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Spherical plain bearings, plain bushes, rod ends

Catalogue 238

238

Spherical plain bearings, plain bushes, rod ends


Since the introduction of the spherical plain bearing, ELGES spherical plain bearings and ELGES rod ends have had a decisive influence on the development and technological progress of these precision components. This led to extensive product innovations and many pioneering applications only became possible due to the know-how of the company group. Furthermore, the new maintenance-free ELGOGLIDE bearings as spherical plain bearings, cylindrical bushes or combinations of radial, angular contact and axial bearings continue the tradition of this product group and at the same time represent state-of-the-art engineering and economical bearing solutions. Spherical plain bearings are ready-to-fit, standardised machine elements. The concave outer ring bore and the convex inner ring geometry allow spatial adjustment motion. The bearings can support static loads and are suitable for tilting and swivel motion. They can compensate for shaft misalignment, are not subject to edge stresses under misalignment and allow substantial manufacturing tolerances in the adjacent construction. Rod ends are spherical plain bearing units. They comprise a rod type housing, into which a spherical plain bearing is integrated, and have an external or internal thread. Rod ends are used as connecting levers and connecting rods and as connecting elements between cylinders and their adjacent parts in hydraulic and pneumatic cylinders. Spherical plain bearings and rod ends are available in numerous designs, dimension series and versions. The ELGOGLIDE types are maintenance-free the types requiring maintenance are easily maintained and extremely reliable in operation and have a long operating life. Catalogue 238 describes the range of ELGES spherical plain bearings and ELGES rod ends. It has been completely revised from Catalogue 236. Any information in previous editions which does not concur with the data in this edition is therefore invalid. The principal changes relate to the maintenance-free sliding material ELGOGLIDE. These are: increased basic load ratings extended sliding travel. This gives a significant increase in bearing life. In addition to the catalogue, the INA CD medias professional represents a further service. This CD is designed as an advisory system. It contains an information section giving detailed product descriptions, selected application examples with design guidelines, calculation software and a lexicon of terminology relevant to rolling bearing technology. Please contact INA for a copy of this CD.

Schaeffler KG Herzogenaurach (Germany)

Maintenance-free cylindrical plain bushes ZGB

GE..DW

GE..DW-2RS2

GE..PW

GE..PB

GE..ZO

GE..HO - 2RS

GE..LO

GAKFR..PW

GIKFR..PW

GAKFR..PB

GIKFR..PB

117 201

117 205

117 195

117 198

Technical principles
GE..FW -2RS GE..FW
GE..UK - 2RS

GE..UK

Maintenance-free spherical plain bearings Radial spherical plain bearings Large radial spherical plain bearings
117 199

Maintenance-free cylindrical plain bushes Maintenance-free spherical plain bearings Angular contact spherical plain bearings Axial spherical plain bearings

GE..AW

GE..SW

GE..FO - 2RS

GE..FO

GE..DO - 2RS

GE..DO

117 200

Spherical plain bearings requiring maintenance Radial spherical plain bearings Large radial spherical plain bearings
117 196

GE..AX

GE..SX

Spherical plain bearings requiring maintenance Angular contact spherical plain bearings Axial spherical plain bearings
117 197

GAR..UK - 2RS

GAR..UK

GIR..UK - 2RS

GIR..UK

Maintenance-free rod ends

117 206

GAR..DO - 2RS

GAR..DO

GIR..DO -2RS

GIR..DO

Rod ends requiring maintenance

117 202

GF..DO

GK..DO

GIHR - K..DO

GIHN - K..LO

Hydraulic rod ends

117 204

Appendix Other products

Contents

Page 2 2 8 12 13 14 17 17 17 17 17 18 18 19 19 20 20 21 21 22 24 24 25 25 25 25 25 26 26 Product range Overview Product index Ordering designation Index of suffixes Symbols and units Technical principles Load carrying capacity and life Spherical plain bearings and rod ends Cylindrical plain bushes Concentric constant load F Equivalent load Combined radial and axial load Variable bearing load Calculation of rating life Basic load ratings, contact pressure Basic dynamic load rating Basic static load rating Contact pressure Predimensioning Bearing motion, life Motion parameter swivel angle and tilt angle Rotary motion Frequency of motion Intermittent operation Life Operating life Friction Friction behaviour of spherical plain bearings requiring maintenance, maintenance-free spherical plain bearings and maintenance-free cylindrical plain bushes Lubrication Functions of the lubricant Grease lubrication Running-in phase Relubrication Maintenance-free spherical plain bearings, plain bushes and rod ends

28 28 28 29 29 29

Page 30 30 30 30 32 33 34 34 36 37 37 37 37 37 37 38 38 39 39 39 40 42 42 42 42 42 43 43 44 46 47 48 48 49 50 50 51 Internal clearance and operating clearance Internal clearance Radial internal clearance of radial spherical plain bearings requiring maintenance with steel/steel sliding contact surface Axial internal clearance Internal clearance of cylindrical plain bushes Fits related to practical use for spherical plain bearings Operating clearance Influence of interference on the radial internal clearance of radial spherical plain bearings Calculation example Design of bearing arrangements Radial location of spherical plain bearings and maintenance-free cylindrical plain bushes Spherical plain bearings requiring maintenance Maintenance-free spherical plain bearings Application as locating bearings Application as non-locating bearings (between shaft and bearing bore) Axial location of spherical plain bearings Location of bearing rings Design of adjacent components Chamfer dimensions Quality of shaft and housing bore Sealing Fitting and dismantling Fitting Delivered condition Storage Removal from packaging Tools for heat assisted fitting Checking the adjacent construction Rules and guidelines Dismantling Operating temperatures Materials Maintenance-free spherical plain bearings Maintenance-free cylindrical plain bushes Spherical plain bearings requiring maintenance Rod ends ISO tolerances

Contents

Page 54 54 54 56 56 58 58 58 58 59 59 60 63 64 66 67 70 72 72 73 74 75 75 76 90 90 92 92 94 94 94 94 95 97 97 98 100 Product range Maintenance-free spherical plain bearings/ maintenance-free cylindrical plain bushes Criteria for bearing selection Radial spherical plain bearings Features Angular contact spherical plain bearings Features Axial spherical plain bearings Features Maintenance-free cylindrical plain bushes Features Design and safety guidelines Calculation of rating life for maintenance-free spherical plain bearings sliding material ELGOGLIDE for maintenance-free spherical plain bearings sliding material PTFE composite for maintenance-free spherical plain bearings sliding material PTFE-bronze film Calculation examples Calculation of rating life for maintenance-free cylindrical plain bushes sliding material ELGOGLIDE Calculation example Accuracy Special designs Ordering example and ordering designation Dimension tables Spherical plain bearings requiring maintenance Criteria for bearing selection Radial spherical plain bearings Features Angular contact spherical plain bearings Features Axial spherical plain bearings Features Design and safety guidelines Calculation of rating life for radial and angular contact spherical plain bearings with steel/steel sliding contact surface for steel/bronze sliding contact surface Calculation examples

Page 104 105 105 106 124 124 126 126 128 129 130 131 131 131 132 140 140 142 142 142 142 146 148 149 150 150 150 152 168 168 Accuracy Special designs Ordering example and ordering designation Dimension tables Maintenance-free rod ends Criteria for bearing selection Maintenance-free rod ends Features Design and safety guidelines Calculation of rating life Calculation example Accuracy Special designs Ordering example and ordering designation Dimension tables Rod ends requiring maintenance/hydraulic rod ends Criteria for bearing selection Rod ends requiring maintenance Features Hydraulic rod ends Features Design and safety guidelines Calculation of rating life Calculation example Accuracy Special designs Ordering example and ordering designation Dimension tables Appendix Other products

Product index
sorted alphanumerically

Features Tables Page from page 143 158

Type GAKFL..PB

Description Rod end requiring maintenance to ISO 12 240-4, dimension series K, type M, sliding contact surface steel/bronze, shank with external thread, left hand thread Maintenance-free rod end to ISO 12 240-4, dimension series K, type M, sliding contact surface steel/PTFE-bronze film, shank with external thread, left hand thread Rod end requiring maintenance to ISO 12 240-4, dimension series K, type M, sliding contact surface steel/bronze, shank with external thread, right hand thread Maintenance-free rod end to ISO 12 240-4, dimension series K, type M, sliding contact surface steel/PTFE-bronze film, shank with external thread, right hand thread Rod end requiring maintenance to ISO 12 240-4, dimension series E, type M, sliding contact surface steel/steel, shank with external thread, left hand thread Rod end requiring maintenance to ISO 12 240-4, dimension series E, type M, sliding contact surface steel/steel, shank with external thread, left hand thread, lip seals on both sides Maintenance-free rod end to ISO 12 240-4, dimension series E, type M, sliding contact surface hard chromium/PTFE composite, shank with external thread, left hand thread Maintenance-free rod end to ISO 12 240-4, dimension series E, type M, sliding contact surface hard chromium/ELGOGLIDE, shank with external thread, left hand thread, lip seals on both sides Rod end requiring maintenance to ISO 12 240-4, dimension series E, type M, sliding contact surface steel/steel, shank with external thread, right hand thread Rod end requiring maintenance to ISO 12 240-4, dimension series E, type M, sliding contact surface steel/steel, shank with external thread, right hand thread, lip seals on both sides Maintenance-free rod end to ISO 12 240-4, dimension series E, type M, sliding contact surface hard chromium/PTFE composite, shank with external thread, right hand thread Maintenance-free rod end to ISO 12 240-4, dimension series E, type M, sliding contact surface hard chromium/ELGOGLIDE, shank with external thread, right hand thread, lip seals on both sides Maintenance-free axial spherical plain bearing to ISO 12 240-3, sliding contact surface hard chromium/ELGOGLIDE Axial spherical plain bearing requiring maintenance to ISO 12 240-3, sliding contact surface steel/steel

127

138

GAKFL..PW

143

158

GAKFR..PB

127

138

GAKFR..PW

143

154

GAL..DO

143

154

GAL..DO-2RS

127

134

GAL..UK

127

134

GAL..UK-2RS

143

154

GAR..DO

143

154

GAR..DO-2RS

127

134

GAR..UK

127

134

GAR..UK-2RS

58 94

86 122

GE..AW GE..AX

Features Tables Page from page 92 106

Type GE..DO

Description Radial spherical plain bearing requiring maintenance to ISO 12 240-1, dimension series E, sliding contact surface steel/steel; large radial spherical plain bearing to ISO 12 240-1, dimension series C, sliding contact surface steel/steel Radial spherical plain bearing requiring maintenance to ISO 12 240-1, dimension series E, sliding contact surface steel/steel, lip seals on both sides Maintenance-free large radial spherical plain bearing to ISO 12 240-1, dimension series C (excluding radial internal clearance), sliding contact surface hard chromium/ELGOGLIDE Maintenance-free large radial spherical plain bearing to ISO 12 240-1, dimension series C (excluding radial internal clearance), sliding contact surface hard chromium/ELGOGLIDE, lip seals on both sides for increased sealing action Radial spherical plain bearing requiring maintenance to ISO 12 240-1, dimension series G, sliding contact surface steel/steel, wider inner ring Radial spherical plain bearing requiring maintenance to ISO 12 240-1, dimension series G, sliding contact surface steel/steel, wider inner ring, lip seals on both sides Maintenance-free radial spherical plain bearing to ISO 12 240-1, dimension series G, sliding contact surface hard chromium/PTFE composite, wider inner ring Maintenance-free radial spherical plain bearing to ISO 12 240-1, dimension series G, sliding contact surface hard chromium/ELGOGLIDE, wider inner ring, lip seals on both sides Radial spherical plain bearing requiring maintenance, sliding contact surface steel/steel, cylindrical extensions on inner ring, lip seals on both sides Radial spherical plain bearing requiring maintenance to ISO 12 240-1, dimension series W, sliding contact surface steel/steel, bore dimensions to standard sizes, dimensions to DIN 24 338 for standard and hydraulic cylinders Radial spherical plain bearing requiring maintenance to ISO 12 240-1, dimension series K, sliding contact surface steel/bronze Maintenance-free radial spherical plain bearing to ISO 12 240-1, dimension series K, sliding contact surface steel/PTFE-bronze film Maintenance-free angular contact spherical plain bearing to ISO 12 240-2, mounting dimensions as for tapered roller bearings to DIN 720, 320X, sliding contact surface hard chromium/ELGOGLIDE

92

106

GE..DO-2RS

57

78

GE..DW

57

78

GE..DW-2RS2

93

110

GE..FO

93

110

GE..FO-2RS

56

80

GE..FW

57

80

GE..FW-2RS

92

114

GE..HO-2RS

93

112

GE..LO

93

118

GE..PB

57

82

GE..PW

58

84

GE..SW

Product index

Features Tables Page from page 94 120

Type GE..SX

Description Angular contact spherical plain bearing requiring maintenance to ISO 12 2402, mounting dimensions as for tapered roller bearings to DIN 720, 320X, sliding contact surface steel/steel Maintenance-free radial spherical plain bearing to ISO 12 240-1, dimension series E, sliding contact surface hard chromium/PTFE composite Maintenance-free radial spherical plain bearing to ISO 12 240-1, dimension series E, sliding contact surface hard chromium/ELGOGLIDE, lip seals on both sides Radial spherical plain bearing requiring maintenance, inch sizes, sliding contact surface steel/steel Hydraulic rod end requiring maintenance, sliding contact surface steel/steel, heavy-section design with square welding face, for hydraulic cylinder bases Hydraulic rod end requiring maintenance to DIN 24 338, ISO 6 982, sliding contact surface steel/steel, for standard hydraulic cylinders to Cetop recommendation RP 88 H, DIN 24 333, DIN 24 336, ISO/DIS 6 020 I, ISO/DIS 6 022, internal thread, right hand thread Hydraulic rod end requiring maintenance, sliding contact surface steel/steel, with thread clamping facility, internal thread, right hand thread Rod end requiring maintenance to ISO 12 240-4, dimension series K, type F, sliding contact surface steel/bronze, shank with internal thread, left hand thread Maintenance-free rod end to ISO 12 240-4, dimension series K, type F, sliding contact surface steel/PTFE-bronze film, shank with internal thread, left hand thread Rod end requiring maintenance to ISO 12 240-4, dimension series K, type F, sliding contact surface steel/bronze, shank with internal thread, right hand thread Maintenance-free rod end to ISO 12 240-4, dimension series K, type F, sliding contact surface steel/PTFE-bronze film, shank with internal thread, right hand thread Rod end requiring maintenance to ISO 12 240-4, dimension series E, type F, sliding contact surface steel/steel, shank with internal thread, left hand thread Rod end requiring maintenance to ISO 12 240-4, dimension series E, type F, sliding contact surface steel/steel, shank with internal thread, left hand thread, lip seals on both sides

56

76

GE..UK

57

76

GE..UK-2RS

93 145

116 166

GE..ZO GF..DO

144

160

GIHN-K..LO

145

162

GIHR-K..DO

142

156

GIKFL..PB

126

136

GIKFL..PW

142

156

GIKFR..PB

126

136

GIKFR..PW

142

152

GIL..DO

142

152

GIL..DO-2RS

10

Features Tables Page from page 126 132

Type GIL..UK

Description Maintenance-free rod end to ISO 12 240-4, dimension series E, type F, sliding contact surface hard chromium/PTFE composite, shank with internal thread, left hand thread Maintenance-free rod end to ISO 12 240-4, dimension series E, type F, sliding contact surface hard chromium/ELGOGLIDE, shank with internal thread, left hand thread, lip seals on both sides Maintenance-free rod end to ISO 12 240-4, dimension series K, type F, sliding contact surface steel/PTFE-bronze film, shank with internal thread (fine pitch thread for standard pneumatic cylinders to DIN 24 335), right hand thread Rod end requiring maintenance to ISO 12 240-4, dimension series E, type F, sliding contact surface steel/steel, shank with internal thread, right hand thread Rod end requiring maintenance to ISO 12 240-4, dimension series E, type F, sliding contact surface steel/steel, shank with internal thread, right hand thread, lip seals on both sides Maintenance-free rod end to ISO 12 240-4, dimension series E, type F, sliding contact surface hard chromium/PTFE composite, shank with internal thread, right hand thread Maintenance-free rod end to ISO 12 240-4, dimension series E, type F, sliding contact surface hard chromium/ELGOGLIDE, shank with internal thread, right hand thread, lip seals on both sides Hydraulic rod end requiring maintenance to ISO 12 240-4, dimension series E, type S, sliding contact surface steel/steel, circular welding face, concentric locating pin on shank base and 45 welding chamfer, for piston rod ends and cylinder bases Maintenance-free cylindrical plain bush to ISO 4 379, sliding layer made from ELGOGLIDE

126

132

GIL..UK-2RS

126

136

GIPFR..PW

142

152

GIR..DO

142

152

GIR..DO-2RS

126

132

GIR..UK

126

132

GIR..UK-2RS

144

164

GK..DO

59

88

ZGB

11

Ordering designation

The ordering designation gives an abbreviated description of the product. It consists of: the designation and suffixes. Marking on the product Do not use the marking on the bearing for ordering. It may be incomplete or not sufficiently specific. Designation (Figure 1 and 2) Every product has a designation. This is given in the dimension tables and describes the standard design of the bearing. The designation consists of several parts. It indicates: the design the type of product (spherical plain bearing, rod end, plain bush) the dimensional component the bore diameter the type of sliding contact surface. Product index, see page 8. Suffixes (Figure 1 and 2) The suffixes are placed after the designation. They supplement the designation and indicate: variants on the standard design, e.g. lip seals on both sides 2RS special designs. Special designs are possible only by agreement. Index of suffixes, see page 13. Ordering the product (Figure 1 and 2) Ordering procedure: determine the product type required take the ordering designation from the dimension table. The correct sequence of characters must be observed when ordering. Further ordering examples are given in the product sections.

GE 40 DO-2RS

Figure 1 Radial spherical plain bearing requiring maintenance, lip seals on both sides designation and suffixes

GIR 40 UK-2RS

Figure 2 Maintenance-free rod end, lip seals on both sides designation and suffixes

12

118 077

117 137

Index of suffixes

Suffixes C2 C3 2RS 2RS1 2RS2 F10 W3 W7 W8

Description Radial internal clearance smaller than normal (for spherical plain bearings requiring maintenance) Radial internal clearance larger than normal (for spherical plain bearings requiring maintenance) Lip seals on both sides High performance seals on both sides Increased sealing action on both sides for large radial spherical plain bearings Angular contact spherical plain bearing GE..SX with lubrication groove system for oil bath lubrication Maintenance-free radial spherical plain bearing with inner ring made from corrosion-resistant steel Maintenance-free radial spherical plain bearing, inner ring bore with ELGOGLIDE lining, giving dNew = d 1,08 Inner ring bore with ELGOGLIDE lining, dNew = d

13

Symbols and units

Unless stated otherwise in the text, the values used in this catalogue have the following designations, units and definitions:

mm

Expansion of inner ring when using solid shafts measured on sphere diameter Factor for cross-section of inner ring Factor for cross-section of outer ring Basic dynamic load rating, axial Basic static load rating, axial Basic dynamic load rating, radial Basic static load rating, radial Normal internal clearance Internal clearance smaller than normal Internal clearance larger than normal Shaft diameter or bore diameter of inner ring Sphere diameter Ratio between diameter of bearing locating bore and outside diameter of housing Contraction of outer ring measured on sphere diameter Factor for expansion of housing Oscillation frequency or speed, frequency of motion Load factor Sliding speed factor for ELGOGLIDE, PTFE composite, PTFE-bronze film Relubrication factor, dependent on frequency Factor for variable load Relubrication factor, dependent on Load direction factor Temperature factor Load factor Bearing design factor Load type factor (maintenance-free spherical plain bearings and plain bushes) Material factor (spherical plain bearings requiring maintenance) Swivel or oscillation angle factor

b c Ca C0a Cr C0r CN C2 C3 d dK DA/DG

N N N N mm mm mm mm mm mm

e f f fb fv fH fHz f f1 f2 f3 f4 f5

mm min1

f5 f6

14

FA FR Fmax Fmin K lW lhW L L

N N N N N/mm2 osc. h osc. osc.

Axial bearing load Radial bearing load Maximum bearing load Minimum bearing load Specific load parameter Maintenance interval between two lubrication operations Maintenance interval between two lubrication operations Theoretical life with single initial lubrication (spherical plain bearings requiring maintenance) Theoretical life under constant load (maintenance-free spherical plain bearings and plain bushes) Theoretical life under constant load (maintenance-free spherical plain bearings and plain bushes) Theoretical life taking account of variable conditions Theoretical life with single initial lubrication (spherical plain bearings requiring maintenance) Theoretical life with periodic relubrication Theoretical life under variable load Theoretical life for individual time periods Theoretical life with periodic relubrication Theoretical life under variable load Bearing frictional torque Equivalent bearing load Contact pressure (specific bearing load) Load frequency Permissible load on rod end Mean roughness depth Sliding distance Operating clearance

Lh

Lh Lh LhN LhW Lh1, Lh2 LN LW M P p PHz Pperm Rz s S

h h h h h osc. osc. Nm N N/mm2 Hz N m m mm

15

Symbols and units

t t1, t2 A l v X

C h or % m m mm/s

Operating temperature Duration of individual operating time period Effective interference (on outer ring) Effective interference (on inner ring) Mean sliding speed Axial load factor for radial and angular contact spherical plain bearings Radial load factor for axial spherical plain bearings Tilt angle - from centre to left Tilt angle - from centre to right Swivel or oscillation angle (between two extreme points) Motion angle corresponding to sliding distance Friction factor Total operating time (t1 + t2 + t3 .. + tn) Relative internal clearance in fitted condition

Y 1 2 1 t

h or %

16

Load carrying capacity and life

Spherical plain bearings and rod ends The size of spherical plain bearing or rod end required depends on the requirements for: load carrying capacity motion rating life operational reliability. The direction and type of load determine: the bearing type the sliding contact surface. The load carrying capacity is measured in terms of: the basic dynamic load rating Cr (Ca) (page 20) the basic static load rating C0r (C0a) (page 21). Cylindrical plain bushes The principal factors influencing the dimensioning of cylindrical plain bushes and their life calculation include: the magnitude and type of load the motion of the bearing the frequency of motion the load frequency under pulsating or alternating load. The load carrying capacity is measured in terms of: the basic dynamic load rating Cr (page 20) the basic static load rating C0r (page 21). Concentric constant load F Load values can be used directly in the life calculation if they meet the following criteria: they act in a radial direction only on radial spherical plain bearings, angular contact spherical plain bearings and cylindrical plain bushes (Figure 1 and Figure 2) they act in a concentric, axial direction only on axial spherical plain bearings (Figure 3) their magnitude and direction does not change during operation. In this case, the load value F for life calculation is identical to the calculation value P (F = P).

Figure 1 Concentric, constant radial load F

Figure 2 Concentric, constant radial load F

Figure 3 Concentric, constant axial load F 17

151 184

151 571

151 185

Load carrying capacity and life Equivalent load

Combined radial and axial load If spherical plain bearings are subjected simultaneously to radial and axial loads, the equivalent calculation value P must be used in the life formula. This value has the same effect on the life as the combined loads themselves. The value P is determined using the following formulae: radial and angular contact spherical plain bearings (Figure 4 and 5): P = X FR axial spherical plain bearings (Figure 6): P = Y FA
P N Equivalent dynamic bearing load FR N Radial bearing load FA N Axial bearing load X Axial load factor for radial and angular contact spherical plain bearings Y Radial load factor for axial spherical plain bearings.

2,5

2,0 FR X 1,5

FA

1,0 0 X = 0,978 . 21,546


FA FR

0,1

Figure 4 Radial spherical plain bearings combined load


3,0 2,5 FA 2,0 X 1,5 1,0
A 0 1 FA = 0 2,35: X = 1,009 . 1,4714 FR FR FA FA = 2,35 3,0: X = 0,7678 . + 0,6966 FR FR

FR

Figure 5 Angular contact spherical plain bearings combined load


1,75 FR FA 1,5

Y 1,25

1,0 0 0,1
FR FA

0,2

Y = 0,998 . 2,6254

Figure 6 Axial spherical plain bearings combined load 18

151 183

FR FA

0,3

0,4

0,5

151 182

FA FR

151 181

FA FR

0,2

0,3

Variable bearing load If the load varies in a linear manner during swivel motion, the equivalent calculation value P must be used (Figure 7 and 8). This value has the same effect on the life as the variable bearing load itself. P = F min + F max ----------------------------------2
2 2

P N Equivalent dynamic bearing load Fmax N Maximum bearing load N Fmin Minimum bearing load.

Calculation of rating life Where bearings are subjected to differing loads and motions, the life can only be calculated in approximate terms. The following information must be available (Figure 9): the load the motion the duration of individual operating time periods. 1 L h = ----------------------------------------------------------------------------------------------------t2 t3 tn t1 ------------------ + ------------------ + ------------------ + ----------------- t L h1 t L h2 t L h3 t L hn
Lh h Theoretical life taking account of variable conditions t1 , t2 h or % Duration of individual operating time period t h or % Total operating time (t1 + t2 + t3 .. + tn) Lh1, Lh2 h Life for individual time periods.

Figure 7 Bearing load with linear variation

Fmax. P

Fmin.

Figure 8 Maximum and minimum bearing load

Load P Swivel angle Frequency f

P P P f f f

f t 1 L h4
6

P f

t Time

t1

t2

t3

t4

t5

t6
150 141

Calculation of L h1, L h2, L h3... according to calculation principle

L h1

L h2

L h3

L h5

L h6

Figure 9 Life under specified load and motion spectrum 19

151 180

151 186

Load carrying capacity and life Basic load ratings Contact pressure

The load carrying capacity is measured in terms of the basic static and dynamic load ratings. Basic load ratings are always defined by the manufacturer of the bearings. They cannot therefore be compared in a simplistic manner with data from other manufacturers. Basic dynamic load rating The basic dynamic load rating Cr (Ca) is a parameter for calculating the life of: spherical plain bearings, rod ends and plain bushes under dynamic loads. It is dependent on the sliding contact surface and has a significant influence on the life of spherical plain bearings, rod ends and plain bushes. Dynamic load A spherical plain bearing, plain bush or rod end is subject to dynamic load if, under load it undergoes swivelling, tilting or rotary motion. Any relative motion between the sliding surfaces, even if superimposed on the main motion, increases wear and causes material fatigue. It must always be: allocated to the dynamic load case taken into consideration in the life calculation. Calculation of basic dynamic load rating The contact pressures actually occurring in a spherical plain bearing or a plain bush are dependent on: the load the sliding contact surface the osculation conditions the installation situation. Due to the influence of these factors, it is not possible to determine the pressures precisely. The basic dynamic load ratings (dimension table) therefore include (Table 1): a load parameter K specific to the material the projected load-bearing area. C = projected load-bearing area specific load parameter The basic load rating C is the maximum permissible dynamic load. The basic load ratings can only be fully utilised if the load: acts in a radial direction only on radial and angular contact spherical plain bearings, rod ends and plain bushes acts in a concentric, axial direction only on axial spherical plain bearings. 20

Table 1 Sliding contact surface and specific load parameter K and K0


Sliding contact surface Specific dynamic load parameter K N/mm2 Steel/steel Steel/bronze Hard chromium/PTFE composite Steel/PTFE-bronze film Hard chromium/ELGOGLIDE
1)

Specific static load parameter K0 N/mm2 500 125 250 250 500 (400)1)

100 50 100 100 300

For maintenance-free cylindrical plain bushes ZGB.

Basic static load rating The basic static load rating C0r (C0a) is used if spherical plain bearings, plain bushes and rod ends are subjected to load while stationary. It indicates the load that a spherical plain bearing, plain bush or rod end can support at room temperature without damage to the sliding surfaces. This is subject to the precondition that the components adjacent to the bearing must prevent deformation of the bearing. If the basic static load rating C0r (C0a) is used to the full, the shaft and housing must be made from high-strength materials. Rod ends In this case, the basic static load rating C0r indicates the load carrying capacity of the rod end housing under static tensile load. At room temperature, the basic static load rating includes a safety factor of at least 1,2 in relation to the yield point of the housing material. The permissible load on rod ends is lower for pulsating or alternating loads. Calculation of rod ends requiring maintenance using load factors fb: see Table 1, page 146; calculation of maintenance-free rod ends using load factors fb: see Table 1, page 128.

Contact pressure If the required life is to be achieved, the specific bearing load must be matched to the actual operating conditions. The specific bearing load indicates the contact pressure in the bearing. It is the decisive criterion for assessing the suitability of a plain bearing in the particular application. Under extreme loading conditions, for example a high axial load acting on radial spherical plain bearings, elastic deformation of the bearing and housing may lead to contact pressure concentrations. Please consult INA for further information. The contact pressure p of a spherical plain bearing is calculated from: the basic dynamic load rating Cr (Ca) the specific material parameter K the equivalent bearing load P. P p = K ----Cr P p = K -----Ca
p N/mm2 Contact pressure K N/mm2 Specific load parameter (Table 1) P N Equivalent dynamic bearing load Cr (Ca) N Basic dynamic load rating (dimension table).

p v value In conjunction with the mean sliding speed, the value p for bearing pressure is used to calculate the frictional energy generated in spherical plain bearings. The p v value (N/mm2 mm/s) is: the product of the bearing pressure and the sliding speed.

21

Load carrying capacity and life Predimensioning

If the basic dynamic load rating Cr (Ca) is used to the full, this often leads to a severe reduction in the operating life of bearings with metallic sliding surfaces. The degree to which the basic load rating is utilised should therefore always be matched to the required operating life. This is indicated by: the ratio Cr (Ca)/P. The ratio Cr (Ca)/P must be not less than 1. Depending on the application and bearing type, it is between 1 and 10. For the purposes of predimensioning, values are stated for the ratio Cr (Ca)/P (Table 2 and Table 3). In conjunction with the diagram, this allows preliminary selection of the appropriate bearing size (Figure 10). Predimensioning is not a substitute for more extensive bearing calculation.

Table 2 Ratio Cr (Ca)/P for maintenance-free spherical plain bearings under dynamic load guide values
Series Alternating load Cr (Ca)/P GE..UK GE..UK-2RS GE..DW GE..DW-2RS2 GE..FW GE..FW-2RS GE..PW GE..SW GE..AW restricted suitability suitable suitable suitable restricted suitability suitable restricted suitability suitable 2 2 2 2 2 2 Unilateral load Cr (Ca)/P 5 to1 3 to 1 3 to 1 5 to 1 5 to 1 5 to 1

Table 3 Ratio Cr (Ca)/P for spherical plain bearings requiring maintenance under dynamic load guide values
Series Alternating load Cr (Ca)/P GE..DO GE..DO-2RS GE..FO GE..FO-2RS GE..PB GE..LO GE..HO-2RS GE..ZO GE..SX GE..AX 3 to 1 Unilateral load Cr (Ca)/P 4 to 1,7

3 to 1 3 to 1

4 to 1 4 to 1,7

3 to 1,5

4 to 2 4 to 2

22

mm

200 180 160 140 120 100 70 60 50 45 40 35

200 190 180 170 160 200 150 190 140 180 130 170 120 160 110 150 140 100 130 90 120 80 110 70 100 65 90 60 55 80 50 70 45 65 40 60 35 55 30 50 28 45 40 25 35 30 28 25

200 180 160 140 120 100 80 70 60 50 45 40 35 30 25 76 69 63 57 50 20 17 15 30 44 38 34 25 31 22 20 25 18 22 16 14 19 12

250

200

280 260 240 220 200 180 160 140 120 110 100 90 80 70 60 50

160 125 110 100 90 80 70 63

280 260 240 220 200 300 180 280 260 160 240 140 220 200 120 110 180 160 100 140 90 120 80 110 100 90 80 70 60 45 40 35 70 60 50

300 280 260 240 220 200 180 160 140 120 110 100 90 80

60

50 45 40 35 30 25 25 20 20 17 17 15 12 10 8 6 20 17 15 12 10 8 30 25

Nominal size

30 25

50

45 40

50 45 40 35 30 25

30

40 32 25

35 30 25 20

20 17 15

12 30 10 25 22 20

20

17 15

20 17 15

10

18 16 14 12 10 8

10 8

16

12

12 6 5

10 8 6

12 10 8

6 5 6 6

GE..AX GE..SX

GE..FW-2RS GE..UK-2RS

GE..SW GE..AW

GE..PB GE..PW

GE..DO GE..HO-2RS

1) GE..FO 1)

GE..FW GE..UK

GE..ZO GE..LO

10

Cr , (C a )/P Cr , =1 (C 0 Cr , a )/P ( C =5 Cr , a )/P (C a )/P = 3 Cr , =2 (C a )/P =1

70

50 100 Bearing load

500 1000 kN 5.000 20.000 10.000 40.000

1) =

also valid for 2RS design

Figure 10 Bearing size, load and ratio Cr (Ca)/P for predimensioning 23

151 171

Load carrying capacity and life Bearing motion Rating life

Spherical plain bearings are principally intended to support high loads under oscillating motion. The term bearing motion describes the dynamic conditions in the bearing. These are essentially characterised by: the magnitude of the motion the speed of the motion the frequency of the motion. Motion parameter swivel angle and tilt angle Swivel motion is defined as the oscillating motion of the two bearing rings in relation to each other about the axis of the bearing. Swivel angle The centring angle described by the two extreme points of the motion is defined as the swivel angle (Figure 11). This describes the motion between the two extreme points. Tilt angle In tilting motion, the inner ring or shaft locating washer moves relative to the outer ring or housing locating washer in a direction transverse to the bearing axis. The axes of the relevant bearing rings intersect at the tilt angle (Figure 12). The permissible tilt angle is given in the dimension tables, based on full utilisation of the basic load ratings. Combined swivel and tilt motion The motion angle 1 corresponding to the sliding distance can be calculated for linear and ellipsoid motion (Figure 13). Linear motion: 1 =
2

Figure 11 Swivel motion swivel angle

+ ( 1 + 2 )

Figure 12 Tilt motion tilt angle

Ellipsoid motion: ( 1 + 2 ) + ( 1 2 ) 1 = -------------------------------------------------------------------------------------- + 1 + 2


1 Motion angle corresponding to sliding distance 1 Tilt angle from centre to left 2 Tilt angle from centre to right.
117 103

Figure 13 Swivel and tilt motion motion angle 1 24

117 102

117 101

Rotary motion The sliding distance covered in a motion cycle motion from the start point to the return point and back corresponds to twice the arc length of the angle or . For this reason, an angle = 180 should be used for rotary motion in life calculation. Frequency of motion The number of motions per time period the frequency has a significant influence on the life of spherical plain bearings and cylindrical plain bushes. The frictional energy generated in the bearing is influenced by the frequency of motion as well as the load, coefficient of friction and the magnitude of the motion. It is dependent on the relevant sliding contact surface and must not exceed the permissible p v values. The frequency can only be used for calculating the mean sliding speed in applications with continuous operation or periodic stationary periods. Intermittent operation In this case, the mean sliding speed during one motion cycle must be used. Life Calculation of the theoretical life is based on a large number of laboratory tests and assumes certain operational data: lithium soap multi-purpose greases with solid additives are used in spherical plain bearings with a steel/steel sliding contact surface. The life is defined as the number of swivel motions or operating hours that can be achieved by a sufficiently large number of spherical plain bearings or cylindrical plain bushes under identical operating conditions before certain failure criteria are met. The failure criteria are defined by the manufacturer as test limit values related to: an amount of wear dependent on the bearing size or an upper friction limit which is exceeded. The amount of wear and increase in friction are dependent on the sliding contact surface and the application. Under identical operating conditions, the operating life achieved may therefore differ significantly.

Calculation of the theoretical life gives comparative values for the bearings. They can be used to assess the greater or lesser performance of the bearings selected. Life calculation: Maintenance-free spherical plain bearings (page 63 to 71) Maintenance-free cylindrical plain bushes (page 72, 73) Maintenance-free rod ends (page 63 to 71 and 128, 129) Spherical plain bearings requiring maintenance (page 97 to 99) Rod ends requiring maintenance (page 97 to 99 and 146 to 148). Operating life The operating life is the number of motion cycles or operating hours achieved in practice by a spherical plain bearing or a cylindrical plain bush. It may differ from the calculated theoretical life. The operating life is dependent on factors including: the type and magnitude of load any shocks occurring the sealing arrangement corrosion contamination maintenance. Calculation service The influences that must be taken into consideration in calculation are expressed as mathematical functions. As a result, the calculation principles can be programmed, eliminating the need for time-consuming manual calculation work. Calculation programs are available which may be used on request. The theoretical life calculations are valid for the products described in this catalogue. Under no circumstances can they be transferred to other products.

25

Friction

Friction is principally dependent on: the sliding contact surface the load the sliding speed the bearing temperature the lubrication condition the quality of the sliding surfaces. Friction behaviour of spherical plain bearings requiring maintenance, maintenance-free spherical plain bearings and maintenance-free cylindrical plain bushes The friction behaviour changes during the operating life. The lowest friction values are found with bearings that are well run in. The values are significantly higher during the running-in and failure phases. For safety reasons, the maximum values should always be used for calculating the drive power (Table 1). If the friction value exceeds the maximum value, this may have the following consequences: wear may increase the bearing temperature may rise the function of the bearing may be impaired. Bearing frictional torque The bearing frictional torque M (from the formula) is valid for (Figure 1): radial and angular contact spherical plain bearings under radial load axial spherical plain bearings under axial load. If the bearing is subjected to combined load (radial and axial), the bearing frictional torque is calculated by integration of the standard loads. M = P d K 0,0005 Sphere radius 1m 0,0005 takes account of ------------------------------------------ -----------------------Sphere diameter 1000 mm
M Nm Bearing frictional torque P N Equivalent dynamic bearing load Friction factor (Table 1) dK mm Sphere diameter of spherical plain bearing (dimension table). For maintenance-free cylindrical plain bushes, use d instead of dK = d (see dimension table).

Figure 1 Load on spherical plain bearing Table 1 Friction factor for spherical plain bearings and plain bushes
Sliding contact surface Friction factor min. Steel/steel Steel/bronze Hard chromium/PTFE composite Steel/PTFE-bronze film Hard chromium/ELGOGLIDE 0,08 0,1 0,05 0,05 0,02 max. 0,22 0,25 0,2 0,2 0,2

26

117 104

Friction behaviour of maintenance-free plain bearing materials based on PTFE Figure 2 shows the friction factor as a function of: the sliding speed the load the temperature. With new spherical plain bearings, the bearing frictional torque may be significantly higher during the early running-in phase due to: plastic transfer of the PTFE material to the surface structure of the opposing running surface the incomplete internal bearing tribology and the deposit of PTFE particles on the opposing running surface/ functional surface (PTFE/PTFE friction). The wear behaviour of maintenance-free spherical plain bearings and plain bushes is shown in Figure 3.

Friction coefficient

= f (v)

= f (T)

= f (P)

Figure 2 Friction factor as a function of sliding speed, load, temperature


Failure phase

150 155

Running-in phase

Main wear phase

Wear

Life

Figure 3 Wear behaviour of maintenance-free spherical plain bearings and plain bushes

27

151 179

Sliding speed v Load P Temperature T

Lubrication

Spherical plain bearings and rod ends with a steel/steel sliding contact surface requiring maintenance are given a special surface treatment and are provided with MoS2. However, the function and wear of spherical plain bearings and rod ends is heavily influenced by the quality of maintenance. Functions of the lubricant The lubricant should (Figure 1): reduce friction prevent corrosion form a lubricant film which is capable of supporting loads between the contact points if grease lubrication is used, protect the bearing against contamination and moisture. Criteria for lubricant selection The following must be taken into consideration: the load the load direction the swivel angle the sliding speed the ambient temperature the environmental conditions. It is more important to use a suitable lubricant than to provide generously defined, short lubrication intervals. The lubricant must always be chosen in consultation with the lubricant manufacturer. Grease lubrication Steel/steel sliding contact surface The following are suitable for standard applications: conventional, corrosion-inhibiting, high-pressure greases with a lithium soap base, EP additives and solid lubricant additives. Suitable lubricants contain: approx. 3% MoS2 or solid additives based on calcium and zinc phosphate compounds. Even under high contact pressure, these additives separate the sliding surfaces from each other. Steel/bronze sliding contact surface The following are suitable: conventional, corrosion-inhibiting, water-repellent lithium soap greases of normal consistency. Lubricating greases with MoS2 additives or other solid lubricants must not be used.

r r osi on o C

Figure 1 Functions of the lubricant

28

155 208

Running-in phase The running-in phase has a significant influence on the later wear behaviour of the bearing. Correct lubrication is of particular importance at this point. During running-in the surfaces of the contact zones are smoothed the contact zones are elastically bedded in. This increases the contact area and reduces the load on the material. Greasing During the running-in phase, the pressure in the bearing is particularly high. Spherical plain bearings are therefore manganese phosphated and treated with MoS2. The wear occurring during the running-in phase proceeds all the more favourably the more MoS2 is embedded in the porous-crystalline manganese phosphate. This process is at its most effective if the bearing: is subjected to about ten swivel motions under load without additional greasing is then provided with an initial greasing. If this is not possible, the initial greasing must be metered carefully in order to avoid flushing an excessive quantity of MoS2 out of the bearing. Relubrication During relubrication, old grease is replaced by fresh grease. At the same time, the grease flushes wear debris and contaminants out of the bearing. Bearings with steel/steel sliding contact surfaces must be periodically relubricated. The relubrication intervals should not be established arbitrarily but determined by calculation or in consultation with the lubricant manufacturer. If relubrication is carried out too frequently, the operating life of the bearing may be reduced, since the friction of spherical plain bearings always increases for a short time after relubrication. Preconditions the grease should be the same as that used for initial greasing if different greases are used, their miscibility and compatibility should be checked relubrication should be carried out with the bearing still warm from operation before the bearing comes to rest if safe to do so before extended breaks in operation.

Maintenance-free spherical plain bearings, plain bushes and rod ends During the running-in phase, PTFE particles are transferred from the outer ring sliding layer to the opposing running surface of the inner ring. This fills in the areas of slight roughness in the inner ring surface. A long operating life is only achieved with this tribologically smooth surface. Maintenance-free spherical plain bearings, plain bushes and rod ends must not be relubricated. The PTFE particles to be transferred do not adhere to oily surfaces. Lubricant therefore prevents the necessary smoothing of the surface. If spherical plain bearings, plain bushes and rod ends that have been subjected to dry running-in are subsequently lubricated, this damages the smoothing effect previously achieved. Maintenance-free spherical plain bearings, plain bushes and rods ends do not have any facilities for relubrication.

29

Internal clearance and operating clearance


Internal clearance

Radial internal clearance Radial internal clearance of radial spherical plain bearings requiring maintenance with steel/steel sliding contact surface The radial internal clearance is defined as the distance by which the inner ring can be moved in a radial direction relative to the outer ring from one extreme position to the other (Figure 1). The radial internal clearance is divided into three groups (Table 1 and Table 2) and is given in the dimension tables. This assumes that the bearing is mounted in a housing bore that, apart from the correction of geometrical inaccuracies, causes no dimensional changes in the bearing. Normal internal clearance The normal internal clearance gives an optimum operating clearance under normal operating conditions if the recommended fits (see Design of bearing arrangements, Seite 37) are used. Radial internal clearance larger or smaller than normal In order to meet the requirements arising from different operating or installation conditions, the bearings are also available with (Table 1 and Table 2): internal clearance larger than normal where tight fits are used or there are large temperature differences between the inner and outer ring internal clearance smaller than normal for bearing arrangements with very small clearance. Suffixes Spherical plain bearings with normal internal clearance do not have a suffix. Bearings with a radial internal clearance C2 and C3 differ from the standard design. They are ordered using a suffix. Example Spherical plain bearing GE 60 DO with reduced internal clearance: GE 60 DO-C2. Axial internal clearance The axial internal clearance is defined as the amount by which the inner ring can be moved in an axial direction relative to the outer ring from one extreme position to the other (Figure 2). It is dependent on the bearing geometry and is in a direct relationship to the radial internal clearance. Depending on the bearing type, it may be several times greater than the radial internal clearance.

Figure 1 Radial internal clearance

Figure 2 Axial internal clearance Table 1 Radial internal clearance groups


Group C21) smaller than normal
1)

CN normal

C3 larger than normal

Relubrication only possible with tilt angle = 0.

30

117 117

rnal tern inte AAxial in rancee leaara ccle

117 116

R ial internal adia Rad cl rance eara clea

Table 2 Radial internal clearance groups


Series GE..DO GE..DO-2RS GE..HO-2RS GE..LO Bore d mm 6 8 10 12 15 16 17 20 25 30 32 35 40 45 50 60 12 15 17 20 25 30 35 40 45 50 60 GE..FO GE..FO-2RS Radial internal clearance in m C2 CN C3

(continued)
Series GE..DO GE..DO-2RS GE..HO-2RS GE..LO Bore d GE..FO GE..FO-2RS Radial internal clearance in m C2 CN C3

Bore d mm 6 8 10 min. max. min. max. min. max. 8 8 8 8 10 10 10 10 10 12 12 12 12 12 15 15 15 15 15 18 32 32 32 32 40 40 40 40 40 50 50 50 50 50 60 60 60 60 60 72 32 32 32 32 40 40 40 40 40 50 50 50 50 50 60 60 60 60 60 72 68 68 68 68 82 82 82 82 82 100 100 100 100 100 120 120 120 120 120 142 68 68 68 68 82 82 82 82 82 100 100 100 100 100 120 120 120 120 120 142 104 104 104 104 124 124 124 124 124 150 150 150 150 150 150 180 180 180 180 212

Bore d mm 70 80 90 100 110 120 140 160 180 200 220 240 260 280 min. max. min. max. min. max. 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 72 72 72 72 85 85 85 85 85 100 100 100 110 110 110 125 125 125 125 72 72 72 72 85 85 85 85 85 100 100 100 110 110 110 125 125 125 125 142 142 142 142 165 165 165 165 165 192 192 192 214 214 214 239 239 239 239 142 142 142 142 165 165 165 165 165 192 192 192 214 214 214 239 239 239 239 212 212 212 212 245 245 245 245 245 284 284 284 318 318 318 353 353 353 353

mm 63 70 80 90 100 110 120 140 160 180 200 220 240 250 260 280 300

For further internal clearance values see dimension tables.

31

Internal clearance and operating clearance Internal clearance

Internal clearance of cylindrical plain bushes Bearings requiring maintenance must have a minimum radial internal clearance for lubrication. Maintenance-free cylindrical plain bushes have an integral solid lubricant supply. They do not therefore require this minimum radial clearance for lubrication purposes. Fitting without clearance has particular advantages, especially with alternating load directions. Load distribution is also improved, especially during running-in, due to the larger load-bearing areas. In order to achieve the largest possible load-bearing angle, the operating clearance S must not exceed defined limits. The clearance can be expressed as a function of the relative internal clearance (Figure 3 and formula). For bore diameters d = 30 mm to 200 mm, guide values are given in Table 3. These ranges can be used: due to the standard tolerances of the plain bushes and if the housing bore and shaft are manufactured to the average tolerance. S = d
S m Operating clearance Relative internal clearance in fitted condition d mm Shaft diameter or bore diameter of inner ring.

Figure 3 Internal clearance of cylindrical plain bushes Table 3 Bore diameter and relative internal clearance in fitted condition guide values
Bore diameter mm d 80 1 d 80 to 120 0,75 d 120 to 200 0,5

32

117 131

Fits related to practical use for spherical plain bearings Tables 4 and 5 show the tolerances and clearances which result from the corresponding ISO fits in conjunction with normal bearing tolerances to ISO 12 240-1 to -3 when the actual dimensions correspond to average tolerance: indicates interference + indicates clearance. Table 4 Fits for shafts interference l in m1) 2)
Bearing inner ring/shaft Nominal deviation range in m Designation h6 j6 k6 m6 n6
1)

over incl.

3 6 0 6 9 12 16

6 10 0 7 9 15 19

10 18 +1 7 9 17 22

18 30 +1 8 14 20 27

30 50 +2 9 16 23 31

50 80 +2 10 20 28 37

80 120 +1 13 24 34 44

120 180 0 14 28 40 52

180 250 0 17 30 47 61

250 315 2 17 33 53 67

315 400 2 20 38 59 75

400 500 2 22 42 65 82

Example: shaft, diameter 50 m6; probable interference 0,023 mm. 2) Not applicable to series GE..LO, GE..PB, GE..SX, GE..PW, GE..SW.

Table 5 Fits for housing bores interference A or clearance in m1) 2)


Bearing outer ring/housing Nominal deviation range in m Designation J7 K7 M7 N7 J7
1)

over 6 incl. 10 +4 +1 4 8 +4

10 18 +5 +1 5 10 +5

18 30 +6 1 7 14 +6

30 50 +7 0 8 16 +7

50 80 +10 0 9 18 +10

80 120 +12 1 11 21 +12

120 150 +15 +1 11 23 +15

150 180 +18 +4 8 20 +18

180 250 +22 +5 8 22 +22

250 315 +27 +7 9 23 +27

315 400 +31 +8 9 25 +31

400 500 +34 +8 10 27 +34

Example: Housing bore, diameter 75 M7; probable interference 0,009 mm. 2) Not applicable to series GE..SX, GE..SW.

33

Internal clearance and operating clearance Operating clearance

The operating clearance is determined on a fitted bearing still warm from operation. It is calculated from: the radial internal clearance (Table 2, page 31) the change in the radial internal clearance due to interference and temperature influences in a fitted bearing. Influence of interference on the radial internal clearance of radial spherical plain bearings The radial internal clearance changes due to the fit as a result of: expansion of the inner ring contraction of the outer ring. Expansion of the inner ring a = I b 0,9
a m Expansion of inner ring when using solid shafts measured on sphere diameter b Factor for the cross-section of the inner ring (Table 6, Figure 4) I m Effective interference (Table 4, page 33) 0,9 Factor for the roughness, ovality and unevenness of the supporting component surface.

c b

Figure 4 Factor b and factor c Table 6 Factor for the cross-section of the inner ring
Bore d mm d mm Series GE..DO/GE..DO-2RS GE..HO-2RS GE..LO1) GE..UK GE..UK-2RS b 0,65 0,72 0,79 0,80 0,84 GE..FO/GE..FO-2RS GE..FW/GE..FW-2RS GE..PB1) GE..PW1) b 0,55 0,64 0,71 0,75 0,78

over 6 12 25 80 160
1)

incl. 10 20 70 140 300

Contraction of the outer ring With ring-shaped housings, expansion of the housing must be taken into consideration. The expansion is dependent on the wall thickness and is included in calculation using the factor f. e = A f 0,9
e m Contraction of the outer ring measured on the sphere diameter c Factor for the cross-section of the outer ring (Table 7, Figure 4) f Factor for the expansion of the housing (Figure 5) A m Effective interference (Table 5, page 33) 0,9 Factor for the roughness, ovality and unevenness of the supporting component surface.

Dimension l is not listed in Table 4.

Table 7 Factor c for the cross-section of the outer ring


Bore d mm d mm Series GE..DO/GE..DO-2RS GE..HO-2RS GE..LO GE..UK GE..UK-2RS c 0,7 20 25 35 40 280 300 0,81 0,83 0,85 GE..FO/GE..FO-2RS GE..FW/GE..FW-2RS GE..PB GE..PW c 0,81 0,83 0,85

over 6 6 8 25 30 40 45

incl.

34

117 094

Calculation of the factor f for expansion of the housing The following are taken into consideration (Figure 5 and 6): the cross-section of the bearing ring the ring thickness of the bearing locating housing. DA locating bore diameter ------= bearing ----------------------------------------------------------------------------housing outside diameter DG

0,4 0,5 f 0,6 0,7 0,8 0,9 1 0,8 0,7 0,6 0,5 0,4 0,3 DA DG
151 192

c = 0,7 c = 0,81 c = 0,83 c = 0,85

0,2

0,1

Figure 5 Factor f for expansion of the housing

DG

DA
117 095

Figure 6 Housing bore diameter DA/ housing outside diameter DG

35

Internal clearance and operating clearance Operating clearance

Calculation example Given Radial spherical plain bearing with steel/steel sliding contact surface GE 50 DO Fit between locating bore and shaft: M7/m6 Housing outside diameter 120 mm +0,025 Solid steel shaft 50 +0,009 0 Locating bore 75 +0,03 Radial internal clearance 60 m to 120 m. Required Radial internal clearance in fitted condition. Assumption: production to average tolerance Expansion of the inner ring (measured on the sphere diameter) a = b 0,9 (Table 4, page 33) l = 0,023 mm b = 0,79 (Table 6, page 34) a = 0,023 mm 0,79 0,9 a = 0,016 mm. Contraction of the outer ring (measured on the sphere diameter) e = A f 0,9 (Table 5, page 33) A = 0,009 mm c = 0,85 (Table 7, page 34) D A (Figure 5, page 35) f1) = f ------- = 0,72 D G e = 0,009 mm 0,72 0,9 e = 0,006 mm.
1)

l max = 0,037 mm amax = l max b 0,9 = 0,037 mm 0,79 0,9 amax = 0,026 mm. Locating bore: Bearing outside diameter: 74,97 mm (minimum diameter to 75 M7) 75 mm (maximum diameter to DIN 620).

A max = 0,03 mm emax = A max f 0,9 = 0,03 mm 0,72 0,9 emax = 0,019 mm. Max. reduction in radial internal clearance in fitted condition: amax + emax = 0,026 + 0,019 = 0,045 mm. The radial internal clearance in the unfitted condition is 0,06 mm to 0,12 mm. The smallest possible initial clearance is 0,06 mm. 0,060 mm 0,045 mm Minimum internal clearance 0,015 mm. The internal clearance in the least favourable case is 0,015 mm in the fitted condition. If the remaining internal clearance of spherical plain bearings requiring maintenance is 0, a bearing of another internal clearance group (in this case C3) must be selected. Maintenance-free spherical plain bearings Maintenance-free spherical plain bearings have a very small internal clearance. This may lead to preloads in the bearing once it is fitted.

DA -. f as a function of -----DG

Calculate the reduction in the radial internal clearance by adding a and e. Ralu = a + e = 0,016 mm + 0,006 mm = 0,022 mm. Maximum possible reduction in radial internal clearance with favourable production Solid steel shaft: 50,025 mm (maximum diameter 50 m6) Bearing bore: 49,988 mm (minimum diameter to DIN 620).
120

c b

75 50
117 173

Figure 7 Factor b and factor c 36

Design of bearing arrangements


Radial location of spherical plain bearings and maintenance-free cylindrical plain bushes

In spherical plain bearings, sliding motion should occur between the spherical sliding surfaces of the inner and outer rings the quality and treatment of the surfaces are matched to this purpose. The internal clearance and osculation of the sliding surfaces must therefore be in a balanced relationship. Spherical plain bearings requiring maintenance The operating life of spherical plain bearings requiring maintenance is reduced by: preload on the sliding surfaces excessively small load-bearing areas on the sliding surfaces due to unacceptably large internal clearance. The recommended fits are given in Table 1). If tighter fits are required, for example due to high impacttype loads, the operating clearance must be checked by calculation (see Influence of interference on the radial internal clearance, page 34). Maintenance-free spherical plain bearings Looser fits may be used with maintenance-free bearings: due to the hard chromium/PTFE sliding contact surface, friction is lower than with steel/steel sliding contact surfaces. The recommended fits are given in Table 2. Application as locating bearings The shaft and bore fits must be selected such that no sliding motion occurs on the shaft or in the bore. Tight fits prevent damage to the adjacent construction. When using tight fits, however, it must be noted that: interference between the housing and outer ring causes contraction of the outer ring interference between the shaft and bearing bore causes expansion of the inner ring. These elastic deformations of the bearing rings reduce the internal clearance of the bearing (see Influence of interference on the radial internal clearance, page 34). If a tight fit is not possible, the bearing rings must be secured against axial sliding motion on the shaft or in the housing (Axial location, page 38). Application as non-locating bearings (between shaft and bearing bore) The surface of the shaft must be wear-resistant as follows: surface hardness 56 HRC maximum surface roughness Rz10. Spherical plain bearings requiring maintenance should then only be lubricated via the shaft. Maintenance-free spherical plain bearings can have a lining of sliding material ELGOGLIDE in the inner ring bore, suffix W7, W8 (page 13).

Table 1 Shaft and housing fits for spherical plain bearings requiring maintenance
Spherical plain bearings requiring maintenance Radial spherical plain bearings Radial spherical plain bearings Radial spherical plain bearings Angular contact spherical plain bearings Axial spherical plain bearings
1) 2)

Internal clearance Group C2 CN (normal) C3

Material Housing/shaft Steel/steel K7/j61) M7/m6 1) 2) M7/m61) M7/n6 Housing/shaft Light metal/steel M7/j61) N7/m61) 2) N7/m61)

M7/n6

GE..LO: for shaft r6. GE..PB: housing/shaft K7/m6.

Table 2 Shaft and housing fits for maintenance-free spherical plain bearings and maintenance-free cylindrical plain bushes
Maintenance-free spherical plain bearings/ maintenance-free cylindrical plain bushes Radial spherical plain bearings Radial spherical plain bearings Angular contact spherical plain bearings Axial spherical plain bearings Maintenance-free cylindrical plain bushes
1)

Bore d

Material Housing/shaft Housing/shaft

mm up to 300 over 300

Steel/steel K7/j61) J7/j6 M7/m6

Light metal/steel M7/j61)

M7/m6 H7/f7

GE..PW: for shaft m6.

37

Design of bearing arrangements Axial location of spherical plain bearings

Spherical plain bearings under high load undergo elastic deformation. This leads to relative micromovements on the seating surfaces. As a result, the bearing rings can creep in an axial direction despite a tight fit. In order to prevent axial displacement, the bearing ring must always be located axially. Non-locating bearing side The axial displacement should occur between the shaft and bearing bore because: the length/diameter ratio of the guidance is more favourable at this point than on the outer ring of the bearing the axially split outer ring expands under axial load and can therefore jam in the bearing location no wear should in general occur in the housing bore. Location of bearing rings The following are suitable for location (Figure 1, 2 and 3): retaining rings the bearings can thus be easily fitted and dismantled spacers between the bearing ring and adjacent construction if: the shaft must not be weakened by the use of annular grooves the bearings are to be axially preloaded this prevents rotary motion between the bearing ring and adjacent construction even with a loose fit.

Figure 1 Location by snap rings

Figure 2 Location by snap rings and spacers

Figure 3 Location by snap rings and spacers 38

117 191

117 118

117 119

Design of bearing arrangements Design of adjacent components

Chamfer dimensions Spherical plain bearings have a convex transition between the outside surface and bore to the end faces. This makes fitting of the bearing easier. The bearing rings must be in contact with the shaft and housing shoulders. The largest radius of the shaft/housing locating face must therefore not be larger than the smallest chamfer dimension r1s /r2s of the spherical plain bearing (Figure 4 and dimension table). Quality of shaft and housing bore The seating surfaces of the bearing should be such that the loads transmitted through the bearing: do not cause unacceptable geometrical deviations of the shaft and housing do not cause permanent deformation of the spherical plain bearing. In the case of highly loaded spherical plain bearings with p 80 N/mm2, the shaft and housing must be checked. The geometrical accuracy of the seating surfaces should be within the tolerance ranges of the recommended fit. The recommended surface quality values are given in Table 3 and 4. If larger roughness values are present, please consult INA.

radial

axial
r s max

r s min rs
117 121

Figure 4 Chamfer dimensions Table 3 Roughness values for the bearing seating surface spherical plain bearings and rod ends
Roughness m Rz16 Rz10 Bearing seat Housing bore shaft

Table 4 Roughness values for the bearing seating surface maintenance-free cylindrical plain bushes
Roughness m Rz10 Rz1 to Rz
1)

Bearing seat Housing bore

41)

shaft

Recommended: Rz 1,6. Note the guidelines on page 62, page 72 and in Figure 13.

r s min

rs

r s max

39

Sealing

In selection (Table 1), account must be taken of:


Features

the operating and environmental conditions the rotary motion of the bearing the tilt angle of the bearing the available space the costs and work required.
Application Bearings requiring maintenance Proven for aggressive operating conditions in conjunction with daily maintenance Temperature usage according to grease selection

Table 1 Seals
Seal type Grease collar
117 122

Simple and effective sealing Due to frequent relubrication, a grease collar is formed on the end faces of the spherical plain bearing

2RS seal

Polyurethane lip seal Radially preloaded seal lips

Higher demands for sealing action Favourable for indoor applications Operating temperatures from 30 C to +130 C

117 123

2RS1 seal

Lip seal with outer sealing shield Radially preloaded seal lips Special design. Only available by agreement

For very high requirements and long maintenance intervals Protection against coarse and very fine contaminants Operating temperatures from 40 C to +200 C

117 124

2RS2 seal

On both sides with increased sealing action Large radial spherical plain bearings

For very high requirements and long maintenance intervals Protection against coarse and very fine contaminants Operating temperatures from 40 C to +120 C

117 216

External seal

Simple but very effective seal Partially cellular polyurethane elastomer sealing rings Standard seal from individual sealing ring manufacturers

Specially developed for radial spherical plain bearings to ISO 12 240-1, dimensions series E Suitable for integration in adjacent construction as external seal Lower seal friction if sealing rings are worked in oil or flowable grease before assembly Operating temperatures from 40 C to +100 C

40

117 125

Maintenance-free cylindrical plain bushes Suitable seals are shown in Table 1. During the operating life, the operating clearance may increase under high alternating loads, this may be by 0,5 mm to 0,8 mm. Furthermore, the plain bushes are not relubricated. Seals (continued)
Seal type V ring seal
117 126

These points must be taken into consideration in the design of the seal and seal environment the suitability of the seal must be agreed with the seal manufacturer.

Features Solid rubber body on shaft Single seal lip, axially preloaded Resistant to grease, oil and ageing

Application Suitable for relatively large tilting motions Particularly user-friendly Operating temperatures from 40 C to +100 C

V ring seal

Seal lips on both sides Inside diameter of ring in contact with spherical surface of inner ring

Simple sealing Operating temperatures from 40 C to +100 C

117 127

Two component seal

Seal lip made from PTFE/modified nitrile mixture, preloaded by alloy steel coil spring Seal shoulder with cotton-reinforced nitrile mixture Seal on projecting part of inner ring spherical surface

Easy handling Operating temperatures from 40 C to +120 C, up to +150 C for short periods

117 128

Rotary shaft seals

Proven standard rotary shaft seal Plastic ring with seal lip and steel reinforcement Seal lip preloaded by coil spring

For small tilt angles with grease and oil lubrication Grease lubrication: seal lip facing outwards Oil bath lubrication: seal lip facing inwards Oil bath lubrication: rotary shaft seal with additional dust lip facing outwards Temperature usage dependent on the seal material

117 129

41

Fitting and dismantling


Fitting

Spherical plain bearings, rod ends and cylindrical plain bushes are high precision machine elements. They must be handled very carefully both before and during fitting. Problem-free functioning is substantially dependent on the care taken in fitting. Bearing failures will lead to: machine downtime expensive repairs. If bearings are fitted incorrectly, no liability can be accepted. Spherical plain bearings, rod ends and cylindrical plain bushes should only be fitted by personnel with sufficient and appropriate training. In case of doubt, please consult INA.

Delivered condition Spherical plain bearings and cylindrical plain bushes are supplied with the surfaces (except the bore) protected by a preservative. Depending on their design, rod ends are supplied protected by a preservative or with a zinc plating. Any change, irrespective of the bearing type, will reduce the operating life of the bearing. Bearings must not be treated or cleaned using trichloroethylene, perchloroethylene, petroleum spirit or other solvents. Substances containing oil will change the characteristics of the bearing. Storage Bearings should only be stored: in the original packaging in dry, clean rooms with the temperature as constant as possible at a relative humidity of max. 65%. Removal from packaging Perspiration from handling leads to corrosion. Hands should be kept clean and dry and gloves worn if necessary. Spherical plain bearings, rod ends and cylindrical plain bushes should only be removed from their original packaging immediately before fitting. If the original packaging is damaged, the products must be checked. If the products are contaminated, they must be wiped with a clean cloth only.

42

Tools for heat assisted fitting In order to reduce the forces required for fitting, the spherical plain bearings can be heated: avoid localised overheating. The bearing temperature must be monitored using a thermometer information in the INA catalogue and manufacturers data on grease and seals must be observed. Suitable devices for heating include: heating cabinets with a controllable thermostat the induction heater INAtherm (Figure 1). These have the following advantages: uniform heating no contamination of the components long preheating periods are not required. Checking the adjacent construction (Figure 2) Quality of bearing seating surfaces shaft and housing bore Dimensional and geometrical accuracy of seating and locating faces Shaft and housing seating Lead chamfer on shaft/housing bore between 10 and 20 Any burrs must be removed If tight fits are used or the fitting conditions present difficulties the surfaces of the shaft and housing bore should be lightly oiled. Maintenance-free spherical plain bearings and maintenance-free cylindrical plain bushes should be fitted such that no lubricant or other substances used to aid fitting can reach the sliding surfaces.

IN I A A

Figure 1 Heating using an induction heater INAtherm

10 20

IN I A A

10 20

Figure 2 Lead chamfer

43

117 065

141 057

Fitting and dismantling Fitting

Rules and guidelines The information given must be adhered to. If it is not, there is a direct or indirect hazard to personnel, the product and/or the adjacent construction. The assembly area must be kept clean and free from dust. The bearings must be protected against moisture and aggressive media. The bearings must always be located concentrically. Mechanical and thermal assistance Direct blows using a hammer and drift on the end faces of the bearing rings must be avoided incorrect handling can damage the bearing and lead to microcracks in the bearing. Fitting forces must always be applied to the inner ring (Figure 3) if these forces are directed through the sliding surfaces, the bearings may jam during fitting. If radial spherical plain bearings are fitted on the shaft and in a housing at the same time, fitting tools must be used which act simultaneously on the end faces of the inner and outer ring (Figure 4). Larger bearings must be fitted using special fitting equipment (Figure 5) the fitting forces required increase with the diameter. Simple impact type tools are no longer sufficient in these cases. Thermal assistance Spherical plain bearings must not be heated above +130 C higher temperatures damage the seals Spherical plain bearings must not be heated in an oil bath this impairs the tribological system of maintenance-free bearings it changes the molybdenum disulphide concentration on the sliding surfaces in bearings with a steel/steel sliding contact surface Bearings must not be heated using a naked flame the material undergoes excessive localised heating and its hardness is reduced. Furthermore, stresses are induced in the bearing the seals could melt maintenance-free sliding surfaces could be damaged.

Figure 3 Fitting forces and bearing ring to be fitted


117 069

Figure 4 Simultaneous fitting on shaft and in housing

Figure 5 Special fitting device 44

117 070

117 067

Lubrication holes

Adhesive bonding of bearing rings If the recommended fits are adhered to, it is not necessary to use adhesive on the bearing rings. Adhesives may only be used on spherical plain bearings with steel/steel sliding contact surfaces under the following conditions: the surfaces to be bonded must be clean and free from grease the raceways must be cleaned using a cleaning agent and well lubricated using a paste with a high MoS2 content it must be checked that the lubricant ducts and lubricant holes are not blocked by adhesive. Main load direction In radial spherical plain bearings with split outer rings, the joints are offset at 90 from the main load direction (Figure 6) the lubrication holes of bearings requiring maintenance are thus positioned in the load zone. This allows good lubricant distribution in the load zone area. Transporting the bearings (Figure 7) Large spherical plain bearings must only be transported using the eye bolts supplied. Radial bearings have threaded holes on the end faces of the inner and outer rings, large axial spherical plain bearings have threaded holes on the end faces of the shaft and housing locating washers. Welding currents If welding work is carried out on the adjacent construction, welding currents must not be allowed to pass through the spherical plain bearing, since this will immediately damage the sliding surfaces.

Figure 6 Joint, main load direction, lubrication holes

Figure 7 Transporting large radial spherical plain bearings Fitting orientation for GE..DW, GE..DW-2RS2 During fitting, it must be ensured that the screw connection on one side of the outer ring halves is facing towards the open side of the bearing. This makes subsequent dismantling easier.

45

117 192

117 074

Fitting by refrigeration The inner rings of radial spherical plain bearings with a steel/steel sliding contact surface undergo structural change at temperatures below 61 C. This may cause a volume increase. Due to the change in the tolerances, the bearing may then jam if this fitting method is to be used, the bearing rings can be supplied with appropriate heat treatment. Please consult INA in this case. For easier fitting, maintenance-free cylindrical plain bushes can be cooled in liquid nitrogen (196 C) for short periods. In the case of plain bushes with integral seals (2RS versions), the correct seating of the seals in the undercut must be checked after refrigeration.

Main load direction

Joint

90

Fitting and dismantling Dismantling

Even if the load is applied to the ring to be dismantled in accordance with the specification, the frictional contact of the other ring due to the fit presents difficulties in dismantling (Figure 8). Depending on the level of interference, the inner ring will contract and the outer ring will expand. The extraction forces also increase with increasing interference. If the following precautions are taken during design, this will make dismantling of the bearings easier: a threaded hole for an extraction screw in the shaft (Figure 9) threaded holes for extraction screws in the housing (Figure 10) milled areas on the stud for the jaws of the extraction device (Figure 10).

Motion

Figure 8 Contraction of the inner ring and expansion of the outer ring

Figure 9 Threaded holes in the shaft

117 073

Figure 10 Threaded holes in the housing and milled areas for extraction device 46

117 072

117 071

Operating temperatures

The permissible operating temperature is dependent on: the sliding contact surface the sealing arrangement. If the operating temperature exceeds the values in Table 1, this will reduce: the life of the bearing the efficacy of the sealing arrangement. If sealed bearings must be used at high temperatures, an unsealed bearing with external heat-resistant seals can be used (Figure 1). The influence of temperature on life is taken into consideration by means of temperature factors. Life calculation: Maintenance-free spherical plain bearings (page 63 to 71) Maintenance-free cylindrical plain bushes (page 72, 73) Maintenance-free rod ends (page 63 to 71 and 128, 129) Spherical plain bearings requiring maintenance (page 97 to 99) Rod ends requiring maintenance (page 97 to 99 and 146 to 148).

Table 1 Operating temperatures for spherical plain bearings and maintenance-free cylindrical plain bushes
Spherical Series plain bearings/ plain bushes requiring maintenance GE..DO GE..DO-2RS1) GE..FO GE..FO-2RS1) GE..PB GE..LO GE..HO-2RS1) GE..ZO GE..SX GE..AX maintenancefree GE..UK GE..UK-2RS2) GE..DW GE..DW-2RS22) GE..FW GE..FW-2RS2) GE..PW GE..SW GE..AW ZGB
1) 2)

Temperature C from 60 30 60 30 60 60 30 60 60 60 50 30 50 40 50 30 50 50 50 50 to +200 +130 +200 +130 +250 +200 +130 +200 +200 +200 +200 +130 +150 +120 +200 +130 +200 +150 +150 +150

Reduced life C from +150 +150 +150 +150 +150 +150 +150 + 95 20 20 20 + 95 20 +100 20 20 20

Without seals: for temperatures from 60 C to +200 C. Without seals: for temperatures from 50 C to +150 C.

Figure 1 Unsealed spherical plain bearing with external seals 47

117 130

Materials

Maintenance-free spherical plain bearings Maintenance-free spherical plain bearings have special sliding layers based on PTFE (polytetrafluoroethylene). In descending order of performance, these are: ELGOGLIDE the highest performance sliding layer (Figure 1) PTFE-bronze film (Figure 2) PTFE composite (Figure 3) These materials form the slideway of the outer ring. They transmit loads and provide lubrication the bearings must not be lubricated by any other means. Features of ELGOGLIDE The sliding layer comprises a 0,5 mm thick layer of ELGOGLIDE, is embedded in resin and fixed to the bush by a high strength bond. The flow behaviour of the sliding layer is, in combination with the bush, almost negligible even under very high load. The bond is resistant to moisture and swelling. Series GE..UK-2RS, GE..FW-2RS Inner ring: Hardened and ground rolling bearing chromium steel Spherical surface finished or polished (from 240 mm) and hard chromium plated. Outer ring: Split at one point in GE..UK-2RS up to shaft diameter d = 140 mm GE..FW-2RS up to shaft diameter d = 120 mm In larger bearings, the outer ring is split at two points and held together using heavy-section retaining rings. Sliding layer (Figure 1): ELGOGLIDE fixed by adhesive in the outer ring spherical surface. Large radial spherical plain bearings, series GE..DW/GE..DW-2RS2 Inner ring: Hardened rolling bearing steel, spherical surface ground, polished and hard chromium plated. Outer ring: 42CrMo4-TQ to EN 10 083-1, radially split and held together by axially arranged screws and dowel pins on one side. Sliding layer (Figure 1): ELGOGLIDE fixed by adhesive in the outer ring spherical surface.

117 132

PTFE fabric composed of Teflon and supporting fibres

Resin

Adhesive on steel substrate Supporting fibres

Figure 1 ELGOGLIDE cross-section Series GE..SW, GE..AW Inner ring/shaft locating washer: Hardened rolling bearing steel, spherical surface ground, polished and hard chromium plated. Outer ring (in GE..SW)/housing locating washer (in GE..AW): Hardened rolling bearing steel, spherical surface ground in GE 160 AW, housing locating washer made from unhardened steel. Sliding layer (Figure 1): ELGOGLIDE fixed by adhesive in the outer ring spherical surface.

48

Series GE..PW Inner ring: Hardened and ground rolling bearing steel, spherical surface finished. Outer ring: Brass, formed about inner ring, outside surface subsequently precision machined. Sliding layer (Figure 2): PTFE-bronze film (metal lattice material) fixed in outer ring spherical surface. The metal lattice is made from high strength bronze and acts as a stabiliser for the sintered PTFE compound. Series GE..UK, GE..FW Inner ring: Hardened rolling bearing steel, spherical surface finished and hard chromium plated. Outer ring: Formed around inner ring by special upset process from two bushes pushed into each other, outer steel surface subsequently precision machined. Sliding layer (Figure 3): PTFE composite sandwiched between inner ring spherical surface and outer steel surface. Maintenance-free cylindrical plain bushes Substrate: Steel, outside diameter precision machined. Sliding layer (Figure 1): ELGOGLIDE fixed by adhesive in the substrate.

PTFE compound

Bronze Substrate

Figure 2 PTFE-bronze film cross-section

PTFE compound

Sintered bronze

Figure 3 PTFE composite cross-section

ELGOGLIDE is a registered trade name of Schaeffler KG,


Herzogenaurach, Germany.

49

117 133

Sheet steel

117 134

Materials

Spherical plain bearings requiring maintenance These spherical plain bearings are made from high quality rolling bearing steel. Depending on the bearing size, the raw materials are in the form of tubes, forgings or rolled parts. The sliding contact surface is: steel/steel or steel/bronze. The steel bearing rings are turned, hardened, ground on all sides and surface treated. The surface treatment manganese phosphating with subsequent molybdenum disulphide coating of the sliding surfaces gives excellent wear resistance. The effective separation of the metallic surfaces gives optimum running-in characteristics. Series GE..DO, GE..DO-2RS, GE..FO, GE..FO-2RS, GE..LO, GE..HO-2RS, GE..ZO, GE..SX and GE..AX Inner ring and outer ring, shaft and housing locating washers: Martensitic or bainitic hardened structure with low residual austenite content. Series GE..PB Inner ring: Hardened and ground rolling bearing steel, spherical surface finished. Outer ring: Bronze, formed about inner ring, outside surface subsequently precision machined.

Rod ends Rod ends of dimension series E and K to ISO 12 240-4 Drop forged quenched and tempered steel C45-TQ to EN 10 083-2 Surface zinc plated. Hydraulic rod ends with internal thread d = 50 mm, drop forged quenched and tempered steel C45-TN to EN 10 083-2 d = 50 mm, spheroidal graphite cast iron GJS 400-15 to EN 1563 Surfaces preserved. Hydraulic rod ends with welding faces Series GK..DO, dimension series E to ISO 12 240-4 Drop forged construction steel E355J2G3 to EN 10 025 Surfaces preserved. Series GF..DO Forged or rolled construction steel E355J2G3 to EN 10 025 Surfaces preserved.

50

ISO tolerances

Table 1 ISO tolerances for bores (to ISO 286-2)


Designation Nominal bore diameter in mm Nominal devitation over incl. 6 10 10 18 18 30 30 50 50 80 80 120 120 180 180 250 250 315 315 400 400 500 500 630 630 800 800 1000 1000 1250 1250 1600

Bore deviation in m +20 +5 +15 0 +22 0 +36 0 +5 4 +8 7 +5 10 +6 16 0 15 4 19 +24 + 6 +18 0 +27 0 +43 0 +6 5 +10 8 +6 12 +8 19 0 18 5 23 +28 +7 +21 0 +33 0 +52 0 +8 5 +12 9 +6 15 +10 23 0 21 7 28 +34 +9 +25 0 +39 0 +62 0 +10 6 +14 11 +7 18 +12 27 0 25 8 33 +40 +10 +30 0 +46 0 +74 0 +13 6 +18 12 +9 21 +14 32 0 30 9 39 +47 +12 +35 0 +54 0 +87 0 +16 6 +22 13 +10 25 +16 38 0 35 10 45 +54 +14 +40 0 +63 0 +100 0 +18 7 +26 14 +12 28 +20 43 0 40 12 52 +61 +15 +46 0 +72 0 +115 0 +22 7 +30 16 +13 33 +22 50 0 46 14 60 +69 +17 +52 0 +81 0 +130 0 +25 7 +36 16 +16 36 +25 56 0 52 14 66 +75 +18 +57 0 +89 0 +140 0 +29 7 +39 18 +17 40 +28 61 0 57 16 73 +83 +20 +63 0 +97 0 +155 0 +33 7 +43 20 +18 45 +29 68 0 63 17 80 +92 +22 +70 0 +110 0 +175 0 +35 8 +46 22 0 70 0 110 26 96 44 114 +104 +24 +80 0 +125 0 +200 0 +38 9 +52 24 0 80 0 125 30 110 50 130 +116 +26 +90 0 +140 0 +230 0 +42 10 +58 26 0 90 0 140 34 124 56 146 +133 +28 +105 0 +165 0 +260 0 +48 10 +64 29 0 105 0 165 40 145 66 171 +155 +30 +125 0 +195 0 +310 0 +54 11 +72 33 0 125 0 195 48 173 78 203

G7 H7 H8 H9 J6 J7 K7 K8 M7 N7

upp. low. upp. low. upp. low. upp. low. upp. low. upp. low. upp. low. upp. low. upp. low. upp. low.

A o = Upper deviation A u = Lower deviation T g = Standard tolerance; Tg = A o Au A g = Fundamental tolerance (minimum distance from zero line) Ao Tg

Ag = Au A

Housing
E Au 0
H J JS

A g = Ao 0 Ao R ZC Tg Au

51

152 118

ISO tolerances

Table 2 ISO tolerances for shafts (to ISO 286-2)


Designation Nominal shaft diameter in mm Nominal devitation over incl. 3 6 6 10 10 18 18 30 30 40 40 50 50 65 65 80 80 100 100 120 120 140 140 160 160 180 180 200 200 225 225 250

Shaft deviations in m 20 32 10 22 4 12 0 8 0 12 0 18 +6 2 +8 4 +9 +1 +12 +4 +16 +8 +20 +12 +23 +15 25 40 13 28 5 14 0 9 0 15 0 22 +7 2 +10 5 +10 +1 +15 +6 +19 +10 +24 +15 +28 +19 32 50 16 34 6 17 0 11 0 18 0 27 +8 3 +12 6 +12 +1 +18 +7 +23 +12 +29 +18 +34 +23 40 61 20 41 7 20 0 13 0 21 0 33 +9 4 +13 8 +15 +2 +21 +8 +28 +15 +35 +22 +41 +28 50 75 25 50 9 25 0 16 0 25 0 39 +11 5 +15 10 +18 +2 +25 +9 +33 +17 +42 +26 +50 +34 +60 +41 60 90 30 60 10 29 0 19 0 30 0 46 +12 7 +18 12 +21 +2 +30 +11 +39 +20 +51 +32 +62 +43 +73 +51 72 107 36 71 12 34 0 22 0 35 0 54 +13 9 +20 15 +25 +3 +35 +13 +45 +23 +59 +37 +76 +54 +88 +63 85 125 43 83 14 39 0 25 0 40 0 63 +14 11 +22 18 +28 +3 +40 +15 +52 +27 +68 +43 +90 +65 +93 +68 +106 +77 100 146 50 96 15 44 0 29 0 46 0 72 +16 13 +25 21 +33 +4 +46 +17 +60 +31 +79 +50 +109 +80 +113 +84

e7 f7 g6 h6 h7 h8 j6 j7 k6 m6 n6 p6 r6

upp. low. upp. low. upp. low. upp. low. upp. low. upp. low. upp. low. upp. low. upp. low. upp. low. upp. low. upp. low. upp. low.

52

250 280

280 315

315 355

355 400

400 450

450 500

500 560

560 630

630 710

710 800

800 900

900 1000

110 162 56 108 17 49 0 32 0 52 0 81 +16 16 +26 26 +36 +4 +52 +20 +66 +34 +88 +56 +126 +94 +130 +98 +144 +108

125 182 62 119 18 54 0 36 0 57 0 89 +18 18 +29 28 +40 +4 +57 +21 +73 +37 +98 +62 +150 +114 +166 +126

135 198 68 131 20 60 0 40 0 63 0 97 +20 20 +31 32 +45 +5 +63 +23 +80 +40 +108 +68 +172 +132 +194 +150

22 66 0 44 0 70 0 110 +22 21 +44 0 +70 +26 +88 +44 +122 +78 +199 +155 +225 +175

24 74 0 50 0 80 0 125 +24 23 +50 0 +80 +30 +100 +50 +138 +88 +235 +185 +266 +210

26 82 0 56 0 90 0 140 +56 0 +90 +34 +112 +56 +156 +100 +276 +220

upp. e7 low. upp. f7 low. upp. g6 low. upp. h6 low. upp. h7 low. upp. h8 low. upp. j6 low. upp. j7 low. upp. k6 low. upp. m6 low. upp. n6 low. upp. p6 low. upp. r6 low.

A o = Upper deviation A u = Lower deviation Tg = Standard tolerance; Tg = A o A u A g = Fundamental tolerance (minimum distance from zero line) r 0 h Ao Au Tg a a e e j js Ag = Au
Au 0

zc

Tg Ao

Shaft
A g = Ao
152 119

Designation

Nominal devitation

53

Maintenance-free spherical plain bearings Maintenance-free cylindrical plain bushes


Criteria for bearing selection

Radial spherical plain bearings

GE..UK

GE..UK-2RS

GE..FW

GE..FW-2RS

GE..PW

Cr
Load carrying capacity

C 0r

Comparison of load carrying capacity for identical shaft diameter (exception: GE..DW).

54

117 135

Axial spherical plain bearings

Angular contact spherical plain bearings

Maintenance-free cylindrical plain bushes

Large radial spherical plain bearings GE..DW GE..DW-2RS2

GE..AW

GE..SW

ZGB

Ca C 0a

Cr C0r Cr

Load carrying capacity

C0r

55

117 136

Maintenance-free spherical plain bearings


Radial spherical plain bearings Angular contact spherical plain bearings Axial spherical plain bearings

Page Design and safety guidelines ............................. 60 Accuracy ............................................................ 74

Sp.

Special designs .................................................. 75 Ordering example and ordering designation ..... 75

Maintenance-free cylindrical plain bushes

Radial spherical plain bearings

Features Radial spherical plain bearings are complete units comprising inner rings and outer rings with maintenance-free sliding layers the inner ring has a cylindrical bore and a convex outer slideway the outer ring has a cylindrical outside surface and a concave inner slideway. In series GE..UK-2RS with a bore diameter up to 140 mm, the outer ring is split at one point; for a bore diameter 160 mm, the outer ring is split at two points and held together by heavy-section retaining washers. In series GE..FW-2RS with a bore diameter up to 120 mm, the outer ring is split at one point; for a bore diameter 140 mm, the outer ring is split at two points and held together by heavy-section retaining washers. In series GE..DW and GE..DW-2RS2, the outer ring is radially split and held together axially by screws and dowel pins sliding layers comprising PTFE composite, PTFE-bronze film or ELGOGLIDE are preferably used to support radial loads are completely maintenance-free in bearings with ELGOGLIDE, lubricant leads to a considerable reduction in bearing life are used where: there are particular requirements on bearing life under maintenance-free operation bearings with a metallic sliding contact surface are not suitable for lubrication reasons, e.g. under unilateral load. Sealed maintenance-free radial spherical plain bearings are protected against contaminants and water spray by lip seals.

GE..UK

to ISO 12 240-1, dimension series E hard chromium/PTFE composite sliding contact surface for shaft diameters from 6 mm to 30 mm

76

GE..FW

to ISO 12 240-1, dimension series G hard chromium/PTFE composite sliding contact surface larger tilt angle due to wider inner ring for shaft diameters from 6 mm to 25 mm

80

56

117 097

117 076

GE..UK-2RS

GE..DW GE..DW-2RS2

117 078

to ISO 12 240-1, dimension series E hard chromium/ELGOGLIDE sliding contact surface suitable for alternating loads up to p = 100 N/mm2 lip seals on both sides, for operating temperatures from 30 C to +130 C for shaft diameters from 17 mm to 300 mm 76 78

to ISO 12 240-1, dimension series G large radial spherical plain bearings hard chromium/ELGOGLIDE sliding contact surface suitable for alternating loads up to p = 100 N/mm2 GE..DW-2RS2 with increased sealing action on both sides for shaft diameters from 320 mm to 1000 mm

GE..FW-2RS

GE..PW

117 080


80

to ISO 12 240-1, dimension series G hard chromium/ELGOGLIDE sliding contact surface suitable for alternating loads up to p = 100 N/mm2 larger tilt angle a due to wider inner ring lip seals on both sides, for operating temperatures from 30 C to +130 C for shaft diameters from 30 mm to 280 mm 82

to ISO 12 240-1, dimension series K steel/PTFE-bronze film sliding contact surface operating temperatures from 50 C to +200 C for shaft diameters from 5 mm to 30 mm

57

117 081

117 219

Maintenance-free spherical plain bearings Angular contact spherical plain bearings Axial spherical plain bearings

Page Design and safety guidelines ............................. 60 Accuracy ............................................................ 74

Sp.

Special designs .................................................. 75 Ordering example and ordering designation ..... 75

Angular contact spherical plain bearings

Features Angular contact spherical plain bearings are complete units comprising an inner ring and outer ring with ELGOGLIDE the inner ring has a convex outer slideway the outer ring has a concave inner slideway and ELGOGLIDE secured by adhesive can support axial loads as well as radial loads they are thus suitable for alternating dynamic loads can be used in paired arrangements as preloaded units are used, for example, to support high loads in conjunction with small motions they are a plain bearing alternative to tapered roller bearings are maintenance-free throughout their operating life the use of lubricant leads to a considerable reduction in bearing life. Axial spherical plain bearings are complete units comprising shaft and housing locating washers with ELGOGLIDE the shaft locating washer is supported in the ball socket-shaped sliding zone of the housing locating washer the housing locating washer has ELGOGLIDE secured by adhesive are preferably used to support axial loads are suitable for use as support or base bearings can be combined with radial spherical plain bearings of dimension series E to ISO 12 240-1 are maintenance-free throughout their operating life the use of lubricant leads to a considerable reduction in bearing life.

GE..SW

to ISO 12 240-2 mounting dimensions as for


tapered roller bearings to DIN 720, 320X

hard chromium/ELGOGLIDE sliding contact surface for shaft diameters from 25 mm to 200 mm

84 Axial spherical plain bearings GE..AW

to ISO 12 240-3 hard chromium/ELGOGLIDE sliding contact surface for shaft diameters from 10 mm to 360 mm from d 220 mm, classified as large axial spherical plain bearings

86

58

117 092

117 091

Maintenance-free cylindrical plain bushes

Page Design and safety guidelines ............................. 60 Accuracy ............................................................ 74

Sp.

Special designs ................................................. 75 Ordering example and ordering designation ..... 75

Maintenance-free cylindrical plain bush

Features Maintenance-free cylindrical plain bushes are radial dry plain bearings comprising a cylindrical steel bush and ELGOGLIDE the steel bush gives protection during handling and fitting are maintenance-free throughout their operating life the use of lubricant leads to a considerable reduction in bearing life can be used to replace steel, bronze and plastic plain bearings the plain bushes can support higher loads than conventional plain bearings can support very high radial loads with unilateral load direction and high static loads are used with high alternating loads and swivel motion have low friction have good damping characteristics allow some axial motion are easy to fit they are simply pressed into the housing bore no further axial location is required can also be combined with separate, additional seals.

ZGB

dimensions to ISO 4 379, diameter series 2 and 3 operating temperatures from 50 C to +150 C for shaft diameters from 30 mm to 200 mm

88

59

117 098

Maintenance-free spherical plain bearings Radial spherical plain bearings Angular contact spherical plain bearings Axial spherical plain bearings

Design and safety guidelines Note the ratio Cr (Ca)/P (Predimensioning, page 22 and Table 1). The permissible ratio is decisively dependent on the operating conditions, lubricant and the required operating life. Maintenance-free spherical plain bearings are, depending on type, only suitable for alternating dynamic loads in certain cases (Table 1). The parts of different bearings are not interchangeable with each other. Table 1 Ratio Cr (Ca)/P for maintenance-free spherical plain bearings under dynamic load guide values
Series Alternating load Cr (Ca)/P GE..UK GE..UK-2RS GE..DW GE..DW-2RS2 GE..FW GE..FW-2RS GE..PW GE..SW GE..AW restricted suitability suitable suitable suitable restricted suitability suitable restricted suitability suitable 2 2 2 2 2 2 Unilateral load Cr (Ca)/P 5 to1 3 to 1 5 to 1
117 110

3 to 1

Figure 1 Bearings in pairs in O and X arrangements


5 to 1 5 to 1

Angular contact spherical plain bearings If angular contact spherical plain bearings are to transmit axial and radial loads, the bearings can be installed in pairs in an O or X arrangement (Figure 1).

60

Axial spherical plain bearings If axial spherical plain bearings are to be combined with radial spherical plain bearings of dimension series E to ISO 12 240-1 in order to support radial loads, the axial and radial load must be distributed over both bearings. In order to achieve this: the pin must have a radial release of approx. 1 mm in the shaft locating washer (Figure 2) or the pin must only be in contact with the large end surface of the shaft locating washer (Figure 2). From a bore diameter of 160 mm, the bearing must be fitted in a closed housing. The diameter D of the axial bearing corresponds to the inside diameter of the housing.

dK

FR

FR

1mm

117 220

Figure 2 Combination of axial and radial spherical plain bearing

61

Maintenance-free cylindrical plain bushes

Maintenance-free cylindrical plain bushes Do not lubricate the sliding layer. Lubricant increases wear and considerably reduces the operating life of the bearing. Plain bushes should not be used for movement involving spatial alignment. Any skewing of the shaft reduces the bearing life. For applications involving contact with water, plain bushes with a corrosion-resistant steel bush must be used. The flushing effect will considerably increase wear of the sliding layer. If movement is infrequent, however, the operating life may nevertheless be sufficient. The design of the plain bush and its suitability should be agreed with INA first. If plain bushes come into contact with chemical media, special measures will often be required for the bush material or the surface treatment. The design of the plain bush and its suitability should be agreed with INA first. Design of bearing arrangements The shaft and housing bore should conform to Figure 3. For optimum conditions, the shaft should be hardened and hard chromium plated or corrosion-resistant steel should be used. The shaft roughness should not exceed Rz1 if possible. Higher roughness values will reduce the operating life of plain bushes. Roughness values Rz4 should be avoided. If plain bushes are combined with outer seals, it must be taken into consideration when designing the sealing arrangement that: the internal clearance will increase due to wear of the sliding layer the plain bush cannot be relubricated. Fitting Plain bushes should be pressed in using a fitting arbor (Figure 5). The chamfer of the fitting arbor must have rounded corners or ends: dD = d (0,3 mm to 0,5 mm). Sharp corners on the entry side of the shaft and arbor will damage the sliding layer and reduce the operating life of the plain bush.

Shaft rounded Rz1 15 15

Housing

dwf 7

DAH7

Rz10
153 062

rounded

Figure 3 Design of adjacent components

D p7

dH8

B h12

Figure 4 Tolerances of plain bushes

Fitting arbor

dD
153 064

Figure 5 Fitting by means of an arbor 62

153 063

Maintenance-free spherical plain bearings Radial spherical plain bearings Angular contact spherical plain bearings Axial spherical plain bearings

Calculation of rating life In maintenance-free spherical plain bearings, the sliding surfaces are in direct contact due to the lack of lubricant. This leads to wear. Wear of the sliding surface is therefore the principal failure criterion in life calculation. Due to wear, the friction increases towards the end of the operating life. In some cases, low sliding speeds and low bearing loads can result in very high calculated life values. With very long running times, however, parameters that are not taken into consideration in calculation can have a considerable influence on the life; these include: vibration contamination moisture corrosion ageing. The actual life may therefore differ considerably from these values. The operating life of large spherical plain bearings of series GE..DW and GE..DW-2RS2 cannot be determined using the calculation method presented here particular attention must be paid to the specific environmental conditions in each application. Please consult INA in this case. In the case of axial bearings with d 220 mm, particular attention must be paid to the surrounding constructions and operating conditions. Please consult INA in this case.

Further information Page Load carrying capacity and life ............................. 17 Friction................................................................. 26 Lubrication ............................................................ 28 Internal clearance and operating clearance ........... 30 Design of bearing arrangements ........................... 37 Sealing ................................................................. 40 Fitting and dismantling .......................................... 42 Operating temperatures ........................................ 47 Materials ............................................................... 48 ISO tolerances ...................................................... 51

63

Maintenance-free spherical plain bearings Radial spherical plain bearings Angular contact spherical plain bearings Axial spherical plain bearings

Life calculation for maintenance-free spherical plain bearings sliding material ELGOGLIDE Scope Radial spherical plain bearings 17 mm d 300 mm Angular contact spherical plain bearings 25 mm d 200 mm Axial spherical plain bearings 10 mm d 200 mm Temperature range 50 C t +150 C (note the restrictions in Table 1, page 47) Contact pressure constant load 5 N/mm2 p 300 N/mm2 variable load 5 N/mm2 p 100 N/mm2 Sliding speed 1 mm/s v 296 mm/s Bearing dry, without lubrication Angular contact spherical plain bearing set axially free from clearance Sliding speed factor fv 0,2; at fv 0,8, good heat dissipation required. Failure criteria Increase in radial internal clearance with: unilateral load direction alternating load direction

by 0,5 mm by 1,0 mm

64

Calculation of rating life Constant load P P p = K ----- or p = K -----Cr Ca v = 2,91 10


4

If p 25 N/mm2 please consult INA.

f4 dK f

mm/s 300 250 200 150 100 80 v 50 40 30 20 15 10 7 6 5 4 3 2 1 5


151 575

p = 5 50 N/mm2 1,6228 f v = --------------------------------------------0,31876 vp 1,004243 p 50 300 N/mm2 1,6228 f v = -------------------------------vp 1,000295 f 6 = 0,7579 1,0093 f2 fv s f L = ------------ -------- 14 f6 v L L h = ----------f 60 Variable load (pulsating and alternating load) f Hz 0,5442 = ------------------------------P Hz p 1,0171 (Figure 7)

fv =0,2 fv =0,3 fv =0,4 fv =0,6 fv =0,8 fv =1,0

(Figure 6)

Sliding speed

fv =1,2
fv =1,4

fv =1,5

(Figure 6)

fv =1,6

10 N/mm2

30

50

80 120 160 200 300

Bearing pressure p

Figure 6 fv values for ELGOGLIDE


100 N/mm2 50 40 30 p Bearing pressure 20

1 0, = f Hz ,2 0 = f Hz ,3 0 = f Hz 4 0,

f Hz

= f Hz

L W = L f Hz f 5 L hW LW = ----------f 60 (Table 3, page 69) (Figure 12 and Table 2, page 68).

= 0, 5

Factors K, f2, f4, f5 Sliding distance s

10

151 175

5 0 0,05 0,1 0,2 0,3 0,4 0,5 1 Load frequency P Hz 2 3 4 5 Hz 10

Figure 7 fHz values for ELGOGLIDE

65

Maintenance-free spherical plain bearings Radial spherical plain bearings Angular contact spherical plain bearings Axial spherical plain bearings

Sliding speed factor

2,0 10 5

Failure criteria Increase in radial internal clearance with: unilateral load direction alternating load direction Constant load P p = K ----Cr v = 2,91 10
4 p

by 0,15 mm by 0,30 mm

dK f (Figure 8)

v 1,0399 x = --------------------------236,89 f v = 2,1048 ----------------x 2,255 sf L = f 2 f v -------- 14 v L L h = ----------f 60

Figure 8 fv values for PTFE composite


60 N/mm2 40 30 p Bearing pressure 20

151 189

10 Bearing pressure p

1 50 N/mm2 100

(Figure 8)

fH

fH 0, 4

fH 0, 3

z=

0, 2 fH

0, 1

10

Variable load (pulsating and alternating load) f Hz P Hz p - (Figure 9) = 0,433 -------------------------447,15


1,25

5 0 0,05 0,1 0,2 0,3 0,4 0,5 Load frequency PHz 1 Hz 2 3 4 5

L W = L f Hz f 5 LW L hW = ----------f 60 (Table 3, page 69) Factors K, f2, f5 Sliding distance s (Figure 12 and Table 2, page 68).

Figure 9 fHz values for PTFE composite

66

151 191

Sliding speed

Life calculation for maintenance-free spherical plain bearings sliding material PTFE composite Scope Radial spherical plain bearings 6 mm d 30 mm Temperature range 50 C t +200 C Unilateral contact pressure, constant load 5 N/mm2 p 100 N/mm2 Variable load 5 N/mm2 p 60 N/mm2 Sliding speed 1 mm/s v 398 mm/s Bearing dry, without lubrication Sliding speed factor fv 0,4; at fv 1, good heat dissipation required.

0,4 0,6 0,8 1,0 1,2 1,4 f v 1,6

400 mm/s 100 50

1,8 1,9

= 0

1,8 1,9 10 2,0 5

Failure criteria Increase in radial internal clearance with: unilateral load direction by 0,25 mm alternating load direction by 0,50 mm under alternating loads p 10 N/mm2, the sliding material can be displaced by approx. 0,1 mm without wear (plastic deformation).
151 187

Constant load P p = K ----Cr v = 2,91 10


4 p

5 10 Bearing pressure p

1 50 N/mm2 100

Figure 10 fv values for PTFE-bronze film dK f (Figure 10)


50 N/mm2 40 30 20 p Bearing pressure 10

1,0305 x = v --------------------------109,771 f v = 2,1048 ----------------x 2,255 sf L = f 2 f v -------- 14 v L L h = ----------f 60

fH

fH 0, 4

fH 0, 3

z=

(Figure 10)

= 0, 2 f 0 Hz =

fH

0, 1

5 0 0,05 0,1 0,2 0,3 0,4 0,5 Load frequency PHz 1 Hz 2 3 4 5

Variable load (pulsating and alternating load) P Hz p f Hz = 0,433 ----------------------790,5 L W = L f Hz f 5 LW L hW = ----------f 60 Factors K, f2, f5 (Table 3, page 69) Sliding distance s (Figure 12 and Table 2, page 68).
1,6

(Figure 11)

Figure 11 fHz values for PTFE-bronze film

151 188

Sliding speed

Life calculation for maintenance-free spherical plain bearings sliding material PTFE-bronze film Scope Radial spherical plain bearings 5 mm d 30 mm Temperature range 50 C t +200 C Unilateral contact pressure, constant load 2 N/mm2 p 100 N/mm2 Variable load 5 N/mm2 p 50 N/mm2 Sliding speed 1 mm/s v 211 mm/s Bearing dry, without lubrication Sliding speed factor fv 0,4; at fv 1, good heat dissipation required.

300 0,4 0,6 f v 0,8 1,0 1,2 1,4 1,6 v mm/s 100 50

Sliding speed factor

67

Maintenance-free spherical plain bearings Radial spherical plain bearings Angular contact spherical plain bearings Axial spherical plain bearings

300 N/mm2 280 260 240 220 200 180 p Bearing pressure 160 140 120 100 80 60 40 20 0 6000 10000 50 000 100000 Sliding distance s 500000 1 000 000 m PTFE composite PTFE-bronze film

ELGOGLIDE

3000000

Figure 12 Sliding distance s Table 2 Mathematical functions for Figure 12


Sliding material ELGOGLIDE Contact pressure p N/mm2 100 to 300 65 to 100 45 to 25 to 5 to 65 45 25 ----------------------s = 1408185 p 1,0291 4 510 227 s = -----------------------1,22302 p 791020s = ----------------------p 1,01599 13 717 016 s = --------------------------1,568 p PTFE composite PTFE-bronze film

052 415 --------------------------s = 42 1,75829 p 897 507 s = 32 --------------------------1,69947 p 24115 273 s = --------------------------1,61789 p 6 837121 s = -----------------------1,2263 p 500 000 -----------------------s = 3 0,81025 p

2 to 5

68

151 173

Table 3 Factors for life calculation


Sliding material ELGOGLIDE Factor Basic load rating factor K N/mm2 300 100 100 PTFE composite PTFE-bronze film

Temperature factor Temperature range C 20 to +150 f2 f2 1 Bearing design factor f4 Radial spherical plain bearings Angular contact spherical plain bearings1) Axial spherical plain bearings1) Load type factor f5
1)

20 to 50 0,7

50 to +95 1

+95 to +200 163 341 t2,64

50 to +100 1

+100 to +200 1,5 0,005 t

1 0,9

0,7 1 1,4

1 1,4

1 1,4

Alternating load pulsating load

For predominantly swivel motion. For predominantly elliptical tilting motion, use f4 = 1.

Symbols, units and definitions


p N/mm2 Specific bearing load, contact pressure P N Equivalent dynamic bearing load Cr (Ca) N Basic dynamic load rating (dimension table, Cr radial, Ca axial) K N/mm2 Basic load rating factor (Table 3) v mm/s Mean sliding speed dK mm Sphere diameter (dimension table) Swivel or oscillation angle (from end position to end position, for rotary motion = 180, see page 24 and 25; use = 1) f min1 Oscillation frequency or speed PHz Hz Load frequency fHz Factor for variable load (ELGOGLIDE, Figure 7, page 65, PTFE composite, Figure 9, page 66, PTFE-bronze film, Figure 11, page 67) f2 Temperature factor (Table 3)

f4 Bearing design factor (Table 3) f5 Load type factor (Table 3) f6 Swivel or oscillation angle factor (formula) (page 65) fv Sliding speed factor (ELGOGLIDE, Figure 6, page 65, PTFE composite, Figure 8, page 66, PTFE-bronze film, Figure 10, page 67)

s m Sliding distance (Figure 12 and Table 2, page 68) L oscillations Theoretical life under constant load Lh h Theoretical life under constant load oscillations LW Theoretical life under variable load LhW h Theoretical life under variable load t C Operating temperature 1 Tilt angle from centre to left 2 Tilt angle from centre to right.

69

Maintenance-free spherical plain bearings Radial spherical plain bearings Angular contact spherical plain bearings Axial spherical plain bearings

Calculation example for maintenance-free spherical plain bearings sliding material ELGOGLIDE Given Linkage of an articulated lever, pulsating load in constant direction. Operating parameters: Bearing load Swivel angle Swivel frequency Load frequency Operating temperature

1,6228 f v = --------------------------------------------0,31876 vp 1,004243 1,6228 f v = ------------------------------------------------------------ = 1,313 0,31876 16,76 30,8 1,004243 f 6 = 0,7579 1,0093

FR min FR max f PHz t

= 33 kN = 389 kN = 48 = 7,5 min1 = 0,125 Hz = 0 C 45 C

f6 = 0,7579 1,009348 = 1,182 s (ELGOGLIDE) for p = 30,8 N/mm2 from Figure 12, page 68 582 000 m, alternatively calculated using function from Table 2, page 68. 1408185- = 582 058 m s = 1408185 ----------------------- = -------------------------p 30,8 1,0291 1,0291 f2 fv s f L = ------------ -------- 14 v f6 1 1,313 582 058 7,5 L = ---------------------- --------------------------------- 14 = 4 050 688 osc. 1,182 16,76 0,5442 f Hz = ------------------------------P Hz p 1,0171 0,5442 f Hz = ------------------------------------------ = 0,5098 0,125 30,8 1,0171 L W = L f Hz f 5 LW = 4 050 688 0,5098 1,4 = 2 891057 osc. LW L hW = ----------f 60 891057 = 6 424 h L hW = 2 -----------------------7,5 60

Bearing data: Radial spherical plain bearings Basic Cr dynamic load rating dK Sphere diameter Factors K (Table 3, page 69) f2 f4 f5 Required Expected life.

= GE 120 UK-2RS = 2685 kN = 160 mm = 300 N/mm2 = 1 = 1 = 1,4

Calculation examples for maintenance-free spherical plain bearings sliding material ELGOGLIDE P = F min + F max ----------------------------------2 33 + 389 ----------------------------- = 276,05 kN 2
2 2 2 2

P =

P p = K ----Cr 276,05 - = 30,8 N/mm 2 p = 300 ----------------2 685 v = 2,91 10


4

f4 dK f

v = 2,91 104 1 160 48 7,5 = 16.76 mm/s

70

Calculation example for maintenance-free spherical plain bearings PTFE composite sliding contact surface Given Linkage bearing arrangement of a transfer unit, unilateral combined load. Operating parameters: Bearing load Swivel angle Swivel frequency Operating temperature Bearing data: Radial spherical plain bearings Basic dynamic load rating Sphere diameter Factors (Table 3, page 69)

v 1,0399 x = --------------------------236,89 3,35 1,0399 x = --------------------------------------------- = 0,0641 236,89 f v = 2,1048 ----------------x 2,255 2,1048 - = 1,998 f v = ---------------------------0,0641 2,255 s (PTFE composite) for p = 38,63 N/mm2 from Figure 12, page 68 44 000 m, alternatively calculated using function from Table 2, page 68. 717 016 13 717 016 s = 13 --------------------------- = --------------------------- = 44 567 m 1,568 1,568 p 38,63 sf L = f 2 f v -------- 14 v L = ( 163 341 t
2,64 38,63

FR FA f t

= = = = =

16 kN 1,2 kN 27 12 min1 +100 C

= GE 25 UK Cr = 51kN 35,5 mm dK = K = 100 N/mm2 f2 = 163 341 t2,64

Required Required life approx. 5 000 h. Calculation P = X FR FA ----- = 1,2 ------- = 0,075 FR 16 X (Figure 4, page 18 = 1,23 P = 1,23 16 = 19,7 kN P p = K ----Cr 19,7 - = 38,63 N/mm 2 p = 100 ---------51 v = 2,91 10
4

sf ) f v -------- 14 v 44 567 12 ) 1,998 ---------------------------- 14 3,35

L = ( 163 341 100

2,64

L = 3 827 970 oscillations L L h = ----------f 60 827 970 Lh = 3 ------------------------ = 5 316 h 12 60 Lh = 5 316 h a safety margin of 1,06.

dK f

v = 2,91 104 35,5 27 12 = 3,35 mm/s

71

Maintenance-free cylindrical plain bushes

Life calculation for maintenance-free cylindrical plain bushes sliding material ELGOGLIDE Scope Cylindrical plain bush 30 mm d 200 mm Temperature range 50 C t +150 C Contact pressure 5 N/mm2 p 300 N/mm2 Sliding speed 1 mm/s v 296 mm/s Bearing dry, without lubrication, no tilting loads. Shaft requirements: Roughness Rz1 to 4,0 (increased life with Rz = 1) Hardness 55 HRC Hard chromium surface, carbon steel, corrosion-resistant steel No clearance. Failure criteria Increase in radial internal clearance with: unilateral load direction alternating load direction Constant load P p = K ----Cr v = 2,91 10 p = 5 50
4

Variable load 0,5442 f Hz = ------------------------------P Hz p 1,0171 L W = L f Hz f 5 LW L hW = ----------f 60 Factors K, f2, f5 Sliding distance s (Table 3, page 69) (Figure 12, page 68 and Table 2, page 68). (Figure 7, page 65)

by 0,5 mm by 1,0 mm

If p 25 N/mm2 please consult INA. dK f

N/mm2 (Figure 6, page 65)

1,6228 f v = --------------------------------------------0,31876 vp 1,004243 p 50 300 N/mm2 1,6228 f v = -------------------------------vp 1,000295 f R = 1,357 0,737
Rz

(Figure 13)
fR Roughness faktor

1 0,9 0,8 0,7 0,6 0,5 0,4 1 1,5 2 2,5 3 3,5 m 4


151 176

f 6 = 0,7579 1,0093

f2 fR fv s f - -------- 10 L = --------------------v f6 L L h = ----------f 60

Roughness R z

Figure 13 Roughness factor fR for shafts 72

Calculation example for maintenance-free cylindrical plain bushes sliding material ELGOGLIDE Given Highly loaded pivots on an angled lever. Operating parameters: Bearing load Load direction Swivel angle Swivel frequency Load frequency Temperature range

f R = 1,357 0,737

Rz

fR = 1,357 0,7371,6 = 0,83 f 6 = 0,7579 1,0093

= P = 120 kN = alternating = 30 f = 6 min1 PHz = 0,1 s1 t = 0 C to + 30 C

f6 = 0,7579 1,009330 = 1 f2 = 1 (Table 3, page 69) s (ELGOGLIDE) for p = 33,34 N/mm2 from Figure 12, page 68 540 000 m, alternatively calculated using function from Table 2, page 68. 1408185 1408185 - = 541158 m s = ----------------------- = ----------------------------p 33,34 1,0291 1,0291 f2 fR fv s f - -------- 10 L = --------------------v f6 1 0,83 1,558 541158 6 - --------------------------L = ------------------------------------- 10 = 13 371841 osc. 1 3,14 0,5442 f Hz = ------------------------------P Hz p 1,0171 0,5442 - = 0,514 f Hz = --------------------------------------0,1 33,33 1,0171 f5 = 1 (Table 3, page 69) L W = L f Hz f 5 LW = 13371841 0,514 1 = 6 873 126 osc. LW L hW = ----------f 60 873126 = 19 092 h L hW = 6 -----------------------6 60 LhW = 19 092 operating hours. The plain bush is suitable.

Housing bore/shaft: Locating bore DA = 70 H7 Shaft diameter dW = 60 f7 Shaft surface hard chromium plated, roughness depth = Rz1,6 Bearing data: Maintenance-free cylindrical plain bush Bore diameter d Outside diameter D Width B Basic dynamic load rating Cr Basic load rating factor K (Table 3, page 69) Required Required life 10 000 h. Calculation P p = K ----Cr 120 2 p = 300 ------------- = 33,34 N/mm 1080 v = 2,91 10
4

= ZGB 607060 = 60 H8 = 70 p7 = 60 h12 = 1080 kN = 300 N/mm2

dK f

v = 2,91 104 60 30 6 = 3,14 mm/s 1,6228 f v = --------------------------------------------0,31876 vp 1,004243 1,6228 f v = ------------------------------------------------------------ = 1,558 0,31876 3,14 33,34 1,004243

73

Maintenance-free spherical plain bearings Radial spherical plain bearings Angular contact spherical plain bearings Axial spherical plain bearings Maintenance-free cylindrical plain bushes

Accuracy The main dimensions conform to ISO 12 240-1 to -3. The dimensional and geometrical accuracy of the inside and outside diameters corresponds to ISO 12 240-1 to -3 Dimensional and tolerance values are arithmetic means. Dimensional inspection is carried out in accordance with ISO 8 015. Spherical plain bearings with split outer ring The outside diameter is within the deviations given in the tables before surface treatment and splitting. The outer rings become slightly out of round due to splitting. The roundness of the outer ring is restored once it is fitted in a housing bore produced in accordance with the specifications (Figure 14). Measurements taken of the outside diameter of the unfitted bearing cannot be used as the original actual values for the outside diameter. Maintenance-free cylindrical plain bushes The main dimensions conform to ISO 4 379. The dimensional and geometrical accuracies conform to ISO 4379 Dimensional and tolerance values are arithmetic means. Dimensional inspection is carried out in accordance with ISO 8 015.

117 108

+ D

Figure 14 Out of roundness before fitting and correct roundness after fitting

74

Special designs Available by agreement (see also page 13): maintenance-free radial spherical plain bearings with inner ring made from corrosion-resistant steel suffix W3 maintenance-free radial spherical plain bearings, inner ring bore with ELGOGLIDE lining, bore diameter smaller than nominal dimension (dNEW = d 1,08) suffix W7 maintenance-free radial spherical plain bearing, inner ring bore with ELGOGLIDE lining (dNEW = d) suffix W8.

Sp.

Ordering example and ordering designation Maintenance-free radial spherical plain bearing to ISO 12 240-1-dimension series E, sliding contact surface hard chromium/ELGOGLIDE, lip seals on both sides, for: shaft 20 mm. Ordering designation: GE 20 UK-2RS (Figure 15).

GE 20 UK-2RS

Figure 15 Ordering example, ordering designation Maintenance-free cylindrical plain bush to ISO 4 379, for: shaft 30 mm. Ordering designation: ZGB 303630 (Figure 16).

ZGB 303630
+
d

Figure 16 Ordering example, ordering designation 75

117 138

117 109

Radial spherical plain bearings


maintenance-free ISO 12 240-1, dimension series E Sliding contact surface: hard chromium/PTFE Series GE..UK Sliding material: PTFE composite GE..UK-2RS Sliding material: ELGOGLIDE

B C

dK D d r1s r2s

GE..UK

Dimension table Dimensions in mm Shaft diameter d 6 8 10 12 15 17 20 25 30 35 40 45 50 60 70 80 90 100 110 120 140 160 180 200 220 240 260 280 300
1)

Designation

Mass

Dimensions d D B C dK Degrees 60,008 80,008 100,008 120,008 150,008 170,008 200,01 250,01 300,01 350,012 400,012 450,012 500,012 600,015 700,015 800,015 900,02 1000,02 1100,02 1200,02 1400,025 1600,025 1800,025 2000,03 2200,03 2400,03 2600,035 2800,035 3000,035 140,008 160,008 190,009 220,009 260,009 300,009 350,011 420,011 470,011 550,013 620,013 680,013 750,013 900,015 1050,015 1200,015 1300,018 1500,018 1600,025 1800,025 2100,03 2300,03 2600,035 2900,035 3200,04 3400,04 3700,04 4000,04 4300,045 60,12 80,12 90,12 100,12 120,12 140,12 160,12 200,12 220,12 250,12 280,12 320,12 350,12 440,15 490,15 550,15 600,2 700,2 700,2 850,2 900,25 1050,25 1050,25 1300,3 1350,3 1400,3 1500,35 1550,35 1650,35 40,24 50,24 60,24 70,24 90,24 100,24 120,24 160,24 180,24 200,3 220,3 250,3 280,3 360,4 400,4 450,4 500,5 550,5 550,5 700,5 700,6 800,6 800,7 1000,7 1000,8 1000,8 1100,8 1200,8 1200,9 10 13 16 18 22 25 29 35,5 40,7 47 53 60 66 80 92 105 115 130 140 160 180 200 225 250 275 300 325 350 375 13 15 12 11 8 10 9 7 6 6 7 7 6 6 6 6 5 7 6 6 7 8 6 7 8 8 7 6 7

without seals GE 6 UK GE 8 UK GE 10 UK GE 12 UK GE 15 UK GE 17 UK GE 20 UK GE 25 UK GE 30 UK

with seals GE 17 UK-2RS GE 20 UK-2RS GE 25 UK-2RS GE 30 UK-2RS GE 35 UK-2RS GE 40 UK-2RS GE 45 UK-2RS GE 50 UK-2RS GE 60 UK-2RS GE 70 UK-2RS GE 80 UK-2RS GE 90 UK-2RS GE 100 UK-2RS GE 110 UK-2RS GE 120 UK-2RS GE 140 UK-2RS GE 160 UK-2RS GE 180 UK-2RS GE 200 UK-2RS GE 220 UK-2RS GE 240 UK-2RS GE 260 UK-2RS GE 280 UK-2RS GE 300 UK-2RS

kg 0,004 0,007 0,011 0,016 0,027 0,037 0,06 0,11 0,14 0,22 0,3 0,39 0,53 0,98 1,5 2,2 2,7 4,2 4,7 8,1 10,6 13,8 17,4 26 35,5 39 50,8 64,7 76,7

Basic load rating for bearing design GE..UK-2RS.

76

117 053

B C

dK D d r1s r2s

Da

da

117 054

GE..UK-2RS

GE..UK-2RS mounting dimensions GE..UK mounting dimensions

Chamfer dimensions r1s min. 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,6 0,6 0,6 0,6 0,6 0,6 1 1 1 1 1 1 1 1 1 1,1 1,1 1,1 1,1 1,1 1,1 1,1 r2s min. 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,6 0,6 1 1 1 1 1 1 1 1 1 1 1 1 1 1,1 1,1 1,1 1,1 1,1 1,1 1,1

Mounting dimensions da max. 8 10,2 13,2 14,9 18,4 20,7 24,1 29,3 34,2 39,7 45 50,7 55,9 66,8 77,8 89,4 98,1 109,5 121,2 135,5 155,8 170,2 198,9 213,5 239,5 265,3 288,3 313,8 336,7 Da min. 9,6 12,5 15,5 17,5 21 24 27,5 33 38 44,5 51 57 63 75 87 99 108 123 134 150 173 191 219 239 267 295 319 342 370

Basic load ratings dyn. Cr N 3 600 5 850 8 650 11 400 17 600 22 400 31 500 51 000 65 500 48 7001) 67 5001) 127 0001) 165 0001) 210 0001) 277 0001) 360 0001) 442 0001) 690 0001) 885 0001) 1 125 0001) 1 380 0001) 1 717 0001) 1 845 0001) 2 685 0001) 3 015 0001) 3 840 0001) 4 320 0001) 6 000 0001) 6 600 0001) 7 200 0001) 8 550 0001) 10 050 0001) 10 800 0001) stat. C0r N 9 000 14 600 21 600 28 500 44 000 56 000 78 000 127 000 166 000 81 2001) 112 0001) 212 0001) 275 0001) 350 0001) 462 0001) 600 0001) 737 0001) 1 150 0001) 1 475 0001) 1 875 0001) 2 300 0001) 2 862 0001) 3 075 0001) 4 475 0001) 5 025 0001) 6 400 0001) 7 200 0001) 10 000 0001) 11 000 0001) 12 000 0001) 14 250 0001) 16 750 0001) 18 000 0001)

156 149

Radial internal clearance

Shaft diameter d

0 0,032 0 0,032 0 0,032 0 0,032 0 0,04 0 0,04 0 0,04 0 0,05 0 0,05 0 0,05 0 0,06 0 0,06 0 0,06 0 0,06 0 0,072 0 0,072 0 0,072 0 0,085 0 0,085 0 0,085 0 0,085 0 0,1 0 0,1 0 0,1 0 0,1 0 0,1 0 0,11 0 0,11 0 0,11

6 8 10 12 15 17 20 25 30 35 40 45 50 60 70 80 90 100 110 120 140 160 180 200 220 240 260 280 300

77

Large radial spherical plain bearings


maintenance-free ISO 12 240-1, dimension series C Sliding contact surface: Hard chromium/ELGOGLIDE Series GE..DW GE..DW-2RS2

B C

dK D d
117 055

r1s r2s

GE..DW

Dimension table Dimensions in mm Shaft diameter d 320 340 360 380 400 420 440 460 480 500 530 560 600 630 670 710 750 800 850 900 950 1000 Designation1) Mass Dimensions d without seals GE 320 DW GE 340 DW GE 360 DW GE 380 DW GE 400 DW GE 420 DW GE 440 DW GE 460 DW GE 480 DW GE 500 DW GE 530 DW GE 560 DW GE 600 DW GE 630 DW GE 670 DW GE 710 DW GE 750 DW GE 800 DW GE 850 DW GE 900 DW GE 950 DW GE 1000 DW with seals GE 320 DW-2RS2 GE 340 DW-2RS2 GE 360 DW-2RS2 GE 380 DW-2RS2 GE 400 DW-2RS2 GE 420 DW-2RS2 GE 440 DW-2RS2 GE 460 DW-2RS2 GE 480 DW-2RS2 GE 500 DW-2RS2 GE 530 DW-2RS2 GE 560 DW-2RS2 GE 600 DW-2RS2 GE 630 DW-2RS2 GE 670 DW-2RS2 GE 710 DW-2RS2 GE 750 DW-2RS2 GE 800 DW-2RS2 GE 850 DW-2RS2 GE 900 DW-2RS2 GE 950 DW-2RS2 GE 1000 DW-2RS2 kg 76 80 86 124,5 131 143 194 199 234 243 291 342 409 542 594 698 784 920 1058 1192 1431 1755 3200,04 3400,04 3600,04 3800,04 4000,04 4200,045 4400,045 4600,045 4800,045 5000,045 5300,05 5600,05 6000,05 6300,05 6700,075 7100,075 7500,075 8000,075 8500,1 9000,1 9500,1 10000,1 4400,045 4600,045 4800,045 5200,05 5400,05 5600,05 6000,05 6200,05 6500,075 6700,075 7100,075 7500,075 8000,075 8500,1 9000,1 9500,1 10000,1 10600,125 11200,125 11800,125 12500,125 13200,16 1600,4 1600,4 1600,4 1900,4 1900,4 1900,45 2180,45 2180,45 2300,45 2300,45 2430,5 2580,5 2720,5 3000,5 3080,75 3250,75 3350,75 3550,75 3651 3751 4001 4381 1350,9 1350,9 1350,9 1601 1601 1601 1851 1851 1951,1 1951,1 2051,1 2151,1 2301,1 2601,2 2601,2 2751,2 2801,2 3001,3 3101,3 3201,3 3401,3 3701,6 380 400 420 450 470 490 520 540 565 585 620 655 700 740 785 830 875 930 985 1040 1100 1160 D B C dK Degrees 4 3,8 3,6 4,1 3,9 3,7 3,9 3,7 3,8 3,6 3,7 4 3,6 3,3 3,7 3,7 3,8 3,6 3,4 3,2 3,3 3,5

The screw design is only valid for the basic load rating C. If the load is greater, the outer ring halves must be supported by lateral clamping covers.
1) 2)

Price and delivery on request. Basic load ratings for bearings without seals. 3) Basic load ratings for bearings with seals.

78

B C

dK D d
117 214

Da

da

156 150

r2s

GE..DW-2RS2

GE..DW-2RS2 mounting dimensions GE..DW mounting dimensions

Detail

Chamfer dimensions r1s min. 1,1 1,1 1,1 1,5 1,5 1,5 1,5 1,5 2 2 2 2 2 3 3 3 3 3 3 3 4 4 r2s min. 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6 6 6 7,5 7,5

Mounting dimensions da max. 344,6 366,6 388,3 407,9 429,8 451,6 472 494 516 537,8 570,3 602 644,9 676,4 722 763,7 808,3 859,5 914,8 970 1024,6 1074,1 Da min. 361 382 403 426 447 469 491 513 536 557 591 624 667 698 746 789 834 886 940 995 1052 1105

Basic load ratings dyn.2) Cr kN 15 390 16 200 17 010 21 600 22 560 23 520 28 860 29 970 33 050 34 220 38 130 42 240 48 300 57 720 61 230 68 470 73 500 83 700 91 600 99 840 112 200 128 760 stat.2) C0r kN 25 650 27 000 28 350 36 000 37 600 39 200 48 100 49 950 55 080 57 030 63 550 70 410 80 500 96 200 102 050 114 120 122 500 139 500 152 670 166 400 187 000 214 600 dyn.3) Cr kN 12 920 13 600 14 280 18 680 19 510 20 340 24 490 25 430 28 300 29 300 32 920 36 740 42 420 51 500 54 630 60 850 65 460 75 160 82 560 90 290 102 100 118 110 stat.3) C0r kN 21 540 22 680 23 810 31 140 32 520 33 900 40 820 42 390 47 170 48 840 54 870 61 240 70 700 85 840 91 060 101 420 109 110 125 270 137 600 150 480 170 170 196 850

Radial internal Shaft clearance diameter d 0 0,125 0 0,125 0 0,135 0 0,135 0 0,135 0 0,135 0 0,145 0 0,145 0 0,145 0 0,145 0 0,145 0 0,16 0 0,16 0 0,16 0 0,16 0 0,17 0 0,17 0 0,17 0 0,17 0 0,17 0 0,17 0 0,195 320 340 360 380 400 420 440 460 480 500 530 560 600 630 670 710 750 800 850 900 950 1000

79

117 056

r1s

Radial spherical plain bearings


maintenance-free ISO 12 240-1, dimension series G Sliding contact surface: hard chromium/PTFE Series GE..FW Sliding material: PTFE composite GE..FW-2RS Sliding material: ELGOGLIDE

B C

dK D d r1s r2s
117 057

GE..FW

Dimension table Dimensions in mm Shaft diameter d 6 8 10 12 15 17 20 25 30 35 40 45 50 60 70 80 90 100 110 120 140 160 180 200 220 240 260 280
1)

Designation

Mass

Dimensions d D B C dK Degrees 60,008 80,008 100,008 120,008 150,008 170,008 200,01 250,01 300,01 350,012 400,012 450,012 500,012 600,015 700,015 800,015 900,02 1000,02 1100,02 1200,02 1400,025 1600,025 1800,025 2000,03 2200,03 2400,03 2600,035 2800,035 160,008 190,009 220,009 260,009 300,009 350,011 420,011 470,011 550,013 620,013 680,013 750,013 900,015 1050,015 1200,015 1300,018 1500,018 1600,025 1800,025 2100,03 2300,03 2600,035 2900,035 3200,04 3400,04 3700,04 4000,04 4300,045 90,12 110,12 120,12 150,12 160,12 200,12 250,12 280,12 320,12 350,12 400,12 430,12 560,15 630,15 700,15 750,2 850,2 850,2 1000,2 1150,2 1300,25 1350,25 1550,3 1650,3 1750,3 1900,35 2050,35 2100,35 50,24 60,24 70,24 90,24 100,24 120,24 160,24 180,24 200,3 220,3 250,3 280,3 360,4 400,4 450,4 500,5 550,5 550,5 700,5 700,6 800,6 800,7 1000,7 1000,8 1000,8 1100,8 1200,8 1200,9 13 16 18 22 25 29 35,5 40,7 47 53 60 66 80 92 105 115 130 140 160 180 200 225 250 275 300 325 350 375 21 21 18 18 16 19 17 17 17 16 17 15 17 17 16 14 15 14 12 16 16 16 14 15 16 15 15 15

without seals GE 6 FW1) GE 8 FW1) GE 10 FW GE 12 FW GE 15 FW GE 17 FW GE 20 FW GE 25 FW

with seals GE 30 FW-2RS GE 35 FW-2RS GE 40 FW-2RS GE 45 FW-2RS GE 50 FW-2RS GE 60 FW-2RS GE 70 FW-2RS GE 80 FW-2RS GE 90 FW-2RS GE 100 FW-2RS1) GE 110 FW-2RS1) GE 120 FW-2RS1) GE 140 FW-2RS1) GE 160 FW-2RS1) GE 180 FW-2RS1) GE 200 FW-2RS1) GE 220 FW-2RS1) GE 240 FW-2RS1) GE 260 FW-2RS1) GE 280 FW-2RS1)

kg 0,009 0,014 0,02 0,036 0,049 0,082 0,16 0,2 0,28 0,38 0,53 0,67 1,4 2,1 3 3,6 5,3 6 9,8 14,6 18,6 24,9 33,6 44,7 50,8 64 81,8 96,5

Price and delivery on request.

80

B C

dK D d r1s
117 058

Da

da

r2s

GE..FW-2RS

GE..FW-2RS mounting dimensions GE..FW mounting dimensions

Chamfer dimensions r1s min. 0,3 0,3 0,3 0,3 0,3 0,3 0,6 0,6 0,6 0,6 0,6 0,6 0,6 1 1 1 1 1 1 1 1 1 1,1 1,1 1,1 1,1 1,1 1,1 r2s min. 0,3 0,3 0,3 0,3 0,3 0,3 0,6 0,6 1 1 1 1 1 1 1 1 1 1 1 1 1 1,1 1,1 1,1 1,1 1,1 1,1 1,1

Mounting dimensions da max. 9,3 11,6 13,4 16 19,2 21 25,2 29,5 34,4 39,7 44,7 50 57,1 67 78,2 87,1 98,3 111,2 124,8 138,4 151,9 180 196,1 220 243,6 263,6 283,6 310,6 Da min. 12,5 15,5 17,5 21 24 27,5 33 38 44,5 51 57 63 75 87 99 108 123 134 150 173 191 219 239 267 295 319 342 370

Basic load ratings dyn. Cr N 5 850 8 650 11 400 17 600 22 400 31 500 51 000 65 500 210 000 277 000 360 000 442 000 690 000 885 000 1 125 000 1 380 000 1 717 000 1 845 000 2 685 000 3 015 000 3 840 000 4 320 000 6 000 000 6 600 000 7 200 000 8 550 000 10 050 000 10 800 000 stat. C0r N 14 600 21 600 28 500 44 000 56 000 78 000 127 000 166 000 350 000 462 000 600 000 737 000 1 150 000 1 475 000 1 875 000 2 300 000 2 862 000 3 075 000 4 475 000 5 025 000 6 400 000 7 200 000 10 000 000 11 000 000 12 000 000 14 250 000 16 750 000 18 000 000

156 152

Radial internal clearance

Shaft diameter d

0 0,032 0 0,032 0 0,032 0 0,04 0 0,04 0 0,04 0 0,05 0 0,05 0 0,05 0 0,06 0 0,06 0 0,06 0 0,06 0 0,072 0 0,072 0 0,072 0 0,085 0 0,085 0 0,085 0 0,085 0 0,1 0 0,1 0 0,1 0 0,1 0 0,1 0 0,1 0 0,11 0 0,11

6 8 10 12 15 17 20 25 30 35 40 45 50 60 70 80 90 100 110 120 140 160 180 200 220 240 260 280

81

Radial spherical plain bearings


maintenance-free ISO 12 240-1, dimension series K Sliding contact surface: Steel/PTFE-bronze film Series GE..PW
D d

B C

dK r1s r2s
117 059

GE..PW

Dimension table Dimensions in mm Shaft diameter d 5 6 8 10 12 14 16 18 20 22 25 30


1) 2)

Designation3)

Mass

Dimensions d1) D B C dK Degrees 5+0,012 6+0,012 8+0,015 10+0,015 12+0,018 14+0,018 16+0,018 18+0,018 20+0,021 22+0,021 25+0,021 30+0,021 130,008 160,008 190,009 220,009 260,009 280,0092) 320,011 350,011 400,011 420,011 470,011 550,013 80,12 90,12 120,12 140,12 160,12 190,12 210,12 230,12 250,12 280,12 310,12 370,12 6 9
0,24

kg GE 5 PW GE 6 PW GE 8 PW GE 10 PW GE 12 PW GE 14 PW GE 16 PW GE 18 PW GE 20 PW GE 22 PW GE 25 PW GE 30 PW 0,006 0,01 0,019 0,027 0,043 0,054 0,079 0,1 0,15 0,18 0,24 0,38 11,112 12,7 15,875 19,05 22,225 25,4 28,575 31,75 34,925 38,1 42,85 50,8 6,750,24
0,24

13 13 14 13 13 16 15 15 14 15 15 17

10,5 0,24 12 0,24 13,5 0,24 15 0,24 16,5 0,24 18 0,24 20 22 25


0,24 0,24 0,3

Bore tolerance: H7 (arithmetic mean value). Deviating from ISO 12 240-1, dimension series K. 3) Price and delivery on request.

82

Da

da

GE..PW mounting dimensions

Chamfer dimensions r1s min. 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 r2s min. 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,6 0,6 0,6 0,6

Mounting dimensions da max. 7,7 8,9 10,3 12,9 15,4 16,8 19,3 21,8 24,3 25,8 29,5 34,8 Da min. 9,8 11,5 14 17 19,5 22,5 25,5 28,5 31,5 34 38,5 46

156 153

Basic load ratings dyn. Cr N 6 000 7 650 12 900 18 000 24 000 31 000 39 000 47 500 57 000 68 000 85 000 114 000 stat. C0r N 15 000 19 300 32 000 45 000 60 000 76 500 96 500 118 000 140 000 170 000 212 000 285 000

Radial internal clearance

Shaft diameter d

0,006 0,035 0,006 0,035 0,006 0,035 0,006 0,035 0,006 0,035 0,006 0,035 0,006 0,035 0,006 0,035 0,006 0,035 0,006 0,035 0,006 0,035 0,006 0,035

5 6 8 10 12 14 16 18 20 22 25 30

83

Angular contact spherical plain bearings


maintenance-free ISO 12 240-2 Sliding contact surface: Hard chromium/ELGOGLIDE Series GE..SW
D d s

T C

dK D1 B r1s r 2s r1s
117 060

r 2s

GE..SW

Dimension table Dimensions in mm Shaft diameter d 25 28 30 35 40 45 50 55 60 65 70 80 90 100 110 120 130 140 150 160 170 180 190 200
1) 2)

Designation

Mass

Dimensions d D T dK D1 B C

kg GE 25 SW GE 28 SW1) GE 30 SW GE 35 SW GE 40 SW GE 45 SW GE 50 SW GE 55 SW1) GE 60 SW GE 65 SW1) GE 70 SW GE 80 SW GE 90 SW GE 100 SW GE 110 SW1) GE 120 SW GE 130 SW1) GE 140 SW1) GE 150 SW1) GE 160 SW1) GE 170 SW1) GE 180 SW1) GE 190 SW1) GE 200 SW1) 0,13 0,18 0,21 0,27 0,33 0,41 0,45 0,67 0,72 0,77 1 1,5 2,1 2,3 3,7 3,9 6,1 6,4 7,8 9,5 13 17,4 18,2 23,3 250,012 280,012 300,012 350,012 400,012 450,012 500,012 550,015 600,015 650,015 700,015 800,015 900,02 1000,02 1100,02 1200,02 1300,025 1400,025 1500,025 1600,025 1700,025 1800,025 1900,03 2000,03 470,014 520,016 550,016 620,016 680,016 750,016 800,016 900,018 950,018 1000,018 1100,018 1250,02 1400,02 1500,02 1700,025 1800,025 2000,03 2100,03 2250,03 2400,03 2600,035 2800,035 2900,035 3100,035 150,25 160,25 170,25 180,25 190,25 200,25 200,25 230,25 230,25 230,25 250,25 290,25 320,25 320,25 380,25 380,25 450,35 450,35 480,35 510,35 570,35 640,35 640,35 700,35 42,5 47 50 56 60 66 74 80 86 92 102 115 130 140 160 170 190 200 213 225 250 260 275 290 31,4 35,7 36,1 42,4 46,8 52,9 59,1 62 68,1 75,6 82,2 90,5 103,3 114,3 125,8 135,4 148 160,6 170,9 181,4 194,3 205,5 211,8 229,2 140,2 150,2 160,2 170,24 180,24 190,24 190,24 220,3 220,3 220,3 240,3 270,3 300,4 300,4 360,4 360,4 420,5 420,5 450,5 480,5 540,5 610,5 610,6 660,6 140,2 150,2 160,2 170,24 180,24 190,24 190,24 220,3 220,3 220,3 240,3 270,3 300,4 300,4 360,4 360,4 420,5 420,5 450,5 480,5 540,5 610,5 610,6 660,6

Price and delivery on request. Basic load ratings in radial direction.

84

D b db

d a Da

156 154

GE..SW mounting dimensions

Detail

117 061

Chamfer dimensions s Degrees 1 1 2 2 1,5 1,5 4 4 5 5 7 10 11 12 15 17 20 20 21 21 27 21 29 26 2,7 2,4 2,3 2,1 1,9 1,7 1,6 1,4 1,3 1,3 1,1 2 1,8 1,7 1,5 1,4 1,9 1,8 1,7 1,6 1,4 1,3 1,3 1,6 r1s min. 0,6 1 1 1 1 1 1 1,5 1,5 1,5 1,5 1,5 2 2 2,5 2,5 2,5 2,5 3 3 3 3 3 3 r2s min. 0,2 0,3 0,3 0,3 0,3 0,3 0,3 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 1 1 1 1 1 1

Mounting dimensions da max. 30,1 34,4 34,6 41,1 45,5 51,7 57,9 60,7 66,9 74,4 80,9 88 100,8 112 123,2 132,9 143,9 156,9 167,1 177,7 190,4 201,7 207,9 224,1 db max. 39,5 42 45 50 54 60 67 71 77 83 92 104 118 128 146 155 174 184 194 206 228 240 252 268 Da min. 34 40 40,5 47 52 58 65 70 76 84 90 99 112 123 135 145 158 171 184 195 208 220 226 244 Db min. 43 47,5 50,5 57 61 67 75 81 87 93 104 117 132 142 162 172 192 202 216 228 253 263 278 293

Basic load ratings2) dyn. Cr N 143 000 172 000 193 000 235 000 272 000 319 000 354 000 447 000 481 000 520 000 626 000 733 000 939 000 1 010 000 1 400 000 1 490 000 1 860 000 1 990 000 2 290 000 2 610 000 3 260 000 3 950 000 4 110 000 4 640 000 stat. C0r N 239 000 287 000 323 000 392 000 453 000 532 000 590 000 745 000 802 000 867 000 1 040 000 1 220 000 1 560 000 1 690 000 2 340 000 2 490 000 3 110 000 3 310 000 3 820 000 4 360 000 5 440 000 6 590 000 6 850 000 7 740 000

Shaft diameter d 25 28 30 35 40 45 50 55 60 65 70 80 90 100 110 120 130 140 150 160 170 180 190 200

85

Axial spherical plain bearings


maintenance-free ISO 12 240-3 Sliding contact surface: Hard chromium/ELGOGLIDE Series GE..AW
s r 2s T C r 1s r1s r2s B D1 D d2 d3 d dK

GE..AW

Dimension table Dimensions in mm Shaft diameter d 10 12 15 17 20 25 30 35 40 45 50 60 70 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360
1) 2)

Designation

Mass

Dimensions d D T dK d2 d3 D1

kg GE 10 AW1) GE 12 AW1) GE 15 AW1) GE 17 AW GE 20 AW GE 25 AW GE 30 AW GE 35 AW GE 40 AW GE 45 AW GE 50 AW GE 60 AW GE 70 AW GE 80 AW GE 100 AW GE 120 AW GE 140 AW1) GE 160 AW1) GE 180 AW1) GE 200 AW1) GE 220 AW1) GE 240 AW1) GE 260 AW1) GE 280 AW1) GE 300 AW1) GE 320 AW1) GE 340 AW1) GE 360 AW1) 0,038 0,07 0,12 0,16 0,26 0,39 0,65 1 1,6 2,5 3,4 4,7 5,7 7,2 10,9 13 18,3 23,8 31,5 34,7 44,7 56,9 71,3 84 88,5 111 117 132 100,008 120,008 150,008 170,008 200,01 250,01 300,01 350,012 400,012 450,012 500,012 600,015 700,015 800,015 1000,02 1200,02 1400,025 1600,025 1800,025 2000,03 2200,03 2400,03 2600,035 2800,035 3000,035 3200,04 3400,04 3600,04 300,009 350,011 420,011 470,011 550,013 620,013 750,013 900,015 1050,015 1200,015 1300,018 1500,018 1600,025 1800,025 2100,03 2300,03 2600,035 2900,035 3200,04 3400,04 3700,04 4000,04 4300,045 4600,045 4800,045 5200,05 5400,05 5600,05 9,50,4 13 0,4 15 0,4 16 0,4 20 0,4 22,50,4 26 0,4 28 0,4 32 0,4 36,50,4 42,50,4 45 0,4 50 0,4 50 0,4 59 0,4 64 0,4 72 0,5 77 0,5 86 0,5 87 0,6 97 0,6 103 0,6 115 0,7 110 0,7 110 0,7 116 0,8 116 0,8 125 0,8 32 37 45 50 60 66 80 98 114 130 140 160 170 194 220 245 272 310 335 358 388 420 449 480 490 540 550 575 27,5 32 38,9 43,4 50 57,5 69 84 98 112 122,5 140 149,5 168 195,5 214 244 272 300 321 350 382 409 445 460 500 510 535 21 24 29 34 40 45 56 66 78 89 98 108 121 130 155 170 198 213 240 265 289 314 336 366 388 405 432 452 16,5 19,5 24 28 33,5 34,5 44 52 59 68 69 86 95 108 133 154 176 199 224 246 265 294 317 337 356 380 380 400

Price and delivery on request. Basic load ratings in axial direction.

86

117 062

da

Da
156 155 117 063

GE..AW mounting dimensions

Detail

Chamfer dimensions Mounting dimensions Basic load ratings2) B C s Degrees 7,9 0,24 9,3 0,24 10,7 0,24 11,5 0,24 14,3 0,24 16 0,24 18 0,24 22 0,24 27 0,24 31 0,24 33,5 0,24 37 0,3 40 0,3 42 0,3 50 0,4 52 0,4 61 0,5 65 0,5 70 0,5 74 0,6 82 0,6 87 0,6 95 0,7 100 0,7 100 0,7 105 0,8 105 0,8 115 0,8 6 9 11 13 17 20 22 25 32 33 36 36 42 45 50 52 60 60 67 73 80 85 90 91 91 95
0,24 0,24 0,24

r1s min. 0,6 0,6 0,6 0,6 1 1 1 1 1 1 1 1 1 1 1 1 1,5 1,5 1,5 1,5 1,5 1,5 1,5 3 3 4 4 4

r2s min. 0,2 0,2 0,2 0,2 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,6 0,6 0,6 0,6 0,6 0,6 0,6 1 1 1,1 1,1 1,1

da max. 21 24 29 34 40 45 56 66 78 89 98 108 121 130 155 170 198 213 240 265 289 314 336 366 388 405 432 452

Da min. 18,5 21,5 26 30,5 38 39 49 57 64 74 75 92 102 115 141 162 187 211 236 259 279 309 332 355 375 402 402 422

dyn. Ca N 73 200 97 200 156 000 177 000 225 000 387 000 508 000 777 000 1 120 000 1 450 000 1 950 000 2 200 000 2 420 000 3 110 000 3 610 000 3 730 000 4 900 000 5 670 000 6 380 000 7 070 000 8 530 000 10 300 000 10 810 000 17 130 000 17 280 000 21 110 000 23 670 000 25 470 000

stat. C0a N 122 000 162 000 261 000 296 000 375 000 645 000 848 000 1 290 000 1 860 000 2 430 000 3 250 000 3 670 000 4 030 000 5 180 000 6 020 000 6 220 000 8 170 000 9 460 000 10 630 000 11 780 000 14 220 000 17 170 000 18 010 000 28 560 000 28 800 000 35 180 000 39 460 000 42 460 000

Shaft diameter d 10 12 15 17 20 25 30 35 40 45 50 60 70 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360

7 8 10 11 12,5 14 17,5 22 24,5 27,5 30 35 35 42,5 45 52,5 52,5 65 67,5 70 75 77,5 82,5 80 80 95 95 95

10 9 7 6 6 7 6 6 6 6 5 7 6 6 7 8 6 7 8 8 7 6 7 4 3,5 4 4 4

11,5 0,24
0,24 0,24

19,5 0,24
0,24 0,24 0,24 0,24 0,3 0,3 0,3 0,4 0,4 0,5 0,5 0,5 0,6 0,6 0,6 0,7 0,7 0,7 0,8 0,8 0,8

87

Maintenance-free cylindrical plain bushes1)


to ISO 4 379 2) ELGOGLIDE lining Series ZGB
d

B f 15

ZGB

Dimension table Dimensions in mm Shaft diameter d 30 35 40 45 50 60 70 80 90 100 110 120 140 160 180 200
1) 2)

Designation

Mass

Dimensions d D B f

Basic load ratings dyn. Cr N 270 000 315 000 480 000 540 000 750 000 1 080 000 1 470 000 1 920 000 2 160 000 3 000 000 3 300 000 4 320 000 6 300 000 7 200 000 9 720 000 10 800 000 stat. C0r N 360 000 420 000 640 000 720 000 1 000 000 1 440 000 1 960 000 2 560 000 2 880 000 4 000 000 4 400 000 5 760 000 8 400 000 9 600 000 12 960 000 14 400 000

kg ZGB 30 36 30 ZGB 35 41 30 ZGB 40 48 40 ZGB 45 53 40 ZGB 50 58 50 ZGB 60 70 60 ZGB 70 80 70 ZGB 80 90 80 ZGB 90105 80 ZGB 100115100 ZGB 110125100 ZGB 120135120 ZGB 140155150 ZGB 160180150 ZGB 180200180 ZGB 200220180 0,063 0,072 0,16 0,17 0,24 0,44 0,59 0,75 1,36 1,9 2 2,6 3,9 6 8 8,8 30+0,033 35+0,039 40+0,039 45+0,039 50+0,039 60+0,046 70+0,046 80+0,046 90+0,054 100+0,054 110+0,054 120+0,054 140+0,063 160+0,063 180+0,063 200+0,072
+0,051 36 +0,026 +0,051 41 +0,026

300,21 300,21 400,25 400,25 500,25 600,3 700,3 800,3 800,3 1000,35 1000,35 1200,35 1500,4 1500,4 1800,4 1800,4

1,5 0,5 1,5 0,5 2 2 2 2 3 3 3 3 4 4 4 4 5 5


0,7 0,7 0,7 0,7 1 1 1 1 1 1 1 1 1 1

48 +0,051 +0,026 53 +0,062 +0,032 58 +0,062 +0,032 70 +0,062 +0,032 80 +0,072 +0,037 90 +0,072 +0,037 105 +0,072 +0,037 115 +0,072 +0,037 125 +0,083 +0,043 135 +0,083 +0,043 155 +0,083 +0,043 180 +0,083 +0,043
+0,096 200+0,05 +0,096 200+0,05

Plain bushes with special dimensions and plain bushes sealed on both sides are available by agreement. Reference only to nominal value of dimensions d, D, B.

88

117 064

89

Spherical plain bearings requiring maintenance


Criteria for bearing selection

Radial spherical plain bearings

GE..DO GE..DO-2RS

GE..FO GE..FO-2RS

GE..LO

GE..HO-2RS

Cr C 0r
Load carrying capacity

Comparison of load carrying capacity for identical shaft diameter.

90

117 100

Angular contact spherical plain bearings

Axial spherical plain bearings

GE..PB

GE..ZO

GE..SX

Cr
Load carrying capacity

Ca C 0a

C 0r

91

117 120

Spherical plain bearings requiring maintenance


Radial spherical plain bearings Angular contact spherical plain bearings Axial spherical plain bearings

Page Design and safety guidelines ........................... 95

Accuracy .......................................................... 104

Sp.

Special designs ................................................. 105 Ordering example and ordering designation ... 105

Radial spherical plain bearings

Features Radial spherical plain bearings are complete units comprising inner rings and outer rings with a steel/steel or steel/bronze sliding contact surface the inner ring has a cylindrical bore and a convex outer slideway the outer ring has a cylindrical outside surface and concave inner slideway. From d = 320 mm, the outer ring is split at two points and held together by retaining rings in series GE..PB, the outer ring is made from bronze can support radial loads can transmit motion and loads with low moment levels they can thus keep bending stresses away from the adjacent structure are particularly suitable for alternating loads with impact type and shock type stresses can support axial loads in both directions are lubricated via the outer and inner ring with exceptions (dimensions) under alternating load, one side is relieved. This zone is lubricated as a result of the swivel motion. Sealed radial spherical plain bearings requiring maintenance are protected against contaminants and water spray by lip seals.

GE..DO GE..DO-2RS

106

to ISO 12 240-1, dimension series E, large radial spherical plain bearings to ISO 12 240-1, dimension series C suffix -2RS: lip seals on both sides, for operating temperatures from 30 C to +130 C GE..DO for shaft diameters from 6 mm to 200 mm; large radial spherical plain bearings for shaft diameters from 320 mm to 1000 mm GE..DO-2RS for shaft diameters from 15 mm to 300 mm

GE..HO-2RS

inside and outside diameters and outer ring width


as GE..DO

cylindrical extensions on inner ring; As a result,


spacers are not required if the bearing is fitted in a clevis

lip seals on both sides,


for operating temperatures from 30 C to +130 C

for shaft diameters from 17 mm to 80 mm


114

92

117 087

117 161

GE..FO GE..FO-2RS

GE..LO

117 162

to ISO 12 240-1, dimension series G larger tilt angle due to wider inner ring suffix -2RS: lip seals on both sides,
for operating temperatures from 30 C to +130 C GE..FO for shaft diameters from 6 mm to 12 mm GE..FO-2RS for shaft diameters from 15 mm to 280 mm 110 112

to ISO 12 240-1, dimension series W bore dimensions to standard sizes,


dimensions to DIN 24 338 for standard hydraulic cylinders

for shaft diameters from 12 mm to 320 mm bore nominal dimension identical to inner ring width
nominal dimension

d = 320,
classified as large radial spherical plain bearings

GE..ZO

GE..PB

117 088

inch sizes for shaft diameters from 0,75 inches (19,05 mm)
to 3 inches (76,2 mm)

to ISO 12 240-1, dimension series K steel/bronze sliding contact surface for shaft diameters from 5 mm to 30 mm

116

118

93

117 085

117 086

Spherical plain bearings requiring maintenance Angular contact spherical plain bearings Axial spherical plain bearings

Page Design and safety guidelines ........................... 95

Accuracy .......................................................... 104

Sp.

Special designs ................................................. 105 Ordering example and ordering designation ... 105

Angular contact spherical plain bearings

Features Angular contact spherical plain bearings are complete units comprising an inner ring and an outer ring with a steel/steel sliding contact surface the inner ring has a convex outer slideway the outer ring has a concave inner slideway can support axial loads as well as radial loads they are thus suitable for alternating dynamic loads are used, for example, where loads acting in conjunction with small swivel angles would damage rolling element bearings they are a plain bearing alternative to tapered roller bearings of series 320 X to DIN 720 can transmit motion and loads with low moment levels they can thus keep bending stresses away from the adjacent structure are designed as standard for grease lubrication are lubricated via the outer ring. Axial spherical plain bearings are complete units comprising shaft locating and housing locating washers with a steel/steel sliding contact surface the shaft locating washer is supported in the ball socket-shaped sliding zone of the housing locating washer can support axial loads can transmit support loads into the adjacent construction with low moment levels can be combined with radial spherical plain bearings of dimension series E to ISO 12 240-1 in order to support radial loads are lubricated via the housing locating washer.
120

GE..SX

to ISO 12 240-2 for shaft diameters from 25 mm to 200 mm

Axial spherical plain bearings GE..AX

to ISO 12 240-3 for shaft diameters from 10 mm to 200 mm

122

94

117 090

117 089

Design and safety guidelines Note the ratio Cr (Ca)/P (Predimensioning, page 22 and Table 1). The permissible ratio is decisively dependent on the operating conditions, lubricant and the required operating life. The parts of different bearings are not interchangeable with each other. The relubrication intervals must be observed. If oil lubrication is to be used, the bearings must be provided with different lubrication groove systems (suffix F10, page 13). If fitting is carried out with the aid of refrigeration by means of dry ice or liquid nitrogen, the material may undergo a volume increase that may eliminate the bearing clearance in certain circumstances. Table 1 Ratio Cr (Ca)/P for spherical plain bearings requiring maintenance under dynamic load guide values
Series GE..DO GE..DO-2RS GE..FO GE..FO-2RS GE..PB GE..LO GE..HO-2RS GE..ZO GE..SX GE..AX Alternating load Cr (Ca)/P 3 to 1 Unilateral load Cr (Ca)/P 4 to 1,7

Figure 1 Bearings in pairs O arrangement

3 to 1 3 to 1

4 to 1 4 to 1,7
117 107

3 to 1,5

4 to 2 4 to 2

Figure 2 Bearings in pairs X arrangement

Angular contact spherical plain bearings If angular contact spherical plain bearings are to transmit axial and radial loads, the bearings can be installed in pairs in an O or X arrangement (Figure 1 and Figure 2). The precondition is: axial clearance (0,1 0,05 mm).

95

117 105

Spherical plain bearings requiring maintenance Radial spherical plain bearings Angular contact spherical plain bearings Axial spherical plain bearings

Axial spherical plain bearings If axial spherical plain bearings are to be combined with radial spherical plain bearings of dimension series E to ISO 12 240-1 in order to support radial loads, the axial and radial load must be distributed over both bearings. In order to achieve this: the pin must have a radial release of approx. 1 mm in the shaft locating washer (Figure 3) or the pin must only be in contact with the large end surface of the shaft locating washer (Figure 3). Further information Page Load carrying capacity and life ............................. 17 Friction ................................................................. 26 Lubrication ........................................................... 28 Internal clearance and operating clearance ........... 30 Design of bearing arrangements ........................... 37 Sealing ................................................................. 40 Fitting and dismantling ......................................... 42 Operating temperatures ....................................... 47 Materials .............................................................. 48 ISO tolerances ..................................................... 51
dK

FR

FR

1mm

117 212

Figure 3 Combination of axial and radial spherical plain bearing

96

Life calculation for radial and angular contact spherical plain bearings with steel/steel sliding contact surface Scope Radial spherical plain bearings 6 mm d 300 mm Angular contact spherical plain bearings 25 mm d 200 mm Temperature range 60 C t +200 C (note the restrictions in Table 1, page 47) Contact pressure 1 N/mm2 p 100 N/mm2 Sliding speed 1 mm/s v 100 mm/s p v value 1 N/mm2 mm/s p v 400 N/mm2 mm/s Initial lubrication necessary Grease lubrication. Failure criteria If the load direction is unilateral, failure almost always occurs due to: fretting of the sliding surfaces. If the load direction is alternating, failure can occur due to: a significant increase in the radial internal clearance 0,004 d a substantial increase in friction R 0,22.

Calculation P p = K ----Cr v = 2,91 10


4

f4 dK f

0,5 0,2 Cr 7 v - ----L = 1,28 10 f 1 f 2 ------------------------------------0,64 P f3 ( f4 dK )

L L h = ----------f 60 With periodic relubrication l W = l hW f 60 The precondition is: LN = L f fH f = 0,21 0,66 The precondition is: 7 30 If is larger/smaller use 7 or 30. lW 0,5 L

Lf H = --- 1 0,121 + 1,28 lW The precondition is: L 1 35 1 --- lW L - 1 35 use 35. If --- lW
100 60 50 40 30 20
Unilateral load
p. v= 40
150 137

Oscillating load

0N

LN L hN = ----------f 60

/m

2.

10 5 4 3 2 N/mm2 1
p

mm /s

3 4 5
v

10

20 30 40 50 100 mm/s

Figure 4 p v value steel/steel sliding contact surface 97

Spherical plain bearings requiring maintenance Radial spherical plain bearings Angular contact spherical plain bearings Axial spherical plain bearings

Life calculation for steel/bronze sliding contact surface Scope Radial spherical plain bearings 5 mm d 30 mm Temperature range 60 C t +250 C Contact pressure 1 N/mm2 p 50 N/mm2 Sliding speed 1 mm/s v 100 mm/s p v value 1 N/mm2 mm/s p v 400 N/mm2 mm/s Initial lubrication necessary Grease lubrication. Failure criteria If the load direction is unilateral, failure almost always occurs due to: fretting of the sliding surfaces. If the load direction is alternating, failure can occur due to: a significant increase in the radial internal clearance 0,004 d a substantial increase in friction R 0,25.

Calculation P p = K ----Cr v = 2,91 10


8 4

dK f
0,2

Cr f1 f2 v - ----L = 1,4 10 ---------------------------------0,8 P f3 ( dK ) L L h = ----------f 60 With periodic relubrication l W = l hW f 60 The precondition is: LN = L f fH f = 0,055 + 0,727 The precondition is: 5 60 If is larger/smaller use 5 or 60. lW 0,5 L

Lf H = --- 1 0,14 + 1,26 lW The precondition is: L1 --- 1 20 lW L - 1 20 use 20. If --- lW LN L hN = ----------f 60
m2 .m m/ s

50 40 30 20 10 5 4 3 2

p. v=

40

0N

/m

N/mm 2 1

3 4 5

10 v

20

30 40 50 100 mm/s

Figure 5 p v value steel/bronze sliding contact surface 98

150 138

Table 2 Factors for life calculation


Sliding contact surface Basic load Load direction factor rating factor K f1 Temperature factor f2 t 150 C to 180 C 0,9 0,9 t 180 C to 200 C 0,7 0,8 t 200 C to 250 C 0,5 Load factor f3 p= p= 1 12,5 12,5 50 42 4,6 p1,48 p0,6 p= 50 100 p1,48 Bearing design factor f4 Radial spherical plain bearings 1 Angular contact spherical plain bearings 0,9

Unilateral Alternating t load load 150 C N/mm2 Steel/steel Steel/bronze 100 50 1 1 2 2 1 1

Symbols, units and definitions


p N/mm2 Specific bearing load, contact pressure P N Equivalent bearing load Cr N Basic dynamic load rating of bearing (dimension table) K N/mm2 Basic load rating factor (Table 2) v mm/s Mean sliding speed dK mm Sphere diameter (dimension table) Swivel or oscillation angle (from end position to end position, for rotary motion = 180, see page 24 and 25; use = 1) f min1 Oscillation frequency or speed f1 Load direction factor (Table 2) f2 Temperature factor (Table 2) f3 Load factor (Table 2) f4 Bearing design factor (Table 2) L oscillations Theoretical life with single initial lubrication Lh h Theoretical life with single initial lubrication LN oscillations Theoretical life with periodic relubrication h LhN Theoretical life with periodic relubrication lW oscillations Maintenance interval between two lubrication operations lhW h Maintenance interval between two lubrication operations f Relubrication factor, dependent on fH Relubrication factor, dependent on frequency.

99

Spherical plain bearings requiring maintenance Radial spherical plain bearings Angular contact spherical plain bearings Axial spherical plain bearings

Calculation example for steel/steel sliding contact surface Given Pivot of a linkage rod. Operating parameters: Bearing load Swivel angle Swivel frequency Maintenance interval Ambient temperature

v = 2,91 10

f4 dK f

v = 2,91 104 1 66 35 6 = 4,033 mm/s


0,5 0,2 Cr 7 v - ----L = 1,28 10 f 1 f 2 ------------------------------------0,64 P f3 ( f4 dK )

FR FA f lhW

= 25 kN = 5 kN = 35 = 6 min1 = 16 h = 20 C to +60 C

4,033 35 156 7 - -------------L = 1,28 10 2 1 -------------------------------------------------------1,48 0,64 45,18 ( 1 66 ) 28,96 L = 169 920 osc. l W = l hW f 60

0,5

0,2

Bearing data: Radial spherical plain bearings Basic dynamic load rating Cr dK Sphere diameter Basic load rating factor (Table 2) K Load direction factor (Table 2) f1 Alternating load Temperature factor (Table 2) f2 Bearing design factor (Table 2) f4 for radial spherical plain bearings Required Minimum life of 12 000 h. Calculation P = X FR FA 5 kN- = 0,2 ----- = -------------25 kN FR

= GE 50 DO = 156 kN = 66 mm = 100 N/mm2 = 2 = = 1 1

lW = 16 6 60 = 5 760 osc. The precondition is: lW 0,5 L is fulfilled f = 0,21 0,66 30 use 30 f = 30 0,21 0,66 = 5,64 Lf H = --- 1 0,121 + 1,28 lW 169 920 - 1 0,121 + 1,28 = 4,728 f H = ------------------- 5 760 LN = L f fH LN = 169 920 5,64 4,728 = 4 527 830 osc. LN L hN = ----------f 60 4 527 830 L hN = ------------------------ = 12 577 h 6 60 LhN = 12 577 h 12 000 h required

X (Figure 4, page 18) = 1,807 or X = 0,978 21,546Fa/Fr = 0,978 21,5460,2 = 1,807 P = 1,807 25 kN = 45,18 kN P p = K ----Cr
2 45,18 - = 28,96 N/mm p = 100 -------------156

100

Calculation example for steel/bronze sliding contact surface Given Indexing plate for indexing station on a packaging line. Operating parameters: Bearing load

p v = 25,31 N/mm2 11,24 mm/s p v = 284,5 N/mm2 mm/s p v 400 N/mm2, condition fulfilled Cr 8 v - ----L = 1,4 10 f 1 f 2 ---------------------------------0,8 P f3 ( dK ) 11,24 47,58 - -------------L = 1,4 10 1 1 ----------------------------------------------------------0,6 0,8 24,04 25,31 ( 42,9 45 ) L = 151993 oscillations with single initial lubrication Influence of relubrication l W = l hW f 60 ED
0,2 0,2

FR min = 16 kN FR max = 30 kN Swivel angle = 45 Time required for indexing operation = 3 sec Swivel frequency f = 20 min1 required for calculating the mean sliding speed within one motion cycle Maintenance interval lhW = 40 h Bearing data: Radial spherical plain bearings Basic dynamic load rating Sphere diameter Load direction factor for unilateral load (Table 2) Operating duration: 3 s/cycle gives 20 cycles/min with 100% utilisation 300 cycles/h gives 5 cycles/min 5 cycles/min = 0,25 Operating duration ED = ----------------------------------20 cycles/min Required Minimum life Calculation P = F min + F max ----------------------------------2 16 + 30 ------------------------- = 24,04 kN 2
2 2 2 2

Cr dK f1

= GE 25 PB = 47,5 kN = 42,9 mm = 1

lW = 40 20 60 0,25 = 12 000 osc. lW 0,5 L, condition fulfilled f = 0,055 + 0,727 f = 45 0,055 +0,727 = 3,2 Lf H = --- 1 0,14 + 1,26 lW 151993 - 1 0,14 + 1,26 = 11,66 0,14 + 1,26 f H = ------------------ 12 000 fH = 2,89 LN = L f fH LN = 151 993 3,2 2,89 = 1405 631 osc. LN L hN = -----------------------f 60 ED 1405 631 L hN = --------------------------------- = 4 685 h 20 60 0,25 LhN = 4 685 h 4 000 h required.

LhN

= 4 000 h

P =

P p = K ----Cr 24,04 - = 25,31 N/mm 2 p = 50 -------------47,5 v = 2,91 10


4

dK f

v = 2,91 104 42,9 45 20 = 11,24 mm/s

101

Spherical plain bearings requiring maintenance Radial spherical plain bearings Angular contact spherical plain bearings Axial spherical plain bearings

Calculation example for steel/steel sliding contact surface Given Transfer rake for rolled slabs of different cross-sections in a three-shift rolling mill. Operating parameters: Bearing load

Calculation LhN for load case 1, 2, 3 on piston rod side LhN for load case 1, 2, 3 on cylinder base side Total life taking into consideration the % frequency according to the formula. 1 L h = ------------------------------------------------------------------------t2 t3 t1 ------------------ + ------------------ + ----------------- t L h1 t L h2 t L h3 Load case 1: Piston rod side FR is constant during motion P = F P p = K ----Cr
2 53P = 100 --------= 13,25 N/mm 400

Swivel angle of piston rod Swivel angle of cylinder base Swivel frequency

Maintenance interval Ambient temperature Bearing data: Radial spherical plain bearings Basic dynamic load rating Sphere diameter Factors (Table 2, page 99)

FR FR FR f f f lhW

= 53 kN = 88 kN = 120 kN = 50 = 5 = 5 min1 3 min1 = = 2 min1 = 24 h = up to +180 C

Cr dK f1 f2 f4

= GE 80 DO = 400 kN = 105 mm = 2 = 0,9 = 1

v = 2,91 10

f4 dK f

v = 2,91 104 1 105 50 5 = 7,638 mm/s p v = 13,25 7,638 = 101,2 N/mm2 mm/s = permissible
0,5 0,2 Cr 7 v - ----L = 1,28 10 f 1 f 2 ------------------------------------0,64 P f3 ( f4 dK )

Motion and load spectrum of slabs dependent on cross-section


Slab cross-section % frequency of operating duration ED 45 30 25 Bearing load FR kN 53 88 120 Swivel frequency f min1 5 3 2

7 7,638 50 400 L = 1,28 10 2 0,9 ----------------------------------------------------------- --------1,48 0,64 53 13,25 ( 1 105 )

0,5

0,2

mm mm 70 70 90 90 105 105

L = 1167 104 osc. l W = l hW f 60 lW = 24 5 60 = 7 200 osc. The precondition is: lW 0,5 L is fulfilled f = 0,21 0,66 since 30 use 30 f = 30 0,21 -0,66 = 5,64

Required Time interval between bearing replacements.

102

Lf H = --- 1 0,121 + 1,28 lW L 1167104 ---- 1 = ----------------------- 1 = 161 lW 7 200 L 1 use 35 d a = --- lW fH = 35 0,121 + 1,28 = 5,515 LN = L f fH LN = 1167104 5,64 5,515 = 36 304 102 osc. LN L hN = ----------f 60 304102 L hN = 36 --------------------------- = 121013 h 5 60

Further results Load case 2: Piston rod side Load case 3: Piston rod side Load case 1: Cylinder base side Load case 2: Cylinder base side Load case 3: Cylinder base side Total life for piston rod side

LhN = LhN = LhN = LhN = LhN =

44 427 h 24 543 h 3 968 h 1 160 h 653 h

1 L h = -----------------------------------------------------------------------------------------------------------------45 30 25 ---------------------------------- + ------------------------------- + ------------------------------100 121013 100 44 427 100 24 543 Lh = 48 408 h Total life for cylinder base side 1 L h = ------------------------------------------------------------------------------------------------45 30 - ----------------------25 ---------------------------- + --------------------------+ 100 3 968 100 1160 100 653 Lh = 1324 h The life result for the cylinder base linkage reflects the negative influence of small swivel angles and thus low sliding speeds on the life of spherical plain bearings with a steel/steel sliding contact surface. Longer running times could only be achieved by using a larger bearing.

103

Spherical plain bearings requiring maintenance Radial spherical plain bearings Angular contact spherical plain bearings Axial spherical plain bearings

Accuracy The main dimensions conform to ISO 12 240-1 to -3. The exceptions are: radial spherical plain bearings GE..HO-2RS spherical plain bearings in inch sizes. The dimensional and geometrical accuracy of the inside and outside diameters corresponds to ISO 12 240-1 to -3. Dimensional and tolerance values are arithmetic means. Dimensional inspection is carried out in accordance with ISO 8 015. The tolerances of spherical plain bearings with a steel/steel sliding contact surface may differ slightly from the stated values due to the surface treatment applied. However, this does not affect the fitting and operating characteristics of the bearings. Spherical plain bearings with split outer ring The outside diameter is within the deviations given in the tables before surface treatment and splitting. The outer rings become slightly out of round due to splitting. The roundness of the outer ring is restored once it is fitted in a housing bore produced in accordance with the specifications (Figure 6). Measurements taken of the outside diameter of the unfitted bearing cannot be used as the original actual values for the outside diameter.

117 108

+ D

Figure 6 Out of roundness before fitting and correct roundness after fitting

104

Special designs Available by agreement (see also page 13): radial internal clearance other than normal, e. g. C3 suffix C3 (see Table 2, page 31) series GE..SX with lubrication groove system for oil bath lubrication suffix F10.

Sp.

Ordering example and ordering designation Radial spherical plain bearing requiring maintenance to ISO 12 240-1, dimension series E, sliding contact surface steel/steel, lip seals on both sides, for: shaft 20 mm. Ordering designation: GE 20 DO-2RS (Figure 7).

GE 20 DO-2RS

Figure 7 Ordering example, ordering designation 105

117 113

Radial spherical plain bearings


requiring maintenance ISO 12 240-1, dimension series E Sliding contact surface: Steel/steel Series GE..DO GE..DO-2RS

B C

dK D d
117 044

r1s r2s

GE..DO

Dimension table Dimensions in mm Shaft diameter Designation Mass Dimensions d d 6 8 10 12 15 16 17 20 25 30 35 40 45 50 60 70 80 90 100 110 120 140 160 180 200 220 240 260 280 300
1) 2)

dK

Degrees

without seals GE GE 6 DO1) 8 DO1)

with seals GE 17 DO-2RS GE 20 DO-2RS GE 25 DO-2RS GE 30 DO-2RS GE 35 DO-2RS GE 40 DO-2RS GE 45 DO-2RS GE 50 DO-2RS GE 60 DO-2RS GE 70 DO-2RS GE 80 DO-2RS GE 90 DO-2RS GE 100 DO-2RS GE 110 DO-2RS GE 120 DO-2RS GE 140 DO-2RS GE 160 DO-2RS GE 180 DO-2RS GE 200 DO-2RS GE 220 DO-2RS GE 240 DO-2RS GE 260 DO-2RS GE 280 DO-2RS GE 300 DO-2RS

kg 0,004 0,007 0,012 0,017 0,027 0,044 0,041 0,065 0,12 0,15 0,23 0,32 0,41 0,53 1 1,5 2,2 2,7 4,3 4,7 8 11 14 18,2 28,3 35,4 39,4 51,1 64,6 77,3 60,008 80,008 100,008 120,008 150,008 160,008 170,008 200,01 250,01 300,01 350,012 400,012 450,012 500,012 600,015 700,015 800,015 900,02 1000,02 1100,02 1200,02 1400,025 1600,025 1800,025 2000,03 2200,03 2400,03 2600,035 2800,035 3000,035 140,008 160,008 190,009 220,009 260,009 300,009 300,009 350,011 420,011 470,011 550,013 620,013 680,013 750,013 900,015 1050,015 1200,015 1300,018 1500,018 1600,025 1800,025 2100,03 2300,03 2600,035 2900,035 3200,04 3400,04 3700,04 4000,04 4300,045 60,12 80,12 90,12 100,12 120,12 140,12 140,12 160,12 200,12 220,12 250,12 280,12 320,12 350,12 440,15 490,15 550,15 600,2 700,2 700,2 850,2 900,25 1050,25 1050,25 1300,3 1350,3 1400,3 1500,35 1550,35 1650,35 40,24 50,24 60,24 70,24 90,24 100,24 100,24 120,24 160,24 180,24 200,3 220,3 250,3 280,3 360,4 400,4 450,4 500,5 550,5 550,5 700,5 700,6 800,6 800,7 1000,7 1000,8 1000,8 1100,8 1200,8 1200,9 102) 132) 162) 182) 222) 252) 252) 292) 35,5 40,7 47 53 60 66 80 92 105 115 130 140 160 180 200 225 250 275 300 325 350 375

13 15 12 11 8 10 10 9 7 6 6 7 7 6 6 6 6 5 7 6 6 7 8 6 7 8 8 7 6 7

GE 10 DO1) GE 12 DO1) GE 15 DO GE 16 DO4) GE 17 DO GE 20 DO GE 25 DO GE 30 DO GE 35 DO GE 40 DO GE 45 DO GE 50 DO GE 60 DO GE 70 DO GE 80 DO GE 90 DO GE 100 DO GE 110 DO GE 120 DO GE 140 DO GE 160 DO GE 180 DO GE 200 DO

No relubrication facility. No lubrication groove on inner ring spherical surface. 3) Also available in groups C2 and C3. 4) Price and delivery on request.

106

B C

dK Da D d r1s r2s da

117 045

GE..DO-2RS

GE..DO-2RS mounting dimensions GE..DO mounting dimensions

Chamfer dimensions r1s min. 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,6 0,6 0,6 0,6 0,6 0,6 1 1 1 1 1 1 1 1 1 1,1 1,1 1,1 1,1 1,1 1,1 1,1 r2s min. 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,6 0,6 1 1 1 1 1 1 1 1 1 1 1 1 1 1,1 1,1 1,1 1,1 1,1 1,1 1,1

Mounting dimensions da max. 8 10,2 13,2 14,9 18,4 20,7 20,7 24,1 29,3 34,2 39,7 45 50,7 55,9 66,8 77,8 89,4 98,1 109,5 121,2 135,5 155,8 170,2 198,9 213,5 239,5 265,3 288,3 313,8 336,7 Da min. 9,6 12,5 15,5 17,5 21 24 24 27,5 33 38 44,5 51 57 63 75 87 99 108 123 134 150 173 191 219 239 267 295 319 342 370

Basic load ratings dyn. Cr N 3 400 5 500 8 150 10 800 17 000 21 200 21 200 30 000 48 000 62 000 80 000 100 000 127 000 156 000 245 000 315 000 400 000 490 000 610 000 655 000 950 000 1 080 000 1 370 000 1 530 000 2 120 000 2 320 000 2 550 000 3 050 000 3 550 000 3 800 000 stat. C0r N 17 000 27 500 40 500 54 000 85 000 106 000 106 000 146 000 240 000 310 000 400 000 500 000 640 000 780 000 1 220 000 1 560 000 2 000 000 2 450 000 3 050 000 3 250 000 4 750 000 5 400 000 6 800 000 7 650 000 10 600 000 11 600 000 12 700 000 15 300 000 18 000 000 19 000 000

156 145

Radial internal clearance3) CN

Shaft diameter

d 0,032 0,068 0,032 0,068 0,032 0,068 0,032 0,068 0,04 0,082 0,04 0,082 0,04 0,082 0,04 0,082 0,05 0,1 0,05 0,1 0,05 0,1 0,06 0,12 0,06 0,12 0,06 0,12 0,06 0,12 0,072 0,142 0,072 0,142 0,072 0,142 0,085 0,165 0,085 0,165 0,085 0,165 0,085 0,165 0,1 0,1 0,1 0,192 0,192 0,192 6 8 10 12 15 16 17 20 25 30 35 40 45 50 60 70 80 90 100 110 120 140 160 180 200 220 240 260 280 300

0,11 0,214 0,11 0,214 0,125 0,239 0,125 0,239 0,125 0,239

107

Radial spherical plain bearings


requiring maintenance ISO 12 240-1, dimension series C Sliding contact surface: Steel/steel Series GE..DO
D d

B C

dK

r2s

GE..DO

Dimension table Dimensions in mm Shaft diameter Designation2) Mass Dimensions d d 320 340 360 380 400 420 440 460 480 500 530 560 600 630 670 710 750 800 850 900 950 1000
1) 2)

dK

Degrees

kg GE 320 DO GE 340 DO GE 360 DO GE 380 DO GE 400 DO GE 420 DO GE 440 DO GE 460 DO GE 480 DO GE 500 DO GE 530 DO GE 560 DO GE 600 DO GE 630 DO GE 670 DO GE 710 DO GE 750 DO GE 800 DO GE 850 DO GE 900 DO GE 950 DO GE 1000 DO 76,4 81,6 84,2 129 133 138 193 200 237 244 289 325 407 525 594 693 779 920 1047 1184 1420 1742 3200,04 3400,04 3600,04 3800,04 4000,04 4200,045 4400,045 4600,045 4800,045 5000,045 5300,05 5600,05 6000,05 6300,05 6700,075 7100,075 7500,075 8000,075 8500,1 9000,1 9500,1 10000,1 4400,045 4600,045 4800,045 5200,05 5400,05 5600,05 6000,05 6200,05 6500,075 6700,075 7100,075 7500,075 8000,075 8500,1 9000,1 9500,1 10000,1 10600,125 11200,125 11800,125 12500,125 13200,16 1600,4 1600,4 1600,4 1900,4 1900,4 1900,45 2180,45 2180,45 2300,45 2300,45 2430,5 2580,5 2720,5 3000,5 3080,75 3250,75 3350,75 3550,75 3651 3751 4001 4381 1350,9 1350,9 1350,9 1601 1601 1601 1851 1851 1951,1 1951,1 2051,1 2151,1 2301,1 2601,2 2601,2 2751,2 2801,2 3001,3 3101,3 3201,3 3401,3 3701,6 380 400 420 450 470 490 520 540 565 585 620 655 700 740 785 830 875 930 985 1040 1100 1160

4 3,8 3,6 4,1 3,9 3,7 3,9 3,7 3,8 3,6 3,7 4 3,6 3,3 3,7 3,7 3,8 3,6 3,4 3,2 3,3 3,5

Da max = Da min + 20 mm. Price and delivery on request.

108

117 148

r 1s

Da

da

GE..DO mounting dimensions

Chamfer dimensions r1s min. 1,1 1,1 1,1 1,5 1,5 1,5 1,5 1,5 2 2 2 2 2 3 3 3 3 3 3 3 4 4 r2s min. 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6 6 6 7,5 7,5

Mounting dimensions da max. 344,6 366,6 388,3 407,9 429,8 451,6 472 494 516 537,8 570,3 602 644,9 676,4 722 763,7 808,3 859,5 914,8 970 1024,6 1074,1 Da1) min. 361 382 403 426 447 469 491 513 536 557 591 624 667 698 746 789 834 886 940 995 1052 1105

156 162

Basic load ratings dyn. Cr kN 4 400 4 650 4 800 6 300 6 550 6 800 8 650 9 000 9 800 10 200 11 400 12 700 14 600 17 600 19 000 21 200 22 800 26 000 28 500 31 000 35 500 40 500 stat. C0r kN 22 000 23 200 24 000 31 500 32 500 34 500 42 300 45 000 49 000 51 000 57 000 64 000 73 500 88 000 95 000 106 000 114 000 129 000 143 000 156 000 176 000 204 000

Radial internal clearance CN

Shaft diameter

d 0,125 0,239 0,125 0,239 0,135 0,261 0,135 0,261 0,135 0,261 0,135 0,261 0,145 0,285 0,145 0,285 0,145 0,285 0,145 0,285 0,145 0,285 0,16 0,16 0,16 0,16 0,17 0,17 0,17 0,17 0,32 0,32 0,32 0,32 0,35 0,35 0,35 0,35 320 340 360 380 400 420 440 460 480 500 530 560 600 630 670 710 750 800 850 900 950 1000

0,195 0,405 0,195 0,405 0,195 0,405

109

Radial spherical plain bearings


requiring maintenance ISO 12 240-1, dimension series G Sliding contact surface: Steel/steel Series GE..FO GE..FO-2RS

B C

dK D d

r1s r2s
117 046

GE..FO

Dimension table Dimensions in mm Shaft diameter Designation Mass Dimensions d d 6 8 10 12 15 17 20 25 30 35 40 45 50 60 70 80 90 100 110 120 140 160 180 200 220 240 260 280
1) 2)

dK

Degrees

without seals GE 6 FO1)5) GE 8 FO1)5) GE 10 FO1)5) GE 12 FO2)5)

with seals GE 15 FO-2RS 5) GE 17 FO-2RS5) GE 20 FO-2RS GE 25 FO-2RS GE 30 FO-2RS GE 35 FO-2RS GE 40 FO-2RS GE 45 FO-2RS GE 50 FO-2RS GE 60 FO-2RS GE 70 FO-2RS GE 80 FO-2RS GE 90 FO-2RS GE 100 FO-2RS GE 110 FO-2RS GE 120 FO-2RS5) GE 140 FO-2RS5) GE 160 FO-2RS5) GE 180 FO-2RS5) GE 200 FO-2RS5) GE 220 FO-2RS5) GE 240 FO-2RS5) GE 260 FO-2RS5) GE 280 FO-2RS5)

kg 0,008 0,014 0,02 0,034 0,046 0,077 0,15 0,19 0,29 0,38 0,54 0,68 1,4 2 2,9 3,5 5,4 5,9 9,6 15,1 18,8 24,7 35,4 44,8 50,9 64,9 81,7 96,5 60,008 80,008 100,008 120,008 150,008 170,008 200,01 250,01 300,01 350,012 400,012 450,012 500,012 600,015 700,015 800,015 900,02 1000,02 1100,02 1200,02 1400,025 1600,025 1800,025 2000,03 2200,03 2400,03 2600,035 2800,035 160,008 190,009 220,009 260,009 300,009 350,011 420,011 470,011 550,013 620,013 680,013 750,013 900,015 1050,015 1200,015 1300,018 1500,018 1600,025 1800,025 2100,03 2300,03 2600,035 2900,035 3200,04 3400,04 3700,04 4000,04 4300,045 90,12 110,12 120,12 150,12 160,12 200,12 250,12 280,12 320,12 350,12 400,12 430,12 560,15 630,15 700,15 750,2 850,2 850,2 1000,2 1150,25 1300,25 1350,25 1550,3 1650,3 1750,3 1900,35 2050,35 2100,35 50,24 60,24 70,24 90,24 100,24 120,24 160,24 180,24 200,3 220,3 250,3 280,3 360,4 400,4 450,4 500,5 550,5 550,5 700,5 700,6 800,6 800,7 1000,7 1000,8 1000,8 1100,8 1200,8 1200,9 133) 163) 183) 223) 253) 293) 35,5 40,7 47 53 60 66 80 92 105 115 130 140 160 180 200 225 250 275 300 325 350 375

21 21 18 18 16 19 17 17 17 16 17 15 17 17 16 14 15 14 12 16 16 16 14 15 16 15 15 15

No relubrication facility. Can only be relubricated via the outer ring. 3) No lubrication groove on inner ring spherical surface. 4) Also available in groups C2 and C3. 5) Price and delivery on request.

110

B C

dK Da D d r1s
117 047

da

r2s

GE..FO-2RS

GE..FO-2RS mounting dimensions GE..FO mounting dimensions

Chamfer dimensions r1s min. 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,6 0,6 0,6 0,6 0,6 0,6 1 1 1 1 1 1 1 1 1 1,1 1,1 1,1 1,1 1,1 1,1 r2s min. 0,3 0,3 0,3 0,3 0,3 0,3 0,6 0,6 1 1 1 1 1 1 1 1 1 1 1 1 1 1,1 1,1 1,1 1,1 1,1 1,1 1,1

Mounting dimensions da max. 9,3 11,6 13,4 16 19,2 21 25,2 29,5 34,4 39,7 44,7 50 57,1 67 78,2 87,1 98,3 111,2 124,8 138,4 151,9 180 196,1 220 243,6 263,6 283,6 310,6 Da min. 12,5 15,5 17,5 21 24 27,5 33 38 44,5 51 57 63 75 87 99 108 123 134 150 173 191 219 239 267 295 319 342 370

Basic load ratings dyn. Cr N 5 500 8 150 10 800 17 000 21 200 30 000 48 000 62 000 80 000 100 000 127 000 156 000 245 000 315 000 400 000 490 000 610 000 655 000 950 000 1 080 000 1 370 000 1 530 000 2 120 000 2 320 000 2 550 000 3 050 000 3 550 000 3 800 000 stat. C0r N 27 500 40 500 54 000 85 000 106 000 146 000 240 000 310 000 400 000 500 000 640 000 780 000 1 220 000 1 560 000 2 000 000 2 450 000 3 050 000 3 250 000 4 750 000 5 400 000 6 800 000 7 650 000 10 600 000 11 600 000 12 700 000 15 300 000 18 000 000 19 000 000

156 141

Radial internal clearance4) CN

Shaft diameter

d 0,032 0,068 0,032 0,068 0,032 0,068 0,04 0,04 0,04 0,05 0,05 0,05 0,06 0,06 0,06 0,06 0,082 0,082 0,082 0,1 0,1 0,1 0,12 0,12 0,12 0,12 6 8 10 12 15 17 20 25 30 35 40 45 50 60 70 80 90 100 110 120 140 160 180 200 220 240 260 280

0,072 0,142 0,072 0,142 0,072 0,142 0,085 0,165 0,085 0,165 0,085 0,165 0,085 0,165 0,1 0,1 0,1 0,11 0,11 0,192 0,192 0,192 0,214 0,214

0,125 0,239 0,125 0,239 0,125 0,239

111

Radial spherical plain bearings


requiring maintenance ISO 12 240-1, dimension series W Sliding contact surface: Steel/steel

B C

dK

Series GE..LO
D d2 d r1s r2s
117 049

GE..LO

Dimension table Dimensions in mm Shaft diameter Designation Mass Dimensions d d 12 16 20 25 32 40 50 63 70 80 90 100 110 125 160 200 250 320
1) 2) 3) 4) 5) 6) 7)

dK

kg GE 12 GE 16 LO2) 4) LO4) 5) 0,017 0,035 0,067 0,12 0,21 0,33 0,59 1,3 1,6 2,6 3 4,7 5,5 8,1 15,8 32,5 102 224 12+0,018 16+0,018 20+0,021 25+0,021 32+0,025 40+0,025 50+0,025 63+0,03 70+0,03 80+0,03 90+0,035 100+0,035 110+0,035 125+0,04 160+0,04 200+0,046 250+0,046 320+0,057 220,009 280,009 350,011 420,011 520,013 620,013 750,013 950,015 1050,015 1200,015 1300,018 1500,018 1600,025 1800,025 2300,03 2900,035 4000,04 5200,05 120,18 160,18 200,21 250,21 320,25 400,25 500,25 630,3 700,3 800,3 900,35 1000,35 1100,35 1250,4 1600,4 2000,46 2500,46 3200,57 70,24 90,24 120,24 160,24 180,3 220,3 280,3 360,4 400,4 450,4 500,5 550,5 550,5 700,5 800,6 1000,7 1200,8 1601 18 23 29 35,5 44 53 66 83 92 105 115 130 140 160 200 250 350 450

GE 20 LO5) GE 25 LO GE 32 LO GE 40 LO GE 50 LO GE 63 LO GE 70 LO3) 6) GE 80 LO GE 90 LO3) 6) GE 100 LO GE 110 LO3) GE 125 LO GE 160 LO6) GE 200 LO6) GE 250 LO6) GE 320 LO6)

Bore tolerance: H7 (arithmetic mean value). No relubrication facility. Not included in ISO 12 240-1, dimension series W. Cylindrical throughout. No lubrication groove on inner ring spherical surface. Price and delivery on request. Also available in groups C2 and C3.

112

Da

da

GE..LO mounting dimensions

Chamfer dimensions d2 = da max Degrees 15,5 20 25 30 38 46 57 71,5 79 91 99 113 124 138 177 221 317 405 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 r1s min. 0,3 0,3 0,3 0,6 0,6 0,6 0,6 1 1 1 1 1 1 1 1 1,1 2,5 2,5 r2s min. 0,3 0,3 0,3 0,6 1 1 1 1 1 1 1 1 1 1 1 1,1 1,1 4

156 143

Mounting dimensions Da min. 17,5 23 27,5 33 42 51 63 78 87 99 108 123 134 150 191 239 342 438

Basic load ratings dyn. Cr N 10 800 17 600 30 000 48 000 67 000 100 000 156 000 255 000 315 000 400 000 490 000 610 000 655 000 950 000 1 370 000 2 120 000 3 550 000 6 100 000 stat. C0r N 54 000 88 000 146 000 240 000 335 000 500 000 780 000 1 270 000 1 560 000 2 000 000 2 450 000 3 050 000 3 250 000 4 750 000 6 800 000 10 600 000 18 000 000 30 500 000

Radial internal clearance7) CN

Shaft diameter

d 0,032 0,068 0,04 0,04 0,05 0,05 0,06 0,06 0,082 0,082 0,1 0,1 0,12 0,12 12 16 20 25 32 40 50 63 70 80 90 100 110 125 160 200 250 320

0,072 0,142 0,072 0,142 0,072 0,142 0,072 0,142 0,085 0,165 0,085 0,165 0,085 0,165 0,1 0,1 0,192 0,192

0,125 0,239 0,135 0,261

113

Radial spherical plain bearings


requiring maintenance Sliding contact surface: Steel/steel Series GE..HO-2RS
D d2 d

B C

dK

117 050

r1s r2s

GE..HO-2RS

Dimension table Dimensions in mm Shaft diameter Designation Mass Dimensions d d 20 25 30 35 40 45 50 60 70 80


1) 2)

dK

kg GE 20 HO-2RS GE 25 HO-2RS GE 30 HO-2RS GE 35 HO-2RS GE 40 HO-2RS GE 45 HO-2RS GE 50 HO-2RS GE 60 HO-2RS GE 70 HO-2RS GE 80 HO-2RS 0,069 0,12 0,15 0,26 0,32 0,43 0,55 1,1 1,6 2,5 200,01 250,01 300,01 350,012 400,012 450,012 500,012 600,015 700,015 800,015 350,011 420,011 470,011 550,013 620,013 680,013 750,013 900,015 1050,015 1200,015 240,2 290,3 300,3 350,3 380,3 400,3 430,3 540,3 650,3 740,3 120,24 160,24 180,24 200,3 220,3 250,3 280,3 360,4 400,4 450,4 291) 35,5 40,7 47 53 60 66 80 92 105

No lubrication groove on inner ring spherical surface. Also available in groups C2 and C3.

114

Da

da

GE..HO-2RS mounting dimensions

Chamfer dimensions d2 = da max Degrees 24 29 34,2 40 45 51,5 56,5 67,7 78 90 3 3 3 3 3 3 3 3 3 3 r1s min. 0,2 0,2 0,2 0,3 0,3 0,3 0,3 0,3 0,3 0,3 r2s min. 0,3 0,6 0,6 1 1 1 1 1 1 1

156 144

Mounting dimensions Da min. 27,5 33 38 44,5 51 57 63 75 87 99

Basic load ratings dyn. Cr N 30 000 48 000 62 000 80 000 100 000 127 000 156 000 245 000 315 000 400 000 stat. C0r N 146 000 240 000 310 000 400 000 500 000 640 000 780 000 1220 000 1560 000 2000 000

Radial internal clearance2) CN

Shaft diameter

d 0,04 0,05 0,05 0,05 0,06 0,06 0,06 0,06 0,082 0,1 0,1 0,1 0,12 0,12 0,12 0,12 20 25 30 35 40 45 50 60 70 80

0,072 0,142 0,072 0,142

115

Radial spherical plain bearings


requiring maintenance inch sizes Sliding contact surface: Steel/steel Series GE..ZO
D d

B C

dK

r1s r2s
117 075

GE..ZO

Dimension table Dimensions in inch/mm Shaft diameter d 0,750 19,050 0,875 22,225 1,000 25,400 1,250 31,750 1,375 34,925 1,500 38,100 1,750 44,450 2,000 50,800 2,250 57,150 2,500 63,500 2,750 69,850 3,000 76,200
1)

Designation1)

Mass

Dimensions d D B C dK Degrees 0,750 19,0500,01 0,875 22,2250,01 1,000 25,4000,01 1,250 31,7500,012 1,375 34,9250,012 1,500 38,1000,012 1,750 44,4500,012 2,000 50,8000,015 2,250 57,1500,015 2,500 63,5000,015 2,750 69,8500,015 3,000 76,2000,015 1,2500 31,75000,011 1,4375 36,51300,011 1,6250 41,27500,011 2,0000 50,80000,013 2,1875 55,56300,013 2,4375 61,91300,013 2,8125 71,43800,013 3,1875 80,96300,015 3,5625 90,48800,015 3,9375 100,01300,015 4,3750 111,12500,015 4,7500 120,65000,018 0,659 16,6620,12 0,765 19,4310,12 0,875 22,2250,12 1,093 27,7620,12 1,187 30,1500,12 1,321 33,3250,12 1,531 38,8870,12 1,750 44,4500,15 1,969 50,0130,15 2,187 55,5500,15 2,406 61,1120,15 2,625 66,6750,15 0,562 14,2750,24 0,656 16,6620,24 0,750 19,0500,24 0,937 23,8000,3 1,031 26,1870,3 1,125 28,5750,3 1,312 33,3250,3 1,500 38,1000,4 1,687 42,8500,4 1,875 47,6250,4 2,062 52,3750,4 2,250 57,1500,5 27,5 32 35,5 45,5 49 53 63,9 73 82 92 100 109,5 6 6 6 6 6 6 6 6 6 6 6 6

kg GE 19 ZO GE 22 ZO GE 25 ZO GE 31 ZO GE 34 ZO GE 38 ZO GE 44 ZO GE 50 ZO GE 57 ZO GE 63 ZO GE 69 ZO GE 76 ZO 0,051 0,084 0,12 0,22 0,29 0,4 0,62 0,92 1,6 1,7 2,3 3

Price and delivery on request.

116

Da

da

GE..ZO mounting dimensions

Chamfer dimensions r1s min. 0,3 0,3 0,3 0,6 0,6 0,6 0,6 0,6 0,6 1 1 1 r2s min. 0,6 0,6 0,6 0,6 1 1 1 1 1 1 1 1

Mounting dimensions da max. 21,8 25,4 27,6 36 38,6 41,2 50,7 57,9 64,9 73,3 79,1 86,8 Da min. 24,5 28,5 31,5 40,5 43,5 46,5 57 65 73 82 89 98

156 158

Basic load ratings dyn. Cr N 31 400 42 600 54 100 86 600 102 000 121 000 170 000 222 000 281 000 350 000 419 000 500 000 stat. C0r N 94 200 127 000 162 000 259 000 307 000 363 000 511 000 667 000 843 000 1050 000 1250 000 1500 000

Radial internal clearance

Shaft diameter d

0,08 0,18 0,08 0,18 0,08 0,18 0,08 0,18 0,08 0,18 0,08 0,18 0,08 0,18 0,08 0,18 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,2

0,750 19,050 0,875 22,225 1,000 25,400 1,250 31,750 1,375 34,925 1,500 38,100 1,750 44,450 2,000 50,800 2,250 57,150 2,500 63,500 2,750 69,850 3,000 76,200

117

Radial spherical plain bearings


requiring maintenance ISO 12 240-1, dimension series K Sliding contact surface: Steel/bronze Series GE..PB
D d

B C

dK

r1s r2s
117 048

GE..PB

Dimension table Dimensions in mm Shaft diameter d 5 6 8 10 12 14 16 18 20 22 25 30


1) 2)

Designation4)

Mass

Dimensions d1) D B C dK Degrees 5+0,012 6+0,012 8+0,015 10+0,015 12+0,018 14+0,018 16+0,018 18+0,018 20+0,021 22+0,021 25+0,021 30+0,021 130,008 160,008 190,009 220,009 260,009 280,0093) 320,011 350,011 400,011 420,011 470,011 550,013 80,12 90,12 120,12 140,12 160,12 190,12 210,12 230,12 250,12 280,12 310,12 370,12 6 9
0,24

kg GE 5 PB2) GE 6 PB GE 8 PB GE 10 PB GE 12 PB GE 14 PB GE 16 PB GE 18 PB GE 20 PB GE 22 PB GE 25 PB GE 30 PB 0,006 0,01 0,018 0,027 0,043 0,055 0,08 0,1 0,15 0,18 0,24 0,38 11,112 12,7 15,875 19,05 22,225 25,4 28,575 31,75 34,925 38,1 42,85 50,8 6,750,24
0,24

13 13 14 13 13 16 15 15 14 15 15 17

10,5 0,24 12 0,24 13,5 0,24 15 0,24 16,5 0,24 18 0,24 20 22 25


0,24 0,24 0,3

Bore tolerance: H7 (arithmetic mean value). No relubrication facility. 3) Deviating from ISO 12 240-1, dimension series K. 4) Price and delivery on request.

118

Da

da

GE..PB mounting dimensions

Chamfer dimensions r1s min. 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 r2s min. 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,6 0,6 0,6 0,6

Mounting dimensions da max. 7,7 8,9 10,3 12,9 15,4 16,8 19,3 21,8 24,3 25,8 29,5 34,8 Da min. 9,8 11,5 14 17 19,5 22,5 25,5 28,5 31,5 34 38,5 46

156 142

Basic load ratings dyn. Cr N 3 250 4 300 7 200 10 000 13 400 17 000 21 600 26 000 31 500 38 000 47 500 64 000 stat. C0r N 8 500 10 800 18 000 25 000 33 500 43 000 54 000 66 500 80 000 96 500 118 000 160 000

Radial internal clearance3)

Shaft diameter d

0,006 0,035 0,006 0,035 0,006 0,035 0,006 0,035 0,006 0,035 0,006 0,035 0,006 0,035 0,006 0,035 0,006 0,035 0,006 0,035 0,006 0,035 0,006 0,035

5 6 8 10 12 14 16 18 20 22 25 30

119

Angular contact spherical plain bearings


requiring maintenance, ISO 12 240-2 Sliding contact surface: Steel/steel Series GE..SX
D d s r1s r 2s

B A

dK D1

r 2s r1s
117 051

C T

GE..SX

Dimension table Dimensions in mm Shaft diameter d 25 28 30 35 40 45 50 55 60 65 70 80 90 100 110 120 130 140 150 160 170 180 190 200
1) 2)

Designation1)

Mass

Dimensions d D T dK D1 B C

kg GE 25 SX GE 28 SX GE 30 SX GE 35 SX GE 40 SX GE 45 SX GE 50 SX GE 55 SX GE 60 SX GE 65 SX GE 70 SX GE 80 SX GE 90 SX GE 100 SX GE 110 SX GE 120 SX GE 130 SX GE 140 SX GE 150 SX GE 160 SX GE 170 SX GE 180 SX GE 190 SX GE 200 SX 0,14 0,18 0,21 0,27 0,33 0,42 0,46 0,68 0,73 0,77 1,1 1,5 2,1 2,3 3,9 4 6,1 6,5 7,9 9,4 13 17,5 18,3 23,3 250,012 280,012 300,012 350,012 400,012 450,012 500,012 550,015 600,015 650,015 700,015 800,015 900,02 1000,02 1100,02 1200,02 1300,025 1400,025 1500,025 1600,025 1700,025 1800,025 1900,03 2000,03 470,014 520,016 550,016 620,016 680,016 750,016 800,016 900,018 950,018 1000,018 1100,018 1250,02 1400,02 1500,02 1700,025 1800,025 2000,03 2100,03 2250,03 2400,03 2600,035 2800,035 2900,035 3100,035 150,25 160,25 170,25 180,25 190,25 200,25 200,25 230,25 230,25 230,25 250,25 290,25 320,25 320,25 380,25 380,25 450,35 450,35 480,35 510,35 570,35 640,35 640,35 700,35 42,5 47 50 56 60 66 74 80 86 92 102 115 130 140 160 170 190 200 213 225 250 260 275 290 31,4 35,7 36,1 42,4 46,8 52,9 59,1 62 68,1 75,6 82,2 90,5 103,3 114,3 125,8 135,4 148 160,6 170,9 181,4 194,3 205,5 211,8 229,2 140,2 150,2 160,2 170,24 180,24 190,24 190,24 220,3 220,3 220,3 240,3 270,3 300,4 300,4 360,4 360,4 420,5 420,5 450,5 480,5 540,5 610,5 610,6 660,6 140,2 150,2 160,2 170,24 180,24 190,24 190,24 220,3 220,3 220,3 240,3 270,3 300,4 300,4 360,4 360,4 420,5 420,5 450,5 480,5 540,5 610,5 610,6 660,6

Price and delivery on request. Basic load ratings in radial direction.

120

Db db

d a Da

GE..SX mounting dimensions

156 146

Chamfer dimensions Mounting dimensions s A Degrees 1 1 2 2 1,5 1,5 4 4 5 5 7 10 11 12 15 17 20 20 21 21 27 21 29 26 7,5 8 8,5 9 9,5 10 10 11,5 11,5 11,5 12,5 14,5 16 16 19 19 22,5 22,5 24 25,5 28,5 32 32 35 2,7 2,4 2,3 2,1 1,9 1,7 1,6 1,4 1,3 1,3 1,1 2 1,8 1,7 1,5 1,4 1,9 1,8 1,7 1,6 1,4 1,3 1,3 1,6 r1s min. 0,6 1 1 1 1 1 1 1,5 1,5 1,5 1,5 1,5 2 2 2,5 2,5 2,5 2,5 3 3 3 3 3 3 r2s min. 0,2 0,3 0,3 0,3 0,3 0,3 0,3 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 1 1 1 1 1 1 da max. 30,1 34,4 34,6 41,1 45,5 51,7 57,9 60,7 66,9 74,4 80,9 88 100,8 112 123,2 132,9 143,9 156,9 167,1 177,7 190,4 201,7 207,9 224,1 db max. 39,5 42 45 50 54 60 67 71 77 83 92 104 118 128 146 155 174 184 194 206 228 240 252 268 Da min. 34 40 40,5 47 52 58 65 70 76 84 90 99 112 123 135 145 158 171 184 195 208 220 226 244 Db min. 43 47,5 50,5 57 61 67 75 81 87 93 104 117 132 142 162 172 192 202 216 228 253 263 278 293

Basic load ratings2) dyn. Cr N 47 800 57 500 64 600 78 500 90 600 106 000 118 000 149 000 160 000 173 000 208 000 244 000 313 000 339 000 469 000 498 000 622 000 663 000 764 000 872 000 1080 000 1310 000 1370 000 1540 000 stat. C0r N 239 000 287 000 323 000 392 000 453 000 532 000 590 000 745 000 802 000 867 000 1 040 000 1 220 000 1 560 000 1 690 000 2 340 000 2 490 000 3 110 000 3 310 000 3 820 000 4 360 000 5440 000 6 590 000 6 850 000 7 740 000

Shaft diameter d 25 28 30 35 40 45 50 55 60 65 70 80 90 100 110 120 130 140 150 160 170 180 190 200

121

Axial spherical plain bearings


requiring maintenance ISO 12 240-3 Sliding contact surface: Steel/steel Series GE..AX
s r2s T C r1s r1s A B r 2s D1
117 052

d2 d3 d dK

GE..AX

Dimension table Dimensions in mm Shaft diameter d 10 12 15 17 20 25 30 35 40 45 50 60 70 80 100 120 140 160 180 200
1) 2)

Designation

Mass

Dimensions d D T dK d2 d3 D1 B

kg GE 10 AX GE 12 AX GE 15 AX GE 17 AX GE 20 AX GE 25 AX GE 30 AX GE 35 AX GE 40 AX GE 45 AX GE 50 AX1) GE 60 AX1) GE 70 AX1) GE 80 AX1) GE 100 AX1) GE 120 AX1) GE 140 AX1) GE 160 AX1) GE 180 AX1) GE 200 AX1) 0,039 0,071 0,12 0,16 0,26 0,39 0,65 1 1,7 2,5 3,4 4,7 5,7 7,2 10,9 13 18,6 23,9 31,6 35 100,008 120,008 150,008 170,008 200,01 250,01 300,01 350,012 400,012 450,012 500,012 600,015 700,015 800,015 1000,02 1200,02 1400,025 1600,025 1800,025 2000,03 300,009 350,011 420,011 470,011 550,013 620,013 750,013 900,015 1050,015 1200,015 1300,018 1500,018 1600,025 1800,025 2100,03 2300,03 2600,035 2900,035 3200,040 3400,040 9,5 0,4 13 15 16 20 26 28 32
0,4 0,4 0,4 0,4

32 37 45 50 60 66 80 98 114 130 140 160 170 194 220 245 272 310 335 358

27,5 32 38,9 43,4 50 57,5 69 84 98 112 122,5 140 149,5 168 195,5 214 244 272 300 321

21 24 29 34 40 45 56 66 78 89 98 108 121 130 155 170 198 213 240 265

16,5 19,5 24 28 33,5 34,5 44 52 59 68 69 86 95 108 133 154 176 199 224 246

7,9 0,24 9,3 0,24 10,7 0,24 11,5 0,24 14,3 0,24 16 18 22 27 31 37 40 42 50 52 61 65 70 74
0,24 0,24 0,24 0,24 0,24

22,5 0,4
0,4 0,4 0,4

36,5 0,4 42,5 0,4 45 50 50 59 64 72 77 86 87


0,4 0,4 0,4 0,4 0,4 0,5 0,5 0,5 0,5

33,5 0,24
0,3 0,3 0,3 0,4 0,4 0,5 0,5 0,5 0,6

Price and delivery on request. Basic load ratings in axial direction.

122

da

Da
156 147

GE..AX mounting dimensions

Chamfer dimensions C s A Degrees 6 9 11 13 17 20 22 25 32 33 36 36 42 45 50 52 60 60


0,24 0,24 0,24

Mounting dimensions da max. 21 24 29 34 40 45 56 66 78 89 98 108 121 130 155 170 198 213 240 265 Da min. 18,5 21,5 26 30,5 38 39 49 57 64 74 75 92 102 115 141 162 187 211 236 259

Basic load ratings2) dyn. Ca N 24 400 32 400 52 200 59 200 75 100 129 000 169 000 259 000 373 000 486 000 650 000 735 000 806 000 1 030 000 1 200 000 1 240 000 1 630 000 1 890 000 2 120 000 2 350 000 stat. C0a N 122 000 162 000 261 000 296 000 375 000 645 000 848 000 1 290 000 1 860 000 2 430 000 3 250 000 3 670 000 4 030 000 5 180 000 6 020 000 6 220 000 8 170 000 9 460 000 10 630 000 11 780 000

r1s min. 0,6 0,6 0,6 0,6 1 1 1 1 1 1 1 1 1 1 1 1 1,5 1,5 1,5 1,5

r2s min. 0,2 0,2 0,2 0,2 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,6 0,6 0,6 0,6

Shaft diameter d 10 12 15 17 20 25 30 35 40 45 50 60 70 80 100 120 140 160 180 200

7 8 10 11 12,5 14 17,5 22 24,5 27,5 30 35 35 42,5 45 52,5 52,5 65 67,5 70

3 4 5 5 6 6 8 8 9 11 10 12,5 13,5 14,5 15 16,5 23 23 26 27

10 9 7 6 6 7 6 6 6 6 5 7 6 6 7 8 6 7 8 8

11,5 0,24
0,24 0,24

19,5 0,24
0,24 0,24 0,24 0,24 0,3 0,3 0,3 0,4 0,4 0,5 0,5 0,5 0,6

123

Maintenance-free rod ends


Criteria for bearing selection

Maintenance-free rod ends

GIR..UK

GIR..UK-2RS

GAR..UK

GAR..UK-2RS

Load carrying capacity

Cr Bearing C0r Housing

Comparison of load carrying capacity for identical shaft diameter.

124

118 070

Maintenance-free rod ends

GIKFR..PW

GAKFR..PW

C r Bearing
C0r Housing

Load carrying capacity

125

118 071

Maintenance-free rod ends

Page Design and safety guidelines ........................... 128 Accuracy .......................................................... 131

Sp.

Special designs ................................................. 131 Ordering example and ordering designation ... 131

Maintenance-free rod ends

Features Maintenance-free rod ends are complete units comprising a housing with an integral shank and a maintenance-free spherical plain bearing the integral shank has an external or internal thread the spherical plain bearing is firmly seated and located in the housing can support radial loads in a tensile or compressive direction can transmit slow movements with small or moderate swivel angles are suitable for unilateral loads they are suitable for supporting alternating loads in certain cases they are suitable for alternating loads in combination with bearings GE..UK-2RS are protected against corrosion by a zinc plating are maintenance-free in bearings with ELGOGLIDE, lubricant leads to a considerable reduction in bearing life. Sealed maintenance-free rod ends are protected against contaminants and water spray by lip seals. Rod ends to ISO 12 240-4, dimension series E are fitted with radial spherical plain bearings GE..UK or GE..UK-2RS have hard chromium/PTFE composite or hard chromium/ELGOGLIDE sliding contact surfaces have a right hand or left hand internal or external thread the thin walled design of the eye housing allows compact adjacent constructions. Rod ends to ISO 12 240-4, dimension series K incorporate a radial spherical plain bearing GE..PW have a steel/PTFE-bronze film sliding contact surface have a right hand or left hand internal or external thread.

GIR..UK (right hand thread) GIR..UK-2RS (right hand thread) GIL..UK (left hand thread) GIL..UK-2RS (left hand thread)
C

to ISO 12 240-4, dimension series E, type F shank with internal thread suffix -2RS: lip seals on both sides, for operating
temperatures from 30 C to +130 C

GIR..UK and GIL..UK


for shaft diameters from 6 mm to 30 mm

GIR..UK-2RS and GIL..UK-2RS


132 for shaft diameters from 35 mm to 80 mm

GIKFR..PW (right hand thread) GIPFR..PW (right hand thread) GIKFL..PW (left hand thread)

to ISO 12 240-4, dimension series K, type F shank with internal thread GIPFR..PW has a fine pitch thread shank for standard
pneumatic cylinders to DIN 24 335

GIKFR..PW and GIKFL..PW


for shaft diameters from 5 mm to 30 mm

GIPFR..PW
136 for shaft diameters from 5 mm to 30 mm

126

118 057

118 056

GAR..UK (right hand thread) GAR..UK-2RS (right hand thread) GAL..UK (left hand thread) GAL..UK-2RS (left hand thread)
C

to ISO 12 240-4, dimension series E, type M shank with external thread suffix -2RS: lip seals on both sides,
for operating temperatures from 30 C to +130 C

GAR..UK and GAL..UK


for shaft diameters from 6 mm to 30 mm

GAR..UK-2RS and GAL..UK-2RS


134 for shaft diameters from 35 mm to 80 mm

GAKFR..PW (right hand thread) GAKFL..PW (left hand thread)

118 063

to ISO 12 240-4, dimension series K, type M shank with external thread for shaft diameters from 5 mm to 30 mm

138

118 059

127

Maintenance-free rod ends

Table 1 Load factors fb Design and safety guidelines Basic dynamic load rating The basic dynamic load rating Cr (dimension table) refers to the spherical plain bearing when fitted. It represents a factor used for calculating the bearing life. The equivalent bearing load and additional bending stresses in the shank area are taken into consideration if: in addition to radial load in a tensile or compressive direction, other transverse forces act in an axial direction to the shank. Basic static load rating The basic static load rating C0r (dimension table) of the rod end refers only to the load carrying capacity of the rod end housing. It indicates: the maximum constant tensile load when utilising 83% of the material yield strength in the most highly stressed cross-section. Permissible loading of rod ends The permissible loading of rod ends depends on the type of load. Pulsating or alternating loads subject the material to greater stress than constant loads. The reduction factors fb must therefore be used for these operating conditions in calculation (Table 1). In rod ends with the sliding material ELGOGLIDE, the basic static load rating C0r of the housing is less than the basic dynamic load rating Cr of the bearing.
Load type Series
151 540

Load factor fb 1

Unilateral load +F r

All series

Time Pulsating load +F r


GIR..UK1) GAR..UK1) GIKFR..PW GAKFR..PW
151 541

2,25 3 2,25 3

Time
151 542

Alternating load +Fr

Time Fr
Pperm = permissible rod end load N C0r = basic static radial load rating of rod end N = load factor fb
1)

C 0r P perm = ------fb

fb values are also valid for sealed designs (-2RS).

128

Calculation of rating life Two calculations must always be carried out: the permissible load on the rod end the life of the spherical plain bearing. The equivalent bearing load P must not exceed the permissible load on the rod end Pperm. C 0r P perm = -------fb
Pperm N Permissible load on rod end fb Load factor (Table 1) C0r N Basic static load rating (radial) of rod end.

Further information Page Load carrying capacity and life ............................. 17 Friction................................................................. 26 Lubrication ............................................................ 28 Internal clearance and operating clearance ........... 30 Design of bearing arrangements ........................... 37 Sealing ................................................................. 40 Fitting and dismantling .......................................... 42 Operating temperatures ........................................ 47 Materials ............................................................... 48 ISO tolerances ...................................................... 51

129

Maintenance-free rod ends

Calculation example Given Swivel arm pivot of the feed device of a continuous furnace. Operating parameters: Load Load direction Load type Load factor Bearing load Swivel angle Swivel frequency Load frequency Operating temperature Bearing data: Maintenance-free rod end Factors for maintenance-free spherical plain bearings (Table 3, page 69)

P p = K ----Cr 55,27 - = 59,86 N/mm 2 p = 300 -------------277 v = 2,91 10


4

FR max = 75 kN = unilateral = pulsating load = 2,25 fb FR min = 22 kN FR max = 75 kN = 47 f = 5,4 min1 PHz = 0,09 Hz t = 110 C

f4 dK f

v = 2,91 104 1 53 47 5,4 = 3,91 mm/s 1,6228 f v = -------------------------------vp 1,000295 1,6228 f v = ------------------------------------------------ = 1,515 3,91 59,86 1,000295 f 6 = 0,7579 1,0093

K f2 f4 f5

= GIR..UK-2RS = 300 N/mm2 = 1 = 1 = 1,4

f6 = 0,7579 1,009347 = 1,171 s (ELGOGLIDE) for p = 59,86 N/mm2 from Figure 12, page 68 306 000 m, alternatively calculated using function from Table 2, page 68. 791020- = -------------------------------791020 - = 306 045 s = ----------------------p 59,86 1,01599 1,01599 f2 fv s f L = ------------ -------- 14 v f6 1 1,515 306 045 5,4 L = ---------------------- --------------------------------- 14 = 7 655 720 osc. 1,171 3,91 0,5442 f Hz = ------------------------------P Hz p 1,0171 0,5442 f Hz = -----------------------------------------= 0,497 0,09 59,75 1,0171 L W = L f Hz f 5 LW = 7 655 720 0,497 1,4 = 5 326 850 osc. LW L hW = ----------f 60 326 850 L hW = 5 ------------------------ = 16 440 h 5,4 60

Required Rod end size with a bearing which allows a life of min. 13 000 h. Calculation of rod end size C 0r P perm = -------fb C 0r min = F R max f b C0r min = 75 2,25 = 168,75 kN. The rod end GIR 40 UK-2RS with a rod end basic load rating C0r = 194 kN is suitable for the application. Calculation of rating life (see page 65) Radial spherical plain bearing GE 40 UK-2RS Cr = 277 kN dK = 53 mm P = P = F min + F max ----------------------------------2 22 + 75 ------------------------- = 55,27 kN 2
2 2 2 2

130

Accuracy The main dimensions of these rod ends conform to ISO 12 240-4. All connecting threads have metric dimensions to DIN 13, central tolerance class, 6H, 6g. The stated thread length is the minimum usable length, based on normal chamfering practice for the thread of the mating component.

Special designs Available by agreement: rod ends with special threads rod ends with different anti-corrosion protection.

Sp.

Ordering example and ordering designation Maintenance-free rod end to ISO 12 240-4, dimension series E, type F for: shaft 15 mm. Ordering designation: GIR 15 UK (Figure 1).

GIR 15 UK
d

Figure 1 Ordering example, ordering designation 131

118 082

Rod ends
maintenance-free ISO 12 240-4, dimension series E, type F Sliding contact surface: hard chromium/PTFE Series GIR..UK Sliding material: PTFE composite GIR..UK-2RS Sliding material: ELGOGLIDE
d1 d

B C1 r1s dK D

d2

l7 h1 l3
118 041

l4

d3 W

d4 d5

l5

GIR..UK, GIR..UK-2RS

Dimension table Dimensions in mm Shaft Designation1) diameter Mass Dimensions d d 6 8 10 12 15 17 20 25 30 35 40 45 50 60 70 80


1) 2)

dK

d1

d2

d3

d4

h1

without seals GIR 6 UK GIR 8 UK GIR 10 UK GIR 12 UK GIR 15 UK GIR 17 UK GIR 20 UK GIR 25 UK GIR 30 UK

with seals GIR 35 UK-2RS GIR 40 UK-2RS GIR 45 UK-2RS GIR 50 UK-2RS GIR 60 UK-2RS GIR 70 UK-2RS GIR 80 UK-2RS

kg 0,021 0,039 0,061 0,096 0,18 0,22 0,35 0,64 0,93 1,3 2 2,5 3,5 5,5 8,6 12 60,008 80,008 100,008 120,008 150,008 170,008 200,01 250,01 300,01 350,012 400,012 450,012 500,012 600,015 700,015 800,015 14 16 19 22 26 30 35 42 47 55 62 68 75 90 105 120 60,12 80,12 90,12 100,12 120,12 140,12 160,12 200,12 220,12 250,12 280,12 320,12 350,12 440,15 490,15 550,15 10 13 16 18 22 25 29 35,5 40,7 47 53 60 66 80 92 105 8 10,2 13,2 14,9 18,4 20,7 24,1 29,3 34,2 39,7 45 50,7 55,9 66,8 77,8 89,4 21 24 29 34 40 46 53 64 73 82 92 102 112 135 160 180 M 6 M 8 M10 M12 M14 M16 M201,5 M242 M302 M363 M3932) M4232) M4532) M5232) M5642) M6442) 10 12,5 15 17,5 21 24 27,5 33,5 40 47 52 58 62 70 80 95 30 36 43 50 61 67 77 94 110 125 142 145 160 175 200 230

For a left hand thread, the R is replaced by an L (example: GIL..). Thread runout or thread groove at manufacturer's discretion. 3) Basic load rating of housing. In rod ends with the sliding material ELGOGLIDE, the basic static load rating C0r of the housing is less than the basic dynamic load rating Cr of the bearing.

132

Chamfer dimension C1 Degrees 4,4 6 7 8 10 11 13 17 19 21 23 27 30 38 42 47 13 15 12 11 8 10 9 7 6 6 7 7 6 6 6 6 11 15 20 23 30 34 40 48 56 60 65 65 68 70 80 85 40,5 48 57,5 67 81 90 103,5 126 146,5 166 188 196 216 242,5 280 320 5 5 6,5 6,5 8 10 10 12 15 15 18 20 20 20 20 25 12 14 15 18 20 23 27 32 37 42 48 52 60 75 87 100 13 16 19 22 26 30 35 42 50 58 65 70 75 88 98 110 11 14 17 19 22 27 32 36 41 50 55 60 65 75 85 100 l3 l4 l5 l7 d5 W r1s min. 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,6 0,6 0,6 0,6 0,6 0,6 1 1 1

Basic load ratings dyn. Cr N 3 600 5 850 8 650 11 400 17 600 22 400 31 500 51 000 65 500 210 000 277 000 360 000 442 000 690 000 885 000 1 125 000 stat. C0r3) N 10 200 16 000 22 000 30 400 44 800 56 500 75 600 104 000 138 000 159 000 194 000 259 000 313 000 485 000 564 000 689 000

Radial internal clearance

Shaft diameter

d 0 0,032 0 0,032 0 0,032 0 0,032 0 0,04 0 0,04 0 0,04 0 0,05 0 0,05 0 0,05 0 0,06 0 0,06 0 0,06 0 0,06 0 0,072 0 0,072 6 8 10 12 15 17 20 25 30 35 40 45 50 60 70 80

133

Rod ends
maintenance-free ISO 12 240-4, dimension series E, type M Sliding contact surface: hard chromium/PTFE Series GAR..UK Sliding material: PTFE composite
d1 d

B C1 r1s dK D

d2

l7 l2 h l1 d3
118 031

GAR..UK-2RS Sliding material: ELGOGLIDE

GAR..UK, GAR..UK-2RS

Dimension table Dimensions in mm Shaft diameter Designation1) Mass Dimensions d d 6 8 10 12 15 17 20 25 30 35 40 45 50 60 70 80


1) 2)

dK

d1

d2

d3

without seals GAR 6 UK GAR 8 UK GAR 10 UK GAR 12 UK GAR 15 UK GAR 17 UK GAR 20 UK GAR 25 UK GAR 30 UK

with seals GAR 35 UK-2RS GAR 40 UK-2RS GAR 45 UK-2RS GAR 50 UK-2RS GAR 60 UK-2RS GAR 70 UK-2RS GAR 80 UK-2RS

kg 0,017 0,029 0,051 0,086 0,14 0,19 0,31 0,56 0,89 1,4 1,8 2,6 3,4 5,9 8,2 12 60,008 80,008 100,008 120,008 150,008 170,008 200,01 250,01 300,01 350,012 400,012 450,012 500,012 600,015 700,015 800,015 14 16 19 22 26 30 35 42 47 55 62 68 75 90 105 120 60,12 80,12 90,12 100,12 120,12 140,12 160,12 200,12 220,12 250,12 280,12 320,12 350,12 440,15 490,15 550,15 10 13 16 18 22 25 29 35,5 40,7 47 53 60 66 80 92 105 8 10,2 13,2 14,9 18,4 20,7 24,1 29,3 34,2 39,7 45 50,7 55,9 66,8 77,8 89,4 21 24 29 34 40 46 53 64 73 82 92 102 112 135 160 180 M 6 M 8 M10 M12 M14 M16 M201,5 M242 M302 M363 M393 M423 M453 M523 M564 M644

For a left hand thread, the R is replaced by an L (example: GAL..). Basic load rating of housing. In rod ends with the sliding material ELGOGLIDE, the basic static load rating C0r of the housing is less than the basic dynamic load rating Cr of the bearing.

134

Chamfer dimension h C1 Degrees 36 42 48 54 63 69 78 94 110 140 150 163 185 210 235 270 4,4 6 7 8 10 11 13 17 19 21 23 27 30 38 42 47 13 15 12 11 8 10 9 7 6 6 7 7 6 6 6 6 18 22 26 28 34 36 43 53 65 82 86 94 107 115 125 140 46,5 54 62,5 71 83 92 104,5 126 146,5 181 196 214 241 277,5 315 360 12 14 15 18 20 23 27 32 37 42 48 52 60 75 87 100 l1 l2 l7 r1s min. 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,6 0,6 0,6 0,6 0,6 0,6 1 1 1

Basic load ratings dyn. Cr N 3 600 5 850 8 650 11 400 17 600 22 400 31 500 51 000 65 500 210 000 277 000 360 000 442 000 690 000 885 000 1 125 000 stat. C0r2) N 6 920 12 900 20 600 30 100 41 500 56 500 75 600 104 000 138 000 159 000 194 000 259 000 313 000 485 000 564 000 689 000

Radial internal clearance

Shaft diameter

d 0 0,032 0 0,032 0 0,032 0 0,032 0 0,04 0 0,04 0 0,04 0 0,05 0 0,05 0 0,05 0 0,06 0 0,06 0 0,06 0 0,06 0 0,072 0 0,072 6 8 10 12 15 17 20 25 30 35 40 45 50 60 70 80

135

Rod ends
maintenance-free ISO 12 240-4, dimension series K, type F Sliding contact surface: Steel/PTFE-bronze film Series GIKFR..PW GIPFR..PW
d1 d

B C1 r1s dK D

d2

l7 l3 d3 W d4 d5 l5 h1 l4

GIKFR..PW, GIPFR..PW

Dimension table Dimensions in mm Shaft Designation 1) 2) diameter Mass Dimensions d3) d 5 6 8 10 12 14 16 18 20 22 25 30 GIKFR 5 PW GIKFR 6 PW4) GIKFR 8 PW4) GIKFR 10 PW GIKFR 12 PW GIKFR 14 PW GIKFR 16 PW GIKFR 18 PW GIKFR 20 PW4) GIKFR 22 PW GIKFR 25 PW4) GIKFR 30 PW
1) 2) 3) 4) 5) 6)

dK

d1

d2

d3

d4

kg GIPFR 5 GIPFR 10 PW4) GIPFR 12 PW4) GIPFR 16 PW4) GIPFR 30 PW4) PW4) 0,016 0,016 0,022 0,047 0,077 0,077 0,1 0,1 0,16 0,22 0,22 0,32 0,42 0,54 0,73 1,1 1,1 5+0,012 5+0,012 6+0,012 8+0,015 10+0,015 10+0,015 12+0,018 12+0,018 14+0,018 16+0,018 16+0,018 18+0,018 20+0,021 22+0,021 25+0,021 30+0,021 30+0,021 13 13 16 19 22 22 26 26 285) 32 32 35 40 42 47 55 55 80,12 80,12 90,12 120,12 140,12 140,12 160,12 160,12 190,12 210,12 210,12 230,12 250,12 280,12 310,12 370,12 370,12 11,112 11,112 12,7 15,875 19,05 19,05 22,225 22,225 25,4 28,575 28,575 31,75 34,925 38,1 42,85 50,8 50,8 7,7 7,7 8,9 10,3 12,9 12,9 15,4 15,4 16,8 19,3 19,3 21,8 24,3 25,8 29,5 34,8 34,8 18 18 20 24 28 28 32 32 36 42 42 46 50 54 60 70 70 M 5 M 4 M 6 M 8 M10 M101,25 M12 M121,25 M14 M16 M161,5 M181,5 M201,5 M221,5 M242 M302 M272 8,5 8,5 10 12,5 15 15 17,5 17,5 21 22 22 25 27,5 30 33,5 40 40

For a left hand thread, the R is replaced by an L (example: GIKFL..). Series GIPFR..PW has a fine pitch thread to fit standard pneumatic cylinders to DIN 24 335 (right hand thread only). Bore tolerance: H7 (arithmetic mean value). Also in accordance with ISO 8139. Deviating from ISO 12 240-4, dimension series K. Basic load rating of housing.

136

118 032

Chamfer Basic load ratings dimension h1 C1 Degrees 27 27 30 36 43 43 50 50 57 64 64 71 77 84 94 110 110 6 6 6,75 9 10,5 10,5 12 12 13,5 15 15 16,5 18 20 22 25 25 13 13 13 14 13 13 13 13 16 15 15 15 14 15 15 17 17 10 10 12 16 20 20 22 22 25 28 28 32 33 37 42 51 51 36 36 40 48 57 57 66 66 75 85 85 94 102 111 124 145 145 4 4 5 5 6,5 6,5 6,5 6,5 8 8 8 10 10 12 12 15 15 10 10 11 13 15 15 17 17 18 23 23 25 26 29 32 37 37 11 11 13 16 19 19 22 22 26 28 28 31 35 38 42 50 50 9 9 11 14 17 17 19 19 22 22 22 27 30 32 36 41 41 l3 l4 l5 l7 d5 W r1s min. 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 dyn. Cr N 6 000 6 000 7 650 12 900 18 000 18 000 24 000 24 000 31 000 39 000 39 000 47 500 57 000 68 000 85 000 114 000 114 000 stat. C0r6) N 9 180 9 180 8 000 13 100 18 500 18 500 20 800 20 800 32 000 45 200 45 200 46 900 45 600 61 100 72 800 95 900 95 900

Radial internal clearance

Shaft diameter

d 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 18 20 22 25 30 14 16 12 6 8 10 5

137

Rod ends
maintenance-free ISO 12 240-4, dimension series K, type M Sliding contact surface: Steel/PTFE-bronze film Series GAKFR..PW
d1 d

B C1

d2

r1s dK D l7 l2 h l1
118 033

d3

GAKFR..PW

Dimension table Dimensions in mm Shaft diameter Designation1) Mass Dimensions d2) d 5 6 8 10 12 14 16 18 20 22 25 30


1) 2)

dK

d1

d2

d3

kg GAKFR 5 PW GAKFR 6 PW GAKFR 8 PW GAKFR 10 PW GAKFR 12 PW GAKFR 14 PW GAKFR 16 PW GAKFR 18 PW GAKFR 20 PW GAKFR 22 PW GAKFR 25 PW GAKFR 30 PW 0,013 0,02 0,038 0,055 0,085 0,14 0,21 0,28 0,38 0,48 0,64 1,1 5+0,012 6+0,012 8+0,015 10+0,015 12+0,018 14+0,018 16+0,018 18+0,018 20+0,021 22+0,021 25+0,021 30+0,021 13 16 19 22 26 283) 32 35 40 42 47 55 80,12 90,12 120,12 140,12 160,12 190,12 210,12 230,12 250,12 280,12 310,12 370,12 11,112 12,7 15,875 19,05 22,225 25,4 28,575 31,75 34,925 38,1 42,85 50,8 7,7 8,9 10,3 12,9 15,4 16,8 19,3 21,8 24,3 25,8 29,5 34,8 18 20 24 28 32 36 42 46 50 54 60 70 M 5 M 6 M 8 M10 M12 M14 M16 M181,5 M201,5 M221,5 M242 M302 33 36 42 48 54 60 66 72 78 84 94 110

For a left hand thread, the R is replaced by an L (example: GAKFL..). Bore tolerance: H7 (arithmetic mean value). 3) Deviating from ISO 12 240-4, dimension series K. 4) Basic load rating of housing.

138

Chamfer dimension C1 Degrees 6 6,75 9 10,5 12 13,5 15 16,5 18 20 22 25 13 13 14 13 13 16 15 15 14 15 15 17 19 21 25 28 32 36 37 41 45 48 55 66 42 46 54 62 70 78 87 95 103 111 124 145 18 23 25 26 29 32 37 l1 l2 l7 r1s min. 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3

Basic load ratings dyn. Cr N 6 000 7 650 12 900 18 000 24 000 31 000 39 000 47 500 57 000 68 000 85 000 114 000 stat. C4) N 4 890 6 920 12 900 18 500 20 800 32 000 45 200 46 900 45 600 61 100 72 800 95 900

Radial internal clearance

Shaft diameter

d 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 5 6 8 10 12 14 16 18 20 22 25 30

139

Rod ends requiring maintenance Hydraulic rod ends


Criteria for bearing selection

Rod ends requiring maintenance GIR..DO GIR..DO-2RS GAR..DO GAR..DO-2RS GIKFR..PB GAKFR..PB

Load carrying capacity

C r Bearing
C0r Housing

Comparison of load carrying capacity for identical shaft diameter.

140

118 072

Hydraulic rod ends GIHN-K..LO GIHR-K..DO GK..DO GF..DO

C r Bearing
Load carrying capacity C0r Housing

141

118 073

Rod ends requiring maintenance Hydraulic rod ends


Sp.

Page Design and safety guidelines ........................... 146 Accuracy .......................................................... 150 Special designs ................................................. 150 Ordering example and ordering designation ... 150

Rod ends requiring maintenance

Features Rod ends requiring maintenance are complete units comprising a housing with an integral shank and a spherical plain bearing requiring maintenance the integral shank has an external or internal thread the spherical plain bearing is firmly seated and located in the housing can support radial loads in a tensile or compressive direction can transmit motion and loads with low moment levels are suitable for alternating loads they are suitable for supporting unilateral load in certain cases are protected against corrosion by a zinc plating the thin walled design of the eye housing allows compact adjacent constructions. Sealed rod ends requiring maintenance are protected against contaminants and water spray by lip seals. Rod ends to ISO 12 240-4, dimension series E are fitted with a radial spherical plain bearing GE..DO or GE..DO-2RS with a steel/steel sliding contact surface have a right hand or left hand internal or external thread have taper type lubrication nipples to DIN 71412 can be relubricated via the lubrication nipples or the housing bore. Rod ends to ISO 12 240-4, dimension series K are fitted with a radial spherical plain bearing GE..PB with a steel/bronze sliding contact surface have a right hand or left hand internal or external thread have funnel type lubrication nipples to DIN 3405 on the eye housing.

GIR..DO (right hand thread) GIR..DO-2RS (right hand thread) GIL.DO (left hand thread) GIL..DO-2RS (left hand thread)

to ISO 12 240-4, dimension series E, type F steel/steel sliding contact surface shank with internal thread suffix -2RS: lip seals on both sides, for operating temperatures from 30 C to +130 C GIR..DO and GIL..DO for shaft diameters from 6 mm to 30 mm GIR..DO-2RS and GIL..DO-2RS for shaft diameters from 35 mm to 80 mm 152

GIKFR..PB (right hand thread) GIKFL..PB (left hand thread)

to ISO 12 240-4, dimension series K, type F steel/bronze sliding contact surface shank with internal thread for shaft diameters from 5 mm to 30 mm

156

142

118 047

118 046

GAR..DO (right hand thread) GAR..DO-2RS (right hand thread) GAL.DO (left hand thread) GAL..DO-2RS (left hand thread)

to ISO 12 240-4, dimension series E, type M steel/steel sliding contact surface shank with external thread suffix -2RS: lip seals on both sides, for operating temperatures from 30 C to +130 C GAR..DO and GAL..DO for shaft diameters from 6 mm to 30 mm GAR..DO-2RS and GAL..DO-2RS for shaft diameters from 35 mm to 80 mm 154

GAKFR..PB (right hand thread) GAKFL..PB (left hand thread)

118 048

to ISO 12 240-4, dimension series K, type M steel/bronze sliding contact surface shank with external thread for shaft diameters from 5 mm to 30 mm

158

118 049

143

Hydraulic rod ends

Page Design and safety guidelines ........................... 146 Accuracy .......................................................... 150

Sp.

Special designs ................................................. 150 Ordering example and ordering designation ... 150

Hydraulic rod ends

Features Hydraulic rod ends are fitted with radial spherical plain bearings GE..LO or GE..DO rod ends GIHR-K..DO are also available with maintenance-free spherical plain bearings GE..UK-2RS, UK, FW-2RS, FW have a steel/steel sliding contact surface can support radial loads in a tensile or compressive direction can transmit motion and loads with low moment levels are suitable for alternating loads can be screw mounted using the thread in the shank can be welded in place by means of round or square welding faces rod ends with a circular welding face have a 45 welding chamfer and a centring option by means of a concentric locating pin rod ends with a circular welding face are particularly suitable for piston rods rod ends with a square welding face are particularly suitable for cylinder bases are slotted on both sides up to d 50 mm and on one side from d 50 mm can be relubricated via taper type lubrication nipples to DIN 71 412.

GIHN-K..LO

to DIN 24 338, ISO 6982 for standard hydraulic cylinders to


Cetop recommendation RP 58 H; DIN 24333; DIN 24336; ISO/DIS 6020 I; ISO/DIS 6022 spherical plain bearing located in the housing by retaining rings thread clamping by means of two hexagonal socket screws to EN ISO 4 762 160 for shaft diameters from 12 mm to 200 mm

GK..DO

to ISO 12 240-4, dimension series E, type S


circular welding face

concentric locating pin on shank base and 45


welding chamfer

spherical plain bearing located in housing by


staking on both sides

for piston rod ends and cylinder bases 164 for shaft diameters from 10 mm to 80 mm 144

008 054

118 050

GIHR-K..DO

especially for hydraulic cylinders very small linkage distances with maximum stroke thread clamping by means of two hexagonal socket screws spherical plain bearing located in the housing by also available with maintenance-free spherical plain
bearings GE..UK-2RS, GE..FW-2RS, GE..UK and GE..FW 162 for shaft diameters from 20 mm to 120 mm retaining rings to EN ISO 4 762 utilisation

GF..DO

118 052

heavy-duty design with square welding face spherical plain bearing located in the housing by
retaining rings, can be dismantled

for hydraulic cylinder bases for shaft diameters from 20 mm to 120 mm

166

118 055

145

Rod ends requiring maintenance Hydraulic rod ends

Table 1 Load factors fb Design and safety guidelines Basic dynamic load rating The basic dynamic load ratings Cr (dimension table) refer to the spherical plain bearing when fitted. They represent a factor used for calculating the bearing life. The equivalent bearing load and additional bending stresses in the shank area are taken into consideration if: in addition to radial load in a tensile or compressive direction, other transverse forces act in an axial direction to the shank. Basic static load rating The basic static load ratings C0r (dimension table) of rod ends refer only to the load carrying capacity of the rod end housing. They are based on tensile/compressive loads acting across or in the direction of the rod end shank. Permissible loading of rod ends The permissible loading of rod ends depends on the type of load. Pulsating or alternating loads subject the material to greater stress than constant loads. The reduction factors fb must therefore be used for these operating conditions in calculation (Table 1). Maintenance Rod ends requiring maintenance must be lubricated. They have relubrication facilities, except for smaller rod ends of some series that do not have lubrication grooves and lubrication holes. These rod ends are indicated in the dimension tables. Rod ends to ISO 12 240-4, dimension series E bore diameter d = 15 mm to 20 mm are relubricated via a hole in the rod end eye housing (Figure 1). For reasons of housing strength, these rod ends do not have lubrication nipples. Tightening torques for fixing screws in hydraulic rod ends The fixing screws must be tightened according to the scheme (Table 2, Figures 2 and 3, page 147). The tightening torques must be adhered to.
Load type Series
151 540

Load factor fb 1

Unilateral load +F r

All series

Time
151 541

Pulsating load +F r

Time Fr
Pperm = permissible rod end load N C0r = basic static load rating of rod end N = load factor fb
1)

151 542

Alternating load +Fr

GIHN-K..LO GIHR-K..DO GK..DO GF..DO GIR..DO1) 1) Time GAR..DO GIKFR..PB GAKFR..PB

2 2,75 2,75 2,75 3 3 3 3

C 0r P perm = ------fb

fb values are also valid for sealed designs (-2RS).

Figure 1 Relubrication via holes 146

118 074

Table 2 Tightening torques for fixing screws hydraulic rod ends


Designation Fixing screw Dimensions Grade Tightening torque Steps 1 to 4 (tightening torques in Nm) Figure 2 1 Nm GIHN-K 12 GIHN-K 16 GIHN-K 20 GIHN-K 25 GIHN-K 32 GIHN-K 40 GIHN-K 50 GIHN-K 63 GIHN-K 70 GIHN-K 80 GIHN-K 90 GIHN-K 100 GIHN-K 110 GIHN-K 125 GIHN-K 160 GIHN-K 200 GIHR-K 20 GIHR-K 25 GIHR-K 30 GIHR-K 35 GIHR-K 40 GIHR-K 50 GIHR-K 60 GIHR-K 70 GIHR-K 80 GIHR-K 90 GIHR-K 100 GIHR-K 110 GIHR-K 120 M 5 M 6 M 8 M 8 M 8 M10 M10 M10 M12 M10 M12 M16 M12 M16 M16 M20 M20 M24 M20 M24 M30 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 8 13 32 32 32 64 64 64 110 46 80 194 80 195 195 385 385 660 385 660 1350 A+B 0,16 0,26 0,64 0,64 0,64 1,2 1,2 1,2 2,2 2 A 2,6 4,3 11 11 11 21 21 21 36 3 B 8 13 32 32 32 64 64 64 110 4 A 8 13 32 32 32 64 64 64 110 Figure 3 1, 2, 3, 4 C, D, C, D 46 80 195 80 195 195 385 385 660 385 660 1350

B C
118 075

D
118 076

Figure 2 Slots on both sides

Figure 3 Slot on one side 147

Rod ends requiring maintenance Hydraulic rod ends

Calculation of rating life Two calculations must always be carried out: the permissible load on the rod end the life of the spherical plain bearing. The maximum equivalent bearing load P must not exceed the permissible load on the rod end Pperm (formula). C 0r P perm = -------fb
Pperm N Permissible load on rod end fb Load factor (Table 1, page 146) C0r N Basic static load rating (radial) of rod end.

Further information Page Load carrying capacity and life ............................. 17 Friction ................................................................. 26 Lubrication ........................................................... 28 Internal clearance and operating clearance........... 30 Design of bearing arrangements........................... 37 Sealing ................................................................. 40 Fitting and dismantling ......................................... 42 Operating temperatures ....................................... 47 Materials .............................................................. 48 ISO tolerances ..................................................... 51

148

Calculation example Given Linkage bearing arrangement in a conveyor system, alternating load varying over the swivel angle. Operating parameters: Load Load direction Load factor Bearing load Swivel angle Swivel frequency Maintenance interval Bearing data: Hydraulic rod end C0r Spherical plain bearing Basic dynamic load rating Sphere diameter Factors for spherical plain bearings requiring maintenance (Table 2, page 147) Cr dK K f1 f2 f4

Calculation (see page 97) P = Fmax = 160 kN (under alternating load) P p = K ----Cr
2 160 - = 50,79 N/mm p = 100 --------315

Pmax = 160 kN = alternating = 2,75 fb Fr min = 20 kN Fr max = 160 kN = 25 f = 6 min1 lhW = 8h

v = 2,91 10

f4 dK f

v = 2,91 104 1 92 25 6 = 4,02 mm/s p v = 50,79 4,02 = 204,19 N/mm2 mm/s; condition fulfilled
0,5 0,2 Cr 7 v - ----L = 1,28 10 f 1 f 2 ------------------------------------0,64 P f3 ( f4 dK ) 7 4,02 25 - 315 --------L = 1,28 10 2 1 -------------------------------------------------------1,48 0,64 160 ( 1 92 ) 50,79 0,5 0,2

= = = = =

GIHR-K 70 DO 440 kN GE 70 DO 315 kN 92 mm

L = 31 824 osc. l W = l hW f 60 lW = 8 6 60 = 2 880 osc. The precondition is: lW 0,5 L is fulfilled f = 0,21 0,66 f = 25 0,21 0,66 = 4,59 Lf H = --- 1 0,121 + 1,28 lW 31824 - 1 0,121 + 1,28 = 2,496 f H = --------------- 2 880 LN = L f fH LN = 31824 4,59 2,496 = 364 596 osc. LN L hN = ----------f 60 596 L hN = 364 -------------------- = 1013 h 6 60

= 100 N/mm2 = 2 = 1 = 1

Required Suitability of rod end size. Calculation of bearing life. Calculation of rod end size C 0r P max perm = -------fb C 0r min = P max f b C0r min = 160 2,75 = 440 kN C0r = 440 kN. The rod end GIHR-K 70 DO with a rod end basic load rating C0r = 440 kN is suitable for the application.

149

Rod ends requiring maintenance Hydraulic rod ends

Accuracy The main dimensions of these rod ends conform to ISO 12 240-4. All connecting threads have metric dimensions to DIN 13, central tolerance class, 6H, 6g. The stated thread length is the minimum usable length, based on normal chamfering practice for the thread of the mating component.

Special designs Available by agreement: rod ends requiring maintenance with internal clearance larger or smaller than normal suffix C2 or C3 hydraulic rod ends requiring maintenance with other types of lubrication nipple or threaded connector for central lubrication hydraulic rod ends with maintenance-free spherical plain bearings rod ends with special threads rod ends with different anti-corrosion protection.

Sp.

Ordering example and ordering designation Rod end requiring maintenance to ISO 12 240-4, dimension series E, for: shaft 15 mm. Ordering designation: GIR 15 DO or GAR 15 DO (Figure 4).

GIR 15 DO
d

Figure 4 Ordering example, ordering designation 150

118 069

151

Rod ends
requiring maintenance ISO 12 240-4, dimension series E, type F Sliding contact surface: Steel/steel Series GIR..DO GIR..DO-2RS
d1 d

B C1 r1s dK D

d2

l7 l4 h1 l3 d3 W d4 d5

l5

GIR..DO, GIR..DO-2RS

Dimension table Dimensions in mm Shaft Designation1) diameter Mass Dimensions d d 6 8 10 12 15 17 20 25 30 35 40 45 50 60 70 80


1) 2)

dK

d1

d2

d3

d4

h1

without seals GIR 6 DO2) GIR 8 DO2) GIR 10 DO2) GIR 12 DO2) GIR 15 DO3) GIR 17 DO3) GIR 20 DO3) GIR 25 DO GIR 30 DO

with seals GIR 35 DO-2RS GIR 40 DO-2RS GIR 45 DO-2RS GIR 50 DO-2RS GIR 60 DO-2RS GIR 70 DO-2RS GIR 80 DO-2RS

kg 0,022 0,039 0,065 0,098 0,17 0,25 0,35 0,65 0,96 1,3 2 2,5 3,5 5,5 8,6 12 60,008 80,008 100,008 120,008 150,008 170,008 200,01 250,01 300,01 350,012 400,012 450,012 500,012 600,015 700,015 800,015 14 16 19 22 26 30 35 42 47 55 62 68 75 90 105 120 60,12 80,12 90,12 100,12 120,12 140,12 160,12 200,12 220,12 250,12 280,12 320,12 350,12 440,15 490,15 550,15 10 13 16 18 22 25 29 35,5 40,7 47 53 60 66 80 92 105 8 10,2 13,2 14,9 18,4 20,7 24,1 29,3 34,2 39,7 45 50,7 55,9 66,8 77,8 89,4 21 24 29 34 40 46 53 64 73 82 92 102 112 135 160 180 M 6 M 8 M10 M12 M14 M16 M201,5 M242 M302 M363 M3934) M4234) M4534) M5234) M5644) M6444) 10 12,5 15 17,5 21 24 27,5 33,5 40 47 52 58 62 70 80 95 30 36 43 50 61 67 77 94 110 125 142 145 160 175 200 230

For a left hand thread, the R is replaced by an L (example: GIL..). No relubrication facility. 3) Relubrication via lubrication hole in housing. 4) Thread runout or thread groove at manufacturer's discretion. 5) Basic load rating of housing.

152

118 028

Chamfer dimension C1 Degrees 4,4 6 7 8 10 11 13 17 19 21 23 27 30 38 42 47 13 15 12 11 8 10 9 7 6 6 7 7 6 6 6 6 11 15 20 23 30 34 40 48 56 60 65 65 68 70 80 85 40,5 48 57,5 67 81 90 103,5 126 146,5 166 188 196 216 242,5 280 320 5 5 6,5 6,5 8 10 10 12 15 15 18 20 20 20 20 25 12 14 15 18 20 23 27 32 37 42 48 52 60 75 87 100 13 16 19 22 26 30 35 42 50 58 65 70 75 88 98 110 11 14 17 19 22 27 32 36 41 50 55 60 65 75 85 100 l3 l4 l5 l7 d5 W r1s min. 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,6 0,6 0,6 0,6 0,6 0,6 1 1 1

Basic load ratings dyn. Cr N 3 400 5 500 8 150 10 800 17 000 21 200 30 000 48 000 62 000 80 000 100 000 127 000 156 000 245 000 315 000 400 000 stat. C0r5) N 10 200 16 000 22 000 30 400 44 800 56 500 75 600 88 200 119 000 159 000 194 000 259 000 313 000 485 000 564 000 689 000

Radial internal clearance CN

Shaft diameter

d 0,023 0,068 0,023 0,068 0,023 0,068 0,023 0,068 0,030 0,082 0,030 0,082 0,030 0,082 0,037 0,1 0,037 0,1 0,037 0,1 0,043 0,12 0,043 0,12 0,043 0,12 0,043 0,12 0,055 0,142 0,055 0,142 6 8 10 12 15 17 20 25 30 35 40 45 50 60 70 80

153

Rod ends
requiring maintenance ISO 12 240-4, dimension series E, type M Sliding contact surface: Steel/steel
d1 d

B C1

d2

r 1s dK D l7 l2 l1
118 034

Series GAR..DO GAR..DO-2RS

d3

GAR..DO, GAR..DO-2RS

Dimension table Dimensions in mm Shaft diameter Designation1) Mass Dimensions d d 6 8 10 12 15 17 20 25 30 35 40 45 50 60 70 80


1) 2)

dK

d1

d2

d3

without seals GAR 6 DO2) GAR 8 DO2) GAR 10 DO2) GAR 12 DO2) GAR 15 DO3) GAR 17 DO3) GAR 20 DO3) GAR 25 DO GAR 30 DO

with seals GAR 35 DO-2RS GAR 40 DO-2RS GAR 45 DO-2RS GAR 50 DO-2RS GAR 60 DO-2RS GAR 70 DO-2RS GAR 80 DO-2RS

kg 0,018 0,032 0,054 0,086 0,14 0,2 0,31 0,56 0,89 1,4 1,8 2,6 3,4 5,9 8,2 12 60,008 80,008 100,008 120,008 150,008 170,008 200,01 250,01 300,01 350,012 400,012 450,012 500,012 600,015 700,015 800,015 14 16 19 22 26 30 35 42 47 55 62 68 75 90 105 120 60,12 80,12 90,12 100,12 120,12 140,12 160,12 200,12 220,12 250,12 280,12 320,12 350,12 440,15 490,15 550,15 10 13 16 18 22 25 29 35,5 40,7 47 53 60 66 80 92 105 8 10,2 13,2 14,9 18,4 20,7 24,1 29,3 34,2 39,7 45 50,7 55,9 66,8 77,8 89,4 21 24 29 34 40 46 53 64 73 82 92 102 112 135 160 180 M 6 M 8 M10 M12 M14 M16 M201,5 M242 M302 M363 M393 M423 M453 M523 M564 M644

For a left hand thread, the R is replaced by an L (example: GAL..). No relubrication facility. 3) Relubrication via lubrication hole in housing. 4) Basic load rating of housing.

154

Chamfer dimension h C1 Degrees 36 42 48 54 63 69 78 94 110 140 150 163 185 210 235 270 4,4 6 7 8 10 11 13 17 19 21 23 27 30 38 42 47 13 15 12 11 8 10 9 7 6 6 7 7 6 6 6 6 18 22 26 28 34 36 43 53 65 82 86 94 107 115 125 140 46,5 54 62,5 71 83 92 104,5 126 146,5 181 196 214 241 277,5 315 360 12 14 15 18 20 23 27 32 37 42 48 52 60 75 87 100 l1 l2 l7 r1s min. 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,6 0,6 0,6 0,6 0,6 0,6 1 1 1

Basic load ratings dyn. Cr N 3 400 5 500 8 150 10 800 17 000 21 200 30 000 48 000 62 000 80 000 100 000 127 000 156 000 245 000 315 000 400 000 stat. C0r4) N 6 920 12 900 20 600 30 100 41 500 56 500 75 600 88 200 119 000 159 000 194 000 259 000 313 000 485 000 564 000 689 000

Radial internal clearance CN

Shaft diameter

d 0,023 0,068 0,023 0,068 0,023 0,068 0,023 0,068 0,030 0,082 0,030 0,082 0,030 0,082 0,037 0,1 0,037 0,1 0,037 0,1 0,043 0,12 0,043 0,12 0,043 0,12 0,043 0,12 0,055 0,142 0,055 0,142 6 8 10 12 15 17 20 25 30 35 40 45 50 60 70 80

155

Rod ends
requiring maintenance ISO 12 240-4, dimension series K, type F Sliding contact surface: Steel/bronze Series GIKFR..PB
d1 d

B C1 r 1s dK D

d2

l7 h1 l3 l5 W
118 029

l4

d3

d4 d5

GIKFR..PB

Dimension table Dimensions in mm Shaft diameter Designation1) Mass Dimensions d2) d 5 6 8 10 12 14 16 18 20 22 25 30


1) 2)

dK

d1

d2

d3

d4

h1

C1

kg GIKFR 5 PB4) 0,016 0,022 0,047 0,077 0,1 0,16 0,22 0,32 0,42 0,54 0,73 1,1 5+0,012 6+0,012 8+0,015 10+0,015 12+0,018 14+0,018 16+0,018 18+0,018 20+0,021 22+0,021 25+0,021 30+0,021 13 16 19 22 26 283) 32 35 40 42 47 55 80,12 90,12 120,12 140,12 160,12 190,12 210,12 230,12 250,12 280,12 310,12 370,12 11,112 12,7 15,875 19,05 22,225 25,4 28,575 31,75 34,925 38,1 42,85 50,8 7,7 8,9 10,3 12,9 15,4 16,8 19,3 21,8 24,3 25,8 29,5 34,8 18 20 24 28 32 36 42 46 50 54 60 70 M 5 M 6 M 8 M10 M12 M14 M16 M181,5 M201,5 M221,5 M242 M302 8,5 10 12,5 15 17,5 21 22 25 27,5 30 33,5 40 27 30 36 43 50 57 64 71 77 84 94 110 6 6,75 9 10,5 12 13,5 15 16,5 18 20 22 25 GIKFR 6 PB GIKFR 8 PB GIKFR 10 PB GIKFR 12 PB GIKFR 14 PB GIKFR 16 PB GIKFR 18 PB GIKFR 20 PB GIKFR 22 PB GIKFR 25 PB GIKFR 30 PB

For a left hand thread, the R is replaced by an L (example: GIKFL..). Bore tolerance: H7 (arithmetic mean value). 3) Deviating from ISO 12 240-4, dimension series K. 4) No relubrication facility. 5) Basic load rating of housing.

156

Chamfer dimension Degrees 13 13 14 13 13 16 15 15 14 15 15 17 10 12 16 20 22 25 28 32 33 37 42 51 36 40 48 57 66 75 85 94 102 111 124 145 4 5 5 6,6 6,5 8 8 10 10 12 12 15 10 11 13 15 17 18 23 25 26 29 32 37 11 13 16 19 22 26 28 31 35 38 42 50 9 11 14 17 19 22 22 27 30 32 36 41 l3 l4 l5 l7 d5 W r1s min. 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3

Basic load ratings dyn. Cr N 3 250 4 300 7 200 10 000 13 400 17 000 21 600 26 000 31 500 38 000 77 500 64 000 stat. C0r5) N 9 180 8 000 13 100 18 500 20 800 32 000 45 200 46 900 45 600 61 100 72 800 95 900

Radial internal clearance3)

Shaft diameter

d 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 5 6 8 10 12 14 16 18 20 22 25 30

157

Rod ends
requiring maintenance ISO 12 240-4, dimension series K, type M Sliding contact surface: Steel/bronze Series GAKFR..PB
d1 d

B C1 r1s dK D

d2

l7 h l1 d3
118 030

l2

GAKFR..PB

Dimension table Dimensions in mm Shaft diameter Designation1) Mass Dimensions d2) d 5 6 8 10 12 14 16 18 20 22 25 30


1) 2)

dK

d1

d2

d3

kg GAKFR 5 PB4) 0,013 0,02 0,038 0,055 0,085 0,14 0,21 0,28 0,38 0,48 0,64 1,1 5+0,012 6+0,012 8+0,015 10+0,015 12+0,018 14+0,018 16+0,018 18+0,018 20+0,021 22+0,021 25+0,021 30+0,021 13 16 19 22 26 283) 32 35 40 42 47 55 80,12 90,12 120,12 140,12 160,12 190,12 210,12 230,12 250,12 280,12 310,12 370,12 11,112 12,7 15,875 19,05 22,225 25,4 28,575 31,75 34,925 38,1 42,85 50,8 7,7 8,9 10,3 12,9 15,4 16,8 19,3 21,8 24,3 25,8 29,5 34,8 18 20 24 28 32 36 42 46 50 54 60 70 M 5 M 6 M 8 M10 M12 M14 M16 M181,5 M201,5 M221,5 M242 M302 GAKFR 6 PB GAKFR 8 PB GAKFR 10 PB GAKFR 12 PB GAKFR 14 PB GAKFR 16 PB GAKFR 18 PB GAKFR 20 PB GAKFR 22 PB GAKFR 25 PB GAKFR 30 PB

For a left hand thread, the R is replaced by an L (example: GAKFL..). Bore tolerance: H7 (arithmetic mean value). 3) Deviating from ISO 12 240-4, dimension series K. 4) No relubrication facility. 5) Basic load rating of housing.

158

Chamfer dimension h C1 Degrees 33 36 42 48 54 60 66 72 78 84 94 110 6 6,75 9 10,5 12 13,5 15 16,5 18 20 22 25 13 13 14 13 13 16 15 15 14 15 15 17 19 21 25 28 32 36 37 41 45 48 55 66 42 46 54 62 70 78 87 95 103 111 124 145 18 23 25 26 29 32 37 l1 l2 l7 r1s min. 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3

Basic load ratings dyn. Cr N 3 250 4 300 7 200 10 000 13 400 17 000 21 600 26 000 31 500 38 000 47 500 64 000 stat. C0r5) N 4 890 6 920 12 900 18 500 20 800 32 000 45 200 46 900 45 600 61 100 72 800 95 900

Radial internal clearance3)

Shaft diameter

d 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 0 0,035 5 6 8 10 12 14 16 18 20 22 25 30

159

Hydraulic rod ends


requiring maintenance DIN 24338, ISO 6982 Sliding contact surface: Steel/steel Series GIHN-K..LO
d1 d

B C1

d2

r1s 5) dK D l7 h1 d3 d4 l3 MA d5 C2 l4 Section

GIHN-K..LO (d 50 mm)

Dimension table Dimensions in mm Shaft Designation1) diameter Mass Dimensions d2) d 12 16 20 25 32 40 50 63 70 80 90 100 110 125 160 200
1) 2) 3) 4) 5) 6) 7) 8)

dK

d1

d2

d3

d4

h1

C1

kg GIHN-K 12 GIHN-K 16 LO2) 4) LO4) 0,1 0,2 0,4 0,66 1,2 2,1 4,4 7,6 9,5 14,5 17 28 32 43 80 165 12+0,018 16+0,018 20+0,021 25+0,021 32+0,025 40+0,025 50+0,025 63+0,03 70+0,03 80+0,03 90+0,035 100+0,035 110+0,035 125+0,04 160+0,04 200+0,046 22 28 35 42 52 62 75 95 105 120 130 150 160 180 230 290 120,18 160,18 200,21 250,21 320,25 400,25 500,25 630,3 700,3 800,3 900,35 1000,35 1100,35 1250,4 1600,4 2000,46 18 23 29 35,5 44 53 66 83 92 105 115 130 140 160 200 250 15,5 20 25 30,5 38 46 57 71,5 79 91 99 113 124 138 177 221 32 40 47 58 70 89 108 132 155 168 185 210 235 262 326 418 M 121,25 M 141,5 M 161,5 M 201,5 M 272 M 332 M 422 M 482 M 562 M 643 M 723 M 803 M 903 M1003 M1254 M1604 16,5 21 25 30 38 47 58 70 80 90 100 110 125 135 165 215 38 44 52 65 80 97 120 140 160 180 195 210 235 260 310 390 10,6 13 17 21 27 32 40 52 57 66 72 84 88 102 130 162

GIHN-K 20 LO GIHN-K 25 LO GIHN-K 32 LO GIHN-K 40 LO6) GIHN-K 50 LO6) GIHN-K 63 LO6) GIHN-K 70 LO3) 6)7) GIHN-K 80 LO6) GIHN-K 90 LO3) 6) GIHN-K 100 LO GIHN-K 110 LO3) GIHN-K 125 LO GIHN-K 160 LO7) GIHN-K 200 LO7)

Bore tolerance: H7 (arithmetic mean value). No relubrication facility. Not included in DIN 24 338. Cylindrical throughout. Values in dimension table, page 113. Thread runout or thread groove at manufacturer's discretion. Price and delivery on request. Basic load rating of housing.

160

118 026

B C1

d2

r1s 5) d1 d dK D l7 h1 d3 d4 l3 MA d5 C2 l4 Section

GIHN-K..LO (d 63 mm)

Basic load ratings Degrees 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 17 19 23 29 37 46 57 64 76 86 91 96 106 113 126 161 54 64 75,2 94 115 141,5 174 211 245 270 296 322 364 405 488 620 14 18 22 27 32 41 50 62 70 78 85 98 105 120 150 195 32 40 47 54 66 80 96 114 135 148 160 178 190 200 250 320 10,6 13 17 17 22 26 32 38 42 48 52 62 62 72 82 102 l3 l4 l7 d5 C2 dyn. Cr N 10 800 17 600 30 000 48 000 67 000 100 000 156 000 255 000 315 000 400 000 490 000 610 000 655 000 950 000 1370 000 2120 000 stat. C0r8) N 24 000 35 300 41 400 69 900 98 800 175 000 268 000 320 000 475 000 527 000 660 000 840 000 1100 000 1393 000 2080 000 3456 000

Radial internal clearance

118 027

Nominal cylinder force kN

Fixing screws EN ISO 4 762 M 5 12 M 6 16 M 8 20 M 8 20 M10 25 M10 25 M12 30 M12 35 M16 40 M16 45 M16 50 M20 60 M20 60 M20 70 M24 80 M30100

Tightening torque MA Nm

Shaft diameter

d 8 12 16 20 25 32 40 50 63 70 80 90 100 110 125 160 200

0,023 0,068 0,030 0,082 0,030 0,082 0,037 0,1 0,037 0,1 0,043 0,12 0,043 0,12 0,055 0,142 0,055 0,142 0,055 0,142 0,055 0,142 0,065 0,165 0,065 0,165 0,065 0,165 0,065 0,192 0,065 0,192

8 12,5 20 32 50 80 125 200 250 320 400 500 635 800 1250 2000

13 32 32 64 64 110 80 195 195 195 385 385 385 660 1350

161

Hydraulic rod ends


requiring maintenance Sliding contact surface: Steel/steel Series GIHR-K..DO
d1 d

C1 B

d2

r1s 1) dK D l7 h1 l3
118 045

l4

Section

d3 d4

d5

GIHR-K..DO (d 50 mm)

Dimension table Dimensions in mm Shaft diameter Designation3) Mass Dimensions d d 20 25 30 35 40 50 60 70 80 90 100 110 120 GIHR-K 20 DO GIHR-K 25 DO GIHR-K 30 DO GIHR-K 35 DO GIHR-K 40 DO GIHR-K 50 DO GIHR-K 60 DO GIHR-K 70 DO GIHR-K 80 DO GIHR-K 90 DO GIHR-K 100 DO GIHR-K 110 DO GIHR-K 120 DO kg 0,43 0,48 0,74 1,2 2 3,8 5,4 8,5 12 21,5 27,5 40,5 76 200,01 250,01 300,01 350,012 400,012 500,012 600,015 700,015 800,015 900,02 1000,02 1100,02 1200,02 35 42 47 55 62 75 90 105 120 130 150 160 180 160,12 200,12 220,12 250,12 280,12 350,12 440,15 490,15 550,15 600,2 700,2 700,2 850,2 29 35,5 40,7 47 53 66 80 92 105 115 130 140 160 24,1 29,3 34,2 39,7 45 55,9 66,8 77,8 89,4 98,1 109,5 121,2 135,5 56 56 64 78 94 116 130 154 176 206 230 265 340 M 161,5 M 161,5 M 221,5 M 281,5 M 351,5 M 451,5 M 581,5 M 651,5 M 802 M1002 M1102 M1203 M1303 25 25 32 40 49 61 75 86 102 124 138 152 172 D B dK d1 d2 d3 d4

For rod ends of sizes 20 mm, 25 mm and 30 mm, thread runout to DIN 76.
1) 2)

Values in dimension table, page 107. Basic load rating of housing. 3) These hydraulic rod ends are also available with maintenance-free spherical plain bearings GE..UK, GE..UK-2RS, GE..FW, GE..FW-2RS. In this case, the basic dynamic load ratings Cr then correspond to the values on page 77 and 81.

162

C1 B

d2

r1s 1) d1 d dK D l7 h1 d3 d4 l3
118 044

l4

Section

d5

GIHR-K..DO (d 60 mm)

Basic load ratings h1 Degrees 50 50 60 70 85 105 130 150 170 210 235 265 310 9 7 6 6 7 6 6 6 6 5 7 6 6 17 17 23 29 36 46 59 66 81 101 111 125 135 78 78 92 109 132 163 200 232 265 323 360 407,5 490 25 25 30 38 45 55 65 75 80 90 105 115 140 41 41 46 58 66 88 90 100 125 146 166 190 217 19 23 28 30 35 40 50 55 60 65 70 80 90 l3 l4 l7 d5 C1 dyn. Cr N 30 000 48 000 62 000 80 000 100 000 156 000 245 000 315 000 400 000 490 000 610 000 655 000 950 000 stat. C0r2) N 81 100 65 400 96 700 140 000 227 000 333 000 326 000 440 000 550 000 810 000 920 000 1382 000 2373 000

Radial internal clearance CN

Fixing screws EN ISO 4 762 M 820 M 825 M 825 M1030 M1035 M1235 M1045 M1250 M1650 M1660 M2060 M2070 M2480

Tightening Shaft torque diameter MA Nm d 20 25 30 35 40 50 60 70 80 90 100 110 120

0,030 0,082 0,037 0,1 0,037 0,1 0,037 0,1 0,043 0,12 0,043 0,12 0,043 0,12 0,055 0,142 0,055 0,142 0,055 0,142 0,065 0,165 0,065 0,165 0,065 0,165

32 32 32 64 64 110 46 80 195 195 385 385 660

163

Hydraulic rod ends


requiring maintenance ISO 12 240-4, dimension series E, type S Sliding contact surface: Steel/steel Series GK..DO
d1 d

B C1

d2

r1s dK D l7 l6 h2

45 d6

GK..DO

Dimension table Dimensions in mm Shaft diameter Designation Mass Dimensions d d 10 12 15 17 20 25 30 35 40 45 50 60 70 80


1) 2)

dK

d1

d2

d6

h2

kg GK 10 DO1) 4) GK 12 DO1) 4) GK 15 DO2) 4) GK 17 DO2) GK 20 DO2) GK 25 DO GK 30 DO GK 35 DO GK 40 DO GK 45 DO GK 50 DO GK 60 DO GK 70 DO GK 80 DO 0,041 0,066 0,12 0,19 0,23 0,43 0,64 0,96 1,3 1,8 2,5 3,9 6,6 8,7 100,008 120,008 150,008 170,008 200,01 250,01 300,01 350,012 400,012 450,012 500,012 600,015 700,015 800,015 19 22 26 30 35 42 47 55 62 68 75 90 105 120 90,12 100,12 120,12 140,12 160,12 200,12 220,12 250,12 280,12 320,12 350,12 440,15 490,15 550,15 16 18 22 25 29 35,5 40,7 47 53 60 66 80 92 105 13,2 14,9 18,4 20,7 24,1 29,3 34,2 39,7 45 50,7 55,9 66,8 77,8 89,4 29 34 40 46 53 64 73 82 92 102 112 135 160 180 15 17,5 21 24 27,5 33,5 40 47 52 58 62 70 80 95 24 27 31 35 38 45 51 61 69 77 88 100 115 141

No relubrication facility. Relubrication via lubrication hole in housing. 3) Basic load rating of housing. 4) Price and delivery on request. 5) Deviating from ISO 12 240-4.

164

118 039

d7

l8

Chamfer dimension C1 Degrees 7 8 10 11 13 17 19 21 23 27 30 38 42 47 12 11 8 10 9 7 6 6 7 7 6 6 6 6 38,5 44 51 58 64,5 77 87,5 102 115 128 144 167,5 195 231 15 18 20 23 27 32 37 42 48 52 60 75 87 100 2 2 2,5 3 3 4 4 4 5 5 6 8 10 10 3 3 4 4 4 4 4 4 4 6 6 6 6 6 l6 l7 l8 d7 r1s min. 0,3 0,3 0,3 0,3 0,3 0,6 0,6 0,6 0,6 0,6 0,6 1 1 1

Basic load ratings dyn. Cr N 8 150 10 800 17 000 21 200 30 000 48 000 62 000 80 000 100 000 127 000 156 000 245 000 315 000 400 000 stat. C0r3) N 15 600 21 500 31 800 40 100 52 400 70 800 95 600 127 000 155 000 208 000 251 000 389 000 510 000 624 000

Radial internal clearance5) CN

Shaft diameter

d 0,023 0,068 0,023 0,068 0,030 0,082 0,030 0,082 0,030 0,082 0,037 0,1 0,037 0,1 0,037 0,1 0,043 0,12 0,043 0,12 0,043 0,12 0,043 0,12 0,055 0,142 0,055 0,142 10 12 15 17 20 25 30 35 40 45 50 60 70 80

165

Hydraulic rod ends


requiring maintenance Sliding contact surface: Steel/steel Series GF..DO
d1 d

C1 B

d2

r1s dK D l6

h2
118 040

GF..DO

Dimension table Dimensions in mm Shaft diameter Designation Mass Dimensions d d 20 25 30 35 40 45 50 60 70 80 90 100 110 120
1) 2)

dK

d1

d2

h2

kg GF 20 DO GF 25 DO GF 30 DO GF 35 DO GF 40 DO GF 45 DO GF 50 DO GF 60 DO GF 70 DO GF 80 DO GF 90 DO2) GF 100 DO2) GF 110 DO2) GF 120 DO2) 0,35 0,53 0,87 1,5 2,4 3,4 4,4 7,1 10,5 15 23,5 31,5 48 79 200,01 250,01 300,01 350,012 400,012 450,012 500,012 600,015 700,015 800,015 900,02 1000,02 1100,02 1200,02 35 42 47 55 62 68 75 90 105 120 130 150 160 180 160,12 200,12 220,12 250,12 280,12 320,12 350,12 440,15 490,15 550,15 600,2 700,2 700,2 850,2 29 35,5 40,7 47 53 60 66 80 92 105 115 130 140 160 24,1 29,3 34,2 39,7 45 50,7 55,9 66,8 77,8 89,4 98,1 109,5 121,2 135,5 50 55 65 83 100 110 123 140 164 180 226 250 295 360 38 45 51 61 69 77 88 100 115 141 150 170 185 210

Basic load rating of housing. Price and delivery on request.

166

Chamfer dimension C1 nominal 19 23 28 30 35 40 40 50 55 60 65 70 80 90 C1 max. 20 24 29 31 36,5 41,5 41,5 52,5 58 63 69 74 85 95


a

Basic load ratings dyn. Cr N 30 000 48 000 62 000 80 000 100 000 127 000 156 000 245 000 315 000 400 000 490 000 610 000 655 000 950 000 stat. C0r1) N 65 500 68 700 115 000 193 000 305 000 386 000 441 000 558 000 724 000 804 000 1 352 000 1 516 000 2 340 000 3 510 000

Radial internal clearance CN

Shaft diameter

l6

r1s min.

Degrees 9 7 6 6 7 7 6 6 6 6 5 7 6 6 63 72,5 83,5 102,5 119 132 149,5 170 197 231 263 295 332,5 390

d 0,030 0,082 0,037 0,1 0,037 0,1 0,037 0,1 0,043 0,12 0,043 0,12 0,043 0,12 0,043 0,12 0,055 0,142 0,055 0,142 0,055 0,142 0,065 0,165 0,065 0,165 0,065 0,165 20 25 30 35 40 45 50 60 70 80 90 100 110 120

0,3 0,6 0,6 0,6 0,6 0,6 0,6 1 1 1 1 1 1 1

167

Other products

Other products in the range: are special products which differ from the catalogue range in type and design are products for special bearing arrangement problems are produced exclusively for specific customers or orders. In order to achieve the most favourable solution in technical and economic terms using products from this range, the development should be discussed and agreed as early as possible in the project with the manufacturer's engineering service.

Figure 1 Special rod end Locating bearings for articulated frame steering are used as locating bearings in frame steering systems for construction machinery can support high radial and axial loads have sliding zones of a special geometrical design. This prevents edge stresses in the part of the bearing under axial load are supplied preadjusted. There is therefore no need for clearance adjustment by the customer.

Figure 2 Locating bearings for articulated frame steering 168

117 141

117 140

Special rod ends comprise a rod end and spherical plain bearing whose inner ring is in the form of a mounting lug can be combined with a hydraulic rod end, for example for fitting on the piston side to a hydraulic cylinder are made from high strength forged materials are easy to fit and service the lug is fixed to the moving part by cap head screws can be quickly and easily fitted and are more easily dismantled than conventional pin arrangements due to the screw connection require no precision fixtures, shafts or anti-rotation devices on the customer's part (leading to cost savings).

Prop shaft centring bearings are movable cardanic centring elements are used to damp vibrations in rear and four wheel drive vehicles in the centre of the coupling between the gearbox and prop shaft support the prop shaft mass on the coupling, preventing eccentricity of the elastically coupled shafts.

Figure 3 Prop shaft centring bearings Flanged spherical plain bearings are used in clutch actuation systems are maintenance-free.

Figure 4 Flanged spherical plain bearings Joint connecting rods are used in brake actuation systems contain maintenance-free spherical plain bearings.

Figure 5 Joint connecting rod 169

117 217

117 218

117 142

Other products

Spherical plain bearings for clearance-free bearing arrangements are used in clearance-free bearing arrangements for control elements such as gear levers have a plastic/steel sliding contact surface compensate wear up to 0,4 mm due to the use of preloaded rubber elements have preload values comparable to a new bearing even after a long operating life are maintenance-free throughout their operating life after initial greasing.
117 145a

Figure 6 Spherical plain bearings for clearance-free bearing arrangements Gear lever bearing arrangements are developed to meet the specific requirements of the vehicle manufacturer give continuous compensation of the operating clearance have a constant tilting moment are maintenance-free for the life of the vehicle can be combined with noise and vibration damping measures.

Figure 7 Gear lever bearing arrangement Brake pedal linkages are spherical plain bearing units connect the brake pedal to the brake servo unit give positive transmission of the brake pedal stroke and pedal force moment-free by means of a coupling on both sides have a rod end at one end fixed to the aluminium linkage rod to prevent rotation have a rod end on the other end with a thread for adjusting the rod length. The set position is then fixed using a locknut. A sheet metal safety lug is formed about the pressure pipe and spot welded.
117 147

Figure 8 Brake pedal linkage 170

117 146

171

172

173

174

175

176

CD

medias professional

199 128a

Each section in Catalogue 238 begins with a description of the product series and their features. The essential characteristics of the spherical plain bearings, maintenance-free plain bushes and rod ends are indicated by means of pictograms. The advantages of this type of presentation include: less reading is required the required information can be accessed more quickly a direct comparison between alternative bearings is possible.

Definition of pictograms
Pictogram Description The spherical plain bearings can perform spatial oscillating motion even under load

The rod ends can perform spatial oscillating motion even under load

The bearings can support radial forces

The bearings can support axial forces in one direction

The bearings are greased

The bearings can be relubricated

The bearings are sealed on both sides

The permissible operating temperature differs from the standard values

This pictogram indicates the dimension table


70

If this information is not adhered to, there is a direct or indirect risk to the product and/or the adjacent construction

MATNR 002050722-0000 / 238 / GB-D / 2008022 / Printed in Germany by Hofmann Druck

Schaeffler KG Industriestrasse 13 91074 Herzogenaurach (Germany) Internet www.ina.com E-Mail info@schaeffler.com In Germany: Phone 0180 5003872 Fax 0180 5003873 From Other Countries: Phone +49 9132 82-0 Fax +49 9132 82-4950

Every care has been taken to ensure the correctness of the information contained in this publication but no liability can be accepted for any errors or omissions. We reserve the right to make technical changes. Schaeffler KG 2008, February This publication or parts thereof may not be reproduced without our permission. 238 GB-D

Catalogue 238 Spherical plain bearings Plain bushes Rod ends

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