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Atmospheric Fluidised Bed Combustion Boiler
Atmospheric Fluidised Bed Combustion Boiler
or |i ri ng $o| i d |ue| s
h|slo||ca||y, Babcoc| & w||co/ has ma|ula|ued au ougo|ug p|og|amlo deve|op advauced
lechuo|og|es wh|ch olle| lhe poleul|a| lo| mo|e ell|c|eul, cosl ellecl|ve aud |e||ab|e sleam
geue|al|ou. 0ue ol lhese advauced lechuo|og|es |s Almosphe||c l|u|d|sed Bed
Combusl|ou (AlBC), wh|ch p|om|ses lo p|ov|de a v|ab|e a|le|ual|ve lo couveul|oua| coa|
l||ed aud olhe| so||d lue| l||ed bo||e|s lo| ul|||ly aud |udusl||a| app||cal|ous.
B & w begau |uvesl|gal|ug va||ous aspecls ol lhe AlBCp|ocess |u lhe m|d -7Os aud has
become lhe lechuo|og|ca| |eade| amoug bo||e| mauulaclu|e|s |u AlBC deve|opmeul lo|
ul|||ly aud |udusl||a| use.
ADvANCD 1CHNOLOGlS
FOR POwR GNRA1lON
F|oW Node||ed Fue| Feed 8ysIem
0ombusIor 0omponenIs
Fue| Feed N|x|ng hott|es 8Iudded 0arbon 8Iee| Inbed EvaporaIor and
8Ia|n|ess 8Iee| Inbed 8uperheaIer Tubes
Atmospher|c Flu|d|sed ed Combust|on o|lers (AFC|
8econdary ver F|re A|r ArrangemenI
110 TPh AF80 0onIro| oom
SALlN1 FA1URS OF 1w AFC OlLR
Bo||e|
lu|uace
Co|d A||
Co|d
Ash
|a|u
hol
A||
hol
Bed
Ash
l|u|d bed ash coo|e|s lo| coo||ug bed
ash. A|| |s used lo coo| ash. l|ue gas
seul bac| lo lhe a|| heale| lo |ecove|
seus|b|e heal |esu|l|ug |u lu|lhe|
|mp|ovemeul |u ell|c|eucy.
luc||ued a||ho|es p|eveul bed male||a| |e-eul|y
e||m|ual|ug bac| sh|ll|ug.
Sla|u|ess slee| a|| (Bubb|e Cap) uo//|es lo| p||ma|y a||
a|e des|gued lo| h|ghe| p|essu|e d|op lo ach|eve
h|ghe| lu|udowu |al|os. The eul||e uo//|e |uc|ud|ug lhe
shall p|pe |s made ol sla|u|ess slee|.
uude|bed lue| leed syslemus|ug d|ag cha|u
leede|s lo| smoolh l|ow ol h|gh mo|slu|e
lue| lo lu|uace. hol a|| lo| l|auspo|l ol lue|
|us|de combuslo| lo| smoolh l|ow ol lue| |u
lhe leed ||ues. ho beuds ou lue| l|auspo|l
||ues |mp|oves ava||ab|||ly.
Secouda|y ove|l||e a|| |s
p|ov|ded l|om bolh s|des ol
lu|uace lo eusu|e comp|ele
combusl|ou, |esu|l|ug |u
m|u|mum uubu|ul, |educed
ca| bou mouo/ | de aud
|mp|ov|ug ell|c|eucy.
B&w des|gu lwo slage
sl eam sepa| al | ug
equ|pmeul |us|de lhe
d|um eusu|es lu|b|ue
q u a | | l y s l e a m .
ua|auleed 99.99
sl eam pu|| l y eveu
uude| coud|l|ous ol
|ap|d |oad chauges.
lu ||ue, spaced bed evapo|alo| lubes lo|
belle| access lo bed p|ale. P|u sluds we|ded
ou |ubed su|laces aud lu|uace wa||s
e| | m| uale lube e|os| ou comp| ele| y.
|sl||bulo| p|ale 1G mmlh|c| ca|bou slee|.
Shop assemb|ed, mach|ue
we|ded memb|aue paue|s
a||ow lo| |ess |el|aclo|y aud
ma|e a gas l|ghl euc|osu|e
|esu|l|ug |u |ess |ea|age aud
|mp|oved ell|c|eucy.
The cha||euge ol lhe AlBC p|ocess |s lo bu|u lue| |u au euv||oumeula||y acceplab|e mauue| yel show|ug ecouom|c
p|om|se. The AlBC Bo||e| ach|eves lh|s by ca||y|ug oul combusl|ou |u a bed ol c|ushed |el|aclo|y / saud wh|ch |s
suspeuded by au upwa|d sl|eam ol a||, l|u|d|s|ug |l aud lac|||lal|ug a s|gu|l|caul h|ghe| deg|ee ol combusl|ou
comp|eleuess. lu add|l|ou lo lh|s |uhe|eul advaulage ol lhe l|u|d|sed bed combusl|ou p|ocess, des|gu aud ope|al|ug
cha|acle||sl|cs ol TBwAlBCbo||e|s olle| a uumbe| ol advaulages lo| |udusl||a| sleamaud powe| geue|al|ou.
Combusl|ou lempe|alu|es ol lhe AlBC p|ocess a|e ma|ula|ued be|ow lhe lue| ash solleu|ug lempe|alu|e, so |ow-
g|ade lue|s cau be bu|ued w|lhoul lhe ||s| ol s|agg|ug aud lou||ug |u lhe bo||e|. The |owe| lempe|alu|es a|so ||m|l lhe
lo|mal|ou ol u|l|ogeu o/|des. lue|s |||e coa|, washe|y |ejecls, ||gu|le (Kulch, heyve||), pelco|e, ||ce hus|, 0B,
ba||, ell|ueul s|udge l|ompape| m|||s, v|scose p|aul, collee wasle elc. cau be ellecl|ve|y bu|ul |u TBw
AlBCBo||e|s.
ue lo |owe| ope|al|ug lempe|alu|es, lhe TBw AlBC bo||e| des|gu |s |ess depeudeul ou lue| aud lue| ash
cha|acle||sl|cs lhau couveul|oua| bo||e|s.
S0/ coul|o| |s ach|eved by ||mesloue add|l|ou.
s|udge l|om
Load Vs EII|c|ency
E
F
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0
Y
88
82
84
85
8G
87
88
LA % N0
8O 4O 5O GO 7O 8O 9O 1OO 11O
lue| . Coa| w|lh 45 ash
1w 1CHNOLOGY :
HlGH AvAlLAlLl1Y & FFlClNCY
8o||er Ava||ab|||Iy*
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P|aul
Shuldowu
P|auued
Shuldowu
Capac|ly
Euhaucemeul
es|gued aud mauulaclu|ed lo lhe |egeuda|y Babcoc| & w||co/ qua||ly |uco|po|al|ug lhe |alesl advauces |u bo||e| aud coul|o| lechuo|ogy,
ma||ug |l lhe mosl ell|c|eul aud |e||ab|e bo||e| lo| combusl|ou ol d|ve|se |auge ol d|ll|cu|l lue|s.
0apac|Iy ange : up lo 8OOTPh
2
Pressure : up lo 185Kg/cm g
TemperaIure : up lo 54O C
Fue| : Coa| / L|gu|le / Pelco|e / R|ce hus| / P|lh /0|| / Ag||cu|lu|a| wasle /
washe|y Rejecls / Cha| / B|omass / Speul Collee wasle / Speul Tea
wasle, elc., Sawdusl, 0B
es|gn FeaIure : Top o| bollomsuppo|led, S|ug|e o| B|-d|umdes|gu bo||e|s su|lab|e lo|
l|||ug |ow ca|o||l|c va|ue lue|s. Suspeus|ou bu|u|ug ol lue| - h|ghe|
combusl|ou ell|c|eucy.
Coa| S|/e G mm Bubb||ug Bed Ash Coo|e|s Sla|u|ess Slee|
lubed Supe|heale| Sla|u|ess Slee| l|u|d|/|ug ho//|es Bo||e|
Bau| w|lhoul Ball|es h|gh SleamPu||ly Nemb|aue wa|| lu|uace
Sla|l-up by 0|| / Cha|coa|
A1MOSPHRlC FLUlD D
COMUS1lON OlLR
(Underbed & Overbed feed system des|gn|
FUEL
BUNKER 1
FUEL
BUNKER 2
ASH
DRAN
PPES
P A FAN
STEAM
DRUM
ACCESS
DOOR ON
L,H, SDE
GROUND
Sal|ent Features
e
s
|
g
u
/
S
a
u
g
a
m
/
O
5
.
O
4
.
1
O
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