TEXTILE CALENDER

MATERIAL TRAINING TECHNICAL DEPT.

Prepared By : Raden Hadi Subroto 13-0399 May, 2013

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Tir e C o r d L e t Of f

C o mpo u n d P r e pa r a t io n

Spl ic in g

C o mpo u n d F e e d in g

FLOW PROCESS

H e a t in g

Tir e C o r d W id t h Se t t in g C o r d -C o mpo u n d C a l e n d e r in g

Tr e a t me n t C o o l in g

Tr e a t me n t W in d in g
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FLOW PROCESS

Cont

1. LET OFF

TOOLING DESIGN

To put the fabric into the line to be processed.

2. SPLICING
To join / link up the fabric during cord roll replacement.

3. LET OFF ACCUMULATOR To prepare buffer fabric during splicing process.

TOOLING DESIGN

4. PREHEATING

To evaporate the moisture contented on the fabric.

5. EXPANDER ROLL
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To keep the stability of cord distribution during calendering process.

TOOLING DESIGN

6. PRESSURE ROLL To press the fabric to calender roll, the pressure roll will optimize the rubber penetration to the fabric.
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7. THREE FINGER ROLL SPREADER UNIT

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To control cord distribution on both side area (water and drive side).

8. CALENDERING UNIT To put the fabric into the line to be processed.

TOOLING DESIGN

9. EDGE TRIMMING DEVICE

To cut the rubber on the edge of treatment.

10. BLISTER PRICKING DEVICE To eliminate the the trapped air by pricking the treatment surface.

TOOLING DESIGN

11. HYDRAULIC DANCER ROLL

To control the movement of treatment passing the cooling drum.

12. WIND UP ACCUMULATOR To prepare buffer treatment during wind up treatment replacement.

TOOLING DESIGN

13. AUTOMATIC CENTERING DEVICE

To put treatment on the center of liner.

14. WIND UP FEED ROLL STAND To guide and hold the treatment during winded up treatment replacement.

TOOLING DESIGN

15. WIND UP DEVICE To wind the treatment using liner.

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PROCESSING CONDITIONS

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SETTING PARAMETERS

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CONTROL PLAN

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MEASURING EQUIPMENTS

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MONITORING PROCESS

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PFMEA

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OPEN CORD

SCRAP IN PROCESS

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TROUBLE SHOOTING

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IMPROVEMENT

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THANK YOU

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