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CIVL 361 Earthwork

Dr. Mehmet M. Kunt


Fall 2009 EMU

Earthwork
Always Transportation Construction Projects involve earthwork Objective is usually the minimization of earthwork

Earthwork Cross-Sections

Example Cut and Fill


EXCAVATION (CUT)

EMBANKMENT (FILL)

Terrain Effects on Route Location

Dont forget your design criteria (grades, etc) Attempt to minimize amount of earthwork necessary
Set grade line as close as possible to natural ground level Set grade line so there is a balance between excavated volume and volume of embankment

http://www.agtek.com/highway.htm

Earthwork Cross-Sections

Cut-excavation Fill-embankment

Slopes: <45 vertical component is unitary 1:2 >45 horizontal component is unitary 5:1 Note: Cut and fill slopes are always flatter than 1:1

Cross-Section Data Format

Cross-Section

Cross-Section

Cross-Section Area Example

Cross-Section Area Example

Cross-Section Area

Cross-Section Area

Ref: IGRDS Chapter-7

Ref: IGRDS Chapter-7

Area Calculation

Area Calculation

Area Calculation

Area Calculation

In this formula, W is the width of the highway; hl and hr, are the vertical distances of the left and right slope stakes above grade; dl and dr are the center-line distances of the left and right slope stakes; and C is the depth of the center-line cut or fill. Applying the formula for station 305 + 00, you get the following results: A = (40/4)(8.2+ 12.3)+ (9.3/2)(29.8+ 35.3)= 507.71 square feet.

Area Calculation

In this formula, W is the width of the highway; hl and hr, are the vertical distances of the left and right slope stakes above grade; dl and dr are the center-line distances of the left and right slope stakes; and C is the depth of the center-line cut or fill. Applying the formula for station 305 + 00, you get the following results: A = (40/4)(8.2+ 12.3)+ (9.3/2)(29.8+ 35.3)= 507.71 square feet.

Area Calculation

In this formula, W is the width of the highway; hl and hr, are the vertical distances of the left and right slope stakes above grade; dl and dr are the center-line distances of the left and right slope stakes; and C is the depth of the center-line cut or fill. Applying the formula for station 305 + 00, you get the following results: A = (40/4)(8.2+ 12.3)+ (9.3/2)(29.8+ 35.3)= 507.71 square feet.

Area Calculation

In this formula, W is the width of the highway; hl and hr, are the vertical distances of the left and right slope stakes above grade; dl and dr are the center-line distances of the left and right slope stakes; and C is the depth of the center-line cut or fill. Applying the formula for station 305 + 00, you get the following results: A = (40/4)(8.2+ 12.3)+ (9.3/2)(29.8+ 35.3)= 507.71 square feet.

Area Calculation

In this formula, W is the width of the highway; hl and hr, are the vertical distances of the left and right slope stakes above grade; dl and dr are the center-line distances of the left and right slope stakes; and C is the depth of the center-line cut or fill. Applying the formula for station 305 + 00, you get the following results: A = (40/4)(8.2+ 12.3)+ (9.3/2)(29.8+ 35.3)= 507.71 square feet.

Area Calculation

In this formula, W is the width of the highway; hl and hr, are the vertical distances of the left and right slope stakes above grade; dl and dr are the center-line distances of the left and right slope stakes; and C is the depth of the center-line cut or fill. Applying the formula for station 305 + 00, you get the following results: A = (40/4)(8.2+ 12.3)+ (9.3/2)(29.8+ 35.3)= 507.71 square feet.

Area Calculation

In this formula, W is the width of the highway; hl and hr, are the vertical distances of the left and right slope stakes above grade; dl and dr are the center-line distances of the left and right slope stakes; and C is the depth of the center-line cut or fill. Applying the formula for station 305 + 00, you get the following results: A = (40/4)(8.2+ 12.3)+ (9.3/2)(29.8+ 35.3)= 507.71 square feet.

Earthwork Analysis
Take cross-sections (typically 25 m) Plot natural ground level Plot proposed grade profile Indicate areas of cut and fill Calculate volume between cross-sections

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Earthwork Quantities
Earthwork computations involve:

Calculation of earthwork volumes Balancing of cuts and fills Planning of the most economical material hauls.

Shrinkage
Material volume increases during excavation Decreases during compaction Varies with
soil type fill height cut depth
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Swell
Excavated rock used in embankment occupies more space May amount to 30% or more

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Shrinkage factors of 15 to 20% and a bulkage factor of 25%


Ref: Florida Department of Transportation Summary of Final Report, WPI# 0510796 January 1999

Mass Diagram
Earthmoving is basically an operation where material is removed from high spots and deposited in low spots with the making up of any deficit with borrow or the wasting of excess cut material.

Mass Diagram
The mass diagram is an excellent method of analyzing linear earthmoving operations. It is a graphical means for measuring haul distance (stations) in terms of earthwork volume (cubic yards).

Mass Diagram
Aids in identifying: Where to utilize specific types of equipment, Where quantities of material are required, Average haul distance, Haul grades.

Earthwork The horizontal dimensions of a project are dimensioned in stations. One station equals 100m.
1+00 0+00

10

. 0m

Special Terms
Free haul distance (FHD)- distance earth is moved without additional compensation Limit of Profitable Haul (LPH) - distance beyond which it is more economical to borrow or waste than to haul from the project Overhaul volume of material (Y) moved X Stations beyond Free haul, measured in stayd3 or sta-m3 Borrow material taken from outside of project Waste excavated material not used in project

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Ref: http://www.globalsecurity.org/military/library/policy/army/fm/5-430-00-1/CH3.htm

Ref: http://www.globalsecurity.org/military/library/policy/army/fm/5-430-00-1/CH3.htm

Ref: http://www.globalsecurity.org/military/library/policy/army/fm/5-430-00-1/CH3.htm

Ref: http://www.globalsecurity.org/military/library/policy/army/fm/5-430-00-1/CH3.htm

Between Stations 0 + 00 and 0 + 132, cut and fill equal each other, distance is less than FHD of 200 m Note: definitely NOT to scale!

Source: Wright 1996

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Between Stations 0 + 132 and 0 + 907, cut and fill equal each other, but distance is greater than either FHD of 200 m or LPH of 725 m Distance = [0 + 907] [0 + 132] = 775 m

Source: Wright, 1996

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Between Stations 0 + 179 and 0 + 379, cut and fill equal each other, distance = FHD of 200 m Treated as freehaul

Source: Wright, 1996

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Between Stations 0 + 142 and 0+ 867, cut and fill equal each other, distance = LPH of 725 m

Source: Wright, 1996

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Material between Stations 0 + 132 and 0 + 142 becomes waste and material between stations 0 + 867 and 0 +907 becomes borrow
Source: Wright, 1996

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Between Stations 0 + 970 and 1 + 170, cut and fill equal each other, distance = FHD of 200 m

Source: Wright, 1996

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Between Stations 0 + 960 and 1 + 250, cut and fill equal each other, distance is less than LPH of 725 m

Source: Wright, 1996

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Project ends at Station 1 + 250, an additional 1200 m3 of borrow is required

Source: Wright, 1996

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Example Cut and Fill


As material is moved from the excavation

to the compacted fill the only factor that is constant is the weight of the solid particles (d).

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