Time : 3 hrs

DTA5 / DTM5 - METROLOGY AND QUALITY CONTROL Maximum marks : 75

Instruction: 1. Question paper is divided into Group A, Group B and Group C 2. Each Group is 25 Marks 3. Figure to the right in bracket indicates marks. 4. Good Handwriting is expected 5. Assume suitable data if necessary. Group A (25 Marks) Answer any three questions (Question 1 is compulsory) Q.1. Q.2. Q.3. Define the terms accuracy and precision in measurements. (05) State the principle of vernier. Explain the construction of vernier caliper? (10) Highlight Taylors Principle. (10)

Q.4.
Q.5.

Explain with the help of neat sketch construction and working of Calibration Tester. (10)
Explain the following terms used in surface finish measurement (i) Roughness, (ii) Waviness, (iii) Lay, (iv) Sampling length, Group B (25 Marks) (10) (v) Mean line

Answer any three questions (Questions 6 is compulsory) Q.6. The mean and standard deviation of a sample of 100 observations was calculated as 40 and 5.1 respectively while comparing with the original date it was found that by mistake a figure of 40 was mis-copied as 50 for one observation. Calculate the correct mean and standard deviation (05) Q.7. Differentiate between Inspection and Quality Control (10) Q.8. List & explain various NDT. (10) Q.9. What are ISO 9000 series standards? State its Indian Equivalent standards (10) Q.10. Calculate the angle of taper and minimum diameter of an interval taper from the following readings : (10) Diameter of the bigger ball = 10.25 mm Diameter of the smaller ball = 6.07 mm Height of top of bigger ball from datum = 30.13 mm Height of top of smaller ball from datum = 10.08 mn Group C (25 Marks) All Questions are Compulsory. Q.11 i) ii) iii) iv) v) (A) Fill in the blanks ( each question carry 2 marks) The straight surface between the crest and root of a thread is called __________ _________ is a curve traced by a point on a straight line which rolls around a circle without slipping ___________ are used as standards of measurement in practically every precision engineering works A.Q.C. stands for _________. The curve traced by a point on a straight line which rolls around a circle without slipping is ________.

(B) Multiple choice Question (Each question carries 2 marks) (i) ________ gauge is used to check the clearance between the two mating parts. (a) Screw gauge (b) Radius gauge (c) Feeler gauge (d) Wire gauge (ii) The straight surface between the crest and root of a thread is called (a) Flank (b) Lead (c) Pitch (d) None (iii) In hole basis system the lower deviation of the size of hole is (a) One (b) Zero (c) Less than Zero (d) None (iv) In control chart for defects upper control limit C is (a) C+3C (b) C-3C (c) C+2C (v) Diameter of the best size wire is Db = (a) 2 Cos
P

(d) C-2C

(b) 2

Sec

(c) 2 Sin

P2

(d) None

(C) True or false (each question carry 1 marks). (i) The difference between the values of main scale division and vernier scale division is called least count. (ii) The instrument used to test the parallelism of axis of two cylinders is dial indicator. (iii) Roughness is also called secondary texture. (iv) A quality circle is a small group of volunteers doing similar work. (v) Slip gauge is example for line standard.

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