TOOL ROOM METHODEX SYSTEMS LIMITED, PITHAMPUR

Date: 1 of 2

BEFORE DEVELOPMENT S. Component process No. of No. of Prod total No costing Strok Stroke QTY process
. e require per 8 cost of requir per hrs per e compo compo. (in Rs) PSC-I (3mm) Blanking 1 & notchingi.e.1200mm scrap, 20 comp PSC-II (2mm) Blanking 2 & notchingi.e.1200mm scrap, 18 comp Stiffner Blanking & 3 notching -i.e.1200mm scrap, 14 comp Stiffener ( HR4 3.15mm) (Forming) for all type - i.e. 1 component Stock Plunger Cover 5 (Inner shell box(Dibbi)) (HR 2mm)Blanking(By four side notching with parting)i.e.1200mm scrap,8 comp
power press shearing machine power press shearing machine power press shearing machine power press press brake power press shearing machine

AFTER DEVELOPMENT SAVING No. of No. of PROD total Total Month Monthl Component process Strok Stroke QTY process process ly y costing
e require per 8 cost of requir per hrs per e compo compo. (in Rs)
power press shearing machine power press shearing machine power press shearing machine power press press brake power press shearing machine

Cost Requir Saving saving ed (in Rs) per QTY compo.( in Rs) -0.05 0.80 0.75 -0.06 0.80 0.74 0.97 0.80 1.77 -1.30 3.33 2.03 3.74 3.33 2200 4468.8 2700 4771.6 8100 6011.3

20 21

1 1200 1.05 2000

18

1 1200

19 1.0556 2000 28 2 1200

PSC-I (3mm) Blanking 1.04 & notchingi.e.1200mm scrap, 20 0.84 comp 1.88 PSC-II (2mm) Blanking 1.04 & notching0.84 i.e.1200mm scrap, 18 1.89 comp Stiffner Blanking & 2.08 notching -i.e.1200mm 0.86 scrap, 14 comp 2.94 Stiffener ( HR0.00 3.15mm) (Forming) 3.33 for all type -i.e. 1 3.33 component Stock Plunger Cover 5.21 (Inner shell box ( 3.75 Dibbi))(HR -2mm) Blanking(By four side notching with parting)i.e.1200mm scrap,8 comp 8.96

21 1

1.05 1200 0.05 2000

1.09 0.04 1.13 1.10 0.04 1.14 1.12 0.06 1.17 1.30 0.00 1.30 1.46 0.42

2700 2019.4

19 1.0556 1200 1 0.0556 2000 15 1.0714 1200 1 0.0714 2000 1 0 9 1 1 0 1.125 0.125

15 1.0714 2000 0 1 32 9 0 960 1 480 4 960 1.125 480

960 480 960 480

1.88

7.08

300

2123

D.P. Malviya

Press Shop Engg.

Prod. HOD

Prod. GM

DW sir Date:

Dy. Manager Tool Room MSL

1 of 2

BEFORE DEVELOPMENT
S. component costing No . No. of Strok e requir e No. of Stroke require per compo Prod QTY per 8 hrs total process cost of per compo. (in Rs)

AFTER DEVELOPMENT No. of No. of PROD total component costing

SAVINGS
Month ly Requir ed QTY Monthl y Saving (in Rs)

Total Strok Stroke QTY process process e require per 8 cost of Cost requir per hrs per saving e compo compo. per (in Rs) compo (in Rs) 1 0 1 0 960 480 1.30 0.00 1.30 0.65 0.00 0.65 -1.30 13.33 12.03 0.65 0.00

Stock Plunger Cover 6 (Inner shell box (Dibbi) ) (HR 2mm)Four side LBending i.e.1 comp Lock Plunger packing 7 (Brass -3mm)i.e.1 comp

power press press brake power press shearing machine

0 4

0 960 4 480

1 0

1 960 0 480

Stock Plunger Cover 0.00 (Inner shell box (Dibbi) ) (HR 13.33 2mm)Four side L13.33 Bending i.e.1 comp Lock Plunger packing 1.30 (Brass -3mm)i.e.2 comp 0.00 1.30 New Door Key 2.50 Punching Key Slot 0.00 2.50 19000 Pillar Set for all type press tool(i.e PS-I) 76000 1850 SRD HANDLE BLOCK Drill Jig 1850 SRD HANDLE Drill Jig

power press press brake power press press brake

300 3609.4

1 0

0.5 1920 0 480

0.65 27000 17578 1.25 0.00 1.25 13500 16875 0.00 32000

New Door Key 8 Punching Key Slot

power press

1 500

power press

1 1000

1.25

9 Pillar Set for all type press tool(i.e PS-I) 10 SRD HANDLE BLOCK Drill Jig 11 SRD HANDLE Drill Jig
M1TR Drill

1.25 11000 44000

4 32000

15

M1TR Drill

40 87 140 12192

M1TR Drill

40

M1TR Drill

400 43 70 3018.8 Rs. 104667

Press Shop Engg.

Prod. HOD

Prod. GM

DW sir Date:

D.P. Malviya Dy. Manager Tool Room MSL

Plan
BEFORE DEVELOPMENT S. component costing No. of No. of Prod total
No . Strok e requir e Stroke QTY process require per 8 cost of per hrs per compo compo. (in Rs)

1 of 2

AFTER DEVELOPMENT No. of No. of PROD total component costing

Strok e requir e Stroke QTY require per 8 per hrs compo process cost of per compo. (in Rs)

SAVINGS
Total process Cost saving per compo (in Rs) Month ly Requir ed QTY Monthl y Saving (in Rs)

Rs.

Press Shop Engg.

Prod. HOD

Prod. GM

DW sir

D.P. Malviya Dy. Manager Tool Room MSL

EMS LIMITED, PITHAMPUR

Date: 1 of 2

SAVING
Process Cost saving per compo. (in %) Total No. of Strock saved

-1 20 39.75 -1 18 39.35 13 14 60.10 -1 1 60.94 23 8

79.00

D.P. Malviya

Dy. Manager Tool Room MSL

Date:

1 of 2

SAVINGS
Process Cost saving per compo. (in %)

-1 4 90.23 0 0 50.00 0 0 50.00

42.11

70.61 93.243
per month(Apr ox)

97

D.P. Malviya Dy. Manager Tool Room MSL

Date:

1 of 2

SAVINGS
Process Cost saving per compo. (in %)

per month(Apr ox)

D.P. Malviya Dy. Manager Tool Room MSL