B 552
B 315
Copper-stlicon-alloy seamless p i p and tube Welded copper tube Seamless copper-n~ckelplpe and tube Welded copper-nrckel p ~ p e and tube Copper-lron allov tubes ior pressure applications Welded copper and copper-alloy tube Seamless and welded copper-nickel tubes ior water desalting plants Welded brass tube Welded copper-alloy PlPe
ANSIIASTM A 270
ANSIIASTM A 171
ANSIIASTM A 312
ANSIIASTM A 358
ANSIIASTM A 376
ANSIIASTM A 409
AiUSIIASTM h 130
ANSI:ASTIM h 450
ANSIIASTM A 451
N S I I A S T M A 452
ANSIIASTM A 530
ANSIIASTM A 632
Stamless-steel pipe Seamless and welded austenitic stainless-steel tubtng ior general services Seamless and welded austen~tic stainless-steel sanltary t u b ~ n g Seamless austenitic-steel still tubes for reiinery service Seamless and welded austenitic stainless-steel pipe Electric-iusion-welded austenitic chromiumntckel-alloy steel pipe for high-iemperature service Seamless austenilic-steel pipe ior high-temperature central-stat~on service Weldcd large-diameter light-wall austenitic chrom~um-nickel allov steel pipe for corrosive or hightemFrature service ~ustenitic-steeliorged and bored pipe for hightemperature service General requirements for carbon, ferritic, and austenitic tubes Centrifugally cast ausienltic-steel pipe for hlghtemperature service Centr~iugally cast austenitic cold-wrought pipe ior h~gh-tem~erature servrce General requirements for specialized carbon and allov steel pipe Seamless and welded austen~tic stainless-steel tubing Sta~nless-steelwater-DWV tubes Seamless :e:r~t~c-austenltic-alloy steel tubes
PI P2 P S PSh P5r P7
KI I522 0.10--0.20 K11547 010.-0.10 K41545 0.15 ma* K5154S 0.15 mar K41245 0.12 ma* KblS95 0.15 m m ~ ~ 1 5 9 0 0.15 m a r ..Kl IS97 0.15 mar K1 1562 0.15 "la* K11578 O.ISnlax Kll545 0.15 max K21190 0 15 mar
0.10--0.00 0.10-0.0t 0.30-0.60 0.30-0.60 0.10-0.60 Oln-0.h0 0.10--0.60 0.10-0.60 0.30-0 61 0.10-0.60 0 10-0.6U 0.30-0.60
0.045 0.045 0.010 U.010 0.030 0.010 0010 0.030 0.045 0.010 0010 0.010
0.045 0.045 0.030 0.030 0.030 0.030 0.010 0.010 0.045 0.030 0.010 0.010
0.10-0 50 0.10-0.30 0.50 max 1 - 2 . 0.50 rnax 0.50-llm 0.25-1.m 0.50-1.00 0.50 mar 1.15-1.65 0.50mnx 0.50 nlar
...
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'Nrw drsiqnation crlai,lirhni in arc<nrlancc will) ASTM F 527 arld SAF: 11006. RrcommmdeI Prarticr 5 r N t f m l ~ r i a ~ Mrlalr anrl Albyr (UNO. 'C,rarlr 1'1~%hnll havr a l i t a u i ~ ~ronlrnl oi t n Ir%s m nr lhar~ timer Ilr rarlx,!, conlcnl arwi nal r r ~ r x r!Inan 0 70.5: or a colun>l,ium corlln,~of R to 4 t0 timr, IIW cnrlwn con~lenl.
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Heat exchangers in the United Srates arc normally dcsigncd according to thc ITEMA)' and the ASME Code, VLII. In general. TEMA q u i r e m e n u arc a supplemenr to the AS.W requirements, for they tend to include arcas not discussed in the ASME. Most of the TEMA design equations relate to rubesheet design when affected by I differential pressure and temperature. expansion joinu, busUes. and % on. TEUA uses alphabetical designation to differentiate betwcen various rypes of hequmrly used components. This is illuscratcd in Fig. 14.1. The componcnfs can be interchanged to form a wide variery of heat exchanger configurations. as s h o w in Fig. 14.2. Tbei rules, which apply to three diicrcnt classes of construction depending on th wvetiry of d c e , are n f e m d to as R. C, or B. A ~mmar/ the of d i f i m bewceo t h a t clarws is given in Table 14.1.
Standards of Tubular Exchanger Manufacturn Association
ToMa 14.1
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RADlATION PROTECTION
How to handle sealed radioactive substances
RADIATION PROTECTION
How to handle sealed radioactive substances
I n t reduction Many r a d l o m e t r l c measuring systems a r e b e i n g used today i n i n d u s t r y f o r v e r y d i f f e r e n t t a s k s , e s p e c i a l l y f o r measuring, m o n i t o r i n g and c o n t r o l purposes. The reason f o r t h i s i s t h a t r a d i o m e t r i c measuring methods can o f t e n be used when c o n v e n t i o n a l measuring t e c h n i q u e s cannot, due t o t e c h n i c a l and p h y s i c a l reasons. I n a d d i t i o n , r a d i o m e t r i c measurements o f f e r a h i g h degree o f o p e r a t i o n a l s a f e t y , s i n c e t h e y a r e n o t a f f e c t e d by any chemical o r most o f t h e p h y s i c a l c h a r a c t e r i s t i c s o f t h e p r o d u c t t o be measured.
C'
R a d i o n e t r ' i c measuring systems use r a d i o a c t i v e substances o f d i f f e r e n t t y p e s and a c t i v i t l e s , w h i c h a r e b e s t s u i t e d f o r each r e s p e c t i v e measuring t a s k . The a p p l i c a t i o n of these r a d i o x t i v e m a t e r i a l s i s r e g u l a t e d by law t o p r e v e n t improper h a n d l i n g and t h u s exposure of t h e personnel t o t h e p o t e n t i a l l y h a r m f u l r a d i a t i o n . P r o p e r l y trained r a d i a t i o n p r o t e c t i o n o f f i c i a l s have t o make s u r e t h a t these r e g u l a t i o n s a r e f o l l o w e d and c a r r i e d o u t a d e q u a t e l y . The necessary s p e c i a l knowledge cen be a c q u i r e d i n seminars w h i c h a r e o f f e r e d by d i f f e r e n t i n s t i t u t i o n s , sometinies a l s o by ccmpanies w h i c h s u p p l y r a d i o m e t r i c measuring systerns. For o t h e r people who o c c a s i o n a l l y ccme i n c o n t a c t w i t h r a d i o a c t i v e substances, i t i s a l s o a d v i s a b l e t o be a c q u a i n t e d w i t h t h e t e c h n i c a l aspects o f r a d i a t i o n p r o t e c t i o n . The aim o f t h i s paper i s t o i n f o r m t h e reader about t h e b a s i c p r i n c i p l e s o f r a d i a t i o n p r o t e c t i o n , t o o f f e r the p o s s i b i l i t y o f minimizing r a d i a t i o n exposure and t o c a r r y o u t s i m p l e r a d i a t i o n protection c a l c u l a t i o n s . Bas3d on t h i s kncwledge, sGme b a s i c l a w s f o r r a d i a t i o n p r o t e c t i o n and t h e p o s s i b i l i t y o f p r a c t i a l a p p l i . c a t i o n can be o b t a i n e d . For p r a c t i c a l c a l c u l a t i o n s we have emphasized t h e f r e q u e n t l y used gamma sources, which f i n d a p p l i c a t i o n , f o r e:<ample, i n l e v e l gauging and d e n s i t y measuring systems.
Karl Heier
R a d i a t i o n i n v o l v e s e i t h e r p a r t i c l e r a d i a t i o n c o n s i s t i n g of p r o t o n s , neutrons o r e l e c t r o n s , o r e l e c t r o m a g n e t i c wave r a d i a t i o n , such as l i g h t o r radiawaves. The spectrum o f e l e c t r o m a g n e t i c waves may range from long-wave r a d i o - r a d i a t i o n t o v i s i b l e l i g h t and short-wave X - r a d i a t i o n t o gamma and cosmic r a d i a t i o n .
Spectrum o f e l e c t r o m a g n e t i c waves The e m i t t e d n u c l e a r r a d i a t i o n shows d i f f e r e n t energy l e v e l s , w h i c h a r e s p e c i f i e d i n e l e c t r o n - v o l t s (eV). The energy o f p a r t i c l e r a d i a t i o n depends p r i m a r i l y on t h e k i n e t i c energy of t h e p a r t i c l e , and i n t h e case of e i e c t r o m a g n e t i c wave r a d i a t i o n on t h e wavelength ( f r e q u e n c y ) which can be equated w i t h a c o r r e s p o n d i n g energy i n eV.
I ,
1.2
(.
These p a r t i c l e s a r e r e l a t i v e l y l a r g e , so t h a t t h e i n t e r a c t i o n w i t h o t h e r atoms i s h i g h ; a l p h a - r a d i a t i o n , t h e r e f o r e , o n l y t r a v e l s a s h o r t d i s t a n c e ( f o r example, a p p r o x i m a t e l y 5 - 6 cm i n a i r ) . The p e n e t r a t i n g c a p a c i t y o f t h i s t y p e o f r a d i a t i o n i s so low t h a t i t can be c o m p l e t e l y absorbed by a sheet of paper l e s s t h a n 0.1 mrn t h i c k . The human body is sufficiently protected against external a l p h z - r a d i a t i o n by t h e s k i n . Alpha-radi-ation, however, w i l l become dangerous i f i t g e t s i n t o ' t h e body through b r e a t h i n g , e a t i n g o r open wounds. I f i t comes j n t o c l o s e c o n t a c t w i t h s e n s i t i v e t i s s u e s i n t h e human body, i t nay cause a g r e a t d e a l of damage.
bet^-radiation a l s o i n v o l v e s p a r t i c l e o f e l e c t r o n s which have a r e l a t i v e l y p e n e t r a t i o n t h a n a1 p h a - r a d i a t i o n . The and i s r o u g h l y i n v e r s e l y p r o p o r t i o n a l
Beta-particles (electron)
, .
Half-Life
Period
> -
years
The c u r r e n t a c t i v i t y ( A ) as f o l l o w s :
after a
calcdlated
s o u r c e s t h e f o l l o w i n g h a l f l i v e s ca'n
be
i n percent
after
10
years
with
the
a) f o r Co-60 -.693
x 10/5.3
= Ao x 100% x e
==
b) f o r Cs-137
Dose E q u i v a l e n t
Even w i t h t h e energy dose b e i n g t h e same, i o n i z i n g r a y s may have v a r y i n g degrees of b i o l o g i c a l e f f e c t i v e n e s s i n body t i s s u e . To assess t h i s v a r y i n g b i o l o g i c a l e f f e c t f o r d i f f e r e n t k i n d s of r a d i a t i o n , a s o - c a l l e d Q - f a c t o r ( r e l a t i v e b i o l o g i c a l e f f e c t f a c t o r ) i s used.
The energy dose m u l t i p l i e d by t h e Q-factor g i v e s t h e dose e q u i v a l e n t , which l i k e t h e energy dose i s nowadays i n d i c a t e d i n J o u l e s p e r k g (must n o t be i n d i c a t e d i n Gy, s i n c e t h i s t e r m should e x c l u s i v e l y a p p l y t o t h e energy dose). The dose e q u i v a l e n t o f 1 Joule/kg may a l s o be expressed by 1 S i e v e r t (Sv). The t e r m rem r e 1a t i o n s h i p : is still being used which expresses the following
1 rem 1 mrem
10-2 J / k g
= =
10-2 sv 10 n i c r o s v
I
= 0 . 0 1 mJ/kg
to
dose
Q-factor
10 t o 20
Q-factor = Q-factor
1
3 t o 10 * )
r ) &:
apply
to
the
Nucl i d e
k (old)
k (new)
pSv x
m2
h x MBq
Examoles o f c a l c u l a t i o n s : The dose r a t e o f a Co-60 source with an a c t i v i t y of 5 m C i o r 185 MBq r e s p e c t i v e l y i n a d i s t a n c e o f 50 cm i s t o be' c a l c u l a t e d : 370 MEq x 0.365 pSv x (0.5 rn)2 x h x MBq
m2
540 . ~ S v / h
m2
=
(0.5 rnI2 x h x m C i
54 rnrem/h
Material
HVL
f o r : Co-60
Cs- 137
Am-241
210 mm 110 m m
29 m m
180 mm 90 mm 22 mrn 7 mm
40 mm
15 mm
0.8 mm
I
14 m m 9 m m
0.13 mm
6 mm
--
be
mm
be
h'eakening f a c t o r :
27.6
A x k x T R a d i a t i o n dose:
0
=
0.52 x 27.6
9.8 ~ S V
a2 x s
o f an Am-Be-241
source w i l l be
300 m C i
5 Neutron e m i s s i o n 7 . 5 x 10
n/s
Dose r a t e i n 1
rn
distance
Fo
7.5 x 10"
---
75
'
4 fii/ x 1002
12.56
Depending on t h e degree o f o c c u p a t i o n a l exposure, t h e personnel i s dose r a t e v a l u e s , recommended classified i n different categories. ~ h e s e by i n t e r n a t i o n a l agencies, a r e t h e b a s i s o f t h e R a d i a t i o n P r o t e c t i o n Regulations. Persons Not Exposed occupation all^ The general p u b l i c must n o t be mJ/kg = 5 mSv (0.5 rem). Persons Exposed occupation all^ exposed t o an annual dose exceeding 5
Cateaory B
Persons who a r e exposed t o an annual dose of more t h a n 5 mJ/kg = 5 msv ( 0 . 5 rem) b u t l e s s t h a n 15 mJ/kg = 15 mSv (1.5rem) b e l o n g t o t h e c a t e g o r y 0 . The body doses a r e recorded b u t medical examination i s o n l y r e q u i r e d when h a n d l i n g open r a d i o a c t i v e sources. Please n o t e t h a t d u r i n g any q u a r t e r t h e body dose must n o t exceed f i f t y p e r c e n t o f t h e annual dose. Fers6ns Exposed O c c u p a t i o n a l l y
Category A
Persons who a r e exposed t o an annual dose exceeding 15 mJ/kg = 15 mSv (1.5 rem) must be c l a s s i f i e d i n c a t e g o r y A. The maximum p e r m i s s i b l e r a d i a t i o n dose f o r t h e s e persons i s 50 mJ/kg = 50 mSv ( 5 rem) p e r annup. The person doses a r e t o be determined by means o f o f f i c i a l l y e v a l u a t e d dosemeters. A medical e x a m i n a t i o n once a year i s mandatory. I n t h i s case, t o o , t h e body dose p e r q u a r t e r must n o t exceed f i f t y p e r c e n t of t h e annual dose. O c c u p a t i o n a l l y exposed persons o f c a t e g o r y A must be examined by an a u t h o r i z e d p h y s i c i a n ; o c c u p a t i o n a l l y exposed persons o f c a t e g o r y 0 o n l y i f t h e y h a n d l e open r a d i o a c t i v e substances. T h i s examination i s repeated once a year. F u r t h e r employment i n t h e c o n t r o l a r e a i s o n l y p e r m i t t e d a f t e r a c e r t i f i c a t e o f a u t h o r i t y has been granted. Tabie o f a1 lowed Dose classification dose i n mSv p e r year
- -
<.-
N A B
c l a s s i f i e d people c a t e g o r y B
r e s u l t when t h e
whole
Dose
I
(100 rern)
Effect
no e f f e c t e v i d e n t
up t o 2 Sv
(200 rem)
6 Sv (200-600
rem)
i -
Permanent cxposure t o r a d i a t i o n w i t h even d i s t r i b u t i o n w - i l l cause much l e s s damage, due t o t h e r e g e n e r a t i v e c a p a c i t y of l i v i n g organisms, b u t may n e v e r t h e l e s s l e a d t o c h r o n i c i l l n e s s e s , such as leukemia o r cancer. T h i s i s a l s o t h e case i f t h e body i s exposed o n l y once t o a h i g h dose o f raaiztion.
G e n e t i c R e d i a t i o n Darnaee i s caused by changes i n t h e r e p r o d u c t i v e c e l l s and can l e a d t o m u t a t i o n s . A l o w e r l i m i t f o r t h e p r o b a b i l i t y o f m u t a t i o n s cannot be s p e c i f i e d . I n assessing t h i s l i m i t , however, i t i s necessary t o t a k e i n t o c o n s i d e r a t i o n t h e n z i u r a l r a d i a t i o n (cosmic and t e r r e s t r i a l r a d i a t i o n ) t o w h i c h human beings a r e exposed,.and which nay be q u i t e h i g h i n c e r t a i n a r e a s .
The a c c e p t a b l e dose r z t e f o r h a n d l i n g r a d i o a c t i v s sourcss has been specified i n the Radiation P r o t e c t i o n Regu!atior\s; so t h a t the p r o b a b i l i t y o f scrnztic damages o r a d d i t i o n a l changes o f t h e g e n e t i c m a t e r i a l i s low.
Scintillation counter With this detector flashes of light are generated in a crystal by the radiation received; these flashes are registered at the photo cathode of a photo mu1 tip1 ier and transformed into electrical pulses. The average of these pulses is a measure of the dose rate. Scint'i llation counters have a high detection . efficiency for radiation, but the technical expenses are quite high.
or- quant
scinttllation cr flash of light window photo cathode dynode system pulse counter
Construction and arrangement of the detectors for nuclear radiation have to be suited for the detection of the different types and energies of radi~tionwith their individual characteristics. Since the penetrative capacity of alpha and beta-radiation is low, the windows of the detectors have to be thin. Alpha and beta-radiation ionize the gas fi'lling in the ionisation chamber or the counter tube, or . . stimulate a scintillator to emit light. With gamma-radiation evidence is produced by secondary electrons being directly released across the detector walls, or by stimulating a scintillator. Neutron-radiation can on1 y be detected indi rectly. Fast neutrons are retarded to thermal energy by means of moderators, (hydrogen nuclei as in water, paraffin or plastics) before being measured by. detectors c,ontaining a strong neutron-absorbing element, such as boron or lithium.
yields much inf ormat ion when evaluated proMeasuring value i s primarily used f o r subsequent dose balancing; useless' f o r immediate Subject t o many uncontro1,lable error influences; 1 imited measuring range; cannot be stored.
energy range (roentgen). Attempts t o improve the measuring s e n s i t i v i t y and the energy depend,?nce are
The r 5 s u l t s of a11 measurements and c a l c u l a t i o n s have t o be recorded and k e p t cn f i l e f o r 30 y e a r s , and hi(.t~et 3 be submitted f o r inspection by t h e supervisory a u t h a r i t y on request.
11.
S h o r t e n i n g t h e D u r a t i o n o f Exposure. The t i m e ( T ) has a l i n e a r e f f e c t , i . e , d o u b l i n g t h e p e r i o d of exposure g i v e s t w i c e t h e r a d i a t i o n dose. Consequence: O p e r a t i o n s c l o s e t o t h e source should be w e l l planned, so t h a t t h e t i m e o f exposure i n t h e immediate v i c i n i t y o f t h e source i s k e p t as s h o r t as p o s s i b l e .
111. Use o f S h i e l d i n g w i t h a h i g h weakening f a c t o r ( s ) which depends i n an e x p o n e n t i a l f u n c t i o n on t h e p r o d u c t o f t h i c k n e s s and d e n s i t y o f t h e m a t e r i a l . , Apart f r o m a few e x c e p t i o n s , r a d i o a c t i v e substances used i n industry already are i n s t a l l e d i n a s u i t a b l e s h i e l d i n g when d e l i v e r e d .
SHIELDING
TlME
DISTANCE
Ccmpliance w i t h t h e above w i l l e n s u r e t h a t o p e r a t i n g personnel w i l l now become exposed t o a dose w h i c h exceeds t h e s p e c i f i e d l i m i t s . I n p r a c t i c a l l y a l l cases, t h e exposure should be below t h e d e t e c t i o n l i m i t o f a f i l m dosemeter.
3.3
General Rules o f B e h a v i o r
B a s i c a l l y t h e R a d i a t i o n P r o t e c t i o n R e g u l a t i o n s have t o be observed, which s t i p u l a t e t h a t unnecessary exposure t o r a d i a t i o n must be avoided. C o n s i d e r i n g t h e f i e l d o f a p p l i c a t i o n , t h e c o n f i g u r a t i o n o f t h e measuring equipment, t y p e and s h i e l d i n g o f t h e source used, some r u l e s o f b e h a v i o r which ensure s a f e o p e r a t i o n and maintenance o f t h e equipment can be formulated. When w r i t i n g up s e r v i c e i n s t r u c t i o n s , which should i n c l u d e t h e necessary r u l e s o f b e h a v i o r , t h e f o l l o w i n g s h o u l d be t a k e n i n t o c o n s i d e r a t i o n :
Assembly and disassembly ( t h e r a d i a t i o n p a t h o f t h e s h i e l d i n g must remain locked). Operations i n t h e immediate p r o x i m i t y of t h e s h i e l d i n g . Ensure t h a t t h e s h u t t e r o f t h e s h i e l d i n g i s l o c k e d i f t h e v e s s e l on which t h e source i s mounted has t o be entered. O r , with a d e n s i t y gauge, removed f r o m t h e p i p e . R e s p o n s i b i l i t y for- t h e key o f t h e l o c k o f t h e s h i e l d i n g c o n t a i n e r .
3.4
Leak T e s t
I f a c o n t a i n e r i n which r a d i o a c t i v e substances have been i n s t a l l e d o r t h e e n c a p s u l a t i o n o f t h e s e substances i s damaged o r corroded, which c o u l d a d v e r s e l y a f f e c t t h e s e a l i n g o f t h e c o n t a i n e r o r t h e cover, t h e s e a l i n g must be checked. T h i s t e s t i s c a r r i e d o u t by t h e o f f i c e appointed by t h e s u p e r v i s o r y a u t h o r i t y . F o r t h i s purpose a wipe t e s t i s c a r r i e d o u t and t h e sample i s w i t h h i g h l y s e n s i t i v e measuring i n s t r u m e n t s . evaluated
4. R a d i a t i o n P r o t e c t l o n S a f e t y
4.1 S a f e t y Measures
When d e s i g n i n g t h e i n s t a l l a t i o n o f r a d i o m e t r i c measuring systems, t h e p o s s i b i l i t y t h a t a f i r e breaks o u t must be considered. Flammable substances must n o t be s t o r e d i n the proximity o f radioactive substances. They s h o u l d be covered and p r o t e c t e d p r o p e r l y , so t h a t a p o s s i b l e s p r e a d i n g o f t h e f i r e t o t h e r a d i o a c t i v e sources w i l l be prevented. I t i s mandatory t o c o o r d i n a t e a l l p r e v e n t i v e measures a g a i n s t f i r e w i t h t h e l o c a l a u t h o r i t i e s , p r i m a r i l y w i t h t h e f i r e department, which must be i n f o r m e d about t h e type,,scope and p l a c e o f a p p l i c a t i o n of t h e r a d i o a c t i v e substances used, I n o r d e r t o be prepared I n t h e event of fire.
When d e s i g n i n g a l a r m p l a n s , p o s s i b l e s p e c i a l f e a t u r e s o f t h e r a d i o m e t r i c to". measuring system have t o be mentioned; t h e r a d i a t i o n s a f e t y o f f i c e r be n o t i f i e d i n t h e e v e n t o f an emergency has t o be i n c l u d e d i n those p l a n s as w e l l , and a l s o t h e address and phone number o f t h e s u p e r v i s o r y authority.
4.2
M a l f u n c t i o n s and A c c i d e n t s
The R a d i a t i o n P r o t e c t i o n R e g u l a t i o n s d e f i n e m a l f u n c t i o n as an event which f o r s a f e t y reasons p r o h i b i t s c o n t i n u a t i o n o f t h e o p e r a t i o n of t h e facility. M a l f u n c t i o n i n g means, t h a t a d e v i c e necessary t o guarantee safe o p e r a t i o n o f t h e f a c i l i t y , e.g. t h e s e a l o f t h e a c t i v e r a d i a t i o n beam of t h e s h i e l d i n g , no l o n g e r f u n c t i o n s p r o p e r l y .
i
\.-
An a c c i d e n t i s an event w h i c h c o u l d expose persons t o a r a d i a t i o n dose which exceeds t h e p e r m i s s i b l e l i m i t s , o r c o u l d . c a u s e contamination by r a d i o a c t i v e substances. I n terms o f s a f o t y , m a l f u n c t i o n i n g an$ a c c i d e n t s a r e v e r y s e r i o u s events and a p p r o p r i a t e s t e p s must be t a k e n immediately, t o p r e v e n t dangers f o r persons as w e l l as f o r f a c i l i t i e s , o r t o reduce them 'as much as possible.
I t i s t h e r e f o r e i m p o r t a n t t h a t t h e personnel i s aware o f p r e v e n t i v e measures and i s p r e p a r e d f o r p o s s i b l e r i a l f u n c t i o n s o f t h e f a c i l i t i e s o r a c c i d e n t s , so t h a t dangerous consequEnces can be avoided as f a r as p o s s i b l e by a p r o p e r r e a c t i o n of t h e p e r s o n n e l .
i n any case, t h e r a d i a t i o n s a f e t y o f f i c e r , who checks t h e s i t u a t i c n a t s i t s and t a k e s a i l necessary s t e p s t o p r e v e n t unnecessary r a d i a t i o n e.up0s:it-e o f t n ? pei-sonnel, has t o be n c t i f i e d immediately. The r a d i a t i o n s a f e t y o f f i c e r k i l l i n f o r m t h e o f f i c i a l a u t h c r i t y concerned, and, i f necessary, g e t f u r t h e r i n f o r m a t i o n from t h e manufacturer.
II
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SECTION 9
GENERAL INFORMATION
& Q
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N A k t : Q A F A C F I N A N C E DEPARTMENT T E L :0974 4773432 D A T E : 0 9 . A P R ' 2 0 0 3 12:41 SESSION 2096
L
RESULT
REPORT
FUNCTION TX
NO. 01
DESTINATION 94430740
STATION
DATE 09.APR
TIME 12:40
PAGE
DURATION 00H0I105"
MODE RESULT
G3 OK
001
GENERAL INFORMATION
TABLE D-11
&Q
&h~\-l --
All O n d c r of TP 301 S S .. AU Grrdcs of TP 321 S.S. All W s of T 341 S.S. b P S e.12 M, Cr.12 Ni k Z Cp20 23
T i u m ( O R d v r 1,2,3 6tn
Ni-MwCr U
C-276)
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Cr-Ni-Fa-M&h-Cb ( A k y
2Wb)
Rderencer:
ASME Seat VIII, Div. 2,1386 Edition L A , Mom (Collected Phpcrs, Lcwn & Dm) Hunrington Alloy h .Bullerin #1 SM1-76T-42. c htcrnational Nickel Compmy
Btidgepon Braaa Compuy Sabin Cmckcr, Piphg Hbfldbbbk, 4 h Edition Cak~-Sklli@ Tc1cdpc W& Chang Albany
temperature service
Notes:
1. ASME specifications are preceded by SA instead of A, and have the same numerical designation (e.g. SA 193). 2. Maximum hardness shall be Rockwell C35 immediately under the thread roots. The h a r a ~ e s shall be taken on flat area atleast 3.0 mm across, prepared by removing s threads. Hardness shall be checked a t the same frequency of tensile tests. 3. Either Class 1 , solution treated, o r Class 2, solution treated and strain hardened may be used. 4. Carbon content shall not exceed 0.25% to permit possible field welding. 5. Dimensions to A-193
6. Dimensions to A-194
Page 2 of 2
Attachdent- 8
Attachment-8
Jon tm.
VALVE NO. LIST SHEET
51-7427 OF 11
VALVE t10.
LIST
VALVE NO. L I S T
JOB NO. 5 1 - 7 4 2 7 S l l E E T 8 OF 11
TY PB
MATERIAL CLASS
END CONNEC TI014 TEST PRESSUIIE l k n f /rm21
VALVB NO.
GATE
GLOOE
CllECK
1_111
ALL
9W
FIG
( D e s i g n temp.
: 55.1C)
F2C
(Design temp. : 5 0 5 C ) ( n p p i y t o ASHEJ
. ...
-. . . --GID ( D c s i g n temp.
: 5OO'C)
. .
- .
lllK ( D e s i g n temp.
;
191'C)
. . .
--
GID ( D e s i g n temp.
50f1c)
..
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. -
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GID ( n c s i g n temp.
-FLGD
.-
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: 5110C) -
c;~n
---~
Jon
VALVE NO. L I S T
TEST PRESSURE (kgf/cm2)
REMARKS
VALVE NO.
NOMINAL S I Z E RRNGE ( 8 )
l1 1
END
BODY TRIM GASKET PACKING
- -
1
service)
NCFI- RETURN -.
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554'Cl
VALVE NO.
LIST
MATTRIAL
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Interchangeabilite est seulernent admissible apres examen soigneux d u c a s singuller. Frankreich France France GroDbritannien Grmde-Bretagne Great Britain Italien ltalie ltaly
Die Mdglichkeit einer Austauschbarkeit mgD von Fall zu Fall entschieden werden.
Bundesrepublik Deutschland Republique Federale d'Allernagne Federal Republic of Germany Japan Japon Japan
j.
I
JIs
GosT
st 10
FC 10
.
IAisI/saE/asm
W.-Nr.
I1
uNI
NBN
'I
ss
uNE
01 10.00 01 15-00 01 20.00
060iG
Gi 10
i
I
FCIO
FC15 Ga e 150 rd Ga a 220 rd Ga e 260 rc G25
'
1
FIIOO ill50
1
1
(
FG 1 5 FC 20 FG 2 5
1
1
j
FC i0
FC 2 5 0 25.00 1 St 25 St 30 St 35 FC 3 0
A ~ B - 2 0a
~1.5015
FI 2 G 0
GG 15
I
1 1
t 20
G 10 G 1 5
C.5020
il 2 0 5
GG 2 0
1
/'
I
St 1 5 St 2 0
/
F6 3 0
FG 35
148-25 8 148.30 8
0.6025
GG 2 5
1 /
1
I
G 30
1
1
01 30-00
FC 35 01 35.00 01 40-00
A48.40
A48-45
C5 3 .00
GG 2 0
1 !
FI 30 0
F 3 0 1 5
G 35
B B
A48.50 B
3.5035 FI 40 0
6G 3 5
I
1
St 4 0
0 5040
L-HM137 1N C 1 6 2 -U 5 1-XUC 1 6 3 5 L-NC 20 2 i L-NiMn I? 7 L-HiCuCr 1 6 2 5
GG O :
1 / 1
i I
5.5652 9.6655
GGL-HiMn 13 7 G LHC C 15 6 2 G- i u r
1
1
1 j
1
1 ! i
/ A48-60 8 -
/ 1
1
1
/
O 5655 0.5650
GGL.liCuCr 1 6 3 5
GG?.XiCr 2 2 0
1 / i
I
1
I 1
2.E66i 7.55.::
ELL-XiCr 20 3 CGL-NiSiCr 20 5 3
1i
?-HC 20 3 ~ . S S C20 5 3 t.NC 3 3 0
/ 1
D.6676
I-NSC 30 5 5
C LH r 3 3 G. i 0 C
/
/
j
L . H ~ S ~ C0 5 5 3~
I
I
1
6s 400-12
iC0 40
2SO 4 1 5 21
L-HiCuCr 1 6 3 5 L-HiCuCr 2 2 0 i-NiCr 2 3 0 L-HiSiCr 2 5 3 0 L4iCr 3 3 0 120/12 270117 500I7 600lj 70012 8001i 071702 0717.15 072702 073203
A 436 T y ~ e2 b
A 436 Type 3
3.5680
FGS 400.12
FGS 370.17
GGL.NiSiCr 30 5 5
A 436 9;ge 4
60-40-18
07 4 .00
GCG-40
1
1
1
F S 500-7 C
/ 1
1
1
GS 50017 GS 60013
FCO 5 0 FCD 60
0.7043
G5G40.3
1
j
1 1
1
0.7050
G 65 C.0
i
FGS 6003 FGS 700-2 GS 700-2
GS 800-2
65-45.12 80-55-06
0.7060
i
1
FCO 7 0
FGS 830-2
S-NM 13 7 S-XC 2 2 0
[
/ I /
1 1
3.7770
GGG.60 GGL-il
/ /
,
1 1
073701
100-70-03
0.7033
GGG-80
!
1
1
!
120-90-02
GEL-HiMn 1 : 3
1
S-HC 20 3 S-HSC 2 5 2 0 S-H 2 2
/ / /
3.7553
G GN r 23 2 G-i C
/
1 j
I
1
- '
- 0.7561
GtG-HiCr 2 3 0
3.7555
G GHSC 2 5 2 G .iir 0
I
S-HC 3 3 0 S-KC 3 1 0
1 j/ 1
3.7670 .~2.7E73
G G2 - ~ i G 2
/ / 1
1 i 1 I
1
G GH n 23 4 G-i M
t
I
i -4 I
I 1
I
I
j
0.7675
LGG-NiCr 3 3 0
CG:-iiCr 3 1 0
0.76e0
GGG-XiSiCr 30 5 5
I /
I
0.7683
GGG-xi5 3
S-NC
! 1 1 i
/
S-NiSiCr 3 5 5 0 S-NI 3 5 SNC 3 3 .ir 5 Gnde 2 A Ga e 2 B rd t ~ d e C: G: E 2 Ga e 3 A: rd
i
I i
i
i
I
I
0512-00
/ / 1
1 /
0.7685
GGC-aicr 3 3 5
.is
3
3.0620
6 - 1 2 0 HiCr 4 2 6
I
/
j
0.96?5
1
8
0513-00
I
i
0457-00
I ~ . ~ 3 0 0 ~ : ~ i ~ i g i5 2
1
1 I
I I
/
i
0.4630 0.9535
G: 0 0
CM 1 3 ro 5
/ /
3.46:a
t - X :I CrMoHi I5 2 I !0
Ga e 3 C rd Ga e 3 O rd Ga e 3 E rd
,
1
! I
0466-00
!
A 532 10 20%CrMo.LC 1
0.0545
G-X 2 0 CrMoNi 20 2 1 5
.-
0.9550
G-: 2 0 C 2 6 r 7
I 1
1 I
A53211lA25XCr
0.9655
G-X 3 0 CM 27 1 0 ro
/
-
A532111A25%C'
ap
CHIYODA
STANDARD
SPECIFICATION
C S S
1-1
001
R4
Aug 7, 1992
CONTENTS
Section
1.
Scope Basis Additional Requirements Table Table 1, Table 2, Table 3, Table 4, Table 5, Table 6, Table 7, Table 8, Table 9, Plates Pipes Tubes Forgings Castings Bolts and Nuts Bars and Shapes Piping Fittings Nonferrous Materials
2. 3. 4.
5.
Index
G 0001 E R 4
SUBSTITUTE MATERIALS (JIS, BS, DIN) FOR ASTM SPECIFICATION
1.
SCOPE This specification lists the Japanese Standard (JIS, JPI), British Standard (BS), and Deutshe Industrie Normen (DIN) substitutes for ASTM Specifications relating to materials for plates, pipes, tubes, forgings, castings, bolts and nuts, bars and shapes, piping fittings;and nonferrous materials, in general use.
2.
BASIS These substitutes are not necessarily identical to the ASTM Specifications,,but are equal in terms of alloy content and have a nearly equal or higher ultimate tensile strength; exceptions to this are underlined.
3.
ADDITIONAL REQUIREMENTS The requirements of the ASTM Specifications not covered by the substitute specifications are noted in the Tables, with footnotes given on Section 4.
4.
Table 1
ASrn
PLATE
8s
D lH
JIS
A-36 Structural Steel G 3101 SS400 4360 Gr 40A (1) 4360 Gr 438 17100 St44-2 17100 St44-3
G 3106 SH400A
A-131 Structural Steel for Ships Gr A Gr 8 Gr CS Gr D Gr E A-167 Stainless and Heat-Resisting Chnmium-Hickel Steel Plate, Sheet, and Strip Type 302 Type 304 Type 304L Type 310s Type 316 Type 316L Type 321 Type 347
G 3106 SM400A
G 3106 W O O 8
17100 St44-3
-------
---
--1449-304531 1501-304515 1501-304512 1449-304511 1501-310524 1449-310524 1501-316516 1449-316531 1501-316512 1449-316511 1501-321512 1449-321531 1501-347517 1449-347531
Note (1): Specify mchanical properties, test and inspection in accordance with ASTH. Note (2): Plates w e r 1-318 Inches (35 mn) in thickness shall be nomlized.
.l"...
N n t n 1d l ) . \ 7.
e t ~ n r
"a-
C D 1 CapC*IIU U
n . - r n c ~ n A ; nI ' Y I n
.#".#-"l
CllC-rD
Yll"
a n d CIIC-rC
G 4307. respectively.
ASlll
JIS
Stainless and Heat Resisting Chranim Steel Plate, Sheet, and Strip
Type 403 Type 405 Type 410 Type 4105
4304 SUS405
I I
Heat-Resisting C h m i u m and Chranium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels
Type 304H Type 304L Type 316 Type 316H Type 316L
Note (1): For cold rolled sheet and strip, use corresponding SUS-CP and SUS-CS steels, according to JIS G 4305 and G 4307, respectively. . Note (2): Recognize lower m i n i m tensile or yield strengths of the underlined substitute materials in design consideration, or specify m i n i m tensile and yield strengths per ASTH.
PAGE
OF
36
I
(
Arm
I
(
I
I
I
JIS
G 4304 SUS321 (I)
DIN
I
1
I
I
Type 430
Lw and Internredfate Tensile Strength Carban Steel Plates, Shapes, and Bars I
Note (1): For cold rolled sheet and strip, use corresponding SUS-CP and SUS-CS steels, according to JIS G 4305 and G 4307, respectively. Note (2): Specify mchanlcal properties, test and inspection in accordance with ASTM.
G 0001 E R 4
CHIYODA
STANDARD
SPECIFICATION
PACE
OF
36
ASTn
JIS
DIN
Pressure Vessel Plates, Alloy Steel, Chwnium-klybdentnn G 2 Class 1 r G 11 Class 1 r Class 2 G 12 Class 1 r Class 2 G 21 Class 1 r G 22 Class 1 r Class 2 G 5 Class 1 r Class 2 G 9 Class 1 r Class 2
G 4109 S W 2 G 4109 SMV2 G 4109 S M 5 CV
G 4109 S M l C V
Hote (1): Recognize l w r m i n i m t e m i l e or yield strengths o f the underlined substitute rrraterials in design consideration, or specify m i n i m tensile and yield strengths per ASTH.
PACE
Of
36
ASTn
JIS
BS
D IH
A-533 Pressure Vessel Plates, Alloy Steel, Quenched and Terrpered. HanganeseHolybdenm and Manganese-HolyWenun-H ickel Type A Class 1 Class 2 Type B Class 1 Class 2 Type C Class 1 Class 2
A-537
G 3120 SQVlA G 3120 SQVlB G 3120 SQV2A G 3120 SQVZB G 3120 SQV3A G 3120 SQV3B
---
-----
-----
---
---
---
---
---
-----
Pressure Vessel Plates, HeatTreated, Carbon-NanganeseSilicon Steel Class 1. Class 2 A-570 Steel, Sheet and Strip, ' Carbon, Hot-Rol led Structural Qua1 ity Gr 30 Gr 33 Gr 36 Gr 40 Gr 45 Gr 50 A-611 Steel, Sheet, Carbon, Cold-Rol led, Structural Quality Gr B Gr C Gr D G 3141 SPCC (2) G 3141 SPCC (2) G 3141 SPCC (2) G 3101 SS330 G 3101 SS400 G 3101 SS400 G 3101 ~ ~ 4 0 0 ( 1 ) G 3101 SS490 G 3101 ~ ~ 4 9 0 ( l ) 1449-HR 34/20 (1) 1449-tfR 37/23 1449-HR 37/23 1449-HR 43/25 1449-HR 43/25 (1) 1449-HR 50135 17100 St33 17100 St44-2 17100 St44-2 17100 St44-2 17100 St52-3 17100 St52-3 G 3115 SPV355N G 3115 SPV450Q 1501-224 Gr 490 (1) 17155 19Hn6 17102 StE355
---
---
---
--1623.1 St12
-----
---
Note (1): Recqnize lower m i n i m tensile or yield strengths of the underlined substitute rraterials in design consideration, or specify m i n i m tensile and yield strengths per ASRI. Hote (2): Specify mechanical properties, test and inspection in accordance with ASTH.
Haterial -
A299
A387 Gr 2 CL 1
5Cr
A387Gr5Ct-1
G3455 STS480
Nete ( I ) : Recqn!ze l m r n!nirrm tensile cr yield strengths of the irnderiined subsiit~ismterials in desigii sonsideration, or specify m i n i m tensfle and yield strengths per ASTM.
Table 3
ASTH
TUBES
8s DIH
31s
A-161 Seamless Low-Carbon and Carbon-MolyWerum Steel Sti 1 1 Tubes for Refinery Service Low Carbon Steel Tubes Gr T1 G 3461 ST8340 (1)(2) G 3462 STBA12 1)(2)(3) G 3467 STFA12 3059 HFS32O (2) 3059 CFS320 (2) 17175 St35.8 17175 i s n o 7 *
12)
---
A-178 Electric-Resistance-Welded Carbon Steel and Carbon-Hanganese Steel Boiler Tubes Gr A Gr C Gr D G 3461 ST8340 (4) G 3461 ST8410 (4) 3059 ERH320 (3) 3059 CEH320 (3) 3059 ERH360 3059 CEU360 (3) 3059 ERH440 (3) 3059 CEH440 (3) 17177 St37.8 17177 St42.8
---
---
A-179 Seamless Cold-Drawn L w Carbon Steel Heat-Exchanger and Condenser Tubes G 3461 ST8340 (1)(5)(6) 3606 CFS 320 3059 S1 360 (5)(6) 17175 St35.8
Note (1): Specify seamless. Note (2): Haxiuum hardness shall be as follcws: Item -Hot 1-01 tubes led -Cold drawn tubes Note (3): Specify killed steel. Note (4): Specify electric resistance-welding. Note (5): Specify cold drawn. Note (6): Haxiuum hardness shall be Rockwell 872. Carbon Steel HB 137 HB 125 Gr Tl H8 150 HB 137
/ISTH
JIS
8S
DIN
17175 St35.8
G T5 r G T9 r G T11 r
G 122 r
3606 CFS 625 3059 S1 629-470 (3)(5) 3059 S2 629-470 ( 3 ) ( 5 ) 3606 CFS621 3606 CFS622 3059 S1 622-440 ( 3 ) ( 4 ) 3059 S2 622-440 ( 3 ) ( 4 )
Wbl 00712 12CrHo195 (6) Wbl 109 X12CrM391 (6) 17175 13CrMo44 17175 10CrHo910
G 3462 STBA24 ( 3 ) ( 4 )
A-200
G T7 r G T9 r
---
---
G T11 r
G T22 r
3604 CFS621 ( 4 ) 3604 HES621 ( 4 ) 3059 S1 622(4) 3604 CFS622 3604 HFS622 (4)
?I?
Note (1): Specify seamless. Note (2): M a x i m hardness s h a l l be Rockwell 877. Note (3): Specify cold drawn. Note (4): Haximtm hardness s h a l l be Rockwell 885. Note (5): M a x i m hardness s h a l l be Rockwell' 889. Note (6): VcTTuv-Werkstoftblatt
Arm
JIS
DIN
G 3462 STEM3
Seamless Ferritic and Austenitic A1 loy-Steel Boiler, Superheater, and Heat-Exchanger Tubes 3606 3606 3606 3059 CFS 625 CFS 621 CFS 620 Sl/S2 620 (5) Hbl 00712 12Crtlo195 (7) 17175 13Crflo44 17175 13Crflo44
Note (1): Specify seamless. Note (2): H a x i m hardness shall be Rockwell 880. Note (3): Haxinum hardness shall be Rockwell 881. Note (4): Haximrm hardness shall be Rockwell 879. Note (5): k m hardness shall be Rockwell 885. i
CHIYODA
STANDARD
SPECIFICATION
lectric-Resistance-Welded
Electric-Resistance-Welded Carbon Steel Boiler and Superheater Tubes for High-Pressure Service
Welded Austenitic Steel Boiler, Superheater, Heat-Exchanger, and Cordenser Tubes T P W TP 304H TP 3a4L TP 309
TP 310
TP 316 TP 316H TP 316L
G 3463 SUS304 (3) G 3463 SUS304H TB (3) G 3463 SUS304L TB (3) G 3463 SUS309S TB (3) G 3463 SUS31OS TB (3) G 3463 SUS316 TB (3) G 3463 SUS316H TB (3) G 3463 SUS316L TB (3) G 3463 SUS321 TB (3) G 3463 SUS321H TB (3) G 3463 SUS347 TB (3) G 3463 S U S ~ TB ~ H ~ (3)
-------
-----
17457 X2CrNil9ll
3059-Gi316~59 (3)
---
-----
TP 321 TP 321H
TP 347
17457 X6CrNiNbl010
TP 3 4 7 ~
---
Note (1): Specify electric resistance-welding. Note (2): M a x i m hardness shall he Rockwell 872. Note (3): Haximrm hardness shall he Rockuell B90.
ASM
A-268
JIS
DIN
Seamless and Helded Ferritic Stainless Steel Tubing for General Service
TP 410 TP 430
Seamless and Helded Austenitic Stainless Steel Tubirg for General Service
TP 321
TF' 347
Seamless Austenitic Chranium Nickel Steel Still Tubes for Refinery Service
Note (1): M i hardness shall be Rockwell 895. am x Note (2): Maxim hardness shall be Rockwell 090. Note (3): Specify seamless. Note (4): M a x i m c a r h n content shall be 0.21%.
ASTH
A-334 Seamless and Welded Carbon and A1 loy-Steel Tubes f o r Low-Terrperature Service Gr 1
JIS
BS
DIM
Gr 3
Gr 6
3603 CFS503 LTlOO (2) 3603 HFS503 LTlOO (2) 3603 3603 3603 3603 3603 3603 CEW410 CFS410 ERW410 HlS4lO CFS509 HFS509 LT50 (2) LT50 (2) LT50 2) LT5O LT196 (2) LT196 (2)
Gr 8
t2)
17173 X8Ni9
Note (1): M a x i m hardness s h a l l be Rockwell 885. Note (2): Haxirnrm hardness s h a l l be Rockwell 090.
Table 4
FORGINGS
ASTH
JIS
Class 60 Class 70
Forged or Rolled A1 loy-Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High-Tenperature Service
G 3203 SFVAFllA
Note ( ) Recognize lower m i n i m tensile or yield strengths of the underlined substitute mterials in design con1: sideration, or specify m i n i m tensile and yield strengths per ASTM.
ASTH
A-226 Forgings, Carbon Steel, for Pressure Vessel Carponents Class 1 Class 2 Class 4
JIS
G 3202 SFVCl
Refer to A-182
Refer t o A-182
Refer to A-182
Forgings, Carbon and LowAlloy Steel, Requiring Notch Toughness Testing for Piping Caoponents LFl LF2
G 3205 SFLl
G 3205 SF12
1640 W O L 1503-221-490 ( I )
Quenched and Tempered Vacuum-Treated Carbon and Alloy Steel Forgings for Pressure Vessels Class 1 Class 2 Class 3
II
Steel Forgings. Carbon and Alloy. Quenched and Terrpered, for Pressure Vessel Carponents Class 1 Class 2 Class 3
Note (1): Specify Irrpact Test requirement per ASTM. Note (2): Specify heat treatmnt and mechanical properties per ASTM.
CHIYODA STANDARDSPECIFICATION
Table 5
Arm
CASTINGS
BS DIN
JIS
A-27 Steel Castings, Carbon, for General Application Gr 60-30 Gr 65-35 Gr 70-36 A47 Ferritlc Halleable lron Castings Gr 32510 Gr 35018 A48 Gray lron Castings Class 20 Class 2 5 Class 30 Class 35 Class 40 Class 45 Class 50 Class 55 Class 60
A-126
3100 Steel A1
--3100 Steel A2
6681 835-12
---
1691 GG-15 1691 GG-20 1691 G G 2 0 (2) 1691 (36-25 1691 GG-30 1691 GG-30 (2) 1691 GG-35
% 5501 FC250
G 5501 FC200
0)
1452 Gr 220 1452 Gr 260 1452 Gr 300 1452 Gr 300 (2) 1452 Gr 350 1452 Gr 400
-----
-----
---
Gray lron Castings for Valves, Flanges and Pipe Fittings Class A Class 8 Class C G 5501 FC200 G 5501 FC250 G 5501 FC300 1452 Gr 180 1452 Gr 260 1452 Gr 300 1691 GG-15 1691 GG-25 1691 GG-30
Note (1): Specify carbon, mnganese, or silicon contents in accordance with ASTM. Note (2): Recognize lower m i n i m tensile or yield strengths of the underlined substitute raterials in design consideration, or specify m i n i m tensile and yield strengths per ASTM.
MTM
JIS
DIN
Steel Castings, Carbon, Suitable for Fusion Welding, for High-Terrperatme Service
WCA
WCB
HCC
Steel Castings, Kartensitic Stainless and Alloy, for Pressure-Containing Parts, Suitable for High-Tenperature Service 17245 G S - 2 2 W 17245 GS-17Cm55 17245 GS-18Cr3910 SEW 595 GS-12Cr3195 SEW 595 GS-X12CrtlolOl
Steel Castings, Iron-Chromium and Iron-ChmniumHickel, Heat Resistant, for General Application
I
(
G 5122 SCH 2 G 5122 SCH 11 G 5122 SCH 17 G 5122 SCH 12 G 5122 SCH 13 G 5122 SCH 18 G 5122 SCH 22 or 21 G 5122 SCH 19
Gr KT Gr HU
Note (1): Test and inspect the product in accordance with M T M , except for the chemical analysis and mchanical properties of the steel. Note (2): Specify carbon, manganese, or silicon contents in accordance with M T M . Note (3): Specify elongation in accordance with ASTM.
ASM
JIS
BS
Dl H
Halleable Iron Flanges, Pipe Fittings, and Valve Parts for Railroad, brine, and Other Heaw Dutv Service at
Gr CF8 (18Crmi) Gr CFBA ( 1 8 C r a i ) Gr CF8C (2OCr-1OHi-Cb) Gr C F M (1Cr-1OHi-mo)l Gr CHlO (25Cr-13Hi) Gr CH20 (25Cr-13Hi)
G 5121 SCS13A
--G 5121 SCS21 (I) G 5121 SCSl4A (1) G 5121 SCS17 (1)(2) G 5121 SCS17 (1)(3)
Note (1): Test and inspect the product in accordance with ASTH, except for the chemical analysis and mchanical properties of the steel. Hote (2): Recognize l w r m i n i m tensile or yield strengths of the underlined substitute mterials in design consideration, or specify m i n i m tensile and yield strengths per ASTU. Note (3): Specify mechanical properties, test and inspection in accordance with ASTM.
ASTH
JIS
ES
DIH
Steel Castings, Ferritic and Martens it ic, for PressureContaining Parts Suitable for LW-Terrperature Service LCE LC1 (C-~/~HO)
G 5152 SCPLl
G 5152 SCPLll
Steel Castings, ChromiumNickel-Iron Alloy Castings (25-12 Class), for HighTerrperature Service
G 5122 SCH13 (3)
Note () Test and inspect the product in accordance with ATTH, except for the chemical analysis and mchanical 1: properties of the steel. Note () Specify ferritizing heat treatmnt, chemical requirerent and mchanical properties, except for tensile 2: and yield strengths. Note () Specify mechanical properties, test and inspection in accordance with ASTH. 3: Note (4): Recognize lover minlnum tensile or yield strengths of the underlined substitute mterials in design consideration, or specify m i n i m tensile and yield strengths per ASTH.
ASR4 A- 536
JIS
BS
DI H
Ductile Iron Castings Gr 60-40-18 Gr 65-45-12 Gr 80-55-06 Gr 100-70-03 A-743 Castings, Iron-Chromium, Iron-Chmniurn-Nickel, Hickel Base, Corrosion Resistant, for General Application Gr CA-15 Gr CA-40 Gr CF-3 Gr CF-3H Gr CF-8 Gr CF-8C Gr CF-8H Gr CF-20 Gr CH-20 Gr M-20 Gr CH-7H G 5121 SCSl (3) G 5121 SCS2 (3) G 5121 SCS19A (3) G 5121 SCS16A (3) G 5121 SCS13A (3) G 5121 SCS21 (3)
G 5121 SCS14A (3)
G 5502 FCD450 G 5502 FCD500 (1) G 5502 FCD600 (1) G 5502 FCD700 (1)
2789 Gr 420112 2789 Gr 50017 2789 Gr 60013 (2) 2789 Gr 700/2 (2)
3100-41OC21 (2) 1504-42OC29 3100-420C29 1504-304C12 3100-304C12 1504-316C12 3100-316C12 1504-3MC15 3100-304C15 1504-347C17 1504-316C16 3100-316C16
17445 G-X20Cr14
-----
G 5121 SCSl2 (3) G 5121 SCSl7 (3) G 5121 SCSl8 (3) G 5121 SCS23 (3)
--3100-309C30
- ----
--1504-332C11
-----
Note (I): Specify elongation in accordance with ASTH. Note (2): Recognize l w e r mlninum tensile or yield strengths of the underlined substitute materials in design consideration, or specify m i n i m tensile and yield strengths per ASTM. Note (3): Test and inspect the product in accordance with ASTH, except for the chemical analysis and mchanical properties of the steel.
G 0001 E R 4
CHlYODA
STANDARDSPECIFICATION
Table 6
AXlH
JIS
B S
Carbon and A1 loy Steel Huts for Bolts for High-Pressure and H igh-Tenperatme Service
Note (1): Specify heat treatment and mchanical properties per ASTM. Hote (2): Specify A.Sl?i dimensional t - e q u i m n t s , tolerances and inspect ion.
Note (3): Specify mgchanical properties, t e s t and inspection in accordance wlth ASTM. Hote (4): Test a d inspect the product in accordance with MTH, except f o r the chanica! a n a l ~ s i s ~ c h a n i c a l and properties of the s t e e l .
~sm
JIS
Quenched and Tapered Alloy Steel Bolts, Studs; and Other Externally Threaded Fasteners
Bolting Materials, HighTerrperature, 50 to 120 KSI (345 t o 827 KPa) Yield Strength, with Expansion Coefficients Ccrrparable t o Austenitfc Steels
---
Note (1): Specify lrrpact Test r e q u i m n t per ASTM. Note (2) : Specify A.YlH dimnsional r e q u i r m n t s , tolerances and inspectfon.
Table 7
G 4303 SUS420 J1
17440 X20Cr13
Steel Bars, Carbon, Hot-bought, Special G 4051 S20C G 4051 S25C G 4051 S30C G 4051 S35C G 4051 S40C G 4051 S45C
G 3101 SS330
50A
(1) (1)
17100 St52-3
Note (1): ~ecogniz=l w e r m i n i m tensile or yield strengths of the underlined substitute rraterials in design consideration, or specify miniri tensile and jiield strengths p ASTH. r
Table 8
PIPING FITTINGS
Piping F i t t i n g s of Wrough f o r Moderate and Elevated B 2312 PT410 B 2313 PT410W B 2312 PT480 B 2313 PT480W B 2312 PA12 B 2313 PAl2W
-----
--1640 UP22
~ 2 (2 - l / ~ ~ r - l t b ) B 2312 PA24 ~ B 2313 PA24W A-403 Hrought A u s t e n i t i c Stainless Steel Piping F i t t i n g s UP 304 (18Cr-8Hi) UP 304H(18Cr-8Hi) 82312 SUS304 82313 SUS304W 82312 SUS304H 82312 SUS304L 82313 SUS304LW 82312 SUS316 B2313 SUS316U 82312 SUS316H 82312 SUS316L 82313 SUS316LW 82312 SUS321 82313 SUS321W 82312 SUS321H 82312 SUS347 82313 SUS347W 82312 SUS347H
---
1640-UP304
---------
--1640-UP304L 1640-UP316
UP 304L (1ECr-Mi)
UP 316 (16Cr-12Hi-2b) UP 316H (16Cr-12Hi-2Ho) UP 316L (16Cr-1Wi-2Ho) UP 321 (18Cr-1OHi-Ti) UP 321.H (18Cr-1ONi-Ti) U 347 (18Cr-1ONi-Cb) P U 347H (1ECr-1ONi-Cb) P
--1640-UP316L 1640-UP321
---
-------
--1640-UP347
-----
---
Piping Fittings of h g h t Carbon Steel and Alloy Steel for Low-Terrperature Service
B 2312 PL450 El 2313 PL45OW B 2312 PL380 B 2313 PL380W
El 2312 PL690
Table 9
ASTH
NONFERROUS MATERIALS
BS
DIN
JIS
H3300 C1020
2871-C103
1787 OF-Cu
--
Seamless Red Brass Pipe, Standard Sf zes El65 Hfckel-Copper A1 loy Seamless Pipe and Tube NO4400 5167 Hickel-Chrunium-Iron Alloys Seamless Pipe and Tube NO6600 5337 Seamless and Welded Titanium and Titanium Alloy Pipe Gr Gr Gr Gr 8-407 Nickel-Iron-Chromium Alloy Seamless Pipe and Tube N08800 H08810
6~ /'
---
17671 CuZnl5
H4552 HCUl
3074
---
64903 NCF600TP e
---
---
1 2 3 7
---
---------
--
-------
- ----
___
0466
Seamless Copper-H ickel Pipe and Tube C70600 C71500 H3300 C7060 H3300 C7150 2871-CHI02 2871-CN107 17664 CuNilOFelHn 17664 CuN i30MnlFe
Arm
JIS
BS
DIN
w
Welded Copper-N lckel
C70600 C71500 H3320 C7060 H3320 C7150 2871-CN102 2871-CN107 17664 CuNllOFelHn 17664 CuN i30HnlFe
WH6S
6-61
Steam or Valve Bmnze Castings 6-62 Ccaposltlon Bronze or Ounce Metal Castlngs
H5111 BC7
1400-LG4
---
H5111 BC6
1400-LG2
1705 G-CuSn5ZnPb
5.
INDEX
Number Page Number Page Number Page
A- 524 A-533 A-536 A-537 A-541 A-570 A-576 A-587 A-611 A-615 A-662 A-671 A-672 A-675 A-691 A-743 B-42 B-43 B- 6 1 B-62 B-165 B-167 B-337 B-407 B-4'66 B-467 API 5L*
For reference
G 3126 S W 2 5 (1)(2)
Note (1): Specify Ilrpact Test requirement per ASM. Note (2): Recognize lcmer m i n i m tensile or yield strengths of the underlined substitute mterials in design consideration, or specify m i n i m tensile and yield strengths per ASM.
CHIYODA STANDARD
SPECIFICATION
Table 2
ASTH
A-53
PIPE
BS DIN
JIS
Pipe, Steel, Black and Hot-Dipped, Zinc-Coated Welded and Seamless Type F
Gr A
Gr B
1615 St33 1626 St37.0 1629 St37.0 1626 St44.0 1629 St44.0
A-106
Seamless Carbon Steel Pipe f o r High-Terrperature Service Gr A Gr B Gr C G 3456 STPT370 G 3456 STPT410 G 3456 STPTW 3602 HFS360 3602 CFS360 3602 HFYllO 3602 CFS410 3602 HFS460 3602 CFS460 17175 St35.8 17175 St45.8 17175 St45.8
A-134
Pipe. Steel, E l e c t r i c Fusion (Arc)-Welded (S tzes NPS 16 and Dver) Haterial A 283 G r A A 285 G r A
-D
-C
G 3457 STPY400 G 3457 STPY400 (1) G 3457 STPY400 (1)(2) G 3457 STPY400
---
-----
A 570 G r 30 A 36
- 40
-------
Note (1): Specify carbon, manganese, o r s i l i c o n contents i n accordance w i t h ASTM. Note (2): Recognize lower m i n i m t e n s i l e o r y i e l d strengths o f t h e underlined s u b s t i t u t e materials i n design cons i d e r a t i o n , o r s p e c i f y m i n i m t e n s i l e and y i e l d strengths per ASTM.
G 0001 E R 4
Arm
JIS
BS
DIN
A-135 Electric-ResistanceWelded Steel Pipe Gr A Gr 8 A-139 Electric-Fusion (Arc)Welded Steel Pi (HPS 4 and w e r r GrA-E A-211 Spiral-Welded Steel or Iron Pipe A 570 Gr 30-45 A 570 Gr 50 A-312 Seamless and Welded Austenitic Stainless Steel Pipe TP 304 (18Cr-Mi) TP 304H (18Cr-Mi) TP 304L (18Cr-mi) G 3457 STPY4OO (2)(3) 3602 SAW 410 (2) 3601 SAW 410 (2) 3602 SAW 460 (2) G 3457 STPY400 (2)(3) 3602 SAW410 (2) 3601 SAW410 (2) G 3454 STPG370 G 3454 STPG410 3601 ERH360 3601 ERW410 1626 St37.0 1626 St44.0
---
---
--.
G 3459 SUS304TP G 3459 SUS304HTP G 3459 SUS304LTP G 3459 SUS309STP G 3459 SUS310STP G 3459 SUS316TP G 3459 SUS316HlP G 3459 SUS316LTP G 3459 SUS321TP
---
17457158 X5CrNi1810
---
17457158 X2CrNi1911
TP 309 (23Cr-12Hi)
TP 310 (25Cr-20Ni) TP 316 (16Cr-12Hi-W) TP 316H (16Cr-12Ni-2Mo) TP 316L (16Cr-12Ni-240) TP 321 (18Cr-1ONi-Ti) TP 321H (18Cr-12Hi-Ti) TP 347 (1BCr-1ONi-Cb) TP 347H (18Cr-1OHi-Cb)
----17457158 WCrNiHo17122 17459E X6CrN it401713 17457158 X2CrNiHo17132 17457158 X6CrHiTil810 SEW470 X12CrN iTil89 17457158 X6CrNiNbl810
G 3459 SUS321HTP
G 3459 SUS347TP G 3459 SUS347H TP
---
Note (1): Specify electric resistance-welding. Note (2): Recognize lower m i n i m tensile or yield strengths of the underlined substitute materials in design consideration, or specify m i n i m tensile and yield strengths per ASTM. Note (3): Specify carbon. manganese. or silicon contents in accordance with ASTH.
ASlH
JIS
B S
DIN
G 1 r
G 3460 STPL3BO
Gr 3 (3-1/2~1)
G 3460 STPL450
3603-HFS503 LTlOO 3603-CFS503 LTlOO 3603-CFS410 3603-HFS410 3603-ERW410 3603-CEH410 LT50 LT50 LTSO LT50
G 6 r
---
G 8 (9Ni) r
G 3460 STPL690
17173 XBHi9
G P 1 (c-l/$io) r
G P5 (5~r-1l~Mc1) r G P9 (9Cr-1Ho) r
G 3458 STPA12
--3604 CFS625 (1) 3604 HFS625 (1) 3604-CFS629-470 (1) 3604-HFS629-470' (1) 3604 CFS621 3604 HFS621 3604 CFS620-460 (1) 3604 HFS620-46b (1) 3604 CFS622 3604 HFS622
17175 1 5 t l o ~ Wbl 00712 12CrMo195 (2) Hbl 109 X12Crtb91 (2) 17175 13Crflo44 17175 13Crflo44 17175 lOCrflo910
G PI1 (1-1/4~r-1/2tb) r
Gr PI2 ( l ~ r - l l ~ ~ o ) Gr P22 ( ~ - l / ~ ~ r - l t b )
G 3458 STPA24
Hote (1): Recognize lcmer m i n i m t e n s i l e o r y i e l d strengths of the under1 ined s u b s t i t u t e materials in design cons i d e r a t i o n , o r specify m i n i m t e n s i l e and y i e l d strengths per ASTH. Note (2): Vdliiv-Werkstoftblatt
G 0001 E R 4
CHIYODA
STANDARD
SPECIFICATION
JIS
Material
304 304L 316 316L A240, Type 304 A240, Type 304L A240, Type 316 A240, Type 316L
3605 LWHT 304518 3605 LWHT 304514 3605 LWHT 316518 3605 LWHT 316514 3605 LWHT 321518
1 347
AZW
JIS/JPI
0s
DIN
A-524 Seamless Carbon Steel Pipe for Amspheric and L w r Tarperatlrres Gr 1 Gr 1 1 A-587 Electric-Welded Lm-Carbon Steel Pipe for the Chemical Industry G 3454 STPG370 (l)(2) A-611 Electric-Fusion-Welded Steel Pipe for Aimspheric and L m r Tenperatures Grade Haterial -CA55 CB60 CB65 CB70 CC60 CC65 CD70 CE55 CE60 CF70 CF71 a75 A285 A515 A515 A515 A516 A516 A537 A442 A442 A203 A203 A299 Gr Gr Gr Gr Gr Gr 1626 St37.0 SEW680 lTSt4l
---
-.
,
60 65 70 60 65 CL 1 Gr 55 Gr 6 0 Gr B Gr E
-----------
---------
-----
3 -SPV24 1
---
JPI-SL3N28
---
-------------
---
--------------a
---
Note (1): Specify electric resistance-welding. Note (2): H a x i m carbon content shall be 0.15%. Note (3): Specify Inpact Test r e q u i m n t per ASM.
ASTM A-672 Electric-Fusion-Welded Steel Pipe for High-pressure Service at W e r a t e Terrperatures Grade Material -A55 855 860 865 870 C55 C60 C65 C70 D70 E55 E60 L65 L70 L75 H75
A285 Gr C
JIS/JPI
BS
DIN
JPI-SB42
Gr Gr Gr Gr
55 60 65 70
-------------
---
-----
---------------
JPI-G~B JPI-SLA338
---
-------
-----
---
A299
-----
-------
-----------
---
---