Component Locations

Description Accumulator Gp - Pilot Manifold Cooler Gp - Oil Cylinder Gp - Boom Cylinder Gp - Bucket Cylinder Gp - Stick Filter Gp - Return (Inside Hydraulic Tank) Filter Gp - Drain Return Filter Gp - Pilot Motor Gp - Cooling Fan Motor Gp - Left Swing Motor Gp - Left Travel Motor Gp - Right Swing Motor Gp - Right Travel Pump Gp - Cooling Pump Gp - Drive / Idler / Pilot Sensor Gp - Drive Pump Pressure Sensor Gp - Idler Pump Pressure Switch As - Implement Pressure Switch As - Travel Pressure Swivel Gp - Joint Tank Gp - Hydraulic Valve Gp - Boom / Swing Priority Valve Gp - Boom Drift Reduction Valve Gp - Check Boom / Stick 2 Valve Gp - Check Boom 2 Valve Gp - Check Cooler Bypass Valve Gp - Check Slow Return Valve Gp - Check Stick Valve Gp - Left Swing Motor Valve Gp - Left Travel / Brake Valve Gp - Lock Solenoid Valve Gp - Main Control Valve Gp - Pilot Control Bucket / Boom Valve Gp - Pilot Control Stick / Swing Valve Gp - Pilot Control Travel Valve Gp - Pilot Manifold Valve Gp - Power Shift Control Valve Gp - Right Travel / Brake Valve Gp - Stick Drift Reduction Valve Gp - Swing Brake Solenoid Valve Gp - Travel Speed Solenoid
Note A: See the Parts manual for specific cylinder part number.

FLUID POWER SYMBOLS

Part Machine Schematic Number Location Location 164-6981 B-6 29 210-8164 B-8 22 Note A E-1 9 Note A E-2 8 Note A E-8 7 173-3434 A-5 and A-6 42 126-2075 A-4 and A-6 41 and 44 158-8987 A-4 39 242-6904 A-6 23 225-4506 F-7 1 232-6180 F-5 3 225-4506 F-6 2 232-6180 F-4 4 259-0814 B-1 32 259-0818 A-3 33 221-8869 B-2 36 221-8869 A-2 38 106-1079 D-3 13 106-1079 D-3 14 225-4547 E-5 10 227-0431 A-6 43 232-4102 B-4 31 153-5233 D-1 15 239-8902 D-1 12 239-8906 D-6 12 123-2505 B-8 21 185-0384 B-8 20 239-8904 D-5 12 107-7056 E-7 1 165-9338 E-5 5 121-1491 B-5 28 230-2760 D-1 12 232-4158 C-7 19 232-4157 C-8 18 165-9522 D-8 17 215-5037 B-6 30 225-4518 B-2 33 165-9338 E-4 6 153-5233 D-5 11 121-1491 B-6 26 121-1491 B-6 25

11
Bpi aL5 aL4 bL3 aL2 bL1 bR1 bR2 aR3 aR4 BDr Pp1 Pp1 Pp2 PTA Pp2 Api ADr

15

RENR7356-01 February 2005

PUMP or MOTOR FLUID CONDITIONER SPRING

BASIC COMPONENT SYMBOLS

MAIN AUX.

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED

ATTACHMENT

VALVES
VALVE ENVELOPES VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO-WAY

A
X

THREE-WAY

FOUR-WAY

AL4 BL3 BL2

PSW BL1 BR1 BR2

AR3 AR4 dsW BR3 PiL

AB

CONTROL VALVES
AB

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

SHUTTLE

PILOT CONTROLLED

BL4 dL5 dR5 APi2 HR HL PL

AL3

AL2

AL1

AR1

AR2

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

C
PR

STICK (2) BOOM

BUCKET

TRAVEL (R) ATT

STR TRAVEL SWING TRAVEL (L)

BOOM (2) STICK

FLUID STORAGE RESERVOIRS

VIEW A-A

Dr

PAT

345C Excavator Hydraulic System

KBA1-UP TBA1-UP MDC1-UP WDE1-UP GBH1-UP RFN1-UP DHP1-UP GJR1-UP JAR1-UP PJW1-UP BWY1-UP CPX1-UP

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

R3 TANK R1 bL4 aL3 bL2 aL1 dST1 aR1 aR2 aR3 R2

PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

dR4

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

VIEW B

VIEW C

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

UNIDIRECTIONAL

UNIDIRECTIONAL
CROSS FLOW

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

FLOW ALLOWED IN EITHER DIRECTION

Main Control Valve

Without Heavy Lift and Fine Swing

2005 Caterpillar All Rights Reserved

Printed in U.S.A.

Electrical Symbols Table

Hydraulic Symbols (Electrical)

G
Transducer (Fluid)
Pi 2 DR6 T-OUT1 DR5

M
Electric Motor

Transducer (Gas / Air)

Generator

DR4

DR3

Pressure Switch

Pressure Switch (Adjustable)

Temperature Switch

Electrical Wire

17 18 19 9 20 21 22 23 11 12 13 14 43

Pressure Symbol
PAC

Temperature Symbol

Level Symbol

Flow Symbol

Wire Number Identification Codes Electrical Schematic Example

Current Standard
LOCK SWING TRAVEL

Hydraulic Schematic Example

Current Standard

10
DR1

Harness identification code This example indicates wire 135 in harness "AG".

Wire Circuit Number Identification Wire Color

325-AG135 PK-14 325-PK

Circuit Identification Number Wire Color Wire Gauge

25 26 32 28 29 33 30 36 38

PSA2 DR2 T-OUT2

Pi 1
Wire

Previous Standard
Wire Color

PSA1

P2 P-IN

325-PK-14
B
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)

Pilot Manifold Control Valve

3 5

39 41 42 44

4 6

1 2

Machine Component Locations

30 Page, DGM

Electrical Symbols (Electrical)

RENR7356-01

6 MOTOR GP RIGHT SWING 225-4506 TRAVEL MOTOR (LEFT)

4 TRAVEL MOTOR (RIGHT)

1
LINES GROUP COLOR DESCRIPTIONS
DRIVE PUMP OUTPUT PILOT PUMP OUTPUT HYDRAULIC OIL COOLING PUMP OUTPUT IDLER PUMP OUTPUT TRAVEL SPEED CONTROL CIRCUIT SUPPLY LINE DRAIN / RETURN LINE POWER SHIFT CONTROL CIRCUIT ATTACHMENT CONTROL CIRCUIT HEAVY LIFT CONTROL CIRCUIT RIGHT TRAVEL CONTROL & RIGHT TRAVEL MOTOR CIRCUIT LEFT TRAVEL CONTROL & LEFT TRAVEL MOTOR CIRCUIT SWING CONTROL & SWING MOTOR CIRCUIT BOOM CONTROL & BOOM CYLINDER CIRCUIT BUCKET CONTROL & BUCKET CYLINDER CIRCUIT STICK CONTROL & STICK CYLINDER CIRCUIT SWING BRAKE CONTROL CIRCUIT

SWING MOTOR PG1 DB1 F M1 PA1 PB1 PG2 DB2

SWING MOTOR MOTOR GP LEFT TRAVEL 232-6180 X M2 PB2 PA2 T1 L BR T2 X T1 T2 L BR

LINE PATTERNS

MOTOR GP RIGHT TRAVEL 232-6180

Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group Attachment Air Line

VALVE GP RIGHT TRAVEL/BRAKE 165-9338

DE1 STICK CYLINDER A1 B1 MOTOR GP LEFT SWING 225-4506 A2 DE2 B2 AG VALVE GP LEFT TRAVEL/BRAKE 165-9338 BG BG AG

VALVE GP LEFT SWING MOTOR 116-3420

BR3 E

AR3

B SWIVEL GP JOINT 225-4547

A BUCKET CYLINDER

BOOM CYLINDER

BOOM CYLINDER E

AR2

BR2

BR1

AR1

AL1

BL1

VALVE GP CHECK BOOM/STICK(2) 239-8902 VALVE GP PILOT CONTROL TRAVEL 165-9522 TRAVEL(L) TP TT TRAVEL(R) aR4 MU2
- -

VALVE GP CHECK BOOM(2) 239-8906 BR3 A

ADr APi

VALVE GP CHECK STICK 239-8904 aR3 BR2 AR2

bR2

BR1 AR1 bR1 (B) (F) (BACK)

SWITCH AS. TRAVEL PRESS 106-0179 SWITCH AS. IMPLEMENT PRESSURE 106-0179 PSW PTA

bL1 BL1 AL1 (B) (BACK) (F) PAT aL2 BL2 AL2 (CLOSE) aL4 (UP) BDr BPi bL3

AR3 A CV MU2 MU1

CV2 A MU aL5 VALVE GP MAIN CNTRL D 230-2760

MU1 (UP) CV

(R) (OUT)

(L)

BACK T1

FWD T2

FWD T3

bR1

aR1

aL1

RENR7356-01

30 Page, Color 2, DGM

C JLP JLT STICK

-

VALVE GP PILOT CONTROL STICK/SWING 232-4157 SWING BUCKET

OUT JL1

IN JL3

R JL2

L JL4

OPEN JR4

CLOSE JR2

A1 B B1 aR4

A2 B2 bL3

A3 B3 bL4

A4 B4 aL3

A5 B5 aR3

A6 B6 bR2

A7 B7 bR3

NO.1 (TRAVEL)

aR2

NO.2 (SWING)

NO.3 (LOCK)

VALVE GP CHECK SLOW RETURN 185-0384

VALVE GP CHECK COOLER BYPASS 123-2505

DR1 DR

L3

L2 OUT FILTER GP DRAIN RETURN 126-2075 T PG PC IN

A A B MOTOR GP COOLING FAN 242-6904

- -

(R)

BACK T4 Dr bL1 VALVE GP STICK DRIFT REDUCTON 153-5233 AR4 R3 HR X VALVE GP PILOT CONTROL BUCKET/BOOM 232-4158 JRP JRT BOOM
- -

VALVE GP BOOM DRIFT REDUCTON 153-5233

HL R2

Y C R1 BOOM(2) dR4 STICK (IN) SWING (L) TRAVEL(L) (FWD) dST1 PiH PR aR2 aR1 PL Pp1 aL1 aL3 bL4 TRAVEL(R) (FWD) ATCH bL2 BUCKET (OPEN) BOOM (DOWN) STICK(2) dL5 (IN,OUT)

APi2

dR5

PiL

dSW

Pp2

bR3

DOWN JR3

UP JR1 Pi1 SENSOR GP PUMP DRIVE PRESSURE 221-8869 X B D0 PS1 a1 A1 a4 8 ACCUMULATOR GP PILOT MANIFOLD 164-6981 FILTER GP PILOT 158-8987 DR3 DR4 Pi2 DR5 T-OUT1 DR6 A4 B1 Dr1 Di PS2 PB a2 1 PILOT 7 6 IDLER DRIVE VALVE GP POWER SHIFT CONTROL 225-4518 PSV

A8 P2 B8 Pi1
VALVE GP TRAVEL SPEED SOL 121-1491

P-IN

PSA2

DR1

PSA1 T-OUT2 DR2

B1
VALVE GP LOCK SOL 121-1491

A1

B2

A2

VALVE GP BOOM/SWING PRIORITY 232-4102

PUMP GP DRIVE/IDLER & PILOT 259-0818

PUMP GP COOLING 259-0814 B

PL

VALVE GP SWING BRAKE SOL 121-1491

P1

P2

VALVE GP PILOT MANIFOLD 215-5037

P1

a3 a5 A2 PR

L1

FILTER GP DRAIN RETURN 126-2075

FILTER GP RETURN 173-3434

FILTER GP RETURN 173-3434

SENSOR GP PUMP DRIVEN PRESSURE 221-8869

TANK GP HYDRAULIC 227-0431

Pi2

THIS SCHEMATIC IS FOR THE 345C

Part #: 230-2696 HE 05
Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral.