FGD, SCR, & Other Retrofit NOx Controls

Presented by: Joe Ennis, Director Project Engineering APP Site Visit October 30 November 4, 2006

FGD Retrofit Program

Current Program includes 10 Units Totaling 8400 MWs Construction Timeline is late 2006 through 2010 FGD Limestone Based Technologies include Spray Tower, Spray/Tray Tower and Jet Bubbling Reactor Key Design Parameters and Project Goals
98% SO2 Removal with 99% Reliability Fuel Flexibility Sulfur Content Ranges from 2.7% to 4.5% Disposal and Wallboard Quality Gypsum (site dependent) Alloy 2205 and 255 Absorber Construction; FRP Internals with Jet Bubbling Reactor Less than 10 ppm SO3 at Stack Outlet Convert to Balanced Draft Steam Generator Operation Limestone Quality from 88 to 95% Calcium Carbonate
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FGD Retrofit Program

Additional Design and Equipment Parameters
Single Absorber Module up to 800 MW SO3 Absorber Capture 30 to 40% Wastewater Treatment System for Chloride Purge Stream Treatment Redundant Ball Mills, Spare Vacuum Filters and Recycle Pumps Saturated Exit gas at 130F 900ft+ Tall FRP Lined Stacks Axial Flow ID Fans Up to 19,000 HP Dry Sorbent Injection for SO3 Control Upstream of Precipitators 8+ miles of Conveying Systems to Handle 360 tph limestone and 540 tph gypsum
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Typical Spray/Tray Tower Module

Typical Jet Bubbling Reactor Flow

Typical Jet Bubbling Reactor Detail

SCR Retrofit Program

Current Program includes 3 Units Totaling 2380 MWs Construction Timeline is late 2006 through 2009 Key Design Parameters
90% NOx Removal Over the Unit Load Range Inlet NOx Concentration 0.60 lb per 10^6 BTU 99+ % Reliability No Reactor Bypass Static Ammonia Mixers On Site Ammonia Production Less 2 ppm Ammonia Slip at 16,000 Service Hours SO2 to SO3 Conversion of 0.65%
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Typical Static Mixing SCR

FGD, SCR and Other Retrofit NOx Controls

QUESTIONS????