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BJC3000sm PDF
BJC3000sm PDF
AUG. 1999
QY8-1365-000
COPYRIGHT 1999 CANON INC. CANON BJC 3000 0899 SC 0.30-0 PRINTED IN JAPAN (IMPRIME AU JAPON)
0899 SC 0.30-0
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.
Corrections
This manual could include technical inaccuracies or typographical errors due to improvements or changes in the products. When changes occur in applicable products or in the content of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new editions of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law. Trademarks
The product names and company names described in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc., except in the case of internal business use.
Copyright 1999 by Canon Inc. CANON INC. BJ Products Quality Support Dept. 16-1, Shimonoge 3-chome, Takatsu-ku, Kawasaki-shi, Kanagawa 213, Japan
This manual has been produced on an Apple Power Macintosh G3 personal computer and Apple LaserWriter 600/16 laser beam printer; artworks of printing films were printed on Valityper 4300J. All page layouts, logos, and parts-list data were saved with Canon Optical Disc Subsystem mo-5001S and Optical Disc Cartridge mo-502M, and Interface Kit mo-IF2 for Macintosh. All graphics were produced with MACROMEDIA FREEHAND 7.0J. All documents and all page layouts were created with QuarkXpress 3.3 Japanese version.
Product Specificatons
Part 1: Product Specifications This section contains outlines and product specifications of the unit.
Maintenance
Part 2: Maintenance This section explains how to maintain the unit. Descriptions and adjustment of assembly/disassembly and verification methods after assembly/disassembly are included.
Part 3: Operation This section explains how to operate the unit properly. Operation procedures for service modes are explained.
g Operation Troubleshhotin
Part 4: Troubleshooting This section explains how to find out possible causes of troubles and units/parts to be replaced. It is divided into two parts: troubleshooting by error indications and by symptoms.
Part 5: Appendix This section includes block diagrams of the unit and information to technically understand the hardware (applied for new techniques only). This section also includes pin arrangements.
Appendix
REF.
Sufficient information regarding assembly/disassembly is not given in this manual. Refer to the illustrations in the separate Parts Catalog.
Part 2: Maintenance
2- 1 2- 1 2- 1 2- 2 2- 2 2- 3 2- 3 2- 4 2- 5 2- 5 2- 6 2- 7 2- 7 2- 7 2- 8 2- 8 2- 9 2- 9 2 - 10 2 - 10 2 - 11 2 - 12 2 - 12 2 - 13 1. REGULAR REPLACEMENT AND MAINTENANCE 1.1 Parts for Regular Replacement 1.2 Periodic Maintenance 2. DISASSEMBLY/REASSEMBLY 2.1 List of Tools 2.2 Disassembly/Reassembly Precautions 2.2.1 Ink stain precautions (ink path/ink mist) 2.2.2 Static electricity damage prevention 2.2.3 Transportation precautions 2.2.4 Spur deformation precautions 2.2.5 Feed gear section precautions 2.3 Disassembling and Reassembling the Printer 2.3.1 Carriage lock release 2.3.2 Removing tap screws 2.3.3 Reattaching and removing the upper cover unit 2.3.4 Removing the printer unit 2.3.5 Removing the pressure roller unit 2.3.6 Position of spurs in the spur base unit 2.3.7 Removing the ASF unit 2.3.8 Removing the head gap adjustment unit 2.4 Grease Application 2.5 Adjustments and Settings after Disassembly/Reassembly 2.5.1 List of adjustment items 2.5.2 When adjustment of the print head position is required
II
Page 2 - 14 2 - 14 2 - 15 2 - 16 2 - 18 2 - 18 2 - 19 2 - 19
2.5.3 When EEPROM setting is required 2.5.4 When the carriage belt tension needs adjustment 2.5.5 When the ASF gear initial position adjustment is required 2.5.6 When the head gap needs adjustment 3. VERIFYING OPERATIONS AFTER DISASSEMBLY/REASSEMBLY 3.1 Methods 4. TRANSPORTING THE PRINTER 4.1 Preparation for Transportation
Part 3: Operation
3- 1 3- 1 3- 2 3- 3 3- 4 3- 5 3- 5 3- 6 3- 6 3- 6 3- 6 3- 8 3- 8 3- 9 3 - 10 3 - 11 3 - 11 3 - 11 3 - 11 1. FUNCTIONS RELATED TO PRINTER OPERATION 1.1 Status Indications 1.1.1 Status indications by the LED 1.1.2 Details of error conditions 1.1.3 BJ status monitor 1.2 Operations from the Computer 1.2.1 Function settings using the printer driver 1.3 Operations from the Printer 1.3.1 Cleaning 1.3.2 Nozzle check pattern print 1.3.3 Roller cleaning 2. SERVICE FUNCTIONS 2.1 Service Mode Operations 2.2 Service/Factory Test Print 2.3 EEPROM Information Print 2.4 Resetting the EEPROM 2.5 Model Settings with EEPROM 2.6 Ink Presence Check 2.7 Power Off/Carriage Lock
Part 4: Troubleshooting
4- 1 4- 1 4- 4 4- 5 4 - 17 4 - 17 1. TROUBLESHOOTING BY ERROR INDICATIONS 1.1 Initial Flow Chart 1.2 List of Errors (Indicator/error codes) 1.3 Troubleshooting by Error Indications 2. TROUBLESHOOTING BY SYMPTOMS 2.1 Troubleshooting by Symptoms
III
Page 5- 1 5- 1 5- 1 5- 2 5- 3 5- 3 5- 3 5- 3 5- 4 5- 4 5- 5 5- 5 5- 7 5- 7 5- 7 5- 8 5- 9 5- 9 5 - 10 5 - 10 5 - 10 5 - 10 5 - 11 5 - 12 5 - 12 5 - 13 5 - 14 5 - 14 5 - 14 5 - 14 5 - 15 5 - 15 5 - 19 5 - 20 5 - 21 5 - 22 5 - 22 5 - 23 5 - 23 5 - 23
Part 5: Appendix
1. TECHNICAL REFERENCE 1.1 About the Paper Feed Section 1.1.1 Paper feed functions 1.1.2 Structure of the paper feed components 1.1.3 Advanced paper feed function 1.1.4 Paper feed retry function 1.1.5 The print start position adjustment retry function 1.1.6 The form alignment function 1.2 About the Purge Unit 1.2.1 The capping and cleaning functions of the purge unit 1.2.2 Purge unit paper feed motor drive switching function 1.2.3 Purge unit structure and functions 1.3 About the Electrical Section 1.3.1 Electrical section block diagram 1.3.2 Power line block diagram 1.3.3 USB interface 1.3.4 Automatic interface switching function 1.3.5 Detection functions with sensors 1.4 About the BJ Cartridge 1.4.1 BJ cartridge structure 1.4.2 BJ cartridge print drive control 1.4.3 BJ cartridge identification 1.4.4 List of printing modes 1.5 About the Scanner Cartridge 1.5.1 Scanner block diagram and the data flow 1.5.2 Scan modes 1.5.3 Image gradation and bit data size 1.5.4 Scanner cartridge detection 1.5.5 Calibration operation based on the white calibration sheet 1.5.6 Scanning time and data size (reference) 2. CONNECTORS AND PIN LAYOUT 2.1 Control Board 2.2 Carriage Board 2.3 BJ Cartridge 2.4 Scanner Cartridge (Optional) 2.5 AC Adapter 2.6 DC Power Supply Cable 2.7 Carriage Motor 2.8 Paper Feed Motor 2.9 Ink Sensor
IV
Part 2: Maintenance
2- 3 2- 4 2- 5 2- 5 2- 6 2- 7 2- 8 2- 8 2- 9 2- 9 2 -10 2 -10 2 -11 2 -13 2 -14 2 -15 2 -15 2 -16 2 -17 2 -19 Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure 2- 1 2- 2 2- 3 2- 4 2- 5 2- 6 2- 7 2- 8 2- 9 2- 10 2- 11 2- 12 2- 13 2- 14 2- 15 2- 16 2- 17 2- 18 2- 19 2- 20 Ink Path Ink Mist Transportation Precautions Spurs Feed Gear Section Precautions Carriage Lock Release Reattaching and Removing the Upper Cover Unit Removing the Printer Unit Removing the Pressure Roller Unit Position of Spurs in the Spur Base Unit (Bottom View) Removing the ASF Unit Head Gap Adjustment Board Grease Application Points Print Position Adjustment Patterns Carriage Belt Tension Adjustment ASF Drive Gear Initial Position ASF Gear Initial Position Adjustment Head Gap Adjustment 1 Head Gap Adjustment 2 Transporting the Printer
Part 3: Operation
3- 1 3- 4 3- 5 3- 7 3- 9 3 -10 3 -11 Figure Figure Figure Figure Figure Figure Figure 33333331 2 3 4 5 6 7 Operation Panel Status Monitor (Sample) Printer Driver Utility (Sample) Nozzle Check Pattern Print (Color Sample) Service/Factory Test Printout (Sample) EEPROM Information Print (Sample) Ink Check
Page
5- 1 5- 2 5- 3 5- 5 5- 7 5- 7 5- 8 5- 8 5- 9 5 -10 5 -12 5 -15 5 -15 5 -19 5 -20 5 -21 5 -22 5 -22 5 -23 5 -23 5 -23
VI
Part 3: Operation
3- 2 TABLE 3- 1 STATUS INDICATIONS BY THE LED
Part 4: Troubleshooting
4- 4 TABLE 4- 1 ERROR DISPLAY
Part 5: Appendix
5- 4 5 -11 5 -13 5 -14 TABLE TABLE TABLE TABLE 55551 2 3 4 INK CONSUMPTION AMOUNT DURING CLEANING (REFERENCE) LIST OF PRINTING MODES SCAN MODES SCANNING TIME AND DATA SIZE (REFERENCE)
VII
VIII
Part 1
PRODUCT SPECIFICATIONS
Page 1- 1 1- 1 1- 2 1- 3 1- 3 1- 4 1- 5 1- 6 1- 7 1- 8 1- 9 1 - 10 1 - 10 1 - 10 1 - 11 1 - 12
1. PRODUCT OUTLINE 1.1 Product Outline 1.2 Features 2. SPECIFICATIONS 2.1 Printer Specifications 2.2 Paper Specifications 2.3 BJ Cartridge Specifications 2.4 Scanner Cartridge Specifications 2.5 Interface Specifications 2.6 Printer/Scanner Driver Types 3. PRINTER PACKING 4. INSTALLATION 4.1 Installation Location 4.2 Setup Procedures 5. NAME OF THE PARTS AND THEIR FUNCTIONS 6. PRODUCT CODE LIST
BJC-3000
1. PRODUCT OUTLINE
1.1 Product Outline
"High-performance, Low-end Home Printer" This printer is a powerful printer with high-speed, high-resolution, Photo-Realistic printing, is USB compliant, and can use an optional scanner cartridge. High cost-performance is also achieved by separating the BJ cartridges and ink tanks, realizing separate ink tanks for all colors.
Product Specificatons
Cartridge Container
Black (optional)
Photo (optional)
1-1
BJC-3000
1.2 Features
1) Three types of BJ cartridges are available. Pigment ink is adopted for the black cartridge and color cartridge, realizing modulated, high-density text printing. High-quality printing, up to 1440 720 dpi, is achieved by drop modulation technology adopted for the Black, Color, and Photo BJ cartridges. Separate BJ cartridges and ink tanks for all colors makes lower running costs possible. Black BJ Cartridge (optional): 160 nozzles Separate ink tank (Pigment Black) Color BJ Cartridge: 192 nozzles, Bk, C, M, Y (48 nozzles4) in a vertical line Separate ink tanks for all colors (Pigment Black, Cyan, Magenta, and Yellow) Photo-Color BJ Cartridge: 192 nozzles, PBk, PC, PM, Y (48 nozzles4) in a (optional) vertical line Separate ink tanks for all colors (Dye Photo-Black, Photo-Cyan, Photo-Magenta, and Yellow) 2) Ink-out detection function with both optical and dot-count methods; transparent ink tanks enable visible confirmation. 3) USB and IEEE 1284 compatible 8-bit parallel interfaces. 4) Two buttons (POWER, RESUME), cover sensor, two-color LEDs (green/orange), with no beeper. 5) Optional scanner cartridge with maximum readout resolution of 720720 dpi also available.
1-2
BJC-3000
2. SPECIFICATIONS
2.1 Printer Specifications 2.1.1 Printer specifications
Desktop serial printer Auto sheet feed only (no manual sheet feed available) Maximum resolution 1440720dpi HS Mode Standard Mode HQ Mode BC-30 Black Cartridge Black Text (PC Magazine) 8.1ppm 6.2ppm 2.5ppm New Monochorome Pattern (E) 9ppm * 6.8ppm * 2.5ppm BC-33 Color Cartridge New Color Pattern (E) 4ppm * 2.8ppm 1.0ppm BC-34 Photo Cartridge Full Address Printing ----0.25ppm * *: Catalog specifications Printing direction HS Mode (180dpi180dpi) bi-directional HQ Mode (360dpi360dpi, 720dpi720dpi) bi-directional Fine Mode (360dpi360dpi, 720dpi720dpi, 1440dpi720dpi) unidirectional/bi-directional Max. print width 203 mm Line feed speed 5.6 "/S Interface USB, IEEE 1284 compatible 8-bit parallel (compatible/nibble/ECP) ASF stacking Plain paper: Max 10mm (approx. 100 pages of 64 g/m2 paper) capacity BJ printer paper: Max. 10mm (approx. 80 pages of high-resolution paper) Detection Front cover open: Available functions Presence of BJ cartridge: Available BJ cartridge distinction: Available Ink out: Available Print position: None Paper out: Available Waste ink amount: Available Paper width: None Operation noise Approx. 45dB(A) in conformance to the sound pressure level ISO 9296 Environmental During operation Temperature 5C to 35C (41F to 95F) conditions Humidity 10% to 90% RH (no condensation) Non-operation Temperature 0C to 35C (32F to 95F) Humidity 5% to 95% RH (no condensation) Power supply Input voltage/Frequency Power consumption Stand-by status AC 100 to 120V 50/60Hz Approx. 35W Approx. 3W AC 200 to 240V 50/60Hz Approx. 35W Approx. 3W External dimensions Approx. 418mm W 306mm D 169mm H (with paper support retracted, and without the paper output tray) Weight Approx. 3.7kg Standard Radio-wave interference: FCC, IC, CE Mark, Taiwan EMC, C-Tick, VCCI conformance Electrical safety: UL, C-UL, CB Report, GS, CE Mark, FIMKO, Electric Commerce, AS, CCIB, SISIR, Korean Electric Commerce Environmental: Energy Star, Blue Angel Type Paper feeding method Resolution Printing throughput (reference) Product Specificatons
1-3
BJC-3000
Color bubble jet paper High-resolution paper Glossy photo paper Glossy film OHP film Back print film Banner paper T-shirt transfers Glossy postcard Envelopes
LC-301* HR-101* GP-301* HG-201* CF-102* BF-102* BP-101* TR-201* FM-101* COM #10 DL-size * : Special papers for BJ Printers
CAUTION
Incorrect paper selector lever positioning may result in paper mis-feeding or misprinting.
1-4
BJC-3000
2.2.3 Printable area
A4, A5, B5, Letter (LTR), Legal (LGL) size
3.0mm 32mm 3.0mm
Envelopes
Product Specificatons
5.0mm 6.4mm (COM#10: 31.4mm) (DL size: 10.4mm) (2) 26mm (1) 23mm 3.4mm: A4, A5, 6.3mm: LTR, LGL B5 3mm 3.4mm
Banner paper
3.4mm Max.6 folds (To be cut at the edge of the 7th fold) 32mm
: Recommended print area (1) Printing with BC-30 (2) Printing with BC-33 or BC-34 : Printable area
60g (without ink tank) Approx. 5,000 pages Approx. 500 pages (standard 1,500 characters print in black) * as determined with the printable area
1-5
BJC-3000
Scannable area
* : Depending on the display resolution and scanning resolution, the area actually scanned can slightly differ. ** : The scanning holder packed with Scanner Cartridge IS-32 supports up to B5sized paper. To scan paper larger than B5, the option scanning holder (SH-101) should be used.
1-6
BJC-3000
2.5 Interface Specifications 2.5.1 Parallel interface
1) Interface type IEEE 1284 compatible parallel interface 2) Data transfer 8-bit parallel interface (supports nibble/ECP modes) 3) Signal voltage levels Input: "Low" level: 0.0V to +0.8V "High" level: +2.4V to +5.0V Output: "Low" level: 0.0V to +0.8V "High" level: +2.4V to +5.25V 4) Input/output Each signal pulled up with +5V 5) Interface cable Twisted-pair double shielded cable, shorter than 2.0m IEEE 1284 compatible required Material: AWG No. 28 or higher (AWG: American Wire Gauge) 6) Interface connector Printer-side Amphenol 57-40360 (or equivalent) Cable-side Amphenol 57-30360 (or equivalent) 7) Input/output signal and pin arrangements Refer to Part 5: 2. CONNECTORS AND PIN LAYOUT (Page 5-15) for details.
Product Specificatons
1-7
BJC-3000
1-8
BJC-3000
3. PRINTER PACKING
After unpacking the printer, make sure the items below are included:
Product Specificatons
Power Cord
Ink Tanks
Printer
Tape
Tape Tape
BJC-3000
4. INSTALLATION
Refer to the User's Manual for detailed installation procedures.
Approx. 243 mm
Approx. 418 mm
Approx. 480mm
1-10
BJC-3000
Product Specificatons
Approx. 243 mm
Approx. 418 mm
Approx. 480mm
BJC-3000
Black Color Photo Ink tank Black Cyan Magenta Yellow Photo Black Photo Cyan Photo Magenta Cartridge container Scanner cartridge Scanning holder for A4, LTR Scanning Holder White Calibration sheet *: Packed with BJC-3000 are the BC-33/ BCI-3BK/ BCI-3C/ BCI-3M/ BCI-3Y/ SB-30.
1-12
Part 2
MAINTENANCE
Page 2- 1 2- 1 2- 1 2- 2 2- 2 2- 3 2- 7 2 - 11 2 - 12 2 - 18 2 - 18 2 - 19 2 - 19
1. REGULAR REPLACEMENT AND MAINTENANCE 1.1 Parts for Regular Replacement 1.2 Periodic Maintenance 2. DISASSEMBLY/REASSEMBLY 2.1 List of Tools 2.2 Disassembly/Reassembly Precautions 2.3 Disassembling and Reassembling the Printer 2.4 Grease Application 2.5 Adjustments and Settings after Disassembly/Reassembly 3. VERIFYING OPERATIONS AFTER DISASSEMBLY/REASSEMBLY 3.1 Methods 4. TRANSPORTING THE PRINTER 4.1 Preparation for Transportation
BJC-3000
Part 2: Maintenance
Maintenance
2-1
Part 2: Maintenance
BJC-3000
2. DISASSEMBLY/REASSEMBLY
2.1 List of Tools
Tools required for disassembly/reassembly are shown below: Ordinary Tools Use Phillips screwdriver For installing and removing screws Blade screwdriver For removing plastic parts Long-nose pliers For installing and removing coil springs Tweezers For installing and removing flexible cables Flat brush For applying grease Multi-meter For troubleshooting Special Tools (Parts Number) Use Gap gauge 2.3mm (QY9-0054-000) For adjusting the head gap (see Page 2-10 Figure 212). Qty: 1 Tension spring (QY9-0043-000) For adjusting the carriage belt tension (see Page 2-14 Figure 2-15) Grease MOLYKOTE PG-641 (CK-0562-000) For application to the specified place (see Page 2-11 Figure 2-13)
2-2
BJC-3000
2.2 Disassembly/Reassembly Precautions 2.2.1 Ink stain precautions (ink path/ink mist)
Part 2: Maintenance
During servicing, do not touch the ink path as it can stain the printer, work table, hands, and clothing. The ink path consists of the BJ cartridge's ink tank outlet, filter, nozzles, maintenance jet receiving section, head cap, wiper, and waste ink absorber. Although the ink is non-toxic, it contains organic solvents. Black ink: Glycerin 56-81-5, diethyleneglycol 111-46-6 Yellow ink: Glycerin 56-81-5, isopropyl alcohol 67-63-0 Cyan/Magenta/Photo-cyan/Photo-Magenta/Photo-black inks: Glycerin 56-81-5, isopropyl alcohol 67-63-0, ethyleneglycol 107-21-1, diethyleneglycol 111-46-6. Do not get ink in your eyes and mouth. If any ink gets in your eyes, wash with plenty of water and consult a doctor immediately. If a large amount of ink is accidentally swallowed, consult a doctor immediately. Since the ink contains dyes, any ink stains on clothing, etc., are permanent.
CAUTION
Maintenance
BJ Cartridge
Part 2: Maintenance
BJC-3000
The BJ cartridge ejects ink onto the paper. Prolonged or heavy-duty use of the printer may cause ink mist (floating small amounts of ink mist splattering off paper) during printing, which will contaminate areas around the purge unit, the platen, and the front cover. As ink mist can contaminate printing paper, and during servicing, hands and clothing, clean any contaminated parts with soft, moist cloth.
2-4
BJC-3000
2.2.3 Transportation precautions
Part 2: Maintenance
To prevent print defects due to ink leakage and dried nozzles, keep the BJ cartridge stored in the BJ cartridge container when carrying or transporting the printer. Fix the carriage in the cartridge replacement position with tape before transportation, and fix the cartridge lock lever with carriage packing or tape.
Maintenance
Spurs
Part 2: Maintenance
BJC-3000
2-6
BJC-3000
2.3 Disassembling and Reassembling the Printer
Part 2: Maintenance
Precautions during disassembly/reassembly are given below. Refer to the Parts Catalog for the disassembly procedures. In the Parts Catalog, illustration numbers are in the order of disassembly.
2-7
Part 2: Maintenance
BJC-3000
1 2
Figure 2-7 Reattaching and Removing the Upper Cover Unit 2.3.4 Removing the printer unit
Procedures to remove the printer unit are shown below: 1) Remove the screws which fasten the printer unit to the bottom case. 2) Release the 2 claws on the bottom case on the back side of the printer unit (Arrows 1 and 2). 3) Holding the handles on both sides of the printer, shift and raise the printer unit as by Arrow 3.
3
Screw
1 2
BJC-3000
2.3.5 Removing the pressure roller unit
Part 2: Maintenance
To remove the pressure-roller unit, release the three claws in the order shown in the figure, and pull to the back side of the printer unit and remove. Claws can be undone with ease when removed from the left side of the printer.
Maintenance
Figure 2-9 Removing the Pressure Roller Unit 2.3.6 Position of spurs in the spur base unit
The positions of spurs on the spur base unit are shown below (seen from the bottom, from which the spurs will be re-installed). Re-install the spurs in the correct position if they are accidentally dislocated.
Position of spurs
Position of spurs
Figure 2-10 Position of Spurs in the Spur Base Unit (Bottom View) 2-9
Part 2: Maintenance
BJC-3000
Fixing Screw
Figure 2-11 Removing the ASF Unit 2.3.8 Removing the head gap adjustment unit
The head gap adjustment boards are fixed to the printer frame and adjust the head gap between the nozzle head of the BJ cartridge and the platen to ensure high printing quality. When the fixing screws attaching the head gap adjustment boards to the printer frame have been loosened, it is necessary to adjust the head gap. The fixing screws are painted red so that they are not loosened by mistake. If the screws are loosened by mistake, adjust the head gap by following the instructions in 2.5.6 When the head gap needs adjustment (Page 2-16).
BJC-3000
2.4 Grease Application
Part 2: Maintenance
This printer requires only 1 type of grease, MOLYKOTE PG-641 (CK-0562). The points to apply the grease are shown below. Use the flat brush to apply grease evenly. Refer to the Parts Catalog for disassembly/reassembly procedures.
CAUTION
Make sure that grease does not contact the wiper or the head cap.
Maintenance
Carriage Shaft Sliding Surface (apply the proper amount of grease so as not to drop) Approx. 200mg (Molykote PG-641) Carriage Guide Frame Back Surface (apply a thin coat of grease over the entire surface) Approx. 200mg (Molykote PG-641)
Feed Roller Sliding Surface (3 locations at the back of the platen) Approx. 14mg each (Molykote PG-641)
2-11
Part 2: Maintenance
BJC-3000
2.5 Adjustments and Settings after Disassembly/Reassembly 2.5.1 List of adjustment items (Where adjustments are required/points/tools)
(1) User-level Required Adjustment Points BJ cartridge BJ cartridge print position adjustment (2) Service Personnel-level Required when Adjustment Points Reinstalling Initial positions of the ASF the ASF gear and the purge unit Reinstalling Belt tension the idler pulley Replacing the EEPROM setting logic board and the waste ink absorber Removing and BJ cartridge print position replacing adjustment parts related to the carriage Loosening the Head gap screws fixing the head-topaper distance Time 1 minute 1 minute 1 minute Tools Time 2 minutes Tools One sheet of A4/LTR-sized paper
2 minutes
5 minutes
Gap gauge
2-12
BJC-3000
2.5.2 When adjustment of the print head position is required
Part 2: Maintenance
When replacing the print head, good print quality may not be obtainable due to changes in the dot placement points caused by the individual differences and the installation state of the BJ cartridge. To prevent this misalignment, use the printer driver utility to conduct the automatic head position adjustment after the BJ cartridge is installed. Set a sheet of A4/LTR-sized plain paper and perform the head position adjustment pattern in [Test print] in the printer driver's [Maintenance].
(B1) -7 (B2) -7
-6 -6
-5 -5
-4 -4
-3 -3
-2 -2
-1 -1
0 0
+1 +1
+2 +2
+3 +3
+4 +4
+5 +5
+6 +6
+7 +7
Maintenance
(B1) -1 (B2) -1
0 0
+1 +1
CAUTION
Be sure to set A4/LTR-sized paper in the ASF before printing the head position adjustment pattern. Using printing paper smaller than the printing area of the data when performing the head position adjustment print will contaminate the platen with ink.
2-13
Part 2: Maintenance
BJC-3000
CAUTION
NOTE
Tension Spring
Idler Pulley
BJC-3000
2.5.5 When the ASF gear initial position adjustment is required
Part 2: Maintenance
When installing the ASF, the ASF gear initial position adjustment must be executed to match phase with the purge unit's ASF drive gear, which is the transmission source of the ASF drive, and the ASF gear. Preparing for the Adjustment: Make sure that the purge unit's ASF drive gear is in the initial position when assembling. If it is in the initial position, assemble the printer with the ASF unit removed, and Procedures 1) through 3) are not necessary. If it is not in the initial position, follow the adjustment procedures described below. 1) Manually rotate the ASF drive gear slowly in the direction of the arrow to move it to the initial position. 2) Stop rotating the gear until a click can be felt (where the rotation stops). (To confirm the position, gently move the ASF drive gear vertically with your fingers. Make sure that the gear is at the position where click can be felt.) 3) If the gear has passed the click position, rotate the gear in the arrow's direction to return to the correct position.
ASF Drive Gear
Maintenance
Mark
Mark
Indention
Projection
Part 2: Maintenance
BJC-3000
CAUTION
Fixing Screw (Red) Head Gap Adjustment Shaft Clip Board (Right)
Black BJ Cartridge
Paper Selector Lever Plain Paper Position Thick Paper Position Paper Selector Lever Spring
BJC-3000
Part 2: Maintenance
Adjustment Procedures 1) Place the gap gauge (QY9-0054) in Position A1. 2) Move the carriage belt manually to bring the carriage to Position A2. Align the right edge of the carriage with the bottom case's rib. 3) Install a black BJ cartridge with no ink tank in the carriage. 4) Move the paper selector lever up and down 2 or 3 times, and then, with the lever raised in the plain paper position, tighten the right fixing screw. 5) Remove the black BJ cartridge. 6) Set the gap gauge in Position B1. 7) Lower the paper selector lever to the thick paper position. (down) 8) Move the carriage belt manually and bring the carriage to Position B2. Align the left edge of the carriage with the edge of the ink sensor's cover. 9) Install a black BJ cartridge with no ink tank in the carriage. 10) Move the paper selector lever up and down 2 or 3 times, and then, with the lever raised in the plain paper position, tighten the left fixing screw. 11) Remove the black BJ cartridge. 12) Loosen the right fixing screw by a half-turn, and execute procedures 1 through 5 again to complete the adjustment. Remove the bottom case again to attach the paper separator lever spring and the shaft clips on both sides.
Position A1 Position A2
Maintenance
QY9-0054
QY9-0054
Align the carriage's right edge with the bottom case's rib.
Position B1
Position B2
QY9-0054
QY9-0054
Align the carriage's left edge with the ink sensor's cover
Part 2: Maintenance
BJC-3000
2-18
BJC-3000
Part 2: Maintenance
Maintenance
2-19
Part 2: Maintenance
BJC-3000
2-20
Part 3
OPERATION
Page 3- 1 3- 1 3- 5 3- 6 3- 8 3- 8 3- 9 3 - 10 3 - 11 3 - 11 3 - 11 3 - 11
1. FUNCTIONS RELATED TO PRINTER OPERATION 1.1 Status Indications 1.2 Operations from the Computer 1.3 Operations from the Printer 2. SERVICE FUNCTIONS 2.1 Service Mode Operations 2.2 Service/Factory Test Print 2.3 EEPROM Information Print 2.4 Resetting the EEPROM 2.5 Model Settings with EEPROM 2.6 Ink Presence Check 2.7 Power Off/Carriage Lock
BJC-3000
Part 3: Operation
g Operation
Indicator
3-1
Part 3: Operation
BJC-3000
Light off
Errors: Recoverable by Users The indicator blinks in orange the number of times that corresponds to the error type, followed by an extended blink in green. This procedure is repeated. Unrecoverable by Users The indicator blinks alternately in orange and in green the number of times that corresponds to the error type, followed by an extended blink in green. This procedure is repeated.
Error Conditions [Recoverable by Users] Paper feed error Paper jam error Ink out error Mis-installed Cartridge error No cartridge error Cartridge error Waste ink warning**
Indicator Blinks 2 3 4 5 6 7 8 times times times times times times times in in in in in in in orange orange orange orange orange orange orange
Error Codes* Reference Pages ... ... ... ... ... ... ... Page 4-12 Page 4-12 Page 4-14 Page 4-15 Page 4-15 Page 4-15 Page 4-5
[Unrecoverable by Users] ROM error 1 time in orange/green ... Page 4-5 RAM error 2 times in orange/green ... Page 4-5 EEPROM error 3 times in orange/green 6800 Page 4-5 Home position error 4 times in orange/green 5100 Page 4-6 Temperature sensor error 5 times in orange/green 5400 Page 4-5 Waste ink full error 6 times in orange/green 5B00 Page 4-5 Head temperature error 7 times in orange/green 5200 Page 4-9 Head temperature sensor error 8 times in orange/green 5200 Page 4-9 Cartridge displaced error 9 times in orange/green 5600 Page 4-10 ASF sensor error 10 times in orange/green 5700 Page 4-11 [Internal Error] Ink sensor error*** None ... Page 4-16 * : Error codes are displayed on the computer. When the printer is connected to iMac or Power Macintosh G3, "D" or "M" is prefixed to an error code. ** : Waste ink warning can be canceled by pressing the RESUME button. *** : Internal errors are not displayed. Errors can be confirmed with Part 3: 2.3 EEPROM Information Print. (Page 3-10).
3-2
BJC-3000
1.1.2 Details of error conditions
Part 3: Operation
Recoverable by Users 1. Paper feed error: Paper cannot be fed even after paper-feed operation is performed. 2. Paper jam error: Paper cannot be ejected even after performing the ejection operation for 23 inches. 3. Ink out error: Ink in the applicable ink tank is empty within the ink tank and sponge part. 4. Mis-installed cartridge error: The installed cartridge (BJ cartridge or scanner cartridge) is not for the intended printing or scanning operation. 5. No Cartridge error: Cartridge is not installed. 6. Cartridge error: Cartridge is defective. 7. Waste ink warning: The total waste ink amount (stored in EEPROM) exceeds 95% of the defined capacity. Unrecoverable by Users 8. ROM error: ROM checking during initialization is NG. 9. RAM error: RAM checking during initialization is NG. 10. EEPROM error: Writing to EEPROM has failed 11. Home position error: Irregular home position sensor (broken circuit), or the home position of the carriage cannot be detected. 12. Temperature sensor error: The temperature sensor on the control board (TH501) is irregular (broken circuit, etc.). 13. Waste ink full error: The total waste ink amount (stored in EEPROM) exceeds the defined capacity (100%). 14. Head temperature error: The temperature in the BJ cartridge is irregular. This error invariably occurs before head temperature sensor error. 15. Head temperature sensor error: The temperature sensor of the BJ cartridge head is irregular. 16. Cartridge displaced error: The printer cannot detect the cartridge when the carriage is out of the cartridge replacement position. 17. ASF sensor error: The pick-up roller does not rotate during sheet-feed operation, or the pick-up roller flag cannot be detected by the pick-up roller sensor. 18. Ink sensor error: Ink is detected to be present even when there is none during the initial ink sensor check. The ink detection operation is only conducted at AC power on, and ink in the ink tank is invariably detected to be present. g Operation
3-3
Part 3: Operation
BJC-3000
3-4
BJC-3000
1.2 Operations from the Computer
The functions of this printer can be set up using the printer driver.
Part 3: Operation
g Operation
Part 3: Operation
BJC-3000
1.3.1 Cleaning
While the power is turned on, press and hold the RESUME button and release it after the green indicator has blinked once to execute the cleaning action. This can also be performed from the printer driver [Maintenance] by connecting the printer to a computer.
CAUTION
NOTE
To cancel the test print, press the POWER button. The printer will power off after ejecting the test print.
3-6
BJC-3000
Part 3: Operation
Small drop
Large drop
g Operation
3-7
Part 3: Operation
BJC-3000
2. SERVICE FUNCTIONS
This printer provides a service mode to output a test printout, to set up and confirm the service. Button operation is used to switch to this mode.
4) Execute the function you have selected by pressing the POWER button. The indicator will light in green, and the operation will be executed. (The printer will turn off after the operation has completed.) * : If Model setting is selected, the RESUME button is to be pressed the appropriate number of times shown below. (The green indicator blinks during the initial operation. The indicator will light in orange/green every time the RESUME button is pressed.) Press 0 time 1 time 2 times or more Indicator Model Lights in Green BJ F300 Lights in Orange BJC-3000 --Reserved (setting will not change).
After making your selection, press the POWER button to enable the new setting. (The printer will turn off when the operation is completed.) Be sure to install a BJ cartridge prior to operations in the service mode, as it is not possible to enter service mode otherwise. Confirm the model settings with the service/factory test print if they have been changed.
CAUTION
3-8
BJC-3000
2.2 Service/Factory Test Print
Part 3: Operation
In the service/factory test print, the control ROM version, model setting, total number of pages passed with each cartridge, and total amount of waste ink are indicated in the header.
Installed cartridge Model name ROM version Total number of pages passed with the Photo BJ cartridge Total number of pages Total number of pages passed with the Color BJ passed with the Scanner cartridge cartridge Total number of pages passed with the Black BJ Not used cartridge
ROM Ver VX.XX BJC-3000 Use Head <BC-XX> HeadTemp0=XXX.X HeadTemp1=XXX.X EnvironmentTemp=XXX.X Bk=XXXXX C1=XXXXX Ph=XXXXX Sc=XXXXX ScC1=XXXXX Factory Area=XX XX XX XX XX XX XX XX LostInkCount =XX.X% Destination =XX USBSerialNo=(XXXXXX)
Total waste ink amount (the amount of ink absorbed by the waste ink absorber in %)
g Operation
3-9
Part 3: Operation
BJC-3000
- EEPROM Information <Hex.> Address +0 +1 +2 +3 +4 +5 +6 00000000 20 03 0B 00 02 06 00 00000010 C8 AE 11 09 78 8F 07 00000020 00 00 00 00 00 00 00 00000030 00 00 00 00 00 00 00 00000040 00 00 00 00 92 00 00 00000050 B8 07 00 00 11 00 00 00000060 00 00 02 00 00 00 00 00000070 00 00 00 00 00 00 00 00000080 00 00 00 00 00 00 00 00000090 3C 00 00 00 00 00 00 000000A0 00 00 00 00 00 00 00 000000B0 00 00 00 00 00 00 00 000000C0 00 00 00 00 F0 F1 68 000000D0 EC 87 8C EE 00 00 00 000000E0 00 00 00 00 00 00 00 000000F0 00 00 00 00 00 00 00
Error Record 1
+7 00 23 00 00 00 00 00 00 00 00 00 00 81 00 00 00
+8 80 18 00 00 C8 00 01 00 00 00 00 00 9E E6 00 00
+9 BA BD 00 01 00 00 00 00 00 00 00 00 9F E3 00 00
+A 0B D2 00 00 00 07 00 00 00 00 00 31 94 EA 00 51
+B 00 20 00 00 00 00 00 00 00 00 00 30 53 12 00 41
+C 00 D2 00 02 C4 00 00 00 C1 00 00 48 F6 1C 00 01
+D 00 C4 00 00 04 00 00 00 00 00 00 45 70 F3 00 00
+E 00 52 00 00 00 00 00 00 00 00 00 54 8C 11 00 97
+F 00 20 00 00 00 00 00 00 00 00 00 33 57 95 00 15
The error records record the last three user-unrecoverable errors, except for ROM/RAM errors, with the most recent being Error Record 1. Error codes in ASCII are shown below. ERROR Error Code In ASCII Printer Driver or (EEPROM Data Printout) Status Monitor EEPROM error 6800 36 38 30 30 Home position error 5100 35 31 30 30 Temperature sensor error 5400 35 34 30 30 Waste ink full error 5B00 35 42 30 30 Head temperature error 5200 35 32 30 30 Head temperature sensor error 5200 35 32 30 30 Cartridge displaced error 5600 35 36 30 30 Ink sensor error ... 35 39 31 30 ASF sensor error 5700 35 37 30 30
3-10
BJC-3000
2.4 Resetting the EEPROM
Part 3: Operation
The EEPROM records various settings, the data on the total number of sheets passed with the Black/Color/Photo BJ cartridges and Scanner cartridge, the total waste ink amount, and data on the last three user-unrecoverable errors. The printer detects "waste ink full" with the total waste ink amount recorded in the EEPROM. When the waste ink absorber is replaced, the data for the total waste ink amount must be reset. Also, when the control board is replaced, the EEPROM of the new control board must be reset and the waste ink absorber replaced.
g Operation
3-11
Part 3: Operation
BJC-3000
3-12
Part 4
TROUBLESHOOTING
Page 4- 1 4- 1 4- 4 4- 5 4 - 17 4 - 17
1. TROUBLESHOOTING BY ERROR INDICATIONS 1.1 Initial Flow Chart 1.2 List of Errors (Indicator/error codes) 1.3 Troubleshooting by Error Indications 2. TROUBLESHOOTING BY SYMPTOMS 2.1 Troubleshooting by Symptoms
BJC-3000
Part 4: Troubleshooting
Power input
ROM check
DRAM check
Troubleshhotin
EEPROM read
Power on
Indicator blinks
Next Page
4-1
Part 4: Troubleshooting
BJC-3000
Previous Page
Error check
OK? Yes
No EEPROM error ROM error* RAM error* Waste ink full error Temperature sensor error three orange/green blinks, and one long green blink, repeated (see Page 4-4) one orange blink, with an interval, repeated (see Page 4-4) two orange blinks with an interval, repeated (see Page 4-4) six orange/green blinks, and one long green blink, repeated (see Page 4-4) five orange/green blinks, and one long green blink, repeated (see Page 4-4)
* : ROM/RAM errors are displayed as described above only during initialization. seven orange/green blinks, and one long green blink, repeated (see Page 4-4) eight orange/green blinks, and one long green blink, repeated (see Page 4-4)
OK? Yes
No Home position error four orange/green blinks, and one long green blink, repeated (see Page 4-4)
Paper present? No
Yes
Is there paper inside the printer ? Paper eject operation Paper present Paper jam error three orange blinks, one long green blink, repeated (see Page 4-4)
4-2
BJC-3000
Part 4: Troubleshooting
Previous Page
OK (on)? Yes
No ten orange/green blinks, and one long green blink, repeated (see Page 4-4)
No
Cover-open check
Troubleshhotin
Open/close? Closed
five orange blinks, one long green blink, repeated (see Page 4-4) six orange blinks, one long green blink, repeated (see Page 4-4) seven orange blinks, one long green blink, repeated (see Page 4-4)
OK Yes
END
4-3
Part 4: Troubleshooting
BJC-3000
[Unrecoverable by Users] ROM error 1 time in orange/green ... Page 4-5 RAM error 2 times in orange/green ... Page 4-5 EEPROM error 3 times in orange/green 6800 Page 4-5 Home position error 4 times in orange/green 5100 Page 4-6 Temperature sensor error 5 times in orange/green 5400 Page 4-5 Waste ink full error 6 times in orange/green 5B00 Page 4-5 Temperature error 7 times in orange/green 5200 Page 4-9 Head temperature sensor error 8 times in orange/green 5200 Page 4-9 Cartridge displaced error 9 times in orange/green 5600 Page 4-10 ASF sensor error 10 times in orange/green 5700 Page 4-11 [Internal Error] Ink sensor error*** None ... Page 4-16 * : Error codes are displayed on the computer. When the printer is connected to iMac or Power Macintosh G3, "D" or "M" is prefixed to an error code. ** : Waste ink warning can be canceled by pressing the RESUME button. *** : Internal errors are not displayed. Errors can be confirmed with Part 3: 2.3 EEPROM Information Print. (Page 3-10).
4-4
BJC-3000
1.3 Troubleshooting by Error Indications
Part 4: Troubleshooting
1. ROM Error
<Cause> Initial ROM data cannot be read <Suspected Parts> Control ROM <Measures> Replace the ROM or the control board
2. RAM Error
<Cause> RAM readout/write-on cannot be executed properly <Suspected Parts> DRAM, MPU and print controller <Measures> Replace the control board
3. EEPROM Error
<Cause> EEPROM readout cannot be executed properly <Suspected Parts> EEPROM, MPU and print controller <Measures> Replace the control board
CAUTION
In the event of ROM or RAM errors, errors may not be properly displayed.
4. Temperature Sensor Error 5. Waste Ink Full Error/ Waste Ink Warning
<Cause> Thermistor is abnormal <Suspected Parts> Thermistor <Measures> Replace the control board
Troubleshhotin
<Cause> The waste ink absorber's estimated waste ink amount has reached 100% or 95% <Suspected Parts> Waste ink absorber, control board <Measures> 1. Reset the EEPROM and replace the waste ink absorber. 2. Replace the control board
4-5
Part 4: Troubleshooting
BJC-3000
<Cause> The home position cannot be detected by the home position sensor. <Suspected Parts> Home position sensor, carriage motor, paper feed motor, control board, carriage ribbon cable, carriage board, DC cable
Check for paper jams, wear/deterioration/dislocation of the carriage belt, deformation of the carriage guide frame, scratching/ bending of the guide shaft, etc. Move the carriage manually and check that it moves smoothly and there is no abnormal noise or there is no major damage on the carriage ribbon cable. No Repair/replace faulty parts
OK? Yes
Check for the proper operation of the carriage unit, and that no part is out of sync.
OK? Yes
Measuring points Normal Reading 1-3 Approx. 3.3 CN402 2-4 Pin No. Disconnect the carriage motor cable from the control board to check. No Replace the carriage motor
4-6
BJC-3000
Part 4: Troubleshooting
Previous Page
Correct? Yes
Measuring points Normal Reading 1-3 Approx. 2.4 CN403 2-4 Pin No. Disconnect the paper feed motor cable to check. OK? Yes Go to Page 4-8 (1) Visual check of carriage lock release Visually check that the carriage lock is released. No Replace the paper feed motor
Troubleshhotin
Released?
Yes
4-7
Part 4: Troubleshooting
BJC-3000
(1)
+5V
GND GND
+24V
adapter
OK? Yes
4-8
BJC-3000
Part 4: Troubleshooting
<Cause> The head temperature is abnormally high. The temperature on the head does not lower even after the head part is turned off. <Suspected Parts> BJ cartridge, control board, empty ink tank.
No
Replace the ink tank Leave for a few minutes with power turned off The temperature of the BJ cartridge head may be too high.
Troubleshhotin
Power on
Error displayed? Yes 1.Replace the BJ cartridge 2.Replace the control board
No
END
4-9
Part 4: Troubleshooting
BJC-3000
<Cause> The cartridge is not installed correctly outside of the cartridge replacement position. <Suspected Parts> Cartridge, control board, carriage board, carriage ribbon cable
Error displayed? Yes 1.Replace the cartridge 2. Replace the control board 3. Replace the carriage ribbon cable 4.Replace the carriage board
No
END
4-10
BJC-3000
Part 4: Troubleshooting
<Cause> The pick-up roller does not rotate. The LF roller drive does not switch properly. <Suspected Parts> Purge unit, control board, faulty ASF gear adjustment
Check for any cracks or chips on the pick-up roller sensor flag.
OK? Yes
ASF gear adjustment properly executed? Remove the ASF gear and re-execute the adjustment. See Part 2: 2.5.5 When the ASF gear initial position adjustment is required (Page 2-15)
Error recurred ?
No Troubleshhotin END
Yes
4-11
Part 4: Troubleshooting
BJC-3000
<Cause> The paper-feed operation is executed but the paper is not fed. The paper-eject operation is executed but the paper is not ejected. <Suspected Parts> Paper feed parts, paper end sensor, control board Visually check for paper jams. Check for gear deformation, damage or chipping. Verify the paper selector lever setting. No See Part 1: 2.2.2 Paper type/setting (Page 1-4) Repair/replace faulty parts
Correct? Yes
Check for the proper rotations of paper feed motor, pick-up roller, eject rollers, etc., during initialization. Any abnormal noise? Is the paper feed motor out of sync?
Correct? Yes
Check for the proper paper feed from the auto sheet feeder when the pick-up roller rotates.
Correct? Yes
No Auto sheet feeder unit check Check for any abnormal contamination, wear, deterioration of the pick-up roller's rubber ring or separation sheet, cam dislocation, gear deformation or damage, mylar damage, etc..
Next Page
4-12
BJC-3000
Part 4: Troubleshooting
Paper
Previous Page
Pick-up Roller Sensor Flag
Pick-up Roller
Check with paper to verify that it moves smoothly. Check for deformation or damage.
Correct? Yes
Troubleshhotin
Measuring points Sensor Normal Reading IC201 Opened Low level (with paper) Pin No.203 Closed High level (without paper) Check the paper end sensor arm with paper while the power is turned on.
No
Visual check of the ASF drive gear parts in the purge unit
Check for any gear dislocation, missing cogs, parts damage and deformation.
Correct? Yes
See Part 2: 2.5.5 When the ASF gear initial position adjustment is required (Page 2-15).
END
4-13
Part 4: Troubleshooting
BJC-3000
<Cause> Empty ink tank Faulty EEPROM <Suspected Parts> Ink tank, EEPROM
Correct? Yes
4-14
BJC-3000
Part 4: Troubleshooting
<Cause> Cartridge is not recognized. Cartridge is not installed. <Suspected Parts> Cartridge, carriage board, control board, carriage ribbon cable, faulty contacts between the cartridge and the cartridge interface.
Is foreign matter on the contact section ? Cartridge lock lever is in the locking position ? No scratch or damage of the carriage ribbon cable, etc. ?
Correct? Yes
Error recurred ?
No END
Yes
Error recurred ?
No END
Yes 1. Replace the control board 2.Replace the carriage ribbon cable 3.Replace the carriage board
4-15
Part 4: Troubleshooting
BJC-3000
<Cause> Ink is detected to be present even when there is none. <Suspected Parts> Ink sensor, contorl board, ink tank.
* : Treated as an internal error; error information is not displayed. Can be checked with the EEPROM information print. <Measures> Visual check Ink tank present? Ink tank dislocated? If so, install it properly. Turn the printer off and on again, away from strong light (sunlight).
No END
Measuring points Normal Reading 2-3 Approx.1.2 V Pin No. 1-2 Approx. 0V Correct? Yes No Replace the ink sensor
4-16
BJC-3000
Part 4: Troubleshooting
2. TROUBLESHOOTING BY SYMPTOMS
2.1 Troubleshooting by Symptoms
<Symptom> The printer does not turn on even when the POWER button is pressed. The printer does not perform initialization even when the POWER button is pressed. <Cause> Faulty AC adapter, control board, or DC cable.
+24V
+5V
GND
4-17
Part 4: Troubleshooting
BJC-3000
<Symptom> The printer does not print at all. Printing stops midway. Certain colors are not printed. <Cause> Faulty ink tank, BJ cartridge, or purge unit. Orange cap/tape is on the head.
Check that the orange cap or tape is not on the BJ cartridge head.
Cleaning
Print defects?
No END
Yes
No END
4-18
BJC-3000
Part 4: Troubleshooting
<Symptom> Blotches appear Blank lines appear Specified dots are not printed <Cause> BJ cartridge, faulty BJ cartridge contacts, carriage ribbon cable, purge unit, control board, carriage board, faulty ink tank.
Cleaning
Print defects?
No END
Troubleshhotin
Yes
Problem recurrence?
No END
Yes
Next Page
4-19
Part 4: Troubleshooting
BJC-3000
Previous Page
1.Replace the carriage ribbon cable 2.Replace the carriage board 3.Replace the control board
Correct? Yes
END
4-20
BJC-3000
Part 4: Troubleshooting
4-21
Part 4: Troubleshooting
BJC-3000
<Symptom> Error is not displayed even when the ink is empty. <Cause> No ink, faulty control board or ink sensor
No ink tank, or ink tank is dislocated or empty ? Is there an ink tank ? Is it dislocated ? Is there ink ? Is there a problem with the ink tank ? No END Replace the BJ cartridge with the correct one.
Correct? No
Yes END
Measuring points Normal Reading 2-3 Approx. 1.2V Pin No. 1-2 Approx. 0V
Correct? Yes
4-22
Part 5
APPENDIX
Page 5- 1 5- 1 5- 4 5- 7 5 - 10 5 - 12 5 - 15 5 - 15 5 - 19 5 - 20 5 - 21 5 - 22 5 - 22 5 - 23 5 - 23 5 - 23
1. TECHNICAL REFERENCE 1.1 About the Paper Feed Section 1.2 About the Purge Unit 1.3 About the Electrical Section 1.4 About the BJ Cartridge 1.5 About the Scanner Cartridge 2. CONNECTORS AND PIN LAYOUT 2.1 Control Board 2.2 Carriage Board 2.3 BJ Cartridge 2.4 Scanner Cartridge (Optional) 2.5 AC Adapter 2.6 DC Power Supply Cable 2.7 Carriage Motor 2.8 Paper Feed Motor 2.9 Ink Sensor
BJC-3000
Part 5: Appendix
1. TECHNICAL REFERENCE
1.1 About the Paper Feed Section 1.1.1 Paper feed functions
In this printer, sheets are supplied automatically from the auto sheet feeder. The auto sheet feeder is driven by the paper feed motor, and paper stacked in the sheet feeder is picked up and fed automatically. Even envelopes can be fed automatically without requiring that the paper type be selected with a mechanical paper selection lever, etc. When the paper is sensed by the photo interrupter type paper end sensor, it is fed automatically by the paper feed roller until it reaches the print start position on the platen. During printing, the paper is fed by the rotation of the paper feed roller. After printing, the paper is delivered by the eject roller.
Paper
Appendix
Pick-up Roller
Eject Rollers
5-1
Part 5: Appendix
BJC-3000
Paper Separator
5-2
BJC-3000
1.1.3 Advanced paper feed function
Part 5: Appendix
To improve the paper feed speed, this printer has an advanced paper feed function. With this function, when multiple pages of plain paper with a page length longer than letter-sized paper, are printed in HS mode, the printer begins feeding of the next page before ejection is completed.
Appendix
Paper
Pick-up Roller
ialNo=(xxxxxx)
Eject Roller
ROMVerVx.xx BJF-3000 Use Head <BC-xx> HeadT emp0=xxx.x HeadT emp1=xxx.x EnvironmentT emp=xxx.x Bk=xxxxx Cl=xxxxx Ph=xxxxx Sc=xxxxx ScCl=xxxxx Factory Area=xx xx xx xx xx xx xx xx LostInkCount =xx.x% Destination =xx USBSer
Part 5: Appendix
BJC-3000
5-4
BJC-3000
1.2.2 Purge unit paper feed motor drive switching function
Part 5: Appendix
The paper feed motor drive switching function performs the switching of the paper feed motor's drive power to drive the auto sheet feeder or the purge unit.
Slide Arm
(A
Wiper Flag
SF D e) riv (P ur ge D e) riv
Appendix
5-5
Part 5: Appendix
BJC-3000
c) Wiper unit The wiper unit, controlled by the position of the carriage unit, performs wiping operations. When the carriage moves from left to right, the carriage moves the purge unit's wiper flag, and while raising and setting the wiper, caps the cartridge. When the carriage moves from right to left, the wiper wipes, after which the carriage moves the wiper release unit to unlock the wiper latch and the wiper is lowered.
5-6
BJC-3000
1.3 About the Electrical Section 1.3.1 Electrical section block diagram
Part 5: Appendix
Block diagrams of the control board and the carriage board are shown below.
Control Board
Reset IC (IC503)
48MHz (X201)
RESET
XT1 XT2
ROM_D0-15
RAM_A0-19
D0-15 8-Mbit
CS0X
CE
RAM_A0-9
MD0-15
RAM_D0-15
D0-15
PB0-3
EEPROM (IC502)
POWER Switch (SW501) RESUME Switch (SW502) Front Cover Switch (SW503)
ace
Driver IC (IC401)
PM PM
LED_POW LED_RES
Ink Sensor (CN501<-Ink Sensor) Paper End Sensor (PS501) Pick-up Roller Sensor (PS502)
PC1 PC2
ANI6
PC0
HVH HVDD
Carriage Board
Cartridge Connector
BJ Cartridge or Scanner Cartridge (Optional)
+24V DC
Motor Driver (IC401)
+24V DC
AC In
AC Adapter
+5V DC
EEPROM (IC502) OP Amplifier (IC301)
+24V DC
Q301:Cartridge (CN301)
+5V DC
Q501:Parallel Interface(CN404) Q502:Home Position Sensor(CN302) Q502:Pick-up Roller Sensor(PS502) Q502:Paper End Sensor(PS501) Q503:Cartridge(CN301) Q504:Ink Sensor(CN501)
+3.3V DC
Reset IC (IC503)
+3.3V DC
Control ROM (IC202) DRAM (IC203) Thermistor (TH501)
Q405:USB Interface(CN405)
5-7
A0-19
Part 5: Appendix
BJC-3000
Frame Line
SOF
SOF
Frame Structure
SOF
Printer
Other Function
Packet Line
Token
Data
Handshake
Packet Structure
SYNC Frame Number CRC EOP SYNC PID ADDR ENDP CRC EOP SYNC PID DATA CRC EOP SYNC PID EOP
NRZI
Idle
BJC-3000
1.3.4 Automatic interface switching function
Part 5: Appendix
This printer has a function to automatically switch the interface. With this function, when printing is not executed from either interface, printing can be executed from either the USB or the parallel interface. The switching cannot be performed until after the printing starts from one of the interfaces and the buffer becomes empty after printing.
Temperature Sensor
Ink Sensor
Appendix
5-9
Part 5: Appendix
BJC-3000
Black BJ Cartridge
Nozzle160
Color/Photo BJ Cartridge
Nozzle192
Black 48 Nozzles 8 Dummy Nozzles Cyan 48 Nozzles 8 Dummy Nozzles Magenta 48 Nozzles 8 Dummy Nozzles
Nozzle1
Yellow 48 Nozzles
Nozzle 1
5-10
BJC-3000
1.4.4 List of printing modes
Part 5: Appendix
Printing modes when using the Black/Color/Photo BJ cartridges are shown below:
Normal (speed)
360x360 (large) 2 1 pass/bi 2 pass/uni ... ... ... 2 pass/bi 1 pass/uni 2 ... ... ... ... ... ... ...
Normal (Quality)
360x360 (large) 360x360 (large/small) 4 2 pass/bi 4 pass/uni 4 pass/uni 4 pass/uni 4 pass/uni 4 pass/uni 4 pass/uni
High-Quality
720x720 (small) 2 4 pass/uni ... ... 8 pass/uni 8 pass/uni 4 pass/uni 4 pass/uni
Highest Quality
1440x720 (small) 2 ... ... ... 8 pass/uni ... 4 pass/uni
Normal (speed)
360x360 (large) 2 1 pass/bi 2 pass/uni *6 ... ... ... 2 pass/bi 1 pass/uni *7 2 ... ... ... ... ... ... ...
Normal (Quality)
360x360 (large) 360x360 (large/small) 4 2 pass/bi 4 pass/uni (*3)*6 6 pass/uni (*3)*4 4 pass/uni *5 4 pass/uni *5 3 pass/uni(4 pass)*5 3 pass/uni(4 pass)*7
High-Quality
720x720 (small) 2 4 pass/uni ... ... 6 pass/uni(8 pass)*5 4 pass/uni*5 4 pass/uni*7
Highest Quality
1440x720 (small) 2 ... ... ... ... 4 pass/uni*5
Normal (speed)
360x360 (large) 2 ... ... ... ... 2 ... ... ... ...
Normal (Quality)
360x360 (large) 360x360 (large/small) 4 ... ... ... ...
High-Quality
720x720 (small) 2 3 pass/uni *6 3 pass/uni *6 4 pass/uni *6 3 pass/uni *6
Highest Quality
1440x720 (small) 2 ... ... ... ...
Appendix
*1: (large): printed in large drops; (small): printed in small drops; (large and small): printed in both large and small drops *2: number of print passes/printing direction; bi: bi-directional; uni: unidirectional; if the number of print passes differ when in the gray scale mode, print passes are indicated in ( ). *3: Printed in extra large mode *4: Composite black is used to print in black *5: Same as the above, except in the gray scale mode, only black ink is used. *6: Both black ink and composite black are used to print in black. Generally, dark black is printed in black ink, and light black (gray) is printed in composite black. Gradation from dark black to white is realized by adjusting the ratio of black ink and composite black. *7: Same as the above, except in the gray scale mode, only black ink is used.
5-11
Part 5: Appendix
BJC-3000
Printer
+24V DC +5V DC
CCD (Image Sensor) Imaging Lens Diffusion Board Field Lens LED (R, G, B) Illumination Lens Scanning Document
5-12
BJC-3000
Part 5: Appendix
6) Scanner Controller The scanner controller is an IC that processes the analog signals into digital images. a) Sensor Control The sensor control controls the LED and the CCD. b) Amplifier The amplifier amplifies the analog input from the CDD. c) Analog Signal Control This unit performs offset correction for the amplified analog input, black-level correction which sets the maximum value to black, etc. on. It also provides the standard power to the A/D converter. d) A/D Converter The A/D Converter converts the analog input, corrected, in the analog signal control unit to digital 10-bit image data. e) Image Processing Image processing unit executes shading correction (variation in image density between each line in the feeding direction of paper may occur due to the variation of the sensitivities of the CCD sensor elements and the uneven distribution of light transmitted through the center and the periphery of the lenses; the scanned data is compared against a calibration data based on the white calibration sheet to even out and the density is corrected). It also converts the 10-bit data transmitted from the A/D converter to 8-bit (256-gradation) data, converts the output resolution, and carries out the edge emphasis function. It has a 1-bit (2-gradation) image procession function and built-in SRAM used for output buffer memory. f) I/F Controller The I/F controller controls the serial interface between the scanner cartridge in the carriage and the printer unit. Two types of transfer clock, 4MHz and 2MHz, are supported for the data transfer between the scanner and the printer.
*: Two-pass scanning is performed by feeding a paper for half the pixel width of the scanning image. The scanning resolution is improved by scanning the same line twice to balance out the image. When scanning at 720 720dpi, the scanning image pixel width is automatically adjusted, depending on the paper width, for the direction of the carriage. The longer the paper width direction, the smaller the scanning pixel width.
5-13
Part 5: Appendix
BJC-3000
5-14
BJC-3000
Part 5: Appendix
19 3 1 CN404
CN301
CN402
CN401
CN302
CN501
3 29 29
18 CN403
36
BJ Cartridge or Scanner Cartridge (Optional) CN3 CN1 Ink Sensor Paper End Pick-up Roller Sensor Sensor Temperature Sensor
CN302 CN301
CN501
Appendix
CN401
Indicator Control
Switch Detection
CN404
CN405
Indicator
Control Unit
5-15
Part 5: Appendix
BJC-3000
5-16
BJC-3000
CN401 (DC Power Connector)
Pin No. 1 2 3 4 5 Signal Name +24V ... HGND +5V-GND +5V IN/OUT IN ... ... ... IN Function +24V DC Not used GND GND +5VDC
Part 5: Appendix
5-17
Part 5: Appendix
BJC-3000
Serial data transferred by clock signal GND Clock data that transfers serial data GND Higher 1 to 8, 17 to 24, ..., 177 to 184 within the head block Front nozzle heater selection signal (1 to 8, 17 to 24, ..., 145 to 152)* 6 HSEL1A OUT Higher 1 to 8, 17 to 24, ..., 177 to 184 within the head block Rear nozzle heater selection signal (1 to 8, 17 to 24, ..., 145 to 152)* 7 HSEL2B OUT Lower 9 to 16, 25 to 32, ..., 185 to 192 within the head block Front nozzle heater selection signal (9 to 16, 25 to 32, ..., 153 to 160)* 8 HSEL2A OUT Lower 9 to 16, 25 to 32, ..., 185 to 192 within the head block Rear nozzle heater selection signal (9 to 16, 25 to 32, ..., 153 to 160)* 9 ODD OUT Heater selection signal for odd nozzle within the head block 10 ... ... GND 11 HALT OUT Timing signal that latches serial data 12 ... ... GND 13 BENB0 ** OUT Signal to generate output signal for heater enable decoder 14 EVEN OUT Heater selection signal for even nozzle within the head block 15 HENB0 OUT Rear heater drive signal for 1 to 168 (1 to 112)* nozzles within the head 16 BENB1 ** OUT Signal to generate output signal for heater enable decoder 17 HENB2 OUT Rear heater drive signal for 169 to 192 (113 to 160)* nozzles within the head 18 HENB1 OUT Front heater drive signal for 1 to 168 (1 to 112)* nozzles within the head 19 DIR OUT Control signal for serial data input/output direction 20 HENB3 OUT Front heater drive signal for 169 to 192 (113 to 160)* nozzles within the head 21 ... ... GND 22 HRESET OUT Reset signal 23 DIA OUT Head temperature sensor (diode) anode 24 DIK IN Head temperature sensor (diode) cathode 25~27 ... ... GND 28 HPA OUT Home position sensor signal pull-up voltage 29 HPC IN Home position sense signal * : The applicable nozzle varies when using the Black BJ cartridge. Indicated in the ( ** : Details of BENB0 and BENB1. BENB0 Low High Low High BENB1 Low Low High High
Applicable nozzle 1, 2, 9, 10, ..., 153, 154, ..., 186, 187 (1+8n, 2+8n : n=0~23) 3, 4, 11, 12, ..., 155, 156, ..., 187, 188 (3+8n, 4+8n : n=0~23) 5, 6, 13, 14, ..., 157, 158, ..., 189, 190 (5+8n, 6+8n : n=0~23) 7, 8, 15, 16, ..., 159, 160, ..., 191, 192 (7+8n, 8+8n : n=0~23)
5-18
BJC-3000
2.2 Carriage Board
Part 5: Appendix
4 2
CN3
32 34
1 3 1 31
33
29
CN1
CN2
29
Appendix
CN3 (Cartridge)
Pin No. 1~32 33, 34 Signal Name IN/OUT Function Refer to Page 5-20 (Description of the BJ Cartridge Pins) N.C.
...
...
5-19
Part 5: Appendix
BJC-3000
2.3 BJ Cartridge
32 28 24 20 16 12 30 26 22 18 14 10
8 6
4 2
31 27 23 19 15 11 29 25 21 17 13 9
7 5
3 1
5-20
BJC-3000
2.4 Scanner Cartridge (Optional)
Part 5: Appendix
32 28 24 20 16 12 30 26 22 18 14 10
8 6
4 2
31 27 23 19 15 11 29 25 21 17 13 9
7 5
3 1
Appendix
5-21
Part 5: Appendix
BJC-3000
2.5 AC Adapter
13
57
68
3 4 5 1
1 2 3 5
5-22
BJC-3000
2.7 Carriage Motor
1 4
Part 5: Appendix
Appendix
5-23
Part 5: Appendix
BJC-3000
5-24
BJC-3000
2.10 Circuit Diagrams
8 7 6
PC<3....0>
3 2 1 0 6 5 4 3 2 1 17 16 15 14
Part 5: Appendix
5
6 5 4 3 2 1 0
4
MOT<6....0>
<03-C5>
1
LOGIC BOARD 01
<02-C8,04-B8,04-C8>
PD<6....0>
<01-A3,04-E5>
BZ <04-D7>
+R3.3V
RA201 10K,0.063W
+3.3V
+5V
+L3.3V
13 12 11 10 9 8 7 6 5 4 3 2 1 0
<01-C7>
ST<7....0>
0
HEADCONT<17....0>
<02-F4>
F
+5V +R3.3V +L3.3V
208 207 206 205 204 203 202 201 200 199 198 197 196 195 194 193 192 191 190 189 188 187 186 185 184 183 182 181 180 179 178 177 176 175 174 173 172 171 170 169 168 167 166 165 164 163 162 161 160 159 158 157
2 1
C202 1000P,50V
C201 0.1,25V
A18 N.C A17 A8 A7 A9 A6 A10 A5 A11 A4 A12 A3 A13 A2 A14 A1 A15 A0 A16 CE BYTE/VPP GND1 GND2 CE D15/A1-1 D0 D7 D8 D14 D1 D6 D9 D13 D2 D5 D10 D12 D3 D4 D11 VDD
C225 1,10V
3.3V208 5.0V207 ST0 PC3 PC2 PC1 PC0 LFSTB LFCLK LFDATA CRDATA CRCLK CRSTB PD9 PD6 PD5 PD4 PD3 PD2 PD1 BZ SUBH0 HRST HENB3 DIR 3.3V183 GND182 HENB1 HENB2 BENB1 HENB0 EVEN BENB0 HLTH ODD HSEL2A0 HSEL2B0 HSEL1A0 HSEL1B0 HCLK0 HD0 HENB5 HENB4 HSEL2A1 HSEL2B1 HSEL1A1 HSEL1B1 SUBH1 HCLK1 HD1 5.0V158 3.3V157
1 J201 2 J201 1
+3.3V
<01-D2> 15 7 14 6 13 5 12 4
ANI6
2 3 4 5 6 7 0 1 2 3 4 5 6 7
<01-D2> ANI7
<01-C7>
MD<15....0>
+R3.3V
<01-C7>
MA<9....0>
+L3.3V +R3.3V
DRAM(16Mbit) IC203
UPD42S18165-A60-7FJ
0 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 10 11 VCC1 I/O1 I/O2 I/O3 I/O4 VCC2 I/O5 I/O6 I/O7 I/O8 NC1 GND3 I/O16 I/O15 I/O14 I/O13 GND2 I/O12 I/O11 I/O10 I/O9 NC7 50 49 48 47 46 45 44 43 42 41 40 15 14 13 12 11 10 9 8 <01-F6>
1 2 3 15 14 13 12 11
CPST7
ST<7....0>
9 8 7 6 5 4
+5V
+R3.3V
+L3.3V
0.1,25V C206
0.1,25V C207
0.1,25V C208
0.1,25V
0.1,25V C214
0.1,25V C215
0.1,25V C216
0.1,25V
C205
C213
C203 0.1,25V
C204 1000p,50V
<01-E8> CSOX
<04-B3> RESETX
3.3V53 5.0V54 PB3 PB2 PB1 PB0 GND59 SELIN 5.0V61 INIT AFXT/SCK FAULT SLCT PE BUSY ACK IFD7 IFD6 IFD5 IFD4 IFD3 IFD2 IFD1 IFD0 STB 3.3V78 GND79 USBD USBDX PD0 ROMD11 ROMD3 ROMD4 ROMD10 ROMD12 ROMD2 ROMD5 ROMD9 ROMD13 ROMD1 ROMD6 ROMD8 ROMD14 ROMD0 ROMD7 ROMD15 CSOX ROMA20 ROMA0 ROMA16 5.0V103 3.3V104
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
GND1 GND2 3.3V3 ST1/TST2 SMC ITEST/SIN ST2/SOT TST1 ST3 ST4/TST3 ST5/TST4 ST6/TST5 ST7/TST6 RAMD0 RAMD1 RAMD2 RAMD3 RAMD4 RAMD5 RAMD6 RAMD7 WEX RASX0 RASX1 RAMA0 GND26 3.3V27 RAMA1 RAMA2 RAMA3 RAMD15 RAMD14 RAMD13 RAMD12 RAMD11 NTEST1 NTEST2 RAMD10 RAMD9 RAMD8 LCASX UCASX OEX RAMA9 RAMA8 RAMA7 RAMA6 RAMA5 RAMA4 RESET GND51 GND52
GND156 GND155 5.0V154 P00/INTP100 3.3V152 GND151 XT2 XT1 AMC P04/PWM0 P05/PWM1 P01/INTP101 P02/INTP102 P03/INTP103 PA0 PA1 P17/RXD P16/TXD 3.3V138 GND137 AVSS136 AVSS135 ANI0 ANI1 ANI2 ANI3 ANI4 ANI5 ANI6 ANI7 AVREF AVDD ROMA19 ROMA18 ROMA8 ROMA17 ROMA9 ROMA7 ROMA10 ROMA6 ROMA11 ROMA5 ROMA12 ROMA4 ROMA13 ROMA3 ROMA14 ROMA2 ROMA15 ROMA1 GND106 GND105
156 PO<3....0> <04-E5> 155 154 0 153 152 R201 151 0.1A 150 R202 149 148 15K,1/16W 147 146 <04-F3> 145 1 3 1 OUT1 OUT2 2 144 2 GND 3 143 142 LEDPOW <04-E8> 141 LEDRES <04-D8> CSACW4800MX40001 140 RXD <01-E7> +L3.3V 139 TXD <01-E7> 138 137 136 135 ANI7 <01-E7> 134 133 ANI6 <01-E7> 132 ANI5 <01-E7> 131 SNSUSB <03-C4> 130 129 INKS <04-E3> +R3.3V +R3.3V 128 THERMO <04-F5> 127 DIODE <02-E8> 126 125 124 19 123 18 122 8 121 17 120 9 119 7 118 10 117 6 116 11 115 5 114 12 113 4 112 13 111 3 110 14 109 2 15 108 1 107 106 105
X201
Oscillator 48MHz
Appendix
B
+R3.3V +5V
+5V +R3.3V
0 16
ROMA<19....0> ROMD<15....0>
<01-F7>
3 4 10 12 2 5 9 13 1 6 8 14 0 7 15
+5V
+R3.3V
<01-F7>
1000PF,50V C210
1000PF,50V C211
1000PF,50V C212
1000PF,50V
1000PF,50V C218
1000PF,50V C219
1000PF,50V C220
1000PF,50V
C209
C217
A
CONTROL BOARD
7 6 5 4 3 2 1 0
0 1
7 6 5 4 3 2 1
3 2 1 0
5-25
BJC-3000
Part 5: Appendix
1
LOGIC BOARD 02
HEADCONT<17....0)
0
FB301 BK1608HS601
1 FB 2 1 FB 2 1 2 3 4
F
HDATA <02-C2,02-F1,
02-E5,05-C5,05-D3> <02-C2,02-F2,02-E5, HDATA 05-C5,05-D3>
R301 390K,1/16W
1
<01-C1>
DIA <02-C4,02-A2,05-B3,05-E5>
2
HCLK <02-C2,02-E4,
02-E1,05-C5,05-D3>
R318
ZD308 RD3.6M
IC301 NJM2904M
+ 3
4
R303 100K,1/16W
R305
DIODE
1K,1/16W
DIK
<02-C5,02-A2,05-B3,05-E5>
+ 5
2 3 4 5
HSEL1B <02-C2,02-E4,05-C5,05-D3> HSEL1A <02-C2,02-E5,05-C5,05-D3> HSEL2B <02-C2,02-D4,05-C5,05-C3> HSEL2A <02-D5,02-C2,05-C5,05-D3> ODD <02-D4,02-B2,05-C5,05-C3> HLAT <02-D5,02-B2,05-C3,05-D5> BENB0 <02-D4,02-B2,05-C3,05-D5> EVEN <02-D5,02-B2,05-C3,05-D5> HENB0<02-D4,02-B2,05-C3,05-D5> BENB1<02-D5,02-B2,05-C3,05-D5> HENB2<02-D5,02-B2,05-C3,05-D5> HENB1<02-D4,02-B2,05-C3,05-D5>
<02-B3,02-B4>
HVH <02-C3,02-B4,05-D7,05-E3>
MNCD27G
6 7 8 9
BK32164S601 FB304
1 2 3 4 8 7 6 5
ZD302
<02-C2,02-F1,02-F2,05-C5,05-D3> <02-C2,02-E2,05-C5,05-D3> 1 2 3 5
HCLK <02-C2,02-E1,
02-F2,05-D3,05-C5> 4 HSEL1B<02-E2,02-C2,05-D3,05-C5>
10 11 12 13
BK32164S601 FB305
1 2 3 4 8 7 6 5
ODD<02-E2,02-B2,05-C3,05-C5>
MNCD6.8G ZD304
<02-B2,02-E2,05-D5,05-C3> <02-B2,02-E2,05-D5,05-C3> <04-C6,04-D6,04-B4>
14 15 16 17
BK32164S601 FB306
1 2 3 4 8 7 6 5
BK32164S601
EVEN BENB1
1 2 3
VSEN PC<3....0> 0
HPA
<02-C5,02-A2, 05-F3,05-E5>
MNCD6.8G ZD305
<02-B2,02-E2,05-D5,05-C3> HENB2
<01-F6,04-B8,04-C8>
1 2 3
MNCD6.8G ZD306
<02-E1,02-D2,02-B2,05-B3,05-E5> HRESET <02-E6,02-A2,05-B3,05-E5>
0.1A
DIK
1 2 3
5 4
DIA <02-F6,02-A2,05-B3,05-E5>
<02-B4,02-E4,05-D7,05-E3> HVH
CN301
( to Carriage Board)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
<02-E5,02-F1,02-F2,05-D3,05-C5> HDATA <02-E4,02-F2,02-E1,05-D3,05-C5> HCLK <02-E4,02-E2,05-D3,05-C5> <02-E5,02-E2,05-D3,05-C5> <02-D4,02-E2,05-C3,05-C5> <02-D5,02-E2,05-D3,05-C5> <02-D4,02-E2,05-C3,05-C5>
CN302
( to Carriage Board)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
MNCD6.8G ZD307
<02-D6,02-A2,05-F3,05-E5>
C
Appendix
HPA
HVDD <02-A3,04-A4,05-B6,05-D3,05-E7>
1 2 3
5 4
HPC <02-C6,02-A2,
05-F3,05-E5>
+5V
MNCD6.8G
<02-D5,02-E2,05-C3,05-D5> HLAT <02-D4,02-E2,05-C3,05-D5> <02-D5,02-E2,05-C3,05-D5> <02-D4,02-E2,05-C3,05-D5> <02-D5,02-E2,05-C3,05-D5> <02-D5,02-E2,05-C3,05-D5> <02-D2,02-D4,05-C3,05-D5> <02-D2,02-C5,05-B3,05-D5> <02-D2,02-C4,05-C3,05-D5>
<02-B4,02-E5> SUBH0
Q302
8 7 6 5
<05-E7> HGND
<02-D2,02-E1,05-D7,05-E3>
10K,1/16W
R316
R315
TPC8402
10K,1/16W
<02-C5,04-A4,05-E7,05-B6,05-D3> HVDD
<04-D4> PD5
2
3
VHCPWC
Q301 FA1L4M
CONTROL BOARD
5-26
BJC-3000
8 7 6 5 4 3 2 1
Part 5: Appendix
LOGIC BOARD 03
CN401
( to Power Supply)
R401 +5V +5VGND HGND 5 0.1A 4 3 2 +24V 1
2 2
+5V <03-E2,03-B2,04-C4>
VIF
C401 100,35V
<01-A3>
IFD<7....0>
0 1 2 3 4 5 6 7
RA401 10,0.063W
1 2 3 4 1 2 3 4 8 7 6 5 8 7 6 5
FB402 BK32164S601
1 2 3 4 1 2 3 4 8 7 6 5 8 7 6 5 1 2 3 4
RA403 3.3K,1/16W
+24V
1 2 3 4
C402 2200,35V
R402 12K,1/16W
+24U
RA402 10,0.063W
<03-F2,03-B2,04-C4>
RA404 3.3K,1/16W
D1FS4A
FCC3220202
R403 100K,1/16W
<01-A3>
IFCONT<8....0>
ZD401
1 2 3 5 4
0 6 7 8 1 2 3 4 5 1 1 1 1 1
R417 100,1/16W
R416 100,1/16W
R422 1K,1/16W
R437 3.3K,1/16W
FU401
R421 1K,1/16W
D401
CN402
1 2 3 4
+24U +5V
FB404 BK1608HS601 1 FB 2 FB405 BK1608HS601 1 2 FB R428 0.1A R429 0.1A R430 R431 R418
2 2 2 2 2 2 2 2
1 14 31 36 10 11 12 13 32
+5V
+5V
+3.3V +24U
Carriage Motor
MOT<6....0>
<01-F4>
TB62201F
1 4 5 6 <04-E4>
VUSB
C403 560P,50V
C410 0.01,25V
+24
Q401 FP1L3N
R440
+3.3V
33K,1/16W
1 2 3 4 5 6 7 18 9 37 10 11 12 13 14 15 16 17 18
VMA VMB OUTB OUTARSB RSA PGND1 PGND4 OUTBOUTA STROBEABNC CLKAB CCPA CRAB DATA AB RESET VREFAB VSS2 VSS1 VREFCD VDD DATA CD CRCD CCPB CLKCD CCPC STROBECDOUTDOUTC PGND2 PGND3 RSD RSC OUTD OUTCVMD VMC
36 35 34 33 32 31 30 29 28 38 27 26 25 24 23 22 21 20 19
3.6K,1/16W
+24U
C411 C413 C415 C417 C419 33P,50V 33P,50V 33P,50V 33P,50V 33P,50V C412 C414 C416 C418 33P,50V 470P,50V 33P,50V 470P,50V
R419 390,1/8W
1 2 3 0
<01-D1>
SNSUSB
R439 22K,1/16W
2 <03-F2,03-E2,04-C4>
+24U <01-A3>
VIF
R420 3.3K,1/16W
C404
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 33 34 35
R404
R406
R407
0.1A
C
Appendix
USBD<1....0>
R438 47K,1/16W
CN403
1 2 3 4
2 100P,50V 2 100P,50V 2 100P,50V
B
E001
1
0 1
3 5 7
2 3
2 100P,50V
04RC05
C407 0.01,50V
C408 220,35V
C409 0.01,50V
ZD405
FG
C421 1
C422 1
C423 1
C424 1
1 2 3
A
CONTROL BOARD
5-27
BJC-3000
8 7
+5V +R3.3V
Part 5: Appendix
4
Temperature Sensor
TH501 1 2
1
LOGIC BOARD 04
R524 10K,1/16W
R522 10K,1/16W
R523 10K,1/16W
TBPS1473J475H5Q
+5V +3.3V
Control Buttons
1 2 SW501 MAKER 1 2 SW502 MAKER 1 2 SW503 MAKER
<01-C1>
THERMO
R512 68K,1/8W
CN501
1 1
PO2
PO<3....0>
0 1 2 3
C510 0.01,50V
C503 0.01,50V
R514
3 3
C502 0.01,50V
Indicator
LED501
<01-D1>
<01-A3,01-F3>
PD<6....0>
0 1 2 3
C510 0.1,25V
1K,1/16W
C516 10PF,50V
C517 10PF,50V
LEDPOW
USBPWC <03-B4>
SNSPWC1 <04-B5> MOTSET <03-C5> CVDCPWC <04-A5> VHCPWC <02-A6>
<01-A3>
SEC2494C
Beeper
( Not mounted)
<02-F4> BZ
PB<3....0>
R503 180,1/10W
Ink Sensor
+5V
2
0 1
IFPWC <05-C5>
VSEN <02-D8,04-C6,04-B4>
FB503 1 FB 2 3 BK1608HS601
FB
FB502 BK1608HS601
+5V
<01-F6,02-C8,04-B8>
PC<3....0>
1
PES
2
R505 390,1/16W
<04-D1>
PB0 IFPWC
Q501 FP1L3N
2
C504 100P,50V
10K,1/16W
R525 3.3K,1/16W
C
Appendix
VSEN <02-D8,04-D6,04-B4>
+5V
<01-F6,02-C8,04-C8>
PC<3....0>
2
R517 390,1/16W
<04-E4>
PD1 SNSPWC1
3 2
10K,1/16W
C511 0.1,25V
S-93C56AFJ
+5V
+5V
+3.3V +L3.3V +R3.3V 1 FB501 1 2 FB FBMJ3216HM102
RESET IC IC503
M/R VCC SUB 3 GND VOUT 4
2 1 5
IN
1
OUT GND
3 2
C505 0.1,25V
R510 47K,1/16W
C506 47,35V
C507 0.1,25V
HVDD
C509 100P,50V
<02-A3,02-C5,05-B6,05-D3,05-E7>
M62782GP
C513 0.1,25V
C514 1000p,50V
A
CONTROL BOARD
5-28
BJC-3000
8 7 6 5 4 3 2 1
Part 5: Appendix
LOGIC BOARD 05
CN1
( to Control Board)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
CN2
( to Control Board)
HVDD
<02-A3,02-C5,04-A4,05-B6,05-D3> 1 2
3
HPSEN1 TLP832(CANO)
HPC
<02-C6,02-C4,02-A2,05-F3>
HPA <02-D6,02-C5,02-A2,05-F3>
<02-B4,02-C3,02-E4,05-D7>
CN3
( to Cartridge )
HVH C2 0.1,50V
2
1 2 3 4 5 6
HGND <02-B3>
3 4 5 6 7 8 9 10 11 12 13 14
DIK <02-E6,02-C5,02-A2,05-B3> DIA <02-F6,02-C4,02-A2,05-B3> HRESET <02-E1,02-D2,02-C5,02-B2,05-B3> HENB3 <02-D2,02-C4,02-B2,05-C3> DIR <02-D2,02-C5,02-B2,05-B3> HENB1 HENB2
<02-D2,02-D4,02-B2,05-C3> <02-E2,02-D5,02-B2,05-C3>
SUBH <02-B6,02-E1,02-D2,05-D7>
7 8 <02-C2,02-E5,02-F1,02-F2,05-C5>
9 10
11 12 13 14
SUBH <02-E1,02-D2,02-B6,05-E3>
15 16 17
HVH <02-B4,02-C3,02-E4,05-E3>
18 19 20 21 22 23 24 25 26 27 28 29
<02-E2,02-E5,02-C2,05-C5> HSEL1A
15 16
HLAT <02-E2,02-D5,02-B2,05-C3>
<02-E2,02-D5,02-C2,05-C5> HSEL2A
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
C
Appendix
DIR HRESET
HVDD <02-A3,02-C5,04-A4,05-D3,05-E7>
2 1
C1 0.1,50V
A
CARRDGE BOARD
5-29
CANON INC.