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/I mospheri c || ui di sed ed CombusI i on oi | ers

or |i ri ng $o| i d |ue| s
h|slo||ca||y, Babcoc| & w||co/ has ma|ula|ued au ougo|ug p|og|amlo deve|op advauced
lechuo|og|es wh|ch olle| lhe poleul|a| lo| mo|e ell|c|eul, cosl ellecl|ve aud |e||ab|e sleam
geue|al|ou. 0ue ol lhese advauced lechuo|og|es |s Almosphe||c l|u|d|sed Bed
Combusl|ou (AlBC), wh|ch p|om|ses lo p|ov|de a v|ab|e a|le|ual|ve lo couveul|oua| coa|
l||ed aud olhe| so||d lue| l||ed bo||e|s lo| ul|||ly aud |udusl||a| app||cal|ous.
B & w begau |uvesl|gal|ug va||ous aspecls ol lhe AlBCp|ocess |u lhe m|d -7Os aud has
become lhe lechuo|og|ca| |eade| amoug bo||e| mauulaclu|e|s |u AlBC deve|opmeul lo|
ul|||ly aud |udusl||a| use.
ADvANCD 1CHNOLOGlS
FOR POwR GNRA1lON
F|oW Node||ed Fue| Feed 8ysIem
0ombusIor 0omponenIs
Fue| Feed N|x|ng hott|es 8Iudded 0arbon 8Iee| Inbed EvaporaIor and
8Ia|n|ess 8Iee| Inbed 8uperheaIer Tubes
Atmospher|c Flu|d|sed ed Combust|on o|lers (AFC|
8econdary ver F|re A|r ArrangemenI
110 TPh AF80 0onIro| oom
SALlN1 FA1URS OF 1w AFC OlLR
Bo||e|
lu|uace
Co|d A||
Co|d
Ash
|a|u
hol
A||
hol
Bed
Ash
l|u|d bed ash coo|e|s lo| coo||ug bed
ash. A|| |s used lo coo| ash. l|ue gas
seul bac| lo lhe a|| heale| lo |ecove|
seus|b|e heal |esu|l|ug |u lu|lhe|
|mp|ovemeul |u ell|c|eucy.
luc||ued a||ho|es p|eveul bed male||a| |e-eul|y
e||m|ual|ug bac| sh|ll|ug.
Sla|u|ess slee| a|| (Bubb|e Cap) uo//|es lo| p||ma|y a||
a|e des|gued lo| h|ghe| p|essu|e d|op lo ach|eve
h|ghe| lu|udowu |al|os. The eul||e uo//|e |uc|ud|ug lhe
shall p|pe |s made ol sla|u|ess slee|.
uude|bed lue| leed syslemus|ug d|ag cha|u
leede|s lo| smoolh l|ow ol h|gh mo|slu|e
lue| lo lu|uace. hol a|| lo| l|auspo|l ol lue|
|us|de combuslo| lo| smoolh l|ow ol lue| |u
lhe leed ||ues. ho beuds ou lue| l|auspo|l
||ues |mp|oves ava||ab|||ly.
Secouda|y ove|l||e a|| |s
p|ov|ded l|om bolh s|des ol
lu|uace lo eusu|e comp|ele
combusl|ou, |esu|l|ug |u
m|u|mum uubu|ul, |educed
ca| bou mouo/ | de aud
|mp|ov|ug ell|c|eucy.
B&w des|gu lwo slage
sl eam sepa| al | ug
equ|pmeul |us|de lhe
d|um eusu|es lu|b|ue
q u a | | l y s l e a m .
ua|auleed 99.99
sl eam pu|| l y eveu
uude| coud|l|ous ol
|ap|d |oad chauges.
lu ||ue, spaced bed evapo|alo| lubes lo|
belle| access lo bed p|ale. P|u sluds we|ded
ou |ubed su|laces aud lu|uace wa||s
e| | m| uale lube e|os| ou comp| ele| y.
|sl||bulo| p|ale 1G mmlh|c| ca|bou slee|.
Shop assemb|ed, mach|ue
we|ded memb|aue paue|s
a||ow lo| |ess |el|aclo|y aud
ma|e a gas l|ghl euc|osu|e
|esu|l|ug |u |ess |ea|age aud
|mp|oved ell|c|eucy.
The cha||euge ol lhe AlBC p|ocess |s lo bu|u lue| |u au euv||oumeula||y acceplab|e mauue| yel show|ug ecouom|c
p|om|se. The AlBC Bo||e| ach|eves lh|s by ca||y|ug oul combusl|ou |u a bed ol c|ushed |el|aclo|y / saud wh|ch |s
suspeuded by au upwa|d sl|eam ol a||, l|u|d|s|ug |l aud lac|||lal|ug a s|gu|l|caul h|ghe| deg|ee ol combusl|ou
comp|eleuess. lu add|l|ou lo lh|s |uhe|eul advaulage ol lhe l|u|d|sed bed combusl|ou p|ocess, des|gu aud ope|al|ug
cha|acle||sl|cs ol TBwAlBCbo||e|s olle| a uumbe| ol advaulages lo| |udusl||a| sleamaud powe| geue|al|ou.
Combusl|ou lempe|alu|es ol lhe AlBC p|ocess a|e ma|ula|ued be|ow lhe lue| ash solleu|ug lempe|alu|e, so |ow-
g|ade lue|s cau be bu|ued w|lhoul lhe ||s| ol s|agg|ug aud lou||ug |u lhe bo||e|. The |owe| lempe|alu|es a|so ||m|l lhe
lo|mal|ou ol u|l|ogeu o/|des. lue|s |||e coa|, washe|y |ejecls, ||gu|le (Kulch, heyve||), pelco|e, ||ce hus|, 0B,
ba||, ell|ueul s|udge l|ompape| m|||s, v|scose p|aul, collee wasle elc. cau be ellecl|ve|y bu|ul |u TBw
AlBCBo||e|s.
ue lo |owe| ope|al|ug lempe|alu|es, lhe TBw AlBC bo||e| des|gu |s |ess depeudeul ou lue| aud lue| ash
cha|acle||sl|cs lhau couveul|oua| bo||e|s.
S0/ coul|o| |s ach|eved by ||mesloue add|l|ou.
s|udge l|om
Load Vs EII|c|ency
E
F
F
I
0
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0
Y
88
82
84
85
8G
87
88
LA % N0
8O 4O 5O GO 7O 8O 9O 1OO 11O
lue| . Coa| w|lh 45 ash
1w 1CHNOLOGY :
HlGH AvAlLAlLl1Y & FFlClNCY
8o||er Ava||ab|||Iy*
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* 51se1 u1 1c|v1| u|se||1||u1s 1| 11 uue|1||1] v1||.
71.5
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1OO
98.82
2O
4O
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8O
1OO
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99.44 1OO 1OO 1OO 1OO 1OO 1OO 1OO 1OO 1OO
59
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P|aul
Shuldowu
P|auued
Shuldowu
Capac|ly
Euhaucemeul
es|gued aud mauulaclu|ed lo lhe |egeuda|y Babcoc| & w||co/ qua||ly |uco|po|al|ug lhe |alesl advauces |u bo||e| aud coul|o| lechuo|ogy,
ma||ug |l lhe mosl ell|c|eul aud |e||ab|e bo||e| lo| combusl|ou ol d|ve|se |auge ol d|ll|cu|l lue|s.
0apac|Iy ange : up lo 8OOTPh
2
Pressure : up lo 185Kg/cm g
TemperaIure : up lo 54O C
Fue| : Coa| / L|gu|le / Pelco|e / R|ce hus| / P|lh /0|| / Ag||cu|lu|a| wasle /
washe|y Rejecls / Cha| / B|omass / Speul Collee wasle / Speul Tea
wasle, elc., Sawdusl, 0B
es|gn FeaIure : Top o| bollomsuppo|led, S|ug|e o| B|-d|umdes|gu bo||e|s su|lab|e lo|
l|||ug |ow ca|o||l|c va|ue lue|s. Suspeus|ou bu|u|ug ol lue| - h|ghe|
combusl|ou ell|c|eucy.
Coa| S|/e G mm Bubb||ug Bed Ash Coo|e|s Sla|u|ess Slee|
lubed Supe|heale| Sla|u|ess Slee| l|u|d|/|ug ho//|es Bo||e|
Bau| w|lhoul Ball|es h|gh SleamPu||ly Nemb|aue wa|| lu|uace
Sla|l-up by 0|| / Cha|coa|
A1MOSPHRlC FLUlD D
COMUS1lON OlLR
(Underbed & Overbed feed system des|gn|
FUEL
BUNKER 1
FUEL
BUNKER 2
ASH
DRAN
PPES
P A FAN
STEAM
DRUM
ACCESS
DOOR ON
L,H, SDE
GROUND
Sal|ent Features

Combuslo| does uol have auy mov|ug pa|ls lhus |educ|ug


ma|uleuauce |u lhe lu|uace.

uu|lo|m Tempe|alu|e d|sl||bul|ou |u lhe bed aud ag|lal|ug


cha|acle|sl|c ol l|u|d bed eusu|es opl|mumcombusl|ou.

Lowe/cess a|| |equ||emeul |esu|l|ug |u h|ghe| ell|c|eucy.

Lowe| h0/ aud C0 em|ss|ous.

LowS0/ em|ss|ou w|lh ||mesloue add|l|ou.

Low lempe|alu|e ope|al|ou m|u|m|ses lhe b|omass lue|


ash agg|ome|al|ou aud lou||ug leudeucy.
HOPPR O11OM (FLUlD D|

Coul|uuous s|owd|a|u|ug ol bed ash wh|ch a|ds.

Easy sell||ug aud d|sposa| ol |a|ge s|/ed pa|l|c|es wh|ch


hampe| l|u|d|sal|ou.

Na|ula|u|ug a||a|| couceul|al|ou be|owacceplab|e |eve|s.

Avo|d|ug accumu|al|ou ol deuse| pa|l|c|es |u bed |u


ma|ula|u|ug uu|lo|mbed deus|ly ac|oss lhe eul||e bed.

uude| bed / ove| bed lue| leed|ug lo| p|ope| d|sl||bul|ou


ol lue|.
AFC lNS1ALLA1lONS
CLIENT NOS
2
Kg/cm g FUEL YEAR
Cap,
(TPH)
Deg C
Nyso|e Pape| N|||s 2 GO G8 4GO Coa| 1991
Ceul|a| Pu|p N|||s 1 5O 42 44O Coa|/L|gu|le 1992
BlLT lo| Sewa Pape| N|||s 1 45 42 44O Coa| 1992
Nyso|e Pape| N|||s 1 GO G8 4GO Coa| 1998
hesl|e lud|a Lld. 1 14 24 Sal Speul Collee |ouuds, Coa|, 1994
Cocouul She||, Speul Tea
JK Co|po|al|ou 1 GO 87 41O Coa| 1995
Se|va|| Eug|uee||ug 1 44 18 2O9 L|gu|le 1995
hCL 1 9O 1O5 5O5 L|gu|le/Coa| 199G
L&T 2 95 GG 495 Coa|/washe|y N|dd||ugs 199G
Va|dhamau Ac|y||c Lld. 1 42 45 42O Coa| 1997
L&T lo| usha Na|l|u 1 11O GG 495 Coa| 1998
Joc|| Lld. 1 8O GG 485 R|ce hus|, Coa|, Collou Sla||, Ju||a lo|a 1999
JCT Lld. 1 85 44 42O Coa|. R|ce hus| 2OOO
Khauua Pape| N|||s Lld. 1 7O GG 485 R|ce hus|/Padla| 2OOO
lud|a |yco|s Lld. 1 45 84 4OO R|ce hus|/Coa|/B|o-as 2OOO
0swa| Chem|ca| & le|l|||se|s Lld. 2 11O G8 485 Coa| 2OO1
Sa|o Powe| & lul|asl|uclu|e Lld. 1 85 GG 495 Coa|/R|ce hus|, Collou Sla||, Ju||a lo|a 2OO1
Sh|ee Cemeuls Lld. 2 8O G5 495 lmpo|led Coa|, Pelco|e, L|gu|le 2OO1
hesl|e, Tha||aud. 1 15 18.5 Sal Speul Collee |ouud 2OO1
hova Pel|ochem|ca|s Lld. 1 47 47 495 lmpo|led Coa|, Pelco|e, L|gu|le, 2OO1
lud|au Coa|, Sawdusl/h She||
hav Bha|al le||o A||oys Lld. 2 G5 98 515 Coa|/washe|y/Pelco|e 2OO2
Saugam Sp|uue|s 1 5O GG 495 K. L|gu|le/Pelco|e 2OO2
Chaddha Pape|s Lld. 1 5O G5 49O Coa|/R|ce hus|/Pelco|e 2OO2
Bhushau Lld. 1 75 88 52O washe|y Rejecls/Cha| 2OO8
S|ee Raya|seema A||a||es & 1 1OO 1OO 525 Coa| 2OO8
A|||ed Chem|ca|s Lld.
uja|al Ambuja Cemeuls Lld. 2 45 G7 495 R|ce hus|/Coa|/Pelco|e 2OO8
hesl|e Russ|a Lld. 1 18 22 Sal Speul Collee |ouud/halu|a| as & |ese| 2OO8
Khauua Pape| N|||s Lld. 1 1OO GG 5OO Pelco|e/Rajaslhau L|gu|le Pape| S|udge 2OO8
& P|asl|c wasle
wesl Coasl Pape| N||| 1 G5 48.5 415 Coa| 2OO8
Chell|uad Cemeul Lld. 1 G8 87 515 lmpo|led Coa|, lud|au Coa|, hevey|| L|gu|le 2OO8
Nad|as Cemeul Lld. 2 7G 89 515 lmpo|led Coa|, Pelco|e, L|gu|le 2OO8
hesl|e Ph|||pp|ues luc. 1 24.95 18 &S Speul Collee |ouud, |eeu Collee 2OO4
Res|due, Roasled, Roasled Challs & hl0
lTC, a|sh|u 1 GO G4 485 L|gu|le, Sawdusl, 0B 2OO4
Bhushau Lld. 1 1G5 88 52O washe|y Rejecls/Cha| 2OO4
Soulh Pac|l|c V|scose 1 45 45 45O Coa|/V|scose S|udge 2OO4
AFC lN1ALLA1lONS / FA1URS
sha Mart|n lndustr|es Ltd.
Jamshedpur
Capacity : 110 TPH
Fuel Used : Coal
Pesearch & Deve|opment
Shot B|ast|ng Mach|ne
Furnace Pane|s
|n Shop F|oor
O1HR PRODUC1S & AFC FA1URS
lnbed Evaporator
Assemb|y at Shop
Sta|n|ess Stee| Dense
Studs or lnbed Tubes
Membrane We|d|ng
lnstallation at Kanoria Chemicals
Capacity : 105 TPH
Fuel used : Coal
CFBC Bo||er

!hermox Boboook & Wiloox Limifeo


Pune
-1 B|oc|, P|ol ho 7/2, R.. Aga Road,
N.l..C, Ch|uchwad, Puue 411 O19, lud|a.
Te|. 91-2O-412G4G4 la/. 91-2O-274792OO
Ema||. lbw@vsu|.com
Numba|
hau|ajmaha| 2ud l|oo|,
Chhal|apal| Sh|vaj| Naha|aj Na|g,
hea| aleway ol lud|a, Co|aba,
Numba| 4OO O89, lud|a.
Te|. 91-22-22O45891, 22O45824,
la/. 91-22-22O4O859
e|h|
9, Commuu|ly Ceul|e, Basaul Lo|,
hew e|h| 11O O57, lud|a.
Te|. 91-11-2G145819, 2G14582G,
la/. 91-11-2G148G79
0henna|
lal|ma A|lha| Cou|l,
8|d l|oo|, 812 Auua Sa|a|,
Teyuampel, Cheuua| GOO O18, lud|a.
Te|. 91-44-24858881, 24858884,
la/. 91-44-24858841
ko||aIa
A/|mgauj house, 5lh l|oo|,
7 Camac Sl|eel, Ko||ala 7OO O17, lud|a.
Te|. 91-88-2282G711/2/8,
la/. 91-88-2282G79G
hyderabad
G-8-G49 ha|auda Comp|e/
Somaj| uda, hyde|abad 5OO O82 lud|a.
Te|. 91-4O-2881O254, 28812O18, 2889G82O
la/. 91-4O-28812885
www. l bw| ud| a. com S
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