: 2102-2105

8:

1.
2.
3.
4.
5.

1.
2.
3.
4.
5.
6.
7.
8.
9.

_1_/_199_

 : 2102-2105
8:

_2_/_199_

8
(TAPER)

8.1
1. Morse Standard Tapers
Spindle
0.625 8 No. 0 7
2. Brown and Sharpe Tapers 18 No. 1
18 0.500 No. 10
0.5161
3. Jacobs Tapers
No. 10 No. 0 , 1 , 2 , 2 short, 3 ,4,5,6,33 E
No. 5, 4, 3E, 6, 33, 2 ,2 short , 1 0
4. Jarno Tapers
0.600 20 No. 1 20
5. Standard Taper Pins 0.250
No. 8/0 No. 14 8/0 ,7/0,6/0,5/0,4/0,2/0,0,1,2,3,4,5,6,7,8,9,10,11,
12,13,14

 : 2102-2105

_3_/_199_

8:

8.2

8.2
D
d
l
L

=
=
=
=

(.)
(.)
(.)
(.)

1 : X

Compound Rest

1 : K

Taper Attachment
1 : X

1 : K
D d 1 . X K

 : 2102-2105

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8:

8.2.1


= -

1 Dd
=
K
l

8.1 600 60
80
;
- l =
600 mm
-
D =
80
mm
-
d =
60
mm

1
k

Dd
l
80 60 1
=
600
30

1
30

8.2 1:15 75
105
;

1
k

= 1 : 15

D
= 75

= 105

 : 2102-2105

_5_/_199_

8:

1
k

Dd
l

1:15

75 d
105

105
75

15

68

8.2.2

tangent 8.3
2

tan

Dd
2
l

=
tan

Dd
2l

 : 2102-2105

_6_/_199_

8:
1 Dd
=
k
l

tan

1
2 2k
1 = D d = tan
2l
2
2K
=

8.3 8.4
1. (d)
2.

1

2k

1.
d
tan

tan

Dd
;
2
2l
30 24 d
=
2
2 30
=

= 30

(d) 8.00 mm.

1

2K
1
Dd
=

2k
2l
24 8 16
1

=
=
=
2 30 60 3.75
1 = 1
2k 3.75

2.

 : 2102-2105

_7_/_199_

8:
8.4

D (mm)
D (mm)
l (mm)

30
?
300

?
75
250

80
60
?

1
k
1
2k

1:3

1:80

1:5

1. D = 30 mm , l = 300 mm ,

1
k

= 1:30

1
K
1
30

Dd
l
30 d
300
(300 )
30
30

=
d = 20 mm

30 10 = 20 mm

1

2k

Dd
2l
30 20 10
1

=
=
=
2 300 600 60
1 = 1
2 K 60
2. ; d = 75 mm , l = 250 mm , 1 = 1
2k 80

1
2k

1
2k

Dd
2l

 : 2102-2105

_8_/_199_

8:

1
80

D = 81.25

D 75
2 250
(2 250 ) = 75 + 6.25 = 81.25
75 +
80

K
1
k

=
=

Dd
l
81.25 75 6.25 1
=
=
250
250 40

1 1
=
K 40

3. ; D = 80 mm , d = 60 mm ,

1
= 1 : 50
2k

(l)

1
2k
1
50

=
=
=

Dd
2l
80 60
2 1
20 50 1000

=
= 500
2 1
2

mm

l = 500
1
K

1
K

=
=

Dd
l
80 60 20
1
=
=
500
500 25

1
1
=
K 25

mm

 : 2102-2105

_9_/_199_

8:
8.3

3
8.3.1 Compound Rest (Tool Post )
8.5

()
2

30
2

30
= 15
2

Compound Rest f
8.6

 : 2102-2105

_10_/_199_

8:
Compound Rest
- :

1 Dd
=
K
l

1
Dd
=
2K
2l
1 Dd
= =
K
l

- ;
- ; tan

- ; tan

1
Dd
=
2K
2l

8.5
1. 1: 2
2. 22
3. 9.5
4. 1:30
5. D = 75 mm , d = 60 mm l= 90 mm
6. 3 1
2

3
8

1. 1:12
tan =

tan

1
2K
1
1
=
= 0.042
2 12 24

2 24

2. 22

2
22
2

= 11
3. 9.5

= 11

= 9.5

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8:
4. 1: 30

1
2K

tan

tan =

1
30

1
30

=
350
5. D = 75 mm , d = 60 mm. l + 90 mm

tan =

D d 75 60 15 1
=
=
2l
2 90 180 12

=4 46

7. 3 1 ,
2

1
K

tan =
2

=
=

3"
8
12"
1
32
1
2K

3
8

/
3 1

8 12

1
2 32
1
6
tan 1
6

8.6 8.7

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_12_/_199_

8:

1
90
1:40
100
100

D (mm)
l : k
L mm.
l1 mm.
1.

2
36
1 : 25
90
90

3
64
1 : 30
120
120

D = 90 mm ,

1
K

= 1:40 , l1 = 100 mm

1
K

Dd
l

1
40

90 d
100
100
90
= 87.5 mm
40
D d 90 87.5 2.5
=
= 0.0125
=
2l
2 100
200

tan
=

2
tan = 0 o 43'
2

2. D = 36 mm ,

1
= 1 : 25, l1 = 90mm
K

2
1
K

Dd
l

1
25

36 d
90

 : 2102-2105

_13_/_199_

8:
d

36

(90) = 32.4mm
25

tan =
2

tan =1 8

D d 36 32.4 3.6
=
=
= 0.02
2l
2 90
180

3. ; D = 64 mm ,

2
1
K
1

30

=
=

tan

tan

1
K

= 1:30 , l1 = 120 mm

Dd
l
64 d
120
(120 ) = 60mm
64
30
= D d = 64 60 = 4 = 0.017
2l
2 120 120

= 0 58

8.3.2 (Offsetting The Tail Stock)

8.8

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8:

1
50

8.9

Vr
L

=
=

l
D
D

=
=
=

(mm)

(mm)
(mm)
(mm)
(mm)

(Vr) 1
K

(L) L l
(L)

mm L mm

(Vr)

Dd
Lmm
2l

Dd
2L

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_15_/_199_

8:

Vr

1
L mm
2k

=
()
1.

2.

1 Dd
=
K
L
1
= = Dd
2K
2L

8.7 6.10
1. ; Vr (mm)
2. Vr 1

L 50

1.(Vr)

Vr

=
=

Dd
L
2l
50 40
1800
=
180 =
=9
2 100
200

= 9
2.

Vr
=
L
1 1

20 50

9
1
=
180 20

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8:

8.8 (Morse) 8.11

1. (d)
2. (Vr)

1
2

1:K
1 : 20 .048
1 : 20.020

L
150
245

D
12.415
18.181

1. (d)
1.1
1
K
1
20.048

=
=
d

Dd
t
12.415 d
65.5
12.415- 1 65.5
20.048

=
12.415-3.267
d =
9.148
1.2 (Vr)

Vr

=
=
=

Dd
L
2l
12.415 9.148
150
2 65.2
490.05
131

(Vr) 3.741

d
65.5
78.5

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8:

2. (Vr)
2.1 d

1
K

1
20.02

Dd
l

=
=
=

18.181 d
78.5
18.181- 1 78.5 = 18.181 3.921
20.02

d =
14.26
2.2 Vr

Vr

=
=
=

Dd
L
2l
18.181 14.26
245
2 78.5
960.645
= 6.119
157

Vr = 6.119

8.2.3 (Attachment)
Attachment (Cross Slide)
(Cutting Tool) (Carriage)

Attachment
1.
2.
3. -
4.
5. 3 10

 : 2102-2105

_18_/_199_

8:
Attachment 8.12

Attachment (Guide bar)

10
2

15
2

Attachment
(Compound Rest)
;

1 Dd
=
K
2l

1
Dd
=
2T
2l
1 Dd
=
tan =
K
l

;
;

; tan

1
D f
=
2K
2l

Attachment

 : 2102-2105

_19_/_199_

8:

8.9 Attachment max 15 o

2

1. 1:4
2. 1:50
3. 1:20

1.

1
K

1
4
1
2K
1 1 1
=
2 4 8

tan =

=
tan =

0.01

= 0 34

4.

1
K

tan =

=
=
=

1
20
1
2K
1 1
1

=
2 20 40

0.025
1 26