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Population: The total number of items of one particular type of equipment in service during the data window.

Sample: A failure rate data set for specific hardware in a given service. Aggregated time in service (IG6 hr): The calendar and/or operating time considered for the data denominator development, expressed in terms of 1 million hours (standby or running). Number of demands: The number of actual or estimated challenges placed upon a component to perform its function within the data window; the demand-related failure probability denominator. Failure mode: A symptom, condition, or fashion in which hardware fails. A mode might be identified as a loss of function; premature function (function without demand); and out of tolerance condition; or a simple physical characteristic such as a leak (incipient failure mode) observed during inspection. Failures per: (106 hrs or 103 dmds) The lower bound, mean, and upper bound values of data expressed in terms of 1 million hours or one thousand demands. Equipment boundary: Demarcation of the equipment showing components included and interfaces with excluded piping, electrical and instrumentation systems. Numbers shown on electrical equipment are taken from American Standard Device Function Numbers. Comments: Remarks considered essential for the understanding and application of the data presented. Data reference number: Refers to Table 5.1, which cites the data resources used to provide the failure rates presented in the data cell. 5.4 Use of the CCPS Generic Failure Rate Data Base As explained in Section 3.3, failure rate data for a piece of equipment or system can be located by the taxonomy number for the equipment. The number can be found by using the CCPS Taxonomy, Appendix A, or the alphabetized hardware list in the Equipment Index, Appendix B. Table 5.2 shows whether the CCPS data base contains failure rate data for that numbered data cell or for an appropriate higher-level cell. Alternatively, the user may look directly for the desired taxonomy cell in the data tables. When failure rate data are found in the data tables, the risk analyst must exercise good judgment in their use. The analyst may choose to use the data if the equipment description, process condition, and failure mode defined in the data cell are similar to the equipment being studied. More likely, the analyst will have to adjust the data to account for differences in equipment design, process conditions, properties of the chemicals being processed, severity of duty or quality of the facility maintenance regime, etc. Most of these factors, listed in Table 3.2, were not included as discrete levels in the CCPS Taxonomy but may heavily influence the data modification the analyst deems necessary. Little documented information exists to help the engineer adjust the data. The assistance of an expert may be required. Based on the discussion in Chapter 2, it is probably appropriate to apply adjustments only to the first significant number and associated exponential power for generic failure data. 5.5 CCPS Generic Data Tables The pages in this section present tables of generic failure rate data compiled for process equipment and organized by the CCPS Taxonomy.

DATA ON
Taxonomy No. Operating Mode
1.1.1

SELECTED PR(3CESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity MOTORS - AC
UNKNOWN

Population

Samples

Aggregated time In service ( 106 hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 106 hrs) Mean Upper Lower

Failures (per 103 demands)

Mean

Upper

CATASTROPHIC a. Fails to Run Once Started b. Fails to Position Properly c. Fails to Start on Demand DEGRADED a. Shaft Fails to Run at Rated Speed b. Fails to Position Correctly c. "Hunts" for Correct Position

0.0222

15.2

46.7

0.00448

0.0247

0.0685

Equipment Boundary

BUS
ANSI STANDARD DEVICE FUNTION NUMBER BREAKER REVERSE PHASE OR PHASE BALANCE RELAY MACHINE/TRANSFORMER THERMAL RELAY INSTANTANEOUS OVERCURRENT OR RATE-OF-RISE RELAY TIME-DELAY STEPPING OR OPENING RELAY DIFFERENTIAL PROTECTIVE RELAY

MOTOR

BOUNDARY SENSOR

Data Reference No. (Table 5.1):

8.2,8.5

DATA ON
Taxonomy No. Operating Mode 1.1.1.1

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity
MOTORS

. AC . INDUCTION

UNKNOWN

Population

Samples

Aggregated time in service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Fails to Run Once Started b. Fails to Position Properly c. Fails to Start on Demand DEGRADED a. Shaft Fails to Run at Rated Speed b. Fails to Position Correctly c. "Hunts" for Correct Position

0.311

3.20

10.5

0.00448

0.0247

0.0685

Equipment Boundary

BUS

ANSI STANDARD DEVICE FUNTION NUMBER BREAKER MACHINE/TRANSFORMER THERMAL RELAY INSTANTANEOUS OVERCURRENT OR RATE-OF-RISE RELAY AC TIME OVERCURRENT RELAY TIME-DELAY STEPPING/OPENING RELAY

MOTOR BOUNDARY

Data Reference No. (Table 5.1):

g.2, 8.5

DATA ON
Taxonomy No. Operating Mode

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity MOTORS - DC
UNKNOWN

1.1.2

Population

Samples

Aggregated time in service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Fails to Run Once Started b. Fails to Position Properly c. Fails to Start on Demand DEGRADED a. Shaft Fails to Run at Rated Speed b. Fails to Position Correctly c. "Hunts" for Correct Position

7.91

22.5

47.6

Equipment Boundary

DC BUS

ANSI STANDARD DEVICE FUNTlON NUMBER OC CIRCUIT BREAKER

MOTOR BOUNDARY

Data Reference No. (Table 5.1):

g.2, 8.5

DATA ON
Taxonomy No. Operating Mode 1.2.1.1

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity BATTERIES - LEAD ACID UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. No Output Given Challenge b. No Output DEGRADED a. Low Output During Challenge b. No Output During Test c. Low Output During Test INCIPIENT a. Leakage b. Physical Evidence of Damage or Deterioration

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

5.77
0.379

13.2

24.8

2.25

6.42

Equipment Boundary

BATTERY

FUSE

ALARM

BOUNDARY

Data Reference No. (Table 5.1):

7,8.1,8.2,8.3,8.4,8.15

DATA ON
Taxonomy No. Operating Mode 1.2.1.2

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity BATTERIES-NICKELCADMIUM UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower 0.220

Failures (per I O6 hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. No Output Given Challenge DEGRADED a. Low Output During Challenge b. No Output During Test c. Low Output During Test INCIPIENT a. Leakage b. Physical Evidence of Damage or Deterioration

0.251

0.285

Equipment Boundary

BATTERY

FUSE

ALARM

BOUNDARY

Data Reference No. (Table 5.1):

8.5

DATA ON
Taxonomy No. Operating Mode 1.2.2

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity BATTERY CHARGERS
UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. No Electrical Output DEGRADED a. LX)W Output b. High Output c. Erratic Output INCIPIENT a. Overheated

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

0.284

7.60

28.5

Equipment Boundary

POWER IN

BATTERY CHARGER

BATTERY/ BATTERY/BANK

POWER OUT

MONITORING UNIT

SIGNAL OUT

BOUNDARY

Data Reference No. (Table 5.1):

8.1,8.2,8.3,8.4,8.11,8.12

DATA ON
Taxonomy No. Operating Mode 1.2.3.1

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity CIRCUIT BREAKERS - AC
UNKNOWN

Population

Samples

Aggregated time In service ( 106 hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 106 hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Spurious Operation h. Failed to Open on Demand c. Failed to Close on Demand DEGRADED INCIPIENT a. Contaminated

0.203
0.162 1.75 5.79

1.16

3.24

Equipment Boundary

3 PHASE POWER

SINGLE PHASE POWER

ANSI STANDARD DEVICE FUNTION NUMBER AC CIRCUIT BREAKER

BREAKER

BREAKER

BOUNDARY

Data Reference No. (Table 5.1):

7, 8.1, 8.2, 8.3, 8.4, 8.6, 8.11, 8.12, 8.14,

8.15

DATA ON
Taxonomy No. Operating Mode 1.2.3.2

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity CIRCUIT BREAKERS - DC
UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. Spurious Operation b. Failed to Open on Demand c. Failed to Close on Demand DEGRADED INCIPIENT a. Contaminated

Failures (per 106 hrs) Mean 3.80 Upper Lower

Failures (per 103 demands) Mean

Upper

0.0348

14.4

0.0927

0.883

2.85

Equipment Boundary

OUTPUT ANSI STANDARD DEVICE FUNCTION NUMBER DC CIRCUIT BREAKER

INPUT

SIGNAL

BOUNDARY

Data Reference No. (Table 5.1):

8.2,8.3,8.15

DATA ON
Taxonomy No. Operating Mode 1.2.4

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity INVERTERS
UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. No Output b. Fails to Transfer DEGRADED a. Output Frequency Outside Spec b. Output Voltage Outside Spec, c. Output Current Outside Spec. INCIPIENT a. Overheating b. Faulty Indication c. Dirt/dust Contamination

Failures (per 10* hrs) Mean Upper 116.0 Lower

Failures (per 103 demands) Mean Upper

1.04

28.7

Equipment Boundary

AC INPUT

RECTIFIER BATTERY BANK BYPASS EQUIPMENT

INVERTER

AC LOAD

BOUNDARY

Data Reference No. (Table 5.1):

8.1, 8.3, 8.4, 8.10,8.12, 8.14

DATA ON
Taxonomy No. Operating Mode

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description I Process Severity FUSES
UNKNOWN

1.2.6

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Premature Open

0.0265

0.634

2.36

Equipment Boundary

POWER IN

POWER OUT

BOUNDARY

Data Reference No. (Table 5.1):

8.2,8.3,8.5,8.15

DATA ON Taxonomy No. Operating Mode 1.2.7.2

SELECTED PROCESS SYSTEMS AND EQUIPMENT Equipment Description Process Severity RELAYS - PROTECTIVE
UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No, of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Fails to Close on Demand b. Fails to Open on Demand c. Spurious Operation d. Delayed Change of State e .Premature Change of State

1.79

1.91

2.04

0.00104 0.0015 0.00387

0.06

0.232 0.00486 0.0087

0.00288 0.00598

Equipment Boundary

BUSANSI STANDARD DEVICE FUNTION NUMBER BREAKER MACHINE/TRANSFORMER THERMAL RELAY INSTANTANEOUS OVERCURRENT OR RATE-OF-RISE RELAY AC TIME OVERCURRENT RELAY AC CIRCUIT BREAKER

MOTOR
BOUNDARY

Data Reference No. (Table 5.1):

8.2,8.5,8.7

DATA ON
Taxonomy No. Operating Mode 1.2.8.1

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity TRANSFORMERS - POWER
UNKNOWN

Population

Samples

Aggregated time in service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. No Output DEGRADED a. Incorrect Output INCIPIENT a. Insulation Integrity

0.125

2.53

9.26

Equipment Boundary

INLET

TRANSFORMER

OUTLET

COOLING MEDIA IN/OUT BOUNDARY

Data Reference No. (Table 5.1):

7,8.4,8.14

DATA ON
Taxonomy No. Operating Mode 1.2.8.3

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity TRANSFORMERS - RECTIFIER
UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a.No Output DEGRADED a. Incorrect Output INCIPIENT a. Insulation Integrity

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

0.357

1.07

2.31

Equipment Boundary

AC LOAD

RECTIFIER

OC LOAD

BATTERY BOUNDARY

Data Reference No. (Table 5.1):

7. 8.2, 8.4

DATA ON
Taxonomy No. Operating Mode 1.3.1.1 STANDBY

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description EMERGENCY POWER GENERATORSDIESEL DRIVEN Process Severity
UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. Fails to Start b. Fails to Run c. Fails to Supply Load in Time DEGRADED a. Delayed Start after Multiple Attempts b. Fails to Maintain Voltage/ Frequency Specification INCIPIENT a. Improper Cooling/Heating b. RPM Hunting c. Faulty Indication d. Vibration e. Improper Lubrication Equipment Boundary

Failures (per 10* hrs) Mean Upper Lower


2.22
172.0

Failures (per 103 demands) Mean


17.6

Upper
54.5

2250.0

7710.0

DIESEL DRIVER SYSTEM* GENERATOR INCLUDED SEAL OIL SYSTEM PIPING LUBE OIL COOLING BLXK COOLING CONTROL UNIT BASEPLATE

SINGLE PHASE/ MULTIPHASE CURRENT TO BREAKER

BOUNDARY

Data Reference No. (Table 5.1):

8, 8.1,8.2,

DATA ON
Taxonomy No. Operating Mode

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity ANALYZERS UNKNOWN

2.1.1

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 106 hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Maximum Output b. No Output c. No Change of Output with Change of Input DEGRADED a. Erratic Output b. High Output c. Low Output INCIPIENT

6.87

4800.0

Equipment Boundary

INDICATOR/RECORDER (REMOTE)
SAMPLE SYSTEM

ANALYZER

PROCESS PIPING BOUNDARY

Data Reference No. (Table 5.1):

DATA ON
Taxonomy No. Operating Mode 2.1.3.1.2.3

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description TRANSMITTERS-ELECTRONIC LEVEL- CAPACITANCE PROBE Process Severity UNKNOWN

Population

Samples

Aggregated time in service ( W6 hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Maximum Output b. No Output c. No Change of Output with Change of Input DEGRADED a. Erratic Output b. High Output c. Low Output INCIPIENT

0.436

25.1

97.1

Equipment Boundary

POWER SUPPLY OUTPUT SIGNAL

BOUNDARY

Data Reference No. (Table 5.1):

DATA ON
Taxonomy No. Operating Mode

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description
Process Severity

2.1.3.2.1

TRANSMITTERS - PNEUMATICFLOW
UNKNOWN

Population

Samples

Aggregated time in service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Maximum Output b. No Output c. No Change of Output with Change of Input DEGRADED a. Erratic Output b. High Output c. Low Output

1.93

109.0

439.0

Equipment Boundary

AIR SUPPLY TRANSMITTER CONTROLS SIGNAL OUT

PROCESS IN

SENSOR

PROCESS OUT

BOUNDARY

Data Reference No. (Table 5.1):

4, 7

DATA ON
Taxonomy No. Operating Mode 2.1.3.2.1.1

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description TRANSMITTERS - PNEUMATIC FLOW-DIFFERENTIAL PRESSURE Process Severity UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC (includes control faults) a. Maximum Output b. No Output c. No Change of Output with Change of Input DEGRADED a. Erratic Output b. High Output c. Low Output INCIPIENT

Failures (per 106 hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

2.03

118.0

486.0

Equipment Boundary

POWER SUPPLY

DIFFERENTIAL PRESSURE TRANSMITTER

SIGNAL OUT

MANIFOLD

PROCESS IN

FLOW ELEMENT

PROCESS OUT

BOUNDARY

Data Reference No. (Table 5.1):

4, 7

DATA ON
Taxonomy No. 2 1 3 2 1 2 Operating Mode

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity TR ANSMlTTERS -PNEUMATICFLOW- V ARIAB LE AREA UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Maximum Output b. No Output c. No Change of Output with Change of Input DEGRADED a. Erratic Output b. High Output c. Low Output INCIPIENT

1.59

96.3

373.0

Equipment Boundary

POWER SUPPLY OUTPUT SIGNAL

PROCESS OUT
PROCESS IN

BOUNDARY

Data Reference No. (Table 5.1):

DATA ON
Taxonomy No. Operating Mode
9

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description TRANSMITTERS-PNEUMATICLEVEL Process Severity UNKNOWN

, T 99 ' ^- '

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 106 hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Maximum Output b. No Output c. No Change of Output with Change of Input DEGRADED a. Erratic Output b. High Output c. Low Output INCIPIENT

2.32

141.0

573.0

Equipment Boundary

AIR SUPPLY
TRANSMISSION CONTROLS

SIGNAL OUTPUT

SENSOR

BOUNDARY

Data Reference No. (Table 5.1):

4,7

DATA ON Taxonomy No. Operating Mode 2 i 3221

SELECTED PROCESS SYSTEMS AND

EQUIPMENT

Equipment Description TR ANS MITTER S -PNEUMATICLEVEL-DIFFERENTIAL PRESSURE Process Severity UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Maximum Output b. No Output c. No Change of Output with Change of Input DEGRADED a. Erratic Output b. High Output c. Low Output INCIPIENT

2.18

99.4

417.0

Equipment Boundary

MANIFOLD DIFFERENTIAL PRESSURE TRANSMITTER


AlR 5(JPPLY

SIGNAL OUT BOUNDARY

Data Reference No. (Table 5.1):

4J

DATA ON
Taxonomy No. Operating Mode 213223

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description TRANSMITTERS-PNEUMATICLEVEL-FLOAT Process Severity UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Maximum Output b. No Output c. No Change of Output with Change of Input DEGRADED a. Erratic Output b. High Output c. Low Output INCIPIENT

3.25

187.0

723.0

Equipment Boundary

AIR SUPPLY

OUTPUT SIGNAL

BOUNDARY

Data Reference No. (Table 5.1):

DATA ON Taxonomy No. Operating Mode 21323

SELECTED PROCESS SYSTEMS AND EQUIPMENT Equipment Description TR ANS MITTERS -PNEUMATICPRESSURE Process Severity UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 106 hrs) Mean Upper Lower

Failures (per 10* demands) Mean Upper

CATASTROPHIC a. Maximum Output b. No Output c. No Change of Output with Change of Input DEGRADED a. Erratic Output b. High Output c. Low Output INCIPIENT

0.159

91.3

381.0

Equipment Boundary

AIR SUPPLY

TRANSMITTER SIGNAL OUTPUT

PROCESS LINE/TANK

BOUNDARY

Data Reference No. (Table 5.1):

4,7

DATA ON
Taxonomy No. Operating Mode 2.1.3.*.4

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment DeSCrIPtIOnJRANSM1TTERS-TEMpERA1nJRE Process Severity UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Maximum Output b. No Output c. No Change of Output with Change of Input DEGRADED a. Erratic Output b. High Output c. Low Output INCIPIENT

1.68

97.0

375.0

Equipment Boundary

POWER SUPPLY TRANSMITTER SIGNAL OUTPUT

PROCESS LINE/TANK

TEMPERATURE ELEMENT

BOUNDARY

Data Reference No. (Table 5.1):

DATA ON
Taxonomy No. Operating Mode 2 13* c ' ' ' "

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description TRANSMITTERS DIFFERENTIALPRESSURE Process Severity -

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Maximum Output b. No Output c. No Change of Output with Change of Input DEGRADED a. Erratic Output b. High Output c. Low Output INCIPIENT

1.01

65.6

254.0

Equipment Boundary

AIR SUPPLY

DIFFERENTIAL PRESSURE TRANSMITTER

SIGNAL OUTPUT

MANIFOLD

BOUNDARY

COMMENTS: Source does not specify between pneumatic and electronic transmitters
Data Reference No. (Table 5.1): 4

DATA ON
Taxonomy No. Operating Mode
9

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description TRANSMITTERS DIFFERENTIALPRESSURE Process Severity -

* ^ * <r

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs)

Failures (per 10* demands) Upper Lower Mean Upper

Mean

CATASTROPHIC a. Maximum Output b. No Output c. No Change of Output with Change of Input DEGRADED a. Erratic Output b. High Output c. Low Output INCIPIENT Equipment Boundary

3.79

218.0

843.0

AIR SUPPLY

DIFFERENTIAL PRESSURE TRANSMITTER

SIGNAL OUTPUT

MANIFOLD

BOUNDARY

COMMENTS: Source does not specify between pneumatic and electronic transmitters

Data Reference No. (Table 5.1):

DATA ON
Taxonomy No. Operating Mode 21411

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description SWITCHES -ELECTRIC FLOW Process Severity ~

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. Functioned Without Signal b. Failed to Function when Signaled DEGRADED a. Functioned at Improper Signal Level b. Intermittent Operation INCIPIENT a. In-service Problems

Failures (per 106 hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

0.917

0.378
0.165

26.8 0.86 4.20

101.0 1.61

15.7

Equipment Boundary

POWER IN

SWITCH

OUTPUT

PROCESS IN

PROCESS OUT SENSING ELEMENT BOUNDARY

Comment: Process Severity 3 applies only to Catastrophic rate.

Data Reference No. (Table 5.1):

4, 8, 8.2, 8.4

DATA ON
Taxonomy No. Operating Mode 2.1.4.1.2

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity SWITCHES - ELECTRIC - LEVEL UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. Functioned without Signal b. Failed to Function when Signaled DEGRADED a. Functioned at Improper Signal Level b. Intermittent Operation INCIPIENT a. In-service Problems 0.737 0.152 0.0702

Failures (per 106 hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

1.74
0.925

3.33 2.65 0.33 4.40

0.17

0375

1.70

Equipment Boundary

POWER IN

SWITCH

OUTPUT

PROCESS.LINE/TANK SENSING ELEMENT BOUNDARY

Data Reference No. (Table 5.1):

8284

DATA ON
Taxonomy No. Operating Mode 21413

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity SWITCHES - ELECTRIC PRESSURE

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. Functioned without Signal b. Failed to Function when Signaled DEGRADED a. Functioned at Improper Signal Level b. Intermittent Operation INCIPIENT a. In-service Problems 0.525 0.00122 0.00809

Failures (per I O6 hrs) Mean Upper 192.0 0.271 Lower

Failures (per 103 demands) Mean Upper

49.6 0.07 0.40

1.55

Equipment Boundary

POWER IN OUTPUT

SWITCH

PROCESS LINE/TANK SENSING ELEMENT BOUNDARY

Comment: Process Severity 3 applies only to Catastrophic rate.

Data Reference No. (Table 5.1):

4,8.2

DATA ON
Taxonomy No. Operating Mode 21414

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity SWITCHES - ELECTRIC TEMPERATURE UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. Functioned without Signal b. Failed to Function when Signaled DEGRADED a. Functioned at Improper Signal Level b. Intermittent Operation INCIPIENT a. In-service Problems 0.102 0.107 0.0971

Failures (per 10* hrs) Mean Upper Lower

Failures (per 10s demands) Mean Upper

2.28 1.16 3.40

10.1 4.69 13.4

Equipment Boundary

POWER IN OUTPUT

SWITCH

PROCESS LINE/TANK SENSING ELEMENT BOUNDARY

Data Reference No. (Table 5.1):

g 2 8.4

DATA ON
Taxonomy No. Operating Mode 9 , 4 i 7 ZA "1''

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity SWITCHES - ELECTRIC SPEED UNKNOWN

Population

Samples

Aggregated time In service ( 10 hrs) Calendar time Operating time

No. or Demands

Failure mode Lower CATASTROPHIC a. Functioned without Signal b. Failed to Function when Signaled DEGRADED a. Functioned at Improper Signal Level b. Intermittent Operation INCIPIENT a. In-service Problems 0.285

Failures (per 10* hrs) Mean Upper 0.742 0.455 Lower

Failures (per 103 demands) Mean Upper

0,48 0.15 0.57

0.02 0.541

0.60

Equipment Boundary

POWER IN
SWITCH OUTPUT

SENSING ELEMENT BOUNDARY SHAFT

Data Reference No. (Table 5.1):

g.2

DATA ON
Taxonomy No. Operating Mode 2.1.4.2.1

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description SWITCHES - PNEUMATIC - FLOW Process Severity UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. Functioned without Signal b. Failed to Function when Signaled DEGRADED a. Functioned at Improper Signal Level b. Intermittent Operation INCIPIENT a. In-service Problems 1.64 0.027

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

4.0
0.66

7.8
2.46

0.15

1.30

4.10

Equipment Boundary

AIR SUPPLY OUTPUT

SWITCH

PROCESS IN

PROCESS OUT SENSING ELEMENT BOUNDARY

Data Reference No. (Table 5.1):

g4

DATA ON
Taxonomy No. Operating Mode 21422

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description SWITCHES - PNEUMATIC LEVEL Process Severity UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. Functioned without Signal b. Failed to Function when Signaled DEGRADED a. Functioned at Improper Signal Level b. Intermittent Operation INCIPIENT a. In-service Problems 0.0972 0.0484

Failures (per 10* hrs) Mean


0.62 0.54

Failures (per 103 demands) Upper


1.80 1.80

Lower

Mean

Upper

0.375

1.70

4.40

Equipment Boundary

AIR SUPPLY
SWITCH

OUTPUT

PROCESS LINE/TANK SENSING ELEMENT BOUNDARY

Data Reference No. (Table 5.1):

g.4

DATA ON Taxonomy No. Operating Mode


0 L

SELECTED PROCESS SYSTEMS AND Equipment Description Process Severity

EQUIPMENT

- , .~ ^A'L'5

SWITCHES -PNEUMATIC PRESSURE UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. Functioned without Signal b. Failed to Function when Signaled DEGRADED a. Functioned at Improper Signal Level b. Intermittent Operation INCIPIENT a. In-service Problems

Failures (per 10* hrs) Mean


5.20 0.47 1.70

Failures (per 103 demands) Upper


10.0 1.50 6.0

Lower

Mean

Upper

2.18 0.0515 0.11

11.8

18.0

26.0

Equipment Boundary

AIR SUPPLY OUTPUT

SWITCH

PROCESS LINE/TANK SENSING ELEMENT BOUNDARY

Data Reference No. (Table 5.1):

34

DATA ON
Taxonomy No. Operating Mode 21424

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity SWITCHES-PNEUMATICTEMPERATURE UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. Functioned without Signal b. Failed to Function when Signaled DEGRADED a. Functioned at Improper Signal Level b. Intermittent Operation INCIPIENT a. In-service Problems

Failures (per 106 hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

1.09

5.00

13.0

0.61

3.00

8.0

Equipment Boundary

AIR SUPPLY
SWITCH

OUTPUT

PROCESS LINE/TANK SENSING ELEMENT BOUNDARY

Data Reference No. (Table 5.1):

g^

DATA ON
Taxonomy No. Operating Mode 2.1.5

SFXECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity FLAMEDETECTORS UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per I O6 hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Functioned without Signal b. Failed to Function when Signaled DEGRADED a. Functioned at Improper Signal Level b. Intermittent Operation INCIPIENT a. In-service Problems

0.053

432.0

1760.0

Equipment Boundary

POWER SUPPLY

INDICATOR/ ALARM SENSOR COMPUTATIONAL UNIT OUTPUT BOUNDARY

Data Reference No. (Table 5.1):

1, 4

DATA ON
Taxonomy No. Operating Mode

SELECTED PROCESS SYSTEMS AND EQUIPMENT Equipment Description INDICATORS - TEMPERATURERADIATION PYROMETER
Process Severity UNKNOWN

21646

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Maximum Output b. No Output c. No Change of Output with Change of Input DEGRADED a. Erratic Output b. High Output c. Low Output INCIPIENT

4.31

248.0

959.0

Equipment Boundary

POWER SUPPLY

INDICATOR

SENSOR COMPUTATIONAL UNIT

BOUNDARY

Data Reference No. (Table 5.1):

DATA ON
Taxonomy No. Operating Mode 2181

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description TRANSDUCERS - CURRENT TOPNEUMATIC Process Severity UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Maximum Output b. No Output c. No Change of Output with Change of Input DEGRADED a. Erratic Output b. High Output c. Low Output INCIPIENT

1.08

62.8

243.0

Equipment Boundary

POWER SUPPLY

CURRENT INPUT SIGNAL

TRANSDUCER

PNEUMATIC OUTPUT SIGNAL

BOUNDARY

Data Reference No. (Table 5.1):

DATA ON
Taxonomy No. Operating Mode 2.2.1

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity CONTROLLERS UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 106 hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Maximum Output b. No Output c. No Change of Output with Change of Input DEGRADED a. Erratic Output b. High Output c. Low Output INCIPIENT

2.43

68.8

260.0

Equipment Boundary

PROCESS VARIABLE INPUT OUTPUT SIGNAL POWER SUPPLY

BOUNDARY

Data Reference No. (Table 5.1):

DATA ON
Taxonomy No. Operating Mode 2211

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description CONTROLLERS - ELECTRONIC PANELBOARD(SINGLELOOP) Process Severity UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 106 hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a.Maximum Output b. No Output c. No Change of Output with Change of Input DEGRADED a. Erratic Output b. High Output c. Low Output INCIPIENT

3.56

205.0

793.0

Equipment Boundary

PROCESS VARIABLE INPUT OUTPUT SIGNAL POWER SUPPLY

BOUNDARY

Data Reference No. (Table 5.1):

DATA ON
Taxonomy No. Operating Mode 2212

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description CONTROLLERS - PNEUMATIC PANELBOARD(SINGLELOOP) Process Severity UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Maximum Output b. No Output c. No Change of Output with Change of Input DEGRADED a. Erratic Output b. High Output c. Low Output

0.754

43.4

168.0

Equipment Boundary

PROCESS VARIABLE INPUT

OUTPUT SIGNAL AIR SUPPLY

BOUNDARY

Data Reference No. (Table 5.1):

DATA ON
Taxonomy No. Operating Mode 2.2.2

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Fxiulpment Description Process Severity ANNUNCIATORS UNKNOWN

Population

Samples

Aggregated time In service ( 106 hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Operates Spuriously b. Fails to Operate on Demand DEGRADED a. Operates at Low Intensity INCIPIENT a. Arcing

0.0272

0.77

2.90

Equipment Boundary

HORN

POWER SUPPLY

INPUT SIGNALS BOUNDARY

Data Reference No. (Table 5.1):

g 2

DATA ON
Taxonomy No. Operating Mode 2.2.4

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity RECORDERS UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 106 hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Maximum Output b. No Output c. No Change of Output with Change of Input DEGRADED a. Erratic Output b. High Output c. Low Output INCIPIENF

0.436

25.1

97.1

Equipment Boundary

POWER SUPPLY

INPUT SIGNAL(S) BOUNDARY

Data Reference No. (Table 5.1):

DATA ON
Taxonomy No. Operating Mode 2.2.5

SELECTED PROCESS SYSTEMS AND EQUIPMENT


I Equipment Description COMPUTATIONALMODULESI PNEUMATIC Process Severity UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Maximum Output b. No Output c. No Change of Output with Change of Input DEGRADED a. Erratic Output b. High Output c. Low Output INCIPIENT

0.337

19.4

75.0

Equipment Boundary

AIR SUPPLY

INPUTS

MODULE

OUTPUT

BOUNDARY

Data Reference No. (Table 5.1):

DATA ON
Taxonomy No. Operating Mode 312211

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description HEAT TRANSFER DEVICES - NON-HRED INDIRECTCONTACT-TUBED-BAFFLED Process Severity
UNKNQWN

Population

Samples

Aggregated time In service ( 106 hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Leakage O - 1/4" b. Leakage > 1/4" c. Rupture DEGRADED INCIPIENT a. Wall Thinning b. Embrittlemcnt c. Cracked or Rawed

0.0173
1.62

31.1 25.8

131.0 91.3

Equipment Boundary
PROCESS OUTLET I PROCESS OUTLET 2

BOUNDARY DOES NOT INCLUDE NOZZLE GASKETS.

BOUNDARY

PROCESS INLET 2

PROCESS INLET 1

Data Reference No. (Table 5.1):

g.4t g.i3f gj

DATA ON
Taxonomy No. Operating Mode 3.2.1.1

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity PIPINGSYSTEMS-METALSTRAIGHT SECTIONS
UNKNQWN

Population

Samples

Aggregated time In service ( 106 hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs)

Failures (per 103 demands) Upper Lower Mean Upper

Mean

CATASTROPHIC a. O - 10% Flow Area b. > 10% Flo w Area c. Rupture d. Plugged DEGRADED a. Restricted Flow INCIPIENT a. Wall Thinning b. Embrittlemcnt c. Cracked or Flawed d. Erratic Flow

0.000465

0.0268

0.104

Equipment Boundary

PIPE CONNECTION STRAIGHT SECTION OF PIPE PIPE CONNECTION BOUNDARY

COMMENTS:

DATA IS IN MILE-HOURS

Data Reference No. (Table 5.1):

DATA ON
Taxonomy No. Operating Mode 3.2.1.4

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity PIPING SYSTEMS- METALCONNECTIONS ^^o^

Population

Samples

Aggregated time In service ( 106 hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. O- 10% Flow Area b. > 10% Flo w Area c. Rupture d. Plugged DEGRADED a. Restricted Flow INCIPIENT a. Wall Thinning b. Embriulement c. Cracked or Flawed d. Erratic Row

Failures (per 106 hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

0.0099

0.57

2.20

Equipment Boundary

CONNECTION

BOUNDARY

Data Reference No. (Table 5.1):

DATA ON
Taxonomy No. Operating Mode 3.2.2.1

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity PIPING SYSTEMS LINED PIPESTRAIGHT SECTIONS
UNKNOWN

Population

Samples

Aggregated time In service ( IO6 hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per IO3 demands) Mean Upper

CATASTROPHIC a. O- 10% Flow Area b. > 10% Flow Area c. Rupture d. Plugged DEGRADED a. Restricted Flow INCIPIENT a. Wall Thinning b. Embrittlement c. Cracked or Flawed d. Erratic Flow

0.00743

0.442

1.71

Equipment Boundary

PIPE CONNECTION

STRAIGHT SECTION OF PIPE

PIPE CONNECTION

BOUNDARY

Data Reference No. (Table 5.1):

DATA ON
Taxonomy No. Operating Mode 3.2.3.1

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity PIPING SYSTEMS -RIGID PLASTICSTRAIGHT SECTIONS
UNKNQWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. O- 10% Flo w Area b. > 10% Flow Area c. Rupture d. Plugged DEGRADED a. Restricted Flow INCIPIENT a. Wall Thinning b. Embrittlement c. Cracked or Flawed d. Erratic Flow

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

0.0154

0.885

3.42

Equipment Boundary

PIPE CONNECTION

STRAIGHT SECTION OF PIPE

PIPE CONhCCTION

BOUNDARY

Data Reference No. (Table 5.1):

DATA ON
Taxonomy No. Operating Mode 3.2.5

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity HOSES
UNKNQWN

Population

Samples

Aggregated time in service ( 106 hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. O - 10% Flow Area b. >10% Flow Area c. Rupture d. Plugged DEGRADED a. Restricted Flow INCIPIENT a. Wall Thinning b. Embrittlement c. Cracked or Flawed d. Erratic Flow

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

0.0099

0.570

2.20

Equipment Boundary

HOSE

HOSE CONNECTOR

BOUNDARY

Data Reference No. (Table 5.1):

DATA ON
Taxonomy No. Operating Mode 3.3.2

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity ROTATINGEQUIPMENTCOMPRESSORS
UNKNQWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 106 hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Fails While Running b. Rupture c. Spurious Start/Command Fault d. Fails to Start on Demand e. Fails to Stop on Demand DEGRADED a. External Leakage

3.09

1430.0

5650.0

Equipment Boundary

PROCESS IN

TRANSMISSION DRIVER COMPRESSOR INCLUDED: SEAL OIL SYSTEM PIPING INTERSTAGE COOLING LUBE OIL COOLING CONTROL UNIT BASEPLATE

PROCESS OUT

BOUNDARY

Data Reference No. (Table 5.1):

1,5,8.4

DATA ON
Taxonomy No. Operating Mode 3.3.2.1

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity ROTATING EQUIPMENT-COMPRESSORS ELECTRIC MOTOR DRIVEN ^j^^

Population

Samples

Aggregated time In service ( 106 hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Fails While Running b. Rupture c. Spurious Start/Command Fault d. Fails to Start on Demand e. Fails to Stop on Demand DEGRADED a. External Leakage

27.9

2470.0

9690.0

Equipment Boundary

POWER SUPPLY

PROCESS IN

PROCESS OUT MOTOR GEAR

COMPRESSOR INCLUDED: SEAL OIL SYSTEM PIPING

INTERSTAGE COOLING LUBE OIL COOLING CONTROL UNIT BASEPLATE

BOUNDARY

Data Reference No. (Table 5.1):

8.4

DATA ON
Taxonomy No. Operating Mode 3.3.2.3

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description ROTATING EQUIPMENTCOMPRESSORS- TURBINE-DRIVEN Process Severity UNKNQWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Fails While Running b. Rupture c. Spurious Start/Command Fault d. Fails to Start on Demand e. Fails to Stop on Demand DEGRADED a. External Leakage

96.5

127.0

163.0

Equipment Boundary

PROCESS IN

FUEL
AIR

TRANSMISSION

PROCESS OUT

TURBINE INCLUDED: SEAL OIL SYSTEM PIPING INTERSTAGE COOLING LUBE OIL COOLING CONTROL UNIT COMBUSTION CONTROLS BASEPLATE

COMPRESSOR

BOUNDARY

Data Reference No. (Table 5.1):

8.4

DATA ON
Taxonomy No. Operating Mode 3.3.4

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Proce^ Severity ROTATING EQUIPMENTMOTOR-DRIVEN FANS
UNKNQWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. Fails while Running b. Spurious Start/Command Fault c. Fails to Start on Demand d. Fails to Stop on Demand

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

1.75

9.09

24.7
0.00944 0.208
0.769

Equipment Boundary

PROCESS IN POWER SUPPLY

CONTROLS

POWER SUPPLY MOTOR

FAN

PROCESS OUT

BOUNDARY

DaU Reference No. (Table 5.1):

8.2,8.4,8.5,8.15

DATA ON
Taxonomy No. Operating Mode 33721 1

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description ROTATING EQUIPMENT- PUMPS MOTOR DRIVEN-PRESSURE-CENTRIFUGAI Process Severity
UNKNQWN

ALTERNATING

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. Fails while Running b. Rupture c. Spurious Start d. Fails to Start on Demand e. Fails to Stop on Demand DEGRADED a. Fails to Run at Rated Speed b. External Leak INCIPIENT a. High Vibration b. Over-temperature c. Over -current

Failures (per 106 hrs) Mean 292.0 Upper 862.0 Lower

Failures (per 103 demands) Mean Upper

43.3

0.360

10.80

43.0

15.8

920.0

3560.0

Equipment Boundary

POWER SUPPLY

PROCESS IN

PROCESS OUT
MOTOR

TRANSMISSION

PUMP INCLUOEO: SEAL SYSTEM CONTROL UNIT BASEPLATE BOUNDARY

Data Reference No. (Table 5.1):

5,8.1

DATA ON
Taxonomy No. Operating Mode 3 3 7 2.1.1 RUNNING

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description ROTATING EQUIPMENT -PUMPSMOTOR DRIVEN-PRESSURE-CENTRlFUGAL Process Severity
UNKNQWN

Population

Samples

Aggregated time in service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. Fails while Running b. Rupture c. Spurious Start d. Fails to Start on Demand e. Fails to Stop on Demand DEGRADED a. Fails to Run at Rated Speed b. External Leak INCIPIENT a. High Vibration b. Over-temperature c. Over -current

Failures (per 10* hrs) Mean

Failures (per 103 demands)

Upper

Lower

Mean

Upper

0.812

104.0

450.0

0.417

24.0

92.8

Equipment Boundary

POWER SUPPLY

PROCESS IN

PROCESS OUT MOTOR TRANSMISSION PUMP INCLUDED: SEAL SYSTEM CONTROL UNIT BASEPLATE BOUNDARY

Data Reference No. (Table 5.1):

5,8.1,8.4

DATA ON
Taxonomy No. Operating Mode 3 3 7 2 1.1 STANDBY

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description ROTATING EQUIPMENT- PUMPSMOTOR DRIVEN-PRESSURE-CENTRIFUGA Process Severity
UNKNOWN

Population

Samples

Aggregated time In service ( 106 hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. Fails While Running b. Rupture c. Spurious Start d. Fails to Start on Demand e. Fails to Stop on Demand DEGRADED a. Fails to Run at Rated Speed b. External Leak INCIPIENT a. High Vibration b. Over-temperature c. Over-current

Failures (per W6 hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

1.94

18.6

59.9

Equipment Boundary

POWER SUPPLY

PROCESS IN

PROCESS OUT MOTOR TRANSMISSION

PUMP INCLUOEO: SEAL SYSTEM CONTROL UNIT BASEPLATE BOUNDARY

Data Reference No. (Table 5.1):

8.1

DATA ON
Taxonomy No. Operating Mode 3.3.7.3

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description ROTATING EQUIPMENT-PUMPSTURBINE-DRIVEN Process Severity UNKNQWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. Fails While Running b. Rupture c. Spurious Start d. Fails to Start on Demand e. Fails to Stop on Demand DEGRADED a. Fails to Run at Rated Speed b. External Leak INCIPIENT a. High Vibration b. Over -temperature c. Over-current
10.9

Failures (per 10* hrs) Mean Upper 277.0 Lower

Failures (per 103 demands) Mean Upper

89.1

4.18

26.2

75.8

Equipment Boundary

PROCESS IN

FUEL TRANSMISSION
AIR
PROCESS OUT

TURBINE
INCLUDED: SEAL SYSTEM CONTROL UNIT COMBUSTION CONTROLS BASEPLATE

PUMP

BOUNDARY

Data Reference No. (Table 5.1):

8,8.1,8.3,8.7,8.12,8.14

DATA ON
Taxonomy No. Operating Mode 3.4.2.2

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity SOLIDS HANDLING- CONVEYORSSCREW
UNKNQWN

Population

Samples

Aggregated time in service ( 106 hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Fails While Running b. Rupture (External Leakage) c. Internal Leakage d. Fails to Start on Demand e. Fails to Stop on Demand DEGRADED

16.4

942.0

3640.0

1.72

99.2

384.0

Equipment Boundary

PROCESS IN

CONVEYOR COUPLING

DRIVER

BEARINGS

PROCESS OUT BOUNOARf

Data Reference No. (Table 5.1):

DATA ON
Taxonomy No. Operating Mode 3.5.1.1

SELECTED PROCESS SYSTEMS AND EQUIPMENT


I Equipment Description I Process Severity VALVES-OPERATEDSTOPCHECK
UNKNOWN

Population

Samples

Aggregated time In service ( 106 hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Fails to Check b. Fails to Open c. Fails to Re-open DEGRADED a. Significant Back-leakage

0.0307

1.61

6.68

Equipment Boundary

OPERATOR

PROCESS IN

PROCESS OUT

BOUNDARY

Data Reference No. (Table 5.1):

8.3,8.12

DATA ON
Taxonomy No. 3 5 1 2 Operating Mode

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity V AL VES -NON-OPERATEDCHECK
UNKNOWN

Population

Samples

Aggregated time In service ( 106 hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. Fails to Check b. Fails to Open c. Fails to Re-open DEGRADED a. Significant Back-leakage 0.0552

Failures (per 10* hrs) Mean Upper


12.3

Failures (per 103 demands) Lower Mean Upper

3.18

0.285 0.0347

2.2 0.145

6.73 0.364

Equipment Boundary

PROCESS IN

PROCESS OUT

BOUNDARY

Data Reference No. (Table 5.1):

?^

g g 3 3 5 g ^ gj j g ^ g.15

DATA ON
Taxonomy No. Operating Mode 3.5.2

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity VALVES-MANUAL
UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. Leakage O- 10% b. Leakage >10% c. Rupture d. Normally Open/Fails Open e. Normally Closed/Fails Closed f. Normally Open/Fails Plugged g. Normally Closed/Fails Open DEGRADED INCIPIENT a. Wall Thinning b. Embrittlemcnt c. Cracked or Flawed d. Internal Leakage Equipment Boundary 0.0141

Failures (per 106 hrs) Mean Upper Lower 0.0141

Failures (per 103 demands) Mean Upper

0.152

0.501

0.291

1.06

LEVER/ HANOWHEEL

PROCESS IN

PROCESS OUT

BOUNDARY

Data Reference No. (Table 5.1):

8, g.l, 8.2, 8.3, 8.7, 8.12

DATA ON
Taxonomy No. Operating Mode 3.5.3.2

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity VALVES-OPERATEDMOTOR
UNKNQWN

Population

Samples

Aggregated time in service ( 106 hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. External Leakage b. Internal Leakage >1% c. Spurious Operation d. No Change of Position on Demand DEGRADED a. Delayed Actuation INCIPIENT a. Wall Thinning b. Embriltlement c. Cracked or Flawed d. Internal Leakage

Failures (per 106 hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

0.239

1.36

3.80
0.504

5.58

18.6

Equipment Boundary

SIGNAL

MOTOR OPERATOR PROCESS IN

POWER SUPPLY PROCESS OUT BOUNDARY

DaU Reference No. <Tble 5.1):

8, 8.1, 8.2,8.3, 8.7, 8.9, 8.10, 8.11, 8.12,8.14, 8.15

DATA ON
Taxonomy No. Operating Mode 3533

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity V AL VES -OPERATEDPNEUMATIC
UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. External Leakage b. Internal Leakage >1% c. Spurious Operation d. No Change of Position on Demand DEGRADED a. Delayed Actuation INCIPIENT a. Wall Thinning b. Embriltlement c. Cracked or Flawed d. Internal Leakage

Failures (per 106 hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

0.274

3.59

12.3
0.306

2.2

6.62

Equipment Boundary

ACTUATOR

SUPPLY

AIR

POSITIONER

SIGNAL

PROCESS IN

PROCESS OUT

BOUNDARY

Data Reference No. (Table 5.1):

8, 8.1, 8.2, 8.3, 8.4, 8.7, 8.10, 8.12, 8.14, 8.15

DATA ON
Taxonomy No. Operating Mode 3.5.3.4

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity V AL VES -OPERATEDSOLENOID
UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. External Leakage b. Internal Leakage >10% c. Spurious Operation d. No Change of Position on Demand DEGRADED a. Delayed Actuation INCIPIENT a. Wall Thinning b. Embrittlement c. Cracked or Flawed d. Internal Leakage 0.679

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

48.7

189.0

0.108

0.409

0.985 0.336

2.83

10.0

Equipment Boundary

POWER SUPPLY

SOLENOID

PROCESS IN

PROCESS OUT

BOUNDARY

Dati Reference No. (Table 5.1):

4 7 g g 2, 8.3, 8.15

DATA ON
Taxonomy No. Operating Mode ~ ,. .

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity VESSELS-ATMOSPHERICMETALLIC
UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Leakage > 1/4" b. Leakage O - 1/4" c. Rupture d. Plugging DEGRADED a. Restricted Flow INCIPIENT a. Wall Thinning b. Embrittlemcnt c. Cracked or Flawed d. Erratic Flow

0.127

0.985

3.02

Equipment Boundary

VENT

BOUNDARY

Data Reference No. (Table 5.1):

1,6,8.5

DATA ON
Taxonomy No. Operating Mode 3.6.1.2

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity VESSELS-ATMOSPHERICNON-METALLIC
UNKNQWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower


0.021

Failures (per 10* hrs) Mean


1.21

Failures (per 103 demands) Upper Lower Mean Upper

CATASTROPHIC a. Leakage >l/4" b. Leakage O - 1/4" c. Rupture d. Plugging DEGRADED a. Restricted Flow INCIPIENT a. Wall Thinning b. Embrittlcment c. Cracked or Flawed d. Erratic Flow

4.68

Equipment Boundary

VENT

BOUNDARY

Data Reference No. (Table 5.1):

DATA ON
Taxonomy No. Operating Mode 3.6.2.1

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description VESSELS-PRESSURIZEDMETALLIC Process Severity UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. Leakage >l/4" b. Leakage O - 1/4" c. Rupture d. Plugging DEGRADED a. Restricted Flow INCIPIENT a. Wall Thinning b. Embrittlemcnt c. Cracked or Flawed d. Erratic Flow 0.000142

Failures (per 106 hrs) Mean 0.0109 Upper 0.0424 Lower

Failures (per 103 demands) Mean Upper

0.000951

0.0636

0.247

Equipment Boundary

BOUNDARY

Data Reference No. (Table 5.1):

10

DATA ON
Taxonomy No. Operating Mode 422

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity PROTECTION SYSTEMS-FIREFIRE DETECTION
UNKNQWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Fails to Operate b. Spurious Operation c. Plugged d. Leaks Through DEGRADED a. Improper Operation b. Minor Leak Through INCIPIENT a. External Leakage b. Faulty Indication

0.0198

1.14

4.41

Equipment Boundary

FIRE DETECTOR

POWER SUPPLY

ANALOG SIGNAL OUTPUT CONTROL UNIT ALARM OUTPUT

BOUNDARY

Data Reference No. (Table 5.1):

DATA ON
Taxonomy No. Operating Mode 4.232

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description PROTECTION SYSTEMS-FIREFIRE SUPPRESSION SYSTEMS-WATER Process Severity UNKNQWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Fails to Operate b. Spurious Operation c. Plugged d. Leaks Through DEGRADED a. Improper Operation b. Minor Leak Through INCIPIENT a. External Leakage b. Faulty Indication

0.168

9.66

37.4

Equipment Boundary

PROCESS IN

DRIVER

DISTRIBUTION TRANSMISSION

SYSTEM PUMP NOZZLEtS)

INCLUDEOi SEAL SYSTEM PIPING CONTROL UNIT BASEPLATE

BOUNDARY

Data Reference No. (Table 5.1):

DATA ON
Taxonomy No. Operating Mode 4233

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity PROTECTION SYSTEMS-FIREFIRE SUPPRESSION -DRY POWDER
UNKNQWN

Population

Samples

Aggregated time In service ( 106 hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Fails to Operate b. Spurious Operation c. Plugged d. Leaks Through DEGRADED a. Improper Operation b. Minor Leak Through INCIPIENT a. External Leakage b. Faulty Indication

0.0245

1.41

5.45

Equipment Boundary

DETECTOR CONTROL UNIT

NOZZLES DRY POWDER SUPPLV CYLINDERS

NOZZLES BOUNDARY

Data Reference No. (Table 5.1):

DATA ON
Taxonomy No. Operating Mode 4.2.4.1 STANDBY

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity PROTECTION SYSTEMS-FIREFIRE WATER PUMPS - DIESEL
UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 106 hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

CATASTROPHIC a. Fails to Start b. Fails While Running DEGRADED a. Low Output INCIPIENT a. Vibration b. Leakage

0.769

18.7

69.8

Equipment Boundary

PROCESS IN

FUEL
AIR

DIESEL ENGINE

TRANSMISSION
PUMP INCLUDED: SEAL SYSTEM LUBE OIL SYSTEM CONTROL UNIT COMBUSTION CONTROLS BASEPLATE

PROCESS OUT

BOUNDARY

Data Reference No. (Table 5.1):

8,8.9,8.11

DATA ON
Taxonomy No. Operating Mode

SELECTED PROCESS SYSTEMS AND

EQUIPMENT

4242

Equipment Description PROTECTION SYSTEMS-FIREFIRE WATER PUMPS-ELECTRIC


Process Severity
UNKNOWN

Population

Samples

Aggregated time In service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower

Failures (per 10* hrs) Mean Upper Lower

Failures (per 103 demands) Mean

Upper

CATASTROPHIC a. Fails to Start b. Fails While Running DEGRADED a. Low Output INCIPIENT a. Vibration b. Leakage

3.62

42.5

143.0

Equipment Boundary

POWER SUPPLY

PROCESS IN

MOTOR

TRANSMISSION
PUMP INCLUDED: SEAL SYSTEM CONTROL UNIT BASEPLATE

PROCESS OUT

BOUNDARY

Data Reference No. (Table 5.1):

DATA ON
Taxonomy No. Operating Mode 4331

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description PRESSURE - SAFETY RELIEF VALVES-PILOT OPERATED Process Svr, u ^ o ^ ,

Population

Samples

Aggregated time In service ( 106 hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. Scat Leakage b. Fails to Open c. Spurious Operation c.l Opens Prematurely c.2 Failure to Reclose once open d. Fails to Open on Demand DEGRADED a. Interstage Leakage INCIPIENT a. Pilot Leakage

Failures (per 106 hrs) Mean Upper Lower

Failures (per 103 demands) Mean Upper

0.188
0.00932

5.0 4.15

18.8 18.2

Equipment Boundary

OUTLET

PILOT VALVE

BOUNDARY INLET

Data Reference No. (Table 5.1):

8,8.12

DATA ON
Taxonomy No. Operating Mode 4332

SELECTED PROCESS SYSTEMS AND EQUIPMENT


Equipment Description Process Severity PRESSURE - SAFETY RELIEF VALVES - SPRING-LOADED
UNKNQWN

Population

Samples

Aggregated thnc in service ( 10* hrs) Calendar time Operating time

No. of Demands

Failure mode Lower CATASTROPHIC a. Scat Leakage b. Fails to Open c. Spurious Operation c.l Opens Prematurely c. 2 Failure to Reclose Once Open d. Fails to Open on Demand DEGRADED a. Interstage Leakage INCIPIENT

Failures (per 10* hrs) Mean Upper Lower

Failures (per 101 demands) Mean Upper

0.275

1.68

4.80

0.127
0.0079

5.18 0.212

22.7
0.798

Equipment Boundary

OUTLET

BOUNDARY INLET

Data Reference No. (Table 5.1):

8.1,8.3,8.5,8.10

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