DRESSER VALVE INDIA PVT LTD

PRESENTATION ON

MASONEILAN
CONTROL VALVES

DRESSER INC. USA

DRESSER FLOW SOLUTIONS DRESSER INSTRUMENTS DRESSER WAYNE DRESSER WAKUSHA

DATA REQUIRED FROM CUSTOMER FOR SIZING AND SELECTION OF CONTROL VALVE

FLUID ( MEDIUM ) INLET PRESSURE ( P1 ) OUTLET PRESSURE ( P2 ) TEMPERATURE ( T ) FLOW RATE ( Q ) Sp. GRAVITY OF THE MEDIUM LINE SIZE VISCOCITY etc

Control Valve Sizing Critical Factors

Cv Characteristics Inherent % Lift Noise Level Velocity ( Outlet ) Orientation of Valve in Line Fluid Characteristics . Etc.

21000 SERIES QUICK CHANGE TRIM Seat Ring Held in Place by the Seat Ring Retainer (A Type of Cage) Seat Ring Gasket Required Maintenance Advantage

21000 SERIES TRIM TYPES

Contoured Trim
Full Area Reduced Area

Single Stage Lo-dB and Anti-Cavitation

Same Plug for Lo-dB and Anti-Cav

Two-Stage Lo-dB and Anti-Cavitation

Different Trim for Lo-dB and Anti-Cav

21000 SERIES LOW NOISE PRODUCTS

LO-DB Trim Reduces the Sound Level up to 15 dBA Over Conventional Trim, Depending on the P1/P2 Ratio.

41005 Series Cage Guided

A Complete Line of Heavy Duty,Balanced,Cage Guided,Globe Valves with VRT Anti-cavitation and Noise Control Lo-dB Trim Balanced Cage Guided

41005 Specifications

Cage Guided Hardened Trim Balanced Plug Size Range: 2 thru 16 Pressure Classes:

UPTO 2500

APPLICATIONS Severe Service

41005 SERIES

Low Pressure Recovery: FL = 0.94 High Capacity High Pressure Drop Capability Tight Shutoff High Temperature: -320oF to 1050oF

41403 LO-DB WITH DIFFUSER

Flow-To-Close Direction Only Offers Low Noise and Cavitation Protection Available in 6 - 16 Sizes Provides Higher Shutoff Capability than 416X3 Meets Class V Seat Leakage

Other 41005 Seal Rings

41505: Ni-Resist Seal Ring Class II to Class V o o Temp: -320 F to 1050 F 41605: PTFE Seal with Nordel Backup Meets Class IV Seat Leakage o o Temp: -20 F to 300 F 41905: Graphite Seal, Metal Inner Ring Meets Class IV Seat Leakage o o Temp: -320 F to 1050 F Available In 6 To16 Sizes Only

41005 SERIES CAGE GUIDED VALVES

TYPICAL APPLICATIONS General Service Applications with Clean Process Fluids Difficult Services Involving Corrosive Fluids, High Pressure, High Temperature, Noise, and Cavitation LIMITATIONS Not Generally Used with Slurries or with Grity or Dirty Processes Less Capacity Compared to Rotary Valves Larger and Heavier than Most Rotary Valves

41037 TYPE S PARTIAL STACK

Multistep at low lifts High Flow at Full Lift Size Range 4 - 16 Boiler Start-up

HIGH TURNDOWN - BETTER SYSTEM PERFORMANCE

100:1 Turndown Min. flow considers clearance flow and plug stroke of min. 15% Controllability at low flow ensured with seat integrity

LINEAR CHARACTERISTIC FOR OPTIMUM PERF.

Linear against step control and dead band in radial flow Flow to open (not closed) eliminates stability problems

QUICK CV MODIFICATION

Just by replacing the inexpensive plug - cv can be changed up to 150%

78200/18200 Series Lincolnlog

78200 Forged Angle

1-8 150-4500# ANSI & Job Rated 3, 4, 6, 7 & 8 Stage Trim Designs Carbon Steel & Alloy Bodies ANSI Class IV, V, & VI Shutoff End Conn - BW,SW,RF,RTJ,Special

CONVENTIONAL DIAPHRAGM ACTUATORS

Effective Area varies throughout the Travel Diaphragm Pivots Across the Edge of the Diaphragm Plate Thick Piston Plat Required for Support of Diaphragm Single/Double Concentric Springs or Multiple Off Center Spring Designs Little/No Friction with Cycling Except for Shaft Seal and Bearing Loads Travel is Limited

REASONS FOR USING CONVENTIONAL FLAT DIAPHRAGM ACTUATOR

Pros Most Economical Reliable Long History of Field Performance Low Cost of Ownership Cons Diaphragm Area Not Constant Limited on Travel Lengths Limited on Air Supply Pressure Requires a Lot of Space To Field Reverse, Requires New Actuator

REASONS FOR USING MULTI-SPRING DIAPHRAGM ACTUATOR

Pros Lower Cost of Ownership More Economical Reliable Long History of Field Performance Constant Diaphragm Area Less Space Required Field Reversible without added parts Weight Cons Limited Travel Limit Air Supply

Multi Spring Actuator

Direct Reverse

87/88 FEATURES Multiple Spring Design Four standard spring types achievable by varying spring quantity and placement Heavy One-Piece Yoke Provides maximum strength and rigidity. Diaphragm Cases Pressed steel upper and lower cases combine lightness, high mechanical strength and protection in the event of over pressurization.

WHY DO YOU WANT TO USE CYLINDER? Handles High Air Supply Up to 100 PSIG Versus 60 PSI Longer Strokes Increase Force Output Even More by Removing Spring Faster Response Larger Sizes Require Less Space More Economical Than EHA and Electric

New 4700P& 4700E Positioner

New Modular I/P Positioner 4700P -- Pneumatic Positioner 4700E -- Electro-Pneumatic Positioner Modules
Modular By-Pass Modular Explosion-Proof I/P Module
I/P Module converts Pneumatic (4700P) to an Electro-Pneumatic Positioner (4700E) Positioner

I/P Module for 4700E Positioner Die Cast Explosion Proof I/P Module Converts a pneumatic positioner to an Electro-Pneumatic positioner
Fits on 4700P to make a 4700E

Smart Valve Interface Concept

SVI performs two BASIC functions: Digital Smart Valve Positioning Digital Smart Process Control

Smart Valve Interface Hardware

Two Versions Smart Positioner Valve Controller (Positioner & Controller) Two Communications Protocol HART Fieldbus (Upgradable) Two Sensors - Twice the Diagnostics Position Pressure

Smart Valve Interface Features

Auto-Calibration Auto-Tune Flow Characterization with Software CAMs Linear, Equal Percentage and Customer Defined Can be Mounted on any Valve

Smart Valve Interface

Features
Programmable Options : Tight Shut-Off (TSO)
Valve position (%)

100

5 0 5
Input

(%)

100

Smart Valve Interface - Summary

O

O O O

Significant Reduction in Process Control Implementation Costs Automated Valve Commissioning Reduced Maintenance and Operations Costs Enhanced Reliability using SVI & ValVues Proactive Diagnostics SVI Provides the Lowest Total Cost of Ownership

Smart Valve Interface - Summary Local Interface - No need for Handheld or Computer Remote Adressability using HART Handheld ValVue Software for Calibration, Configuration, Maintenance & Valve Diagnostics The Most Advanced Features in the Industry:
Security - Password Protection Real Time Trending Auto-Tune & Auto-Calibrate Programmable Software Limit Stops Programmable Tight Shut-Off

Smart Valve Interface- Summary Extreme Valve Position Precision Dramatically Improved Valve Dynamic Response for improved Process Control Integral Process Controller for Dramatically improved process Control Graphical Flow Characterization On-line & Off-line Valve Diagnostic Algorithms Two (2) Valve Signatures Stored @ the Valve

MASONEILAN OPERATIONS
France USA Italy Japan Canada

Other Operations

India Singapore UAE Saudi Arabia South Africa Brazil Mexico UK

Masoneilan History - 125 years experience

1882 - Mason Regulator Company 1933 - Mason-Neilan Regulator Co 1956 - Worthington 1959 - Annin acquisition 1968 - Masoneilan International Inc 1985 - Dresser 1990- DVCD 1998 - Halliburton 2001 - Dresser Inc.

Masoneilan Firsts to the industry

Valve Coefficient - Cv Camflex - the Universal Rotary Control Valve Pressure Recovery Factor - Cf Control Valve Noise prediction Low Noise Valve Trim Varipack - Adjustable Cv Control Valve

DRESSER VALVE INDIA

100% subsidiary of Dresser Inc. USA Factory at Coimbatore - Rs. 20 Cr. Registered Office & Marketing HQ at Mumbai Presence at New Delhi, Chennai and Kolkata Global sourcing Exports to Masoneilan International Operations ISO and API Certified ex licensee - no relationship with Masoneilan