FORMULAS AND HANDOUTS

Useful Formulas

To Find Travel Speed:

lpM= Lengthofweld(inlnches)x60

Weld Time (Converted to Seconds)

To Find Cross-Section Area of Specimen:

A = Width x Thickness

Measure the coupon at the smallest cross-section.

To Find ultimate Tensile Strength:

S=P

Where "S" equals the ultimate tensile strength (in Psl), ``P" equals the load in pounds (lbs.), and
``A" equals the cross-section of the coupon before testing (width x thickness.

To Find Heat Input of Each Weld Pass:

J/lN.= AxVx60

lpM

Where "A" is amperage, "V" is voltage, "60" is a constant, and "IPM" is travel speed jn inches
per minute. J/IN. is the units of measurement and represents joules per inch.
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f 84/23/2©12 14:23 3148519338 TUBULAF{ STEEL INC PAGE 81

illifer[IL:wies[Pipecomprpr
P.O. BOX 610, ATCHISON, KS 6cO02
TELEpt+ONE (913) 8744011 FAX (613) 8742801

Issue Date: At]r 13. 2012 CER'rHTIE!:D 'IEST REPORT

Issued To: TUBULAR STEEL INC. Sales Order: 85152
I 03 1 EXEcuTlvE pFrv DR Production order: 3154433
Customer #: 03532
ST. LOUIS` MO 63141 Customer po: 028773-1
Wan 0.156 INCH NOM rmterial S|>eeific ation:
Hpe OD: 6.625 INCH
Hydra pressure: 1844 PSI
Pipe Specification :
Apl. 5L 2o07 PSL 2, Gr X42M-rmw
API 5L 2007 PSL 2, Gr X46M-ITW
API 5L 2007 PSL 2, Ch X52M-IIfw
ASTM A53-07, Gr 8, TYPE ''E"
ASME SA53-07, Gr 8, Ty|)e 'E"
Pipe manrfactured and tested in accordcace with the requiremerits Of API 5L 2007 PSL 2, Gr X42M-IIFW / API 5L
2007 PSL 2, Gr X46M-IFTW / API 51, 2007 PSL 2, Gr X52M-HFW / ASTMA53-07, Gr a, TYPE ''E" / ASME SA53-07,
Gr 8, Type "E".

Base Material Chemical and. Mechanical Tests :

Test Heat Yield T.ensile Elong chemistry
715tj6T A28585 57,700 69,000 32.5 E .050 Mn `670 P .012 S .001 Si .200 Cu .020 Ni .020
C.E. 0. 094 57,6CX) 68,000 33.6 Cr .030 . Mo .005 AI .034. V .004 Cb ,022 Ti .004 8 .000
SN .002 N .0067 CA .0020
7_2oo3 A2:HREil 59,800 69,100 33,7 c .040 nth ,680 p .ol3 s .oo2 si .190 cu .060 Ni .020
C.H 0. 086 60,200 68,600 32.6 Cr .030 Mo .005 A] ..034 V .004 Cb .022 Ti .004 8 .000
SN .003 N .0042 CA .0020
7-Tj-8-;-I 832719 60,700 69,400 34.8 C .050 J`fu .6sO P .013 S .003 Si .190 Cu .040. NI .020
I cH 0. 099
+O,6cO 69,400 34.9 Cr .030 Mo .Oce AI .037 V .040 Cb .021 Ti .004 8 .000
SN .003 N `0047 CA .0020

Production Chemical Tests:

Test Heat Chemistry
72205 A28585 c .050 bfu .670 p ,013 s .003 si .178 cia .024 NI .ol7 sN .oo3 cA .0064
CJL ` 0.093 Cr .036 .Mo .004 Al ,010 V .003 Cb ,022 Ti .022 a .000 N.0100
72218 fqS#R;fi C .040 hfu .670 P .015 S .004 Si .175 Cu .054 Ni .021 SN .004 CA .0024
C'E. Cr .041 Mo .004 AI .008 V .002 Cb .020 Ti .020 8 ,000 N.0081
72215 832719 C .049 Mn .660 P .014 S .004 Si .173 Cu .039 NI .017 SN .003 CA .0020
C-E. 0. 093 Cr .042 Mo .005 AI .008 V .003 Cb .020 Ti .020 8 .000 N.0082

Production Mechanical Tests:

Test. He at Coil Type. Yield Tensfle Elong Bend Fracturel,ocation

Page 1 of 2 First Printed Apr I 3, 2012 -Printed Apr 23, 2P12 CIR # 178523
FcrmNo. 8.2.4j Revision No. 2 EN 10204:3.1
84/23/2E]12 14:23 3148519338 TUBULAR STEEL INC PAGE 82

CERTRED TEST REPORT

Producfron order: 3154433 Issue hate! Apr 13, 2012

rmduction Mechanical Tests:

Test Heat. Coil Type Yield Tensile Blong Bend FractureLocation
72205 Jap8585 4AI-|U#R;A) LONGITUDINAL 68.00C)NIA 39.4N/A PASS N/A
I 61,6cOlN,A

72215 832719 4A7-78351 LONGITUDINAL 70'200N/A 38.4N/A PASS N/A

I 63,000lN/A

Hardness Test Results

Rcokwell ''8" Scale Results
Heat # NWP coil# LogD B a se Avg. Heat zone Avg.
Weld Ayg.
86.7 86.8 97,2 91.3 91.4 91,8 91.5

90.8 94`9 91.7 92.5

90.3 89.7 sO.1 89.3 89.2 9 0.2 89.6

92.6 92.7 91.3 92.2

82.3 87`5 88.7 90. 7 90.8 89.5 90.3

91,4 91.4 91.6 91,5

MELTED AND MANUFACTURED IN USA

ALL FLATTENING TESTS PASSED
rTyDRo TEST DURATioN = io sEcoND.S
NDE = UT N10 NOTCH / 1/8" DRILED HOLES
NORMALIZING TEMP = 1650 F MIN
CERTIFIED TO NACE MR0175 HARDNESS
CE pcm = 0.25 MAXIMUM
ALL SPECIMENS 1.5" WIDTH X 2" GAGE
(SEE PRC)DUCTION MECHANICAL RESULTS FOR TYPE)

No material supplied for this Purchase Order has been weld repaired.

The material furnished on this Purchase Order has not come jn direct contact with mercury, any of it's compounds, or
any mercury-bean.ng devices dun.ng the manufacturing process, tests, or inspections.

This is fo certi!f37 that the chewical cofiab)sis and test results sho1^in in this re;port are correct as contained in the records
Of the conpc[ny. Mechc[rtical tests, unless citherwise ricted, were conducted ky Northwest Pipe Comparry.

ing # rfif e_
Q]zality Assurance DepartTnewl

I Page 2 of 2 First Printed Apr 13, 2012 -Printed Apr 23, 2012 CTR # 178523
Fom No. 8.2.4j Revision No. 2 IN 10204:3, I
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Type of codir`g onc] currerTt

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Electrocie

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80,000 psi
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a f7al and Hoffontal only
a. Flat, Horizontal, Velica] Do\nm, Overhead A1 1A

• Typesof coafrog and current 81 1J(2 J/2

Digit Type of Coaeng 82 1-1/4 1/2

vyelding Current

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DCEP -Direct ChJrTent Electoc!B Posi-ti\/a Q„, 50 J30 min. .20rriin, -1.0 Tn-ql .

DCEN - Direct Cmgnt E}eofrode Negative

(1 ) anly Drie or lhe nsted e)emeTits rs reqti-Ind.

suppLEM EpqT FOR TFa,fiip`]Ip`iG

 P§ TAPE ©©ERP©gRATI©N

TO READ OUTSIDE CIRCUMFERENCE INCH TAPES

GAGE MEMBER

VERNIER SCALE

Each line on the gage member represents .025", while each line on the Vernier scale represents
.001". When using the Outside Circumference tape, apply a snug pull of 5 pounds tension, first
making certain the tape and part have been cleaned.

In the illustration, the divisions to the left of the Vernier zero are 19.900 inches plus 2 divisions or
19.950. The 5th line on the Vernier coincides with the line on the Linear Tape which represents
.005''. This is added to the 19.950, making a total circumference reading of 19.955 inches.

As a suggestion for checking very large parts -pieces of masking tape can be used to hold the tape
in proper parallel position. In many appljca{ions, magnets can also be used.

Pi Tape® circumference tapes have a .001" resolution with a guaranteed accuracy of .005" up to
120"-

Care

• When not in use, wipe clean and apply a light rust preventative oil. Store tape in container.
• No periodic adjustments are needed.
• Make certain the tapes havanot been stepped on or kinked which may destroy the accuracy.

© 2003-2009 Pi Tape Corporation

 cFTensile SEren.gth

Stiraim
Strain is "deformation of a solid due to stress"

SEress
o fer7st./e sfross -stress that tends to stretch or lengthen the material -acts normal to the
stresed area
o compressive stess -stress that tencls to compress or shorten the material -acts normal
to the stressed area
a sfrear/.ng sfross -stress that tends to shearthe material -acts in plane to the stressed
area at right-angles to compressive or tensile stress

E]as€icEfty
Elasticity is a property of an object or m`aferial which win restore it to its original shape after
distortion.

A spring is an example of an elastic object -when stretched, it exerts a restoring force which
tends to bn`ng it back to ife original length. This restoring force js jn general proportional {o the
stretch described by Hooke's Law.

Yield Strength
Yield strength, or the yield point, is defined jn engineering as the amount of stress that a
material can undergo before moving from elastic deformation into Dlastie deformation.

Ultimate Tensile Strength

The Ultimate Tensile Strength - Urs - of a material is the limit stress at which the material
actually breaks, with sudden release Of the stored elastl.c energy.

Page 1 of 1 Tensile Strength

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