NGHIEN cuu-TRAO DOI De tong hpp qua trinh AR tien hanh cho tap trang di qua mot bd lpc

cd ham trayen dat Ha{Z)=. Ket qua thanh phan tap dupe xii ly va d dau ra thu dupc tin hieu x(n).

III. KET LUAN

Md hinh tin hieu tu hoi qui p'lii hpp vdi tin hieu thoai, viec ma hda tin hieu thoai chinh la nhd vao md .linh nay. Cdng viec ma hda tin hieu thoai cho phep trayen hoac luu trii chiing vdi so bit giam di rat nhieu so vdi tradng hpp khdng ma hda. Thay cho viec trayen true tiep tin hieu thoai tdi noi nhan, ngudi ta trayen di eac tham so dac trang cho nd. O noi thu se dien ra qua trinh tong hpp, tin hieu thoai se j,, dupc tong hpp bang each cho tap tr&ig di qua mot bd lpc tong hpp cd ham trayen dat
1 HaiZ}-HAZ)

GIAM SAT VA DIEU KHIEN HE THONG DONG GOI SAN PHAM DANG LY BANG MAY TINH SUPERVISORY AND CONTROL THE CUP PACKING SYSTEM BY COMPUTER
W>

(*) Tl/dNG PHlTOC THO NGUYEN TRirdNG THINH NGUYEN NGOC PHUONG
t*t

*';/

Ket qua nghien ciiu cho thay, tin hieu va nhieu dupe xir ly tai dau ra, khi trayen eac tin hieu su dung md hinh AR thi thay cho viec trayen true tiep tin hieu den noi nhan, ngudi ta trayen di cae tham so dac trung cua nd.

TOM TAT
Van de tu ddng hoa trong qua trinh san suat dang la van de cap thiet hien nay d nude ta. Nhat la trong nginh san xu^ thuc pham dang phat trien rat nhanh d nude ta,. Bai bao nay trinh bay ling dung cua may tinh de giam sat va dieu khien be thong ddng gdi thuc pham dang ly cho cac don vi san xuat nhd (san xuat bp gia duih) vaviia.

Tai lieu tham khao:

1. Le Ba Long, Giao trinh xac suat vd thdng ke, Hpc vien cong nghe buu chinh vien thong, 2008. 2. Nguyen Quoc Trung, Xir ly tin hieu vd locsU, Nxb Khoa hpc va Ky thuat, 1998 3.BaKaiioBB.n.,if^/7oeoe.MO(3ewM/7oeaHMe cJtynauHbix npoifeccoe. BtmycK 4. M.: Hsfl-BO CAHHC-nPECC, 2002. 4. EopHCOB K).n., MameMamuuecKoe ModenupoeaHuepaduocucmeM, M.: COB. PaflHO, 1976. 5. BBIKOB B.B., U,u(ppoeoe Modejiupoeanue o cmamucmuuecKoii paduomexHUKe, M.: COB. PaflHO, 1971. 6. IIIaiLbirHH A. C. nanarHH. K). H., UpuKnadubie uemodw cmamucmunecKOZO ModenupoeaHim, JI.: MamnHOCTpoeHne, 1986

ABSTRACT
Today, automatization is an important matter in Viet Nam. The article presents an application of computer in cup packing system in Viet Nam. The machines are used by small and medium xenterprises.

I . TONG QUAN VE HE THONG DONG GOI SAN PHAM DANG LY

Nude ta dang trong qua trinh cdng nghiep hoa hien dai hoa dat nude, chinh vi vay qua trinh cdng nghiep hoa, tu ddng hoa cac day chuyen san xuat, cac nha may la mot van de cap thiet hien nay.

(*) Bp Mon Co Dien tir, Truomg Dai Hpc Su Pham Ky Thuat Tp. Ho Chi Minh.

1 TAP CHI c a KHI VIET NAM V

So 7 - T h a n g 7 nam 2011

NGHIEN cuu-TRAODOI
Cac day chuyen san xuat ddng gdi cac san pham dang Tat ca viec xu ly dieu khien va giam sat deu dupc ly cd kha nhieu d nude ta, chu > eu la cac san pham thuc hien tu ddng thdng qua ma} vi tinh [1] (PCnhap tir nude ngoai, rat bi ddng va ton nhieu chi phi Personal Computer) - hinh 1. Sd K can san xuat dupc trong viec bao tri, bao dudng. Tuy nhien miic dp hien nhap vao man hinh dieu khien va qua trinh giam sat tat dai hoa chua dupc nang cao ciing nhu chi mdi dieu ca cac cdng doan cua qua trinh. Va qua trinh nay cd the khien, chua giam sat dupc qua trinh san xuat. Hien dupc dieu khien true tuyen (online) hoac ngoai tuyen nay cac qua trinh san xuat cac san pham dang nay ddi (offline). Cac dung dich dupc chira trong cae bon chiia hdi kha nhieu cdng nhan, hoac neu cd cac he thong dung dich 1, 2, va 3. Cac dung dich nay dupc dua vao may mdc tu ddng boa thi mdi tu ddng hoa timg phan bon chiia de thuc hien qua trinh phdi trdn thdng qua he rieng biet chua cd su lien ket giua cac qua trinh vdi thdng cap dich tuy theo yeu cau san xuat tuy theo timg nhau, ddng thdi chua dua ra dupc miic dp giam sat khi mat hang. Sau khi phdi trdn xong, dung dich dupe cap boat ddng cua he thong va du bao hu hong trong he vao ly theo mot lupng da dupe cai dat trade (set point) thong. Tir nhiing yeu cau cap thiet dat ra, Bd mdn Co bang each chpn the tich cua ly tren man hinh dieu Idiien dien tu thiet ke he thong san xuat tu ddng ma cu the giam sat, va ket hpp vdi he thdng cap ly da dupc dam la he thong ddng ly dieu khien bang may vi tinh. Vdi bao cap dung vi tri. Sau khi dung dich dupc cap vao ly viec dieu khien va giam sat bang may vi tinh chiing ta diing the tich cai dat, ly dupc chuyen qua he thong dan cd the sir dung cac uu diem cua nd de tao nen mot qua nhiet. Tai vi tri nay man nhua dupc cap cang ngang qua trinh dieu Idiien tu ddng mdi miic dp tu ddng hoa cao mat ly, thuc hien qua trinh dan va cat ddng thdi. Thanh nhat va tiet kiem thdi gian cung nhu cdng sire lao ddng pham dupc he thong tay gap chuyen qua he thdng ddng cua con ngudi. thimg de thue hien cdng viec ddng gdi thanh pham.

3
Cdm bien

Computer
H$ thS'ng dong thiing J - ^

H6 thong ddn

^ , 1^ H6 thong rot Cam ! bien He thong tron <-

r3~z
He thong cap ly

He thong c^p mang nhufa

Mam quay

& p dich Ij I Cap dich 2

Ca'p dich 3 1 I

Dung dich 1 Dung dich 2 Dung dich 3

Hinh 1: Quy trinh cua he thong dong goi dang ly. He thong san xuat bao gom: Bp phan cap dung dich: gom 3 bom va 3 van 2/2. N h ^ muc dich dua cac dung dich len bon phoi trdn, dinh dung tich cho timg loai dung dich khi dua len bon phoi trpn b3ng phuong phap dinh lupng the tich. Sau dd, bd phan phoi trdn 3 dung dich bang canh khuay dang mai cheo dupc dieu khien vd cap. Nham trdn lan cac dung dich lai vdi nhau theo yeu cau. Bd phan nay cd the dupc cai dat thdi gian trdn, toe dp khuay tuy theo tinh chat cua hon hpp dung dich can khuay trdn. Khi trdn xong, bd phan rdt dung dich vao ly lam viec (sau khi bd phan cap ly tu ddng cho ly vao mam quay) bd phan nay gdm 1 bom tir, 1 van 2/2, 1 bp rdt kin, nham cap va dinh lupng dung dich theo yeu cau cai dat va dam bao ve sinh an toan thuc pham. Tiep theo, bd phan cap mang nhua boat ddng, nham cap va cang man nhua qua mat ly, giiip cho man nhua khdng bi dim khi thuc hien qua trinh dan, cat va ddng thdi cuon man nhua da <

TAP CHI c a KHi VIET NAM V So 7-Thang7 nam 2011

NGHIEN cuu-TRAODO! ck vao cudn. Sau khi cac bd phan cap ly, chiet rdt, dan, cat boat ddng xong, mam quay se quay mot gdc 60", mam quay gom 6 khudn dam bao trong 1 chu ki cac qua trinh cap ly, rdt, dan, lay ly dupc lien tuc. Khi cd ly san pham hoan chinh tai vi tri lay ly ra, he thong ddng thimg: gom 1 tay g ^ khi nen, 1 bang tai, 1 bd day thanh pham vao thimg [2]. NhSm dua ly ra khdi mam quay va di chuyen thanh pham ra vi tri bang tai de dua thanh pham den bo phan sap xep thanh pham vao thimg.

II. THIET KE MACH GIAO TIEP DE GIAM SAT VA DIEU KHIEN HE THONG

ry-o-[

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Gi tri cai dat (Set point - SP)

Bp help knh He thong thu ADC nhan dff lieu

ADC

ADC

AD

ADC

Ch^t Dia chi

Chot

ChSt

1
Bp phan kenh He th^ng xuSt dB lieu dilu khien

CPU M&n hinh

i 3
He thong lifu truT

Panel dieu khien

Hinh 2: So do khoi cua viec dieu khien va giam sat eiia he thong

Cd rat nhieu phuong phap sir dung may tinh trong qua trinh san xuat cdng nghiep. Hien nay kich thudc va gia ca cua may tinh giam xuong rat nhanh cimg vdi cai thien tdc dp va kha nang ngay cang cao hon cua may tinh khien cho viec sir dung may tinh cang da dang hon trong viec dieu Idiien va giam sat.
Biivi khiin aS ciTu chiTp bftnb

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74HCS73I

TIa hiCu ra

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Bus tiang ihii

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74HC244

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Tin hif u vio

Hinh 3: So do khoi ciia module giao tiep voi may tinh

TAP CHi c a KHi VIET NAM

So 7-Thang 7 nam 2011

NGHIEN cuu-TRAODOI He thong giam sat va dieu Idiien bSng may tmh hoan toan tu ddng dua vao gia tri cai dat de dieu khien thich irng qua trmh san xuat. Vdi may tmh chiing ta de dang thay doi gia tri cai dat de tang hieu qua va dam bao qua trinh van hanh theo diing yeu cau da dupc lap trinh trade. Mach giao tiep la cau ndi giiia may tinh va cac thiet bi ngoai vi cd tac dung tray xuat du lieu. Tren mach ngudi thiet ke da md rpng ngo ra vdi IC 74HC573, va IC 74HC 244 dimg md rpng ngo vao tren co sd dung IC 74HC154 de dieu khien viec xuat va nhan tin hieu tir thiet hi ngoai vi phan hoi ve may tinh

^^1^1

Hinh 6: Lim do giai thuat dieu khien

Vi^c md rpng ngo ra, ngo vao giiip ta cd the dieu khien cung liic nhieu thiet bi ngoai vi ddng thdi nhan tin hi^u nhd vao su phan hoi kip thdi cua nhieu bd phan giam sat phan hoi ve. <
TAP CHI c a KHI VIET NAM V So 7-Thang 7 nam 2011 t

J. A

1 1 .i

NGHIEN cuu-TRAO001 Trong mach cdn tich hpp nguon dn ap +5V,-5V rat thich hpp cho cac linh kien TTL, cac linh kien sir dung nguon am. Hinh 6 la giai thuat dieu khien cua he thdng ddng gdi san pham dang ly, he thdng boat dpng lien luc, cac cam bien se phan hdi tinh hieu tir cac bp phan, trang thai cua he thong se dupc trayen lien tuc len may tinh va hien thi len giao dien nhu hinh 7, khi cd su cd, ngudi giam sat se dirng he thdng, va tiiy theo tin hieu bao tren giao dien se xir ly su cd.[3] He thong dinh lupng boat ddng tot, sai so n5m trong mire cho phep: 25ml (hinh 9), chat lupng moi dan ddng deu, vet cat nhan, he thdng lay ly thanh pham boat ddng chinh xac, khdng lam bong san pham. Nang suat thuc te: 520 ly/gid.

"^ Khoang sai s6 J cho phep

III. THlTC NGHIEM - KET QUA

1 25 50 *

Mau thyc
"ghi^m

He thong duoc van hanh lien tuc de kiem tra dp dn dinh cua may. Phan mem dieu khien va giam sat (hinh 7) boat ddng dn dinh, tin hieu phan hdi ve chinh xac, the hien dung tinh trang thuc te cua may (hinh 8).
assESMsamsB
rOHGQUAN HOATOOhJG

Hinh 9: Bieu d6 bieu dien the tich cua 50 mau thuc nghiem

IV. KET LUAN

Viec ling dung may tinh trong viec dieu Idiien va giam sat trong he thdng ddng gdi dang ly tu dpng da mang lai hieu qua kinh te, nang suat san xuat tang len ben canh do so lupng nhan cdng lao dpng true tiep giam di rat nhieu vi he thdng dieu khien hoan toan tu dpng tir khau phdi trdn, cap ly, cap dich, ddng thiing... va viec giam sat hoan toan tu ddng chi can mot so lupng rat it cdng nhan giam sat he thdng va xir ly khi cd su co. Trong mdi tradng san xuat chung ta cd the bd tri may tinh d bd phan ky thuat trong phdng kin va it chiu anh hudng bdi mdi tradng. Vdi viec ling dung cua he thdng san xuat nay, chiing ta thay nd hoan toan phu hpp vdi cac doanh nghiep vira va nhd d dieu kien kinh te va ky thuat cua chiing ta hien nay va van dam bao yeu cau chat lupng san pham. Tat ca cac thiet bi deu dupc san xuat va che tao trong nuac, chinh vi vay gia thanh se thap hon rat nhieu so vdi mot he thdng nhap tir nude ngoai va chu ddng trong viec bao tri bao dudng, nam bat cdng nghe vdi tinh nang vupt trpi hon tao ra hieu qua kinh te cao hon.

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DOT

DIEU KHIEN VA GIAM SAT HE THONG DONG GOI DANG LY BANG MAY TINH

datlhe tidi cho caclosl dung dich can Iran l)JT) long ihQ tich khong qua 3IR

^Slartl

53 &

"

fel^orOI-McioionVaual

|| Q GIAO DIEH DIEU RHI..

Hinh 7: Giao dien dieu khien cua he thong

I wCiW

Tai lieu tham khao:

[1] Tran Doan Tien, Tu dpng dieu khien eac qua trinh cong nghe, NXB Khoa hpc Ky thuat, 1998. [2] Nguyen Ngoc Phuong, He thong dieu khien bang khi nen, NXB Giao due, 1998.

Hinh 8: May dang hoat dpng

[3] Ngo Dien Tap, Do lucmg va dieu khien bing may tinh, NXB Khoa hoc Kythuat.

TAP CHI c a KHI VIET NAM V

So 7 - Thang 7 nam 2011