Gloster

Company Profile and Technical Brochure
45000 37500
Growth Chart
45000
Sales (Rs. In Lacs)
30000 22500 15000 10000 7500 0 385 1995-96 1015 96-97 1160 97-98 1322 98-99 1605 99-2000 2172 00-01 2616 01-02 3424 7200 4474 15000 20000
30000
02-03
03-04
04-05
05-06
06-07
07-08
08-09
09-10
Year
THE POWER IS WITHIN...

GLOSTER CABLES LIMITED was incorporated in
the year 1995, with Fort Gloster Industries Limited (FGI) as one of the Equity Participants. FGI are also our Technical & Marketing Collaborators. Manufacturers of Quality Power and Control Cables, we have inherited the 'GLOSTER' brand name, and along with it, the high standards of manufacturing and quality, that FGI is renowned for. The Plant has been accredited for conforming to the quality standards of ISO 9001:2000 by DNV. Located at around 35 kms from Secunderabad on National Highway NH 7, the plant encompasses an area of 41,000 sq.mts., with a total built-up area of 23,000 sq.mts. Production facilities have been designed to match customer expectations and are compatible with the requirements of the National and International Standards. A vigilant internal quality control cell ensures that every Gloster Cable is tested to conform to the highest standards in the state-of-the-art in-house laboratory. Far outperforming the rest of the industry with a scorching CAGR of almost 40%, the ISO 9001:2000 company, has chalked out an ambitious growth plan aimed at catapulting it into an Rs 450 crore company by FY 2009-10. Obsessed with a vision of delivering not only a product of the highest quality but also ensuring utmost customer satisfaction through prompt and personalized service, a highly networked marketing and distribution arrangement spread across the length
and breadth of the country has been set up to forge intimate relationship with its numerous clients. Quality and service are the cornerstones of Gloster Cables. An extremely stringent vendor selection mechanism ensures all raw materials are sourced only from the top manufacturers in their respective fields, irrespective of their premium pricing. It has a state-of-the-art in-house PVC/XLPE compounding plant and is well-equipped with all manufacturing and testing facilities. In its efforts to manufacture an outstanding product, a state-of-the-art infrastructure equipped with sophisticated machinery and testing equipment has been created at its manufacturing units with a total area of 41,000 sqmtrs plant just off Hyderabad.
AREA OF THE MANUFACTURING UNIT

UNIT - 1 UNIT - 2 TOTAL
Built-up area Open area Total area (Sq.Mtrs)
10000 8000 18000
13000 10000 23000
23000 18000 41000
PRODUCT RANGE
GRADE TYPE OF CABLE
PVC/XLPE Power Cables 1.1 KV Grade Cables
(Low Voltage)
RANGE
Single Core upto 1000mm2 Multi Core upto 630mm2 1.5mm2 , 2.5mm2: upto 61 Core Single Core upto 1000mm2 Three Core upto 400mm2
PVC/XLPE Control Cables XLPE Power Cables
3.3 KV to 33 KV Grade Cables

(High Voltage)
SPECIAL APPLICATION CABLES

Copper Conductor Cables for both High and Low Voltage Aerial Bunched Cables for both High and Low Voltage FRLS / HR Cables for both High and Low Voltage Airport Lighting Cables Cables for other Special Application
FUTURE EXPANSION PROGRAMME

Domestic Cables Instrumentation Cables Elastomeric Insulated Cables Mining Cables Extra High Voltage Cables Turnkey Cabling Projects
MAJOR CUSTOMER LIST

IRON AND STEEL
Bhushan Steel & Strips Raipur Alloys Abhishek Steels Ltd., AP AGP Steels Pvt. Ltd., Medak Bilasaraika Spong Iron P . Ltd., A.P ., Drolia Electro Steels P . Ltd., Raipur FLSMIDTH Minerals Pvt. Ltd. Gasha Steels Pvt. Ltd., Palakkad Jaiswal NECO Ltd.(SPD), Chennai Jaycee Sponge Profiles P . Ltd., AP Kairally Steel & Alloys P . Ltd., Pallakad Kalyani Steels Ltd., Hospet Kirloskar ferrous Ind. Ltd., Bovinhalli Mahendra Sponge & Power P . Ltd., Raipur Mangal Sponge & Steel Ltd., Raipur Raipur Sponge & Power Ltd.,Raipur Ramnivash Ispat Ltd., Medak Salem Steel Plant , Salem Satyarth Steel & Power Ltd., Raipur SJK Steels Ltd., Hyderabad Steel Abrasive Ltd., Raipur Steel Authority Of India Ltd., Bhilai Plant Steel Industries Ltd., Kerala Sunder Ispat Ltd., AP Tirupathi Udyog, AP Hindalco Industries Ltd., Dahej Ispat Industries Ltd., Mumbai Mondovi Pallest Ltd., Thane Mukand Ltd., Thane S.A.L. Steels Ltd., Gujarat. Steelco Gujarat Ltd. SWIL Ltd., Bharuch Vikram Ispat, Raigad Ballasore Alloys Ltd., Orissa Bhihar Sponge iron Ltd., Chandil Haldia Steels Ltd., WB Jindal Stainless Ltd., Orissa Neelachal Ispat Ltd., Dhubri Ram Saroop Lohh Udyog Satyam Iron & Steel Co.Ltd., Ranigunj Scan Steel Ltd., Rajgangapur Shivam Iron & Steel Co. Ltd., Jharkhand Shri Madhav Ispat Ltd., Orissa Shrishti Ispat Ltd., Orissa
DEFENCE & RESEARCH CENTRE

Ordnance Factory , Tiruchirapally Military Engineering Services, Belgaum Hyudai Motor India Ltd., TN MRF Ltd., TN Ashok Leyland ltd., Chennai DRDO Jagadalpur, DIVI's Laboratories Ltd., AP Bharat Dynamics Ltd., AP Indian Navy, INS Vasura, Jamnagar Department of Atomic Energy, Indore Military Engineering Services, Vasco Institute for Plasma Research, Gandhinagar National Defence Academy , Pune Ordnance Factory , Ambasari Director General Naval Project, Mumbai Centre for Advanced technology, Indore Bhabha Atomice reserch Centre, Mumbai Ordnance Factory , Jabalpur Central Fuel Research, Dhanbad
PAPER
Tamilnadu Papers & Newsprint Ltd., TN The Mysore Paper Mills Ltd., karnataka The Sirpur Paper Mills Ltd., AP Shesayee Paper & Boards Ltd., Eorde Ballarpur Industries ltd., AP Andhra Pradesh Paper mills Ltd., AP West Coast Paper Mills Limited Ramdas Paper Board J.K.Paper Limited J.K.Coporation Limited
LIGHTING
Glaxo Pharmaceuticals Bajaj Electricals, AP Philips India Ltd., AP Bajaj Electricals, Mumbai
PHARMACEUTICAL
Vamsi Organics P .Ltd., AP Smithkline Becham Pharmaceuticals, Banglore Satyam Plasticizers & Chemicals, AP Reliance Cellulose Products Ltd., AP Dr. Reddy's Lab Tonira Pharma Ltd., Baroda Taiyo Lucid P . Ltd., Aurangabad Sovereign Pharma, Daman Ranbaxy Laboratories Ltd., Goa Emcure Pharmaceuticals P .Ltd., Pune Serum Institute of India, Pune Ronit Pharma Ltd., AP Mega Fine Pharma P .Ltd., Nasik
POWER AND ENERGY

Uttaranchal Power Corp.Ltd., Dehradun National Hydroelctric Power, HP Nuclear Power Corporation of India , Raj. BSES Rajdhani Power Ltd., Delhi BSES Yamina Power Ltd., Delhi Jaipur Vidyut Vitaran Nigam Limited Amrit Bio Energy Maharshi Solar technology P .Ltd., AP Karnataka Power Transmission Corp., Banglore Kerala State Electricity Board, Kochi Chattisgarh State Electricity Co.Ltd., Raipur AP Power Generation Corp. Ltd, AP Jaiprakash Industries ltd., Sikkim CESC Ltd., Kolkatta Gujrath Paguthan Energy Corp., Bharuch Gujrath Electric Company, vadodara Ahmedabad Electricity Co.Ltd., Gujrath Adani Energy Limited
TEXTILE AND JUTE

Maharaja Shree Umaid Mills Ltd., Rajasthan Vijay Anand textile Mills P .Ltd., AP VKSM Cotton Mills Ltd., Coimbatore Surya Lakshmi Cotton Mills Ltd., AP Suryavanshi Spinng Mills Ltd., AP Sanghi Polysters Ltd., AP Raymond Ltd., Bilaspur KalaiMangal textiles, Coimbatore Selvapathy Spinning Mills , Coimbatore GTN Textiles Ltd., Alwaye Grasim industries Ltd., Karnataka GTN Textiles Ltd., Medak,A.P ., Welspun India Ltd., Gujrath Surya Lakshmi Cotton Mills Ltd., Nagpur Maruti textiles Ltd., Surat DCL Polyesters Ltd., Nagpur Arvind Mills Ltd., santej Ludlow jute Mills, Howrah
3
AUTOMOBILE
TM Tyres & Tubes P .Ltd., AP Mahindra & Mahindra Ltd., AP Hyudai Motor India Ltd., TN MRF Ltd., TN Ashok Leyland ltd., Chennai Tata Engineering & locomotive Co.Ltd, Pune
MAJOR CUSTOMER LIST

SUGAR & FOOD
The SIRSA Co-op. Sugar Mills Ltd., Haryana The Pratappur Sugar & Industries Ltd. Sarjoo sahakari Chinni Mills, UP Dwarikesh Sugar Industires Ltd., UP Lakshmi Sugar Mills Ltd., Uttaranchal Kisan Sahakari Chinni mills Ltd., UP Ch. Devilal Co-op. Sugar Mills Ltd., UP Arunachal Sugar Mills Ltd., TN Chilwaria Sugars India Glycols Limited Balarampur Chinni Mills Van Melle Confectionary (I) P .Ltd., TN Vimala Feeds P .Ltd., AP The Trident Sugars Ltd., AP The Mysore Sugar Co.Ltd., Karnataka The Nizam Sugars Ltd., AP SCM Sugars Ltd., Karnataka Shamanur Sugars Ltd., Karnataka Naranja Sahakari Sakhar Karkhana, Bidar Mysore Fruit Products Ltd., AP Shakti Sugars Ltd., Orissa SPR Sugars P .Ltd., Banglore KCP Sugar & industries Ltd., AP Kamlapur Sugar Industries , Karnataka HIC ABF Special Foods P .Ltd., Kochi Ganapati Sugar industries Ltd., Medak,A.P ., Gayatri Sugars Ltd., AP Davengare Sugar Co.Ltd., Karnataka Bannari Amman Sugars Ltd., Kerala West Kenya Sugars Walchandnagar Industires Ltd., Pune Parakh Foods Ltd., Pune IDMC Limited Pooja Food products Ltd., Purnea
CHEMICALS & FERTILISERS

Ltd., Baroda Gujrath Heavy Chemicals Ltd., Veraval Gujrath Narmda Fertilisers, Bharuch Gujrath Paguthan Energy Corp., Gujrath Gujrath state Fertilisers Ltd., vadodara Hemani organics & chemicals P .Ltd., Ankaleshwar Hindustan Antibiotics Ltd., Pune Nirma Ltd., Gujrath Rashtriya Chemicals & Fertilisers ltd., Thane IFFCO , Kandla Indo Rama Petrochemicals Indian Petrochemicals Saurashtra Chemicals Tata Chemicals Ltd., Gujrath Uranium Corporation of India ltd., Raipur Hind Lever Chemicals Ltd., WB Meghalaya Carbide & Chemicals P . Ltd.
PETROLEUM & REFINERIES

Manglore Refineries & Petrochemical Bharath Petroleum Corporation, AP Kochi refinery Ltd., Kochi HPCL, Vizag IOCL, AP ONGC, TN Cochin refineries Ltd., Kerala IOCL, Gujrath Refinery Ltd., Gujrath ONGC, Ankleshwar Mumbai Refineries Ltd., Mumbai Chiripaul Petrochemical Ltd., Gujrath IPCL, Bharuch Gail (India) Ltd., Bharuch HPCL, Mumbai Numaligarh Reifinery Ltd., Assam South Asian Petrochemicals Ltd., WB
CEMENT
Maharaja Shree Umaid Mills Ltd., Rajasthan Binani Cements Limited JK Lakshmi Cement Limited Shree Cements Limited The Associated cement companies Ltd.,TN The India Cements Ltd., TN Vasavdatta Cement , Gulbarga Arsmeta Cement Plant, Chattisgarh Dalmia Cement Orient Cement Penna Cements Chettinad Cement Corporation Limited Sourashtra Cement Ltd., Gujrath Digvijay Cement, Gujrath My Home cement Ind. Ltd., AP Sonadih Cement Plant Hirimi Cement Works
DAIRY
Amudham Dairy Product Pvt.Ltd., TN Kanakpura Milk Chilling Centre, karnataka NDDB Mega Dairy Project, Karnataka NDDB , AP Sabar dairy, AP Tumkara distr. Co-op.Milk producers Ltd., AP Baroda District CO-op. Milk, Baroda Dudhsagar dairy, Mehsana Indian dairy Machinery Co.Ltd., Gujarat Mother Dairy, Gujarat NDDB, Anand
INFORMATION TECHNOLOGY
Arihant Techno Park Satyam Computers Cyber Park HCL Computers IBM Motorola Pristige Technology Park WIPRO
COAL & MINERAL

National Mineral Development Corp., MP Cochin Minerals & Rutile Ltd, Kerala Indian Rare Earths Ltd., TN Indian Rare Earths Ltd., Kerala National Mineral Development Corp., karnataka Uranium Corporation of India ltd., Raipur
UTILITIES
Airport Authorities Of India Central Organisation Railway Northern Railway Global Auto Hero Motors North Western Railway KESCO Airport Authorities Of India ABG Shipyard Central Railway Western Railway Konkan Railway Cochin Shipyard Integrated Coach Factory Mormugoa Port Trust, Goa National Highways Authorities Of India Airport Authorities Of India Calicut Airport Vishakhapattanam Port Trust, Vishakhapattnam South West Port Airport Authorities Of India
CHEMICALS & FERTILISERS

Ashoka Distillers & Chemicals P .Ltd., Delhi EID Parry India ltd., TN FACT Limited, Kerala Godavari Fertilisers & Chemicals Ltd., Karnataka Shree Rayalseema Alkalies EMPEE Sugars & Chemical Ltd., AP Madras Fertilisers Ltd, Chennai Asian Paints Gujrath Alkalies & Chemicals
4
MAJOR CUSTOMER LIST

SERVICE (HOTEL/EDUCATION/PORT/HOSPITAL)
Central Railway, MP Arihant Educational Society, AP Bank of Baroda, AP Dataware Design Lab P .Ltd., TN Hotel Babylon International P .Ltd., AP Hyderabad Control University, AP M.M.Publication, Kerala PSG Industrial Institute , TN MES College of Engineering, Kerala Rajan Hotels P .Ltd., Chennai Sankara Eye Hospital, AP Shree Sadguru Seva Sangh trust, AP Siddharth Academy of Eduction, AP Shri Kanchi Kamkoti Medical Trust, kerala Vishakhapattanam Port Trust, Vishakhapattnam VSNL, Pune Western Railways, Ahmedabad MIDC, Mhape Goa State Co-op. state Bank, Panaji Hyatt Regency, Goa I.I.M., Indore Indian Institute of Geomagnetism, Mumbai Mormugao Port Trust, Goa National Institute of fashion Design, Ahmedabad State Bank of India, Mumbai Indian Institute of Management, Indore Mumbai Municipal Corporation of Pharola, Aurangabad Tulsi Eye Hospital, Nashik Aisan Hotels Ltd., Kolkata
ENGINEERING
(OEM'S/COMMUNICATION/AIRPORT/IT/CONSULTANTS)
Schaltech Automation P .Ltd., AP Transformer & Elctrical kerala Ltd., Kerala Tranvancore Titanium Products Ltd.,Kerala Alfa Laval India Ltd., Pune Thermax Babcok & Wilcox Ltd., Pune Fag Bearings India Ltd., Baroda Emco Ltd., Mumbai Filatex India Ltd., Daman Megi Control systems P .Ltd., Goa Ion Exchange (India) Ltd., Mumbai Kalpataru Properties, Thane National Highways Authority of India, Pune Rainbow Plastic Industry, Daman Sahara India Ltd., Pune National Aluminim Company, Orissa Lurgi India Co.Ltd., Kolkata Exide Industries Ltd., Kolkata Paharpur Cooling Towers Ltd., KolkataBhutan Constructions
EPC CONTRACTOR
Subhash Projects & marketing Ltd., Karnataka SNC Lavalin/Acres INC. Bharat heavy Electricals Ltd., Hardwar Aargee Consultant P .Ltd., Delhi Omaxe Limited Jeet Builders AREVA T&D India Limited Bajaj Eco-Tec India Limited Voltas Limited, Secunderabad Shriram EPC Limited, Chennai Singhal Enterprises Pvt.Ltd., Raigarh Tata Honeywell Ltd., Pune Quilon Consulting Engineers, Trivendram Reunion Engineering Co.Ltd., AP Samsung Engineering Ltd., Baroda P .L.Raju Construction Ltd., AP Nagarjuna Construction Co.Ltd., AP Kumar Raja Associates, Vishakhapatnam KW Kumar Raju , AP L&T Komatsu Limited, Karnataka Kirloskar Electric Co.Ltd., Banglore Siemens Ltd., Banglore IVRCL Infrastructure & Porjects ltd., AP Harrisons Mallyalam ltd., kerala M/s Greaves Ltd., Chennai FEE Minerals India P .Ltd., Chennai Bharat heavy Electricals Ltd., AP HCL Technologies Limited K B Contractors Pokarna Limited Mantri Developers MAYTAS Promac Engineering Purvankara Projects Seimens Limited Best & Crompton Engg.Ltd., AP J.K.Paper Limited J.K.Coporation Limited Kirloskar Brothers Ltd., Kolkatta Danielli Engineering, Kolkata Durgapur Porjects Ltd., WB Thermax Ltd., Pune Kirloskar Brothers Ltd., Pune Larsen & Toubro Limited, Mumbai M/s Greaves Ltd., Pune Krupp Industries Limited,Pune Hindustan Dorr Oliver Ltd., Mumbai Elecon Engineering Co.Ltd., Baroda Crompton Greaves Ltd., Mumbai Batliboi Ltd., Mumbai Bechtel International Ltd., Mumbai Bells Control Ltd., Mumbai Blue Star Ltd., Mumbai BSES Ltd., Mumbai Bajaj Electricals Ltd., Mumbai Godrej & Boyce John Galt International
5
ENGINEERING
(OEM'S/COMMUNICATION/AIRPORT/IT/CONSULTANTS)
HCL Computers, Noida Indira Gandhi International Airport, Delhi Controls & Switchgear Co.Ltd., Delhi Procter & Gamble India Ltd., Delhi Greater Noida Industrial Development Authority Amar Raja Batteries Ltd., AP Apollo Tyres Ltd., kerala Samaria Pipes P .Ltd., AP Controls & Schematics Ltd., AP Heritage Granites Ltd.,TN Hindustan Sanitaryware & Inds.Ltd., AP Hyderabad Industries Ltd., AP India Meters Ltd., Chennai Indian telephone Indutries Ltd., Karnataka ITC, Banglore Kamal Wineries, AP Kerala Karkarshakha Federation Ltd., Kerala Kerry Jost Engineering Ltd., AP Babuchand Engineers, Kochi BTP India Ltd., TN Cethar vessels P .Ltd., TN Markwel Hose Industries Ltd., AP Mahindra Holidays & Resort India Ltd., Karnataka Nithiya Packaging P .Ltd., Kerala Pokarna Ltd., TN Pomona Farms & Products, TN Prime Properties Developers, Kerala Satellite Printing P .Ltd., TN Vatech Vabag Ltd., Chennai Max India Ltd., Karnataka National Aerospace Laboratories, Karnataka Popuri Enggineering Consultancy AP Rank Cranes P . Ltd., AP Reliance Fire & Safety Equipments, AP Schaltech Automation P .Ltd., AP Transformer & Elctrical kerala Ltd., Kerala Tranvancore Titanium Products Ltd., Kerala Popuri Enggineering Consultancy AP Rank Cranes P .Ltd., AP Reliance Fire & Safety Equipments, AP
LIST OF MACHINERY
S.NO. MACHINERY PARTICULARS CODE NO MAKE NO OF M/C YEAR CAPACITY
WIRE DRAWING MACHINES

1 2 3 4 5 10 Die Wire Drawing Machine 7 Die Wire Drawing Machine 11 Die Wire Drawing Machine 13 Die Fine Wire Drawing Machine 13 Die Wire Drawing Machine WD-001 WD-002 WD-003 WD-004 WD-005 ALIND-HYD'BAD SPUTNIC-HYD,BAD MAJI ENGG-CAL VINDHYA,REWA MPI MACHINE, Gwalio 1 1 1 1 1 1995 1996 2000 2004 2006 120 MT 25 MT 140 MT 35 MT 200 MT
ANNEALING FURANCE
6 7 500 Kg Aluminium Annealing Furnace 2000 Kg Aluminium Annealing Furnace AN-001 AN-002 SPUTNIC-HYD,BAD BENGAL LINN-CAL. 1 1 1996 1998 50 MT 150 MT
STRANDING AND BUNCHING MACHINES

8 9 10 11 12 13 14 15 16 17 18 19 1+6 Bobbin Tubular Strander (18") 1+6 Bobbin Tubular Strander (20") 1+6 Bobbin Tubular Strander (8") 19 Bobbin Stranding Machine 18+24 Bobbin Stranding Machine 12+18 Bobbin Stranding Machine 54 Bobbin Stranding Machine 20" Bobbin Size Bunching Machine 1+6+12+18 Bobbin Stranding Machine 1+6+12+18+24 Bobbin Stranding Machine Skip Strander 630mm Bunching machine ST - 001 ST - 002 ST - 003 ST - 004 ST - 005 ST - 006 ST - 007 ST - 008 ST - 009 ST-010 ST-011 ST-012 ALIND-HYD'BAD MAJI ENGG-CAL MAJI ENGG-CAL PIPARIA ENGGMAJI ENGG-CAL PARMICO - DELHI PARMICO - DELHI MAJI ENGG-CAL MPI MACHINE, Gwalio MPI MACHINE, Gwalio MAIFIAR, Thane MINIMAX,Delhi 1 1 1 1 1 1 1 1 1 1 1 1 1996 2000 2000 1998 2000 1996 1996 1996 2006 2005 2007 2007 430 KMS 450 KMS 300 KMS 200 KMS 200 KMS 200 KMS 250 KMS 500 KMS 300 KMS 300 KMS 1500 KMS 1000 KMS
LAYING UP MACHINES
20 21 22 23 24 25 26 1+3 Core Laying Up Machine (54Inch) 1+3 Core Laying Up Machine (63Inch) 1+3 Core Laying Up Machine (48") 1+3 Core Laying Up Machine (27") 1+3 Core Laying Up Machine (48") (1+3)630 Bobbin Laying Up Machine Copper Taping & Core Identification Machine LU - 001 LU - 002 LU - 003 LU - 004 LU - 005 LU - 006 LU - 007 PARMICO - DELHI FGI - CALCUTTA TRAFALGAR - CAL GCL - HYD' BAD MAJI ENGG-CAL GCL - HYD' BAD MPI MACHINE, Gwalio 1 1 1 1 1 1 1 1996 2000 1998 2001 2005 2007 2005 125 KMS 130 KMS 250 KMS 200 KMS 250 KMS 200 KMS 100 KMS
LIST OF MACHINERY
LAYING UP MACHINES
27 28 29 30 31 Copper Taping & Core Identification Machine 1+3 Drum Twister (2500 mm) Double Twist Laying Machine Single twist Laying machine 1+3 Drum Twister (1850 mm) LU - 007 LU - 007 LU - 008 LU-009 LU - 010 VINDHYA,REWA MAIFIAR, Thane Machino Technike.Than Machino Technike.Than MAIFIAR, Thane 1 1 1 1 1 2007 2006 2005 2007 2007 100 KMS 230 KMS 500 KMS 500 KMS 400 KMS
PVC / XLPE EXTRUDERS

32 33 34 35 36 37 38 39 45 MM Extruder Machine 65 MM Extruder Machine 65 MM Extruder Machine (New) 120 MM Extruder Machine with auto loader 80 MM Extruder Machine with auto loader 80 MM Extruder Machine with auto loader 150 MM Sheathing Extruder Machine with auto load 65mm, 80 mm, 120 mm, Triple Extruder Machine for 11KV / 33 KV with loader 45 MM Extruder Machine 65 MM Extruder Machine 80 MM Extruder Machine with auto loader 120 MM Extruder Machine with auto loader EX - 001 EX - 002 EX - 003 EX - 004 EX - 005 EX - 006 EX - 007 SUPERMAC - DELHI SUPERMAC - DELHI GCL - HYD' BAD SUPERMAC - DELHI ROYLE Extrusion , Pune ROYLE Extrusion , Pune ROYLE Extrusion , Pune 1 1 1 1 1 1 1 1996 1996 2001 1996 2001 2002 2004 9.5 MT 14.5 MT 27 MT 150 MT 150 MT 100 MT 350 MT
EX - 008 EX - 009 EX - 010 EX - 011 EX - 012
ROYLE Extrusion , Pune ROYLE Extrusion , Pune ROYLE Extrusion , Pune ROYLE Extrusion , Pune SUPERMAC - DELHI
1 1 1 1 1
2005 2007 2007 2007 2007
150 MT 9.5 MT 14.5 MT 150 MT 150 MT
40 41 42 43
SPARK TESTING MACHINES

44 45 46 47 48 49 50 51 52 53 54 SPARK TESTING MACHINES : SPARK TESTING MACHINES : SPARK TESTING MACHINES : SPARK TESTING MACHINES : SPARK TESTING MACHINES : SPARK TESTING MACHINES : SPARK TESTING MACHINES : SPARK TESTING MACHINES : SPARK TESTING MACHINES : SPARK TESTING MACHINES : SPARK TESTING MACHINES : SP-001 SP-002 SP-003 SP-004 SP-005 SP-006 SP-007 SP-008 SP-009 SP-010 SP-011 TELE FLEX TELE FLEX TELE FLEX TELE FLEX TELE FLEX TELE FLEX TELE FLEX TELE FLEX CAT-CANTROLS CAT-CANTROLS CAT-CANTROLS 1 1 1 1 1 1 1 1 1 1 1 1996 1996 1997 1998 1998 1998 2001 2001 2007 2007 2007 0-15 K.V 0-15 K.V 0-15 K.V 0-15 K.V 0-30 K.V 0-30 K.V 0-30 K.V 0-30 K.V 0-15 K.V 0-15 K.V 0-15 K.V 7
LIST OF MACHINERY
ARMOURING MACHINES
55 56 57 58 59 60 61 56 Bobbin Armouring Machine 24 Bobbin Armouring Machine 30 Bobbin Armouring Machine 24 Bobbin Armouring Machine 42 Bobbin Armouring Machine 72 Bobbin Armouring Machine 48 Bobbin Armouring Machine AM-001 AM-002 AM-003 AM-004 AM-005 AM-006 AM-007 PARMICO - DELHI NEW FAMOUS-HYD Vindhya kables, Rew GCL - HYD ' BAD GCL - HYD ' BAD Vindhya kables, Rew MPI MACHINES,Gwal 1 1 1 1 1 1 1 1996 150 KMS 2007 200 KMS 1998 175 KMS 2001 205 KMS 2001 200 KMS 2005 250 KMS 2006 200 KMS
ARMOURING MACHINES
62 63 64 30 Bobbin Armouring Machine 30 Bobbin Armouring Machine 16 Bobbin Armouring Machine AM-008 AM-009 AM-010 Vindhya kables, Rew Vindhya kables, Rew NEW FAMOUS-HYD 1 1 1 2007 175 KMS 2007 175 KMS 2007 175 KMS
CABLE REWINDING MACHINES

65 66 67 68 69 70 71 54'' Bobbin Rewinding Machine 72'' Bobbin Rewinding Machine 80'' Bobbin Rewinding Machine 104'' Bobbin Rewinding Machine 104'' Bobbin Rewinding M/C with D.C drive 72'' Bobbin Rewinding Machine 72'' Bobbin Rewinding Machine RW - 001 RW - 002 RW - 003 RW - 004 RW - 005 RW - 006 RW - 007 GCL - HYD ' BAD FGI - CALCUTTA CREST - HYD' BAD FGI - CALCUTTA TECHMACH - CAL B.BHAVANI-AHMEDA B.BHAVANI-AHMEDA 1 1 1 1 1 1 1 1997 UPTO 20MM 1997 UPTO 30MM 1997 UPTO 80MM 1997 UPTO 80MM 1998 UPTO 80MM 2007 UPTO 30MM 2007 UPTO 30MM
WIRE WELDING MACHINES

72 73 74 75 76 77 78 79 80 81 82 83 8 Cold Pressure Welding Machine Cold Pressure Welding Machine Cold Pressure Welding Machine Cold Pressure Welding Machine Cold Pressure Welding Machine Butt Welding Machine Butt Welding Machine Butt Welding Machine Butt Welding Machine Butt Welding Machine Grinding Machine Hot Hydraulic Press CS - 001 CS - 002 CS - 003 CS - 004 CS - 005 BW - 001 BW - 002 BW - 003 BW - 004 BW - 005 GM - 001 HP - 001 ----------------------S.A.ASSOCIATES 1 1 1 1 1 1 1 1 1 1 1 1 1997 1997 1998 1998 1999 1997-98 1997 1999 1999 2000 1997 1997 ----------------------250 K N
LIST OF MACHINERY
GENERATORS
84 85 86 87 88 Generator Generator Generator Generator Generator GN - 003 GN - 004 GN - 005 GN - 007 GN - 008 CUMMINS KIRLOSKAR CUMMINS KIRLOSKAR CUMMINS KIRLOSKAR CUMMINS KIRLOSKAR CATERPILLER 1 1 1 1 1 2000 2006 2006 2001 2007 250 K V A 380 K V A 380 K V A 250 K V A 1000 K V A
UTILITIES
89 90 91 92 93 94 95 Air Compressor Air Compressor Air Compressor Air Compressor Air Compressor Air Compressor Screw Type Air Compressor AC - 001 AC - 002 AC - 003 AC - 004 AC - 005 AC - 006 AC - 006 ELGI/METRO ELGI/METRO ELGI/METRO ELGI/METRO ELGI/METRO ELGI/METRO I.R 1 1 1 1 2 1 1 1997 1997 1997 1998 2000 2004 2005 5 HP 5 HP 5 HP 5 HP 10 HP 15 HP 15 HP
VULCANISING
96 97 98 99 100 101 102 Vulcanising Chamber Steam Boiler Vulcanising Chamber Steam Boiler Steam Boiler Vulcanising Chamber Fork Lift VC - 001 SB - 001 VC - 002 SB - 002 SB - 003 VC - 003 GCL HYD,BAD Thermax , Pune GCL HYD,BAD Shanthi Bolier , Hyd' Bad Thermax , Pune GCL HYD,BAD 1 1 1 1 1 1 2 2002 2007 600 Lts/Hour 2002 2004 1500 Lts/Hour 2007 1500 Lts/Hour 2002 2000 GODREJ-5 T
PVC COMPOUND MIXTURES

103 104 105 106 107 108 109 25 HP Mixture for 120 MM Extruder 20 HP Mixture for 65 MM Extruder 20 HP Mixture for 150 MM Extruder 15 HP Mixture for 65 MM Extruder 10 HP Mixture for 45 MM Extruder 15 HP Mixture for 65 MM Extruder 10 HP Mixture for 45 MM Extruder Oswal Engg - Bombay SUPERMAC - DELHI SUPERMAC - DELHI SUPERMAC - DELHI SUPERMAC - DELHI SUPERMAC - DELHI SUPERMAC - DELHI 1 1 1 1 1996 2000 1998 2001 100 KMS 130 KMS 250 KMS 200 KMS 1 1 2005 2005 300 KMS 1000 KMS
SPOOLING MACHINES
110 111 112 113 114 Aluminium Wire Spooling Machine G.I.Wire/Strip spooling Machine G.I.Wire/Strip spooling Machine G.I.Strip spooling Machine G.I.Wire spooling Machine GCL - HYD' BAD GCL - HYD' BAD GCL - HYD' BAD MAJIENGG - CAL MAJIENGG - CAL 2 3 3 3 3 1996 2007 2007 1996 1999 20 MT 30 MT 30 MT 30 MT 30 MT
LIST OF TESTING AND QUALITY CONTROL INSTRUMENTS

S.NO INSTRUMENTS RANGE LEAST COUNT
CABLES UPTO 1.1 KV

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 "Universal" Heating Oven Hot Set Test Oven Vaccum Oven for Water absorbtion Thermal Stability Test Apparatus Million Megohm Meter Ageing Oven 4 Cell Tesnile Testing Machine Tesnile Testing Machine weighing Balance Physical Weighing Balance Conditioning Chember Water Bath AC High Voltage Tester DC High Voltage Tester Digital Micro - Ohm Meter (Teleflex) -2 nos Digital Micro - Ohm Meter (Sivananda) -2 nos Digital Vernier Calliper (Mirutoyo) Micro Meter (Mitutoyo) Fault Locater Meter (Teleflex) Hot Deformation Test Apparatus with Weights Flammability Test Apparatus with Bunson Burner Capacitance Meter Torsion Test Machine (Motorised) Megger 2500 Volt Glass Thermo Meter Glass Thermo Meter Hygrometer Cold Impect Test Apparatus Temperature Indicator Dielectric Retention Tester (KV) 0 to 400 C 0 to 400 C 0 to 150 C 0 to 400 C 1 Ohm to 1x109 0 to 400 C 0 to 250 KGF 0 to 1000 KGF 0 to 5 KG 0 to 500 Grams 30c to -40c RH 15 to 80% 90C 0 to 10 KV (40 KVA) 0 to 2.5 KV 200 200 to 20 K Ohm to 20 K Ohm 1 C 1 C 1 Millibar 0.1C 1 Ohm 1C 0.1 KGF 1 KGF 1 Gram 0.001 Gram 1C 1C 500 0.05 KV 1 1 0.01 MM 0.01 MM 1.0 Gram 1.0 M 0.1C 1C 1c 5 KV
0 to 150 MM 0 to 25 MM As Per IS: 10810 As Per IS: 10810 Staranded 60 to 70 Turn/Minuts 5000 M 190C to 210C 0 to 250C RH 50% 0 to 1200C 0 to 100 KV
10
LIST OF TESTING AND QUALITY CONTROL INSTRUMENTS

S.NO INSTRUMENTS RANGE LEAST COUNT
HT CABLES
1 2 3 4 5 6 Shield Room For HV Test Partial Discharge Detector HV Test Set Heat Cycle Test Equipment Impulse Generator Capaciatance Tandelta Bridge 0 to 300 KV 0 to 100 C 375 KVA, 75 KV 1 KV -
FRLS TEST EQUIPMENTS

1 2 3 Oxygen Index and Temperature Index Smoke Density Tester Halogen Acid Gas Tester -
FLAMMABILITY TEST
1 2 3 Swedish Chimmney Vertical Flammability Test For Flammability Test as per IEEE - 383 (for bunched cables) -
MAJOR RAW MATERIAL SOURCES

RAW MATERIAL PARTICULARS
ALUMINIUM ROD/WIRE COPPER ROD/WIRE DOP/ STABILIZERS / CATALYSTS GI WIRE / STRIP PVC RESIN COPPER TAPE LT / HT XLPE SEMICONDUCTING PVC COMPOUND
SOURCES
ALUMINIUM INDIA NATIONAL ALUMINMIUM CO LTD., HINDALCO INDUSTRIES LTD THE MADRAS ALUMINIUM CO LTD STERLITE INDUSTRIES LTD HINDUATAN COPPER LIMITED HINDALCO INDUSTRIES LTD LALITHA CHEM INDUSTRIES (P)LTD K L J PLASTICIZERS USHA MARTIN INDUSTRIES TATA SSL LTD SAHANI STRIPS & WIRES PVT LTD FINOLEX INDUSTRIES LIMITED RELIANCE INDUSTRIES LTD INDIAN PETROCHEMICALS CORPORATION LTD THE INDIAN SMELTING & REFINNING CO LTD ABHAYAUTO TRADE P LTD M/s.POLYLINK POLYMERS KALPANA INDUSTRIES LTD K L J POLYMERS & CHEMICALS SUN PETROCHEMICALS PVT .LTD KALPANA INDUSTRIES LTD M/s.POLYLINK POLYMERS IN-HOUSE PRODUCTION
11
LOW VOLTAGE CABLES

Low Voltage Cables are manufactured with PVC and XLPE insulation. PVC Cables are manufactured according to IS:1554 (Part I) up to 1.1KV grade. XLPE Cables are manufactured according to IS:7098 (Part -I), up to and including the latest amendments. All cables have the ISI Certification. PVC, as insulation and sheath compounds, has the following superior features: Strong and made for easy handling Resistant to water, moisture, oils and chemicals PVC black compounds can resist ultraviolet degradation Specially formulated PVC is flame retardant and reduces emission of halogens and smoke XLPE, as insulation has the following superior features: Low dielectric loss. Higher power rating and higher emergency overload rating. Superior short circuit rating. Much better insulation resistance Higher resistance to moisture Capacity to withstand localized hot spot temperature, very vital to steel plants, power stations, etc. Resistant to chemicals and corrosive gases, etc. Exhibits better properties, such as resistance to vibration, impact, ageing and hot deformation. Termination and jointing methods are very easy, simple and non-expensive as compared to other cables.
DESIGN AND CONSTRUCTION

CONDUCTORS The conductors of power cables are made from electrical purity aluminium, and those of control cables are of annealed high conductivity copper. However, copper conductor power cables can also be supplied against orders. All conductors conform to IS:8130-1984.
INSULATION
High quality PVC base compound is used for PVC Cables and high quality Cross Linked Polyethylene (XLPE) unfilled insulating compound is used for XLPE Cables.
12
LOW VOLTAGE CABLES

LAYING UP In multicore cables, cores are laid up as per the above color scheme and interstices are filled up wherever necessary to make the laid up cable circular. INNER SHEATH For all cables having two or more cores, a common covering (inner sheath) is applied over the laid up cores either by extruded sheath of PVC Compound or wrapping of thermoplastic or proofed tapes. Alternatively, cores with number printing can be offered. ARMOURING For multi-core cables, armouring is applied over the inner sheath. In case of cables where the fictitious diameter over the inner sheath does not exceed 13mm., the armour consists of galvanised round steel wires; above this size, normally the armour is of galvanised formed steel wires. Any metallic, non-metallic wire/strip can be available on request. OUTER SHEATH Outer sheath is extruded over the armouring. In case of multi-core unarmoured cables, over the inner sheath, whereas, in case of unarmoured single-core cables, it is extruded over the insulation. This is always black in colour for best resistance to outdoor exposure. Any other colour can be available on request. CORE IDENTIFICATION Colour Scheme: Cores are identified by the colour scheme of insulation. The following colour scheme is normally adopted: 1 Core red, black, yellow, blue or natural (non pigmented) 2 Core red and black 3 Core red, yellow and blue 4 Core red, yellow, blue and black (also 3 core reduced neutral is black) 5 Core red, yellow, blue, black and grey For cables having more than 5 cores: Two adjacent cores (counting and direction core) in each layer are coloured blue and yellow respectively and the remaining cores are grey.
TESTING AND QUALITY ASSURANCE

The various tests carried out on Low Voltage cables are classified in three different groups: Routine Tests Type Tests and Acceptance Tests.
ROUTINE TESTS
The following tests constitute Routine Tests which are carried out on each and every length of cable as per relevant IS specification before it leaves the factory. (A) Conductor Resistance Test The Test ensures that conductor resistance is within the specified limit, thereby verifying that the continuity of conductor is maintained throughout the cable length and that the conductor has the required electrical section D.C. resistance is measured at room temperature and is then corrected to standard reference temperature of 20C.
13
LOW VOLTAGE CABLES

(B) High Voltage Test The test ensures that insulation will safely withstand the rated voltage with permissible variation in normal operation.
PACKING
Cables are normally supplied in wooden drums. Special drums are also provided on request. While installing LT PVC/LT XLPE cables, the following minimum bending radii should be observed in order so
TYPE TESTS
These tests are carried out on samples taken from each production lot as per relevant IS specification. They are carried out to prove conformity as regards the general qualities and design to the specification of particular type of cables.
that the cable, especially insulation, may not undergo damage. Wherever possible larger bending radii should be used. CABLES EXPOSED TO SUN On account of heating of the exposed cable due to solar radiation, the rating of the cable installed out-doors and
ACCEPTENCE TESTS
These tests are again carried out as per relevant IS specification in the presence of the concerned Inspecting Authority for testing, approval and release of material offered for inspection.
not shielded from the sun is less than if so shielded. To reduce the effect of solar radiation, it is recommended that the cable should be shielded from the direct rays of the Sun without restricting the ventilation.
14
HIGH VOLTAGE CABLES

Cross Linked Polyethylene Cable i.e. XLPE Cable was developed in late 1970 to overcome the susceptibility of PILC Cables to ingress of moisture. Hence the advent of XLPE cables marked the beginning of a gradual but steady replacement of Paper Cables in almost all voltage applications. LOWER CHARGING CURRENTS: The excellent thermal properties of XLPE Cable permit maximum continuous conductor operating temperature of 90o C and short circuit temperature of 250o C. Moreover, it has low dielectric loss, which does not vary much over the entire operating temperature range. These characteristics, along with the low dielectric constant, make XLPE Cable particularly suitable for high voltage applications. Given below are additional outstanding features. HIGH CONTINUOUS CURRENT RATING: Its ability to withstand higher operating temperature of 90 C enables much higher current rating than those of PVC or PILC cables. HIGH SHORT CIRCUIT RATING: Maximum allowable conductor temperature during short circuit of 2500 C is considerably higher than for PVC or PILC Cables resulting in greater short circuit withstand capacity. HIGH EMERGENCY LOAD CAPACITY: XLPE Cables can be operated even at 1300 C during emergency, therefore in systems, where cables are installed in parallel; failure of one of two cables will not bring down the system capacity for some time.
0
LOW DIELECTRIC LOSSES: XLPE Cables have low dielectric loss angle. Moreover, these losses occur continuously in every charged cable whether it carries load or not. Hence use of XLPE Cable at higher voltage would result in considerable saving in costs.
The charging currents are considerably lower permitting close setting of protection relays. EASY LAYING AND INSTALLATION: Low weight and small bending radii make laying and installation of cable very easy. The cable requires less supports due to low weight. HIGH SAFETY: Cables have High safety against mechanical damage and vibrations.
15
HIGH VOLTAGE CABLES

APPLICATIONS:
1 Used extensively in all power generating plants and industrial plants. 2 Used in chemical and fertilizer units where cables are exposed to chemical corrosion. 3 Used in heavy industries where severe load fluctuations occur. 4 Used in systems where there are frequent over voltages. 5 Used at higher ambient temperatures on account of their higher operating temperatures. 6 Used even under most difficult cable route conditions such as city distribution network. CONDUCTOR SCREENING Conductor screening is employed for all cables above 3.3 KV grade in the form of a semi conducting extrusion over the conductor. XLPE INSULATION High quality XLPE unfilled insulating compound of natural color is used for insulation. Insulation is applied by extrusion process and is chemically cross-linked by silane process. INSULATION SCREENING The cables rated above 3.3 KV are provided with insulation shielding over the insulation. The screening is provided with an extruded layer of semi conducting compound. Over the semi conducting covering, a metallic screen in the form of copper tape is provided. CONDUCTOR The conductors made from E.C. grade aluminum wires, are stranded together and compacted. All sizes of conductors of single or three core cables are circular in shape. Conductor construction and testing comply to IS 81301984 as amended up to date. Cables with copper conductor can also be offered. CORE SHIELDING XLPE insulation and insulation shielding are all extruded in one operation by a special process. This process ensures perfect bonding of inner and outer shielding with insulation. The bond prevents the formation of cavities at the surface of the conductor when the cable is subjected to bends. The void formation, at the interface of the semi conducting layer
DESIGN AND CONTRUCTION
EXTRUDED SEMI-CONDUCTING CONDUCTOR SHIELDING
ALUMINIUM CONDUCTOR XLPE INSULATION OUTER SHEATH ARMOUR TAPE WRAPPING FILLER
16
EXTRUDED SEMI-CONDUCTING CORE SHIELDING COPPER TAPE SCREENING CORE IDENTIFICATION TAPE
HIGH VOLTAGE CABLES

and insulation, too is eliminated even during heating and cooling cycles in the operation. INNER SHEATH (COMMON COVERING) In case of multi core cables, cores are stranded together with suitable non-hygroscopic fillers in the interstices and provided with common covering of plastic tapes wrapping. As an alternative to wrapped inner sheath, extruded PVC inner sheath can also be provided. ARMOURING: Armouring is applied over the inner sheath and normally comprise of galvanized Steel Wire or galvanized Steel Strips for multi core Cables. For Mining use and other special applications, double Wire/Strip armoured cables with Tinned Copper wires can also be offered. Single core armoured cables are provided with non-magnetic armour consisting of hard drawn flat or round aluminum wires. OUTER SHEATH: A tough Outer Sheath of Heat Resisting PVC compound (Type ST2) as per IS - 5831 is extruded over the armouring in case of armoured cables or over nonmagnetic metallic tape covering the insulation or over the non-magnetic metallic part of insulation screening in case of unarmoured single core cables. This is always black in color for best resistance to outdoor exposure. The Outer Sheath is embossed with Gloster, the voltage grade and the year of manufacture. In order to achieve consistency in quality, in addition to CORE IDENTIFICATION The Core identification complies with the requirements of IS-7098 (Part II) as shown below: By numerals (1, 2, 3) printed on cores. OR By colored strips applied on the cores. above tests, rigorous quality control measures are effected at every stage of production. Accordingly every batch of raw materials and process cables are tested to check for their physical and electrical properties.
1.9/3.3 or 3.3/3.3KV 3.8/6.6 KV (E) 6.35/11 KV (E) 11/11 KV (UE) 12.7/22 KV (E) 19/33 KV (E) 10 KV (rms) for 5 Minutes 12 KV (rms) for 5 Minutes 17 KV (rms) for 5 Minutes 28 KV (rms) for 5 Minutes 32 KV (rms) for 5 Minutes 48 KV (rms) for 5 Minutes
TESTING AND QUALITY ASSURANCE

XLPE Cables are manufactured under advanced manufacturing and testing facilities. The cables are type tested and routine tested in accordance with IS - 7098 (Part - II) 1985. The following tests are carried out as routine tests on every length of cables manufactured: a) Conductor resistance test b) Partial discharge tes c) High Voltage test
TEST VOLTAGES:
The following test voltage is applied between conductor and screen / armour:
VOLTAGE RATING OF CABLES TEST VOLTAGE
17
SHORT CIRCUIT RATING OF XLPE CABLES:

300
Thermally admissible short circuit current for cables of 1.1KV to 33 KV garde are depicted in the graph below:-Full load conductor temperature prior to short circuit 90o C Maximum short circuit conductor temperature: 250o C
1K (KA rms)
200
100
50
A Sq mm 1000 800 630 500 400 300 240 225 185 150
20
Formula Ik = 0.094 A / t Ik : Short Circuit Current In KA (rms) t: Duration of short circuit in seconds A: Area of aluminum conductor in mm
2
10
120 95 70
Short circuit ratings of cables for one-second duration are given in the respective tables 1-10. For any other duration of t seconds divide the value given in the respective table by ( t).
2
50 35
1 01 02 05 10 20 50
25
t (sec)
OPERATING CHARACTERISTICS:
The construction data and current rating of cables with aluminum conductor are shown in tables. These are based on standard conditions of installations as provided below:
Maximum continuous operating conductor temperature for PVC/HR PVC Cables = 70o C / 85o C Maximum continuous operating conductor temperature for XLPE Cables Standard ground temperature Ambient air temperature Thermal Resistivity of soil Depth of laying (for cables laid direct in ground) = 90o C = 30 o C = 40 o C = 150 o C = 75 cms for cables up to 1.1 KV 90 cms for cables up to 11 KV (E) / (UE) grade = 105 cms for 22KV and 33 KV grade cables
18
FLOW CHART FOR MANUFACTURING PROCESSES & QUALITY CONTROL CHECKS LT PVC CABLES CONFORMING TO IS:1554 PART - I LT XLPE CABLES CONFORMING TO IS:7098 PART - I HT CABLES CONFORMING TO IS:7098 PART - II
ALUMINIUM / COPPER WIRE ROD WIRE DRAWING ANNEALING TEST ON WIRE CONDUCTOR STRANDING TEST ON STRANDED CONDUCTOR
HT CABLES CONDUCTOR SCREENING XLPE INSULATION INSULATION SCREENING TRIPLE EXTRUSION
LT PVC/XLPE CABLES
TEST ON PVC/XLPE COMPOUND CURING EXTRUSION OF LT PVC/XLPE INSULATION TEST ON CORE CURING (XLPE CABLES) COPPER TAPING TEST ON CORE PD TEST ON CORE
SINGLE CORE UNARMOURED CABLE
LAYING UP OF CORES (FOR MULTICORE CABLES) SINGLE CORE ARMOURED CABLE INNER SHEATHING (LAPPING OF THERMOPLASTIC TAPES OR EXTRUSION OF PVC) TEST ON ARMOUR WIRES/STRIPS ARMOURING TEST ON PVC COMPOUND EXTRUSION OF PVC OUTER SHEATH TESTING ON FINISHED CABLE SEALING OF BOTH ENDS OF CABLE PACKING
STOCK
PROCESS
TEST
19
1.1 KV SINGLE CORE ALUMINIUM CONDUCTOR, PVC INSULATED ARMOURED / UN - ARMOURED PVC OUTER SHEATH CABLE CONFORMING TO IS : 1554 (Part - I)
UN ARMOURED CABLES
AYY
Nominal size of conductor Sq. mm
TABLE - 1
ARMOURED CABLES
Single Layer - wire (AYWY) Single Layer - Strip (AYFaY)
Minimum Approx. thickness overall of outer diameter of cable sheath mm 1.4 1.4 1.4 1.4 1.4 1.56 1.56 1.56 1.72 1.88 2.04 mm 21 23 24 27 30 33 37 40 45 49 55 Approx. weight of Aluminum cable Kg/Km 660 750 900 1050 1300 1600 1950 2450 3100 3700 4600
Approx. Nominal Nominal Approx. Approx. Nominal Nominal Minimum Approx. Nominal thickness thickness overall weight of thickness of diameter thickness overall weight of thickness diameter Aluminum diameter Aluminum of outer of insulation of outer insulation of armour of armour cable of cable cable sheath sheath of cable wire strip mm mm 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 2.0 2.0 2.0 2.0 2.0 2.2 2.2 2.4 2.4 2.6 mm 8.4 8.8 9.4 10.6 12.0 13.0 15.0 16.0 18.0 21.0 22.0 24.0 27.0 30.0 34.0 37.0 42.0 47.0 51.0 Kg/Km 100 110 135 163 220 265 333 415 520 650 760 950 1190 1420 1800 2300 2880 3200 4050 mm 1.3 1.3 1.3 1.3 1.5 1.5 1.7 1.7 1.9 1.9 2.1 2.3 2.5 2.7 3.0 3.4 3.9 3.9 3.9 mm 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.6 1.6 1.6 1.6 1.6 1.6 2.0 2.0 2.0 2.0 2.5 mm 1.24 1.24 1.24 1.24 1.24 1.24 1.24 1.4 1.4 1.4 1.4 1.4 1.56 1.56 1.56 1.72 1.88 1.88 2.04 mm 11 12 13 14 16 17 19 21 23 24 26 29 32 34 39 43 48 52 59 Kg/Km 160 180 210 260 320 360 440 550 680 820 970 1150 1400 1700 2200 2750 3350 4000 4900 mm 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
PVC POWER & CONTROL CABLES

20
4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 800 1000
1.0 1.0 1.0 1.0 1.2 1.2 1.4 1.4 1.6 1.6 1.8 2.0 2.2 2.4 2.6 3.0 3.4 3.4 3.4
1.1 KV TWO CORE ALUMINIUM CONDUCTOR, PVC INSULATED ARMOURED / UN - ARMOURED PVC OUTER SHEATH CABLE CONFORMING TO IS : 1554 (Part - I)
UN ARMOURED CABLES
AYY
Nominal size of conductor Sq. mm Minimum Nominal Approx. Nominal thickness thickness thickness overall of insulation of inner of outer diameter of cable sheath sheath mm 1.0 1.0 1.0 1.0 1.2 1.2 1.4 1.4 1.6 1.6 1.8 2.0 2.2 2.4 2.6 3.0 3.4 mm 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4 0.4 0.4 0.5 0.5 0.6 0.7 0.7 0.7 mm 1.8 1.8 1.8 1.8 2.0 2.0 2.0 2.0 2.2 2.2 2.4 2.4 2.6 2.8 3.2 3.4 3.8 mm 15.0 17.0 18.0 16.5 19.0 21.0 23.0 26.0 30.0 32.0 34.0 38.0 42.0 46.0 51.0 53.0 64.0 Approx. weight of Aluminum cable Kg /Km 250 300 370 300 440 520 650 830 1100 1250 1550 1950 2400 2900 3700 4700 5900
TABLE - 2
ARMOURED CABLES
Approx. weight of Aluminum cable Kg /Km 520 700 760 950 1220 1500 1800 2100 2450 2950 3600 4400 5500 6800
Approx. Nominal Minimum Approx. Nominal Minimum Approx. weight of thickness thickness overall diameter thickness overall of armour of outer diameter Aluminum of armour of outer diameter of cable cable of cable sheath sheath wire strip mm 1.40 1.40 1.40 1.60 1.60 1.60 1.60 1.60 2.00 2.00 2.00 2.00 2.50 2.50 3.15 3.15 4.00 mm 1.24 1.24 1.24 1.40 1.40 1.40 1.56 1.56 1.56 1.72 1.72 1.88 2.04 2.20 2.52 2.84 3.00 mm 17.0 19.0 20.0 20.0 22.0 23.5 26.0 29.0 33.0 35.0 37.0 41.0 47.0 49.0 57.0 63.0 71.0 Kg /Km 520 630 720 720 860 1000 1250 1450 2000 2350 2700 3100 4100 4900 6500 7900 10000 mm 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 mm 1.40 1.40 1.40 1.40 1.56 1.56 1.56 1.72 1.88 2.04 2.20 2.36 2.68 2.84 mm 18.0 20.0 22.0 25.0 27.0 30.5 32.0 34.5 37.5 42.5 47.5 52.0 55.0 65.0
4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630
1.1 KV THREE CORE ALUMINIUM CONDUCTOR, PVC INSULATED ARMOURED / UN - ARMOURED PVC OUTER SHEATH CABLE CONFORMING TO IS : 1554 (Part - I)
UN ARMOURED CABLES
AYY
Nominal size of conductor Sq. mm 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 Minimum Nominal Approx. Nominal thickness thickness thickness overall of insulation of inner of outer diameter sheath sheath of cable mm 1.0 1.0 1.0 1.0 1.2 1.2 1.4 1.4 1.6 1.6 1.8 2.0 2.2 2.4 2.6 3.0 3.4 mm 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4 0.4 0.4 0.5 0.5 0.6 0.6 0.7 0.7 0.7 mm 1.8 1.8 1.8 1.8 2.0 2.0 2.0 2.2 2.2 2.2 2.4 2.6 2.8 3.0 3.4 3.6 4.0 mm 16.0 17.5 19 19 22.0 24.0 27.0 30.0 33.5 36.0 40.0 44.0 49.5 54.5 61.5 68.5 76.5 Approx. weight of Aluminum cable Kg /Km 270 350 410 400 630 700 920 1200 1550 1800 2200 2700 3450 4200 5400 6850 8700
TABLE - 3
ARMOURED CABLES
Single Layer - wire (AYWY) Single Layer - Strip (AYFY)
Approx. weight of Aluminum cable Kg /Km 630 900 1000 1300 1600 2000 2300 2800 3300 4200 5000 6300 7800 9650
Approx. Nominal Minimum Approx. Nominal Minimum Approx. weight of thickness thickness overall diameter thickness overall of armour of outer diameter Aluminum of armour of outer diameter wire strip sheath of cable cable sheath of cable mm 1.4 1.4 1.4 1.6 1.6 1.6 1.6 2.0 2.0 2.0 2.0 2.5 2.5 2.5 3.15 3.15 4.00 mm 1.24 1.24 1.24 1.40 1.40 1.40 1.56 1.56 1.72 1.72 1.88 2.04 2.20 2.36 2.68 3.00 3.00 mm 18.0 19.5 21.0 21.0 24.0 27.0 30.0 33.5 38.0 40.0 44.0 49.0 54.0 60.0 68.0 74.0 84.0 Kg /Km 600 680 820 850 1150 1250 1550 2100 2600 2900 3500 4500 5500 6500 8600 11000 14000 mm 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 mm 1.40 1.40 1.40 1.56 1.56 1.56 1.72 1.88 1.88 2.2 2.36 2.52 2.84 3.00 mm 20.0 23.0 24.0 28.0 31.0 35.0 37.0 42.0 45.5 51.0 56.0 63.0 70.0 78.0
21
1.1 KV 3 1/2 CORE ALUMINIUM CONDUCTOR, PVC INSULATED ARMOURED / UN - ARMOURED PVC OUTER SHEATH CABLE CONFORMING TO IS : 1554 (Part - I)
UN ARMOURED CABLES
AYY
Nominal size of conductor Sq. mm Nominal Minimum Nominal Approx. thickness thickness thickness overall of insulation of inner of outer diameter of cable Main/Neutral sheath sheath mm 1.2 / 1.0 1.2 / 1.0 1.4 / 1.2 1.4 / 1.2 1.6 / 1.4 1.6 / 1.4 1.8 / 1.4 2.0 / 1.6 2.2 / 1.6 2.4 / 1.8 2.6 / 2.0 3.0 / 2.2 3.4 / 2.4 mm 0.3 0.3 0.3 0.4 0.4 0.5 0.5 0.5 0.6 0.6 0.7 0.7 0.7 mm 2.0 2.0 2.0 2.2 2.2 2.4 2.4 2.6 3.0 3.2 3.4 3.8 4.0 mm 23.5 25.0 28.0 32.0 36.0 39.5 43.0 47.0 53.5 59.0 66.0 76.0 86.0 Approx. weight of Aluminum cable Kg /Km 660 800 1000 1350 1750 2150 2500 3100 4000 4800 6200 7900 9900
TABLE - 4
ARMOURED CABLES
Approx. weight of Aluminum cable Kg /Km 920 1100 1400 1800 2200 2650 3100 3700 4750 5700 7000 8800 11000
Approx. Nominal Minimum Approx. Nominal Minimum Approx. weight of thickness thickness overall diameter thickness overall of armour of outer diameter Aluminum of armour of outer diameter of cable cable of cable wire sheath strip sheath mm 1.6 1.6 1.6 2.0 2.0 2.0 2.0 2.5 2.5 3.15 3.15 4.00 4.00 mm 1.40 1.40 1.56 1.56 1.72 1.88 1.88 2.04 2.36 2.52 2.68 3.00 3.00 mm 26.0 28.0 33.0 36.0 41.0 44.0 48.0 53.0 59.5 67.0 74.0 83.0 91.5 Kg /Km 1200 1400 1900 2300 2900 3300 3900 5000 6300 8000 9600 13400 15900 mm 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 mm 1.40 1.40 1.56 1.56 1.56 1.72 1.88 2.04 2.2 2.36 2.68 2.84 3.00 mm 24.0 26.0 29.0 33.0 37.0 40.0 44.0 48.5 54.5 60.0 67.0 76.0 85.0
25 35 50 70 95 120 150 185 240 300 400 500 630
1.1 KV FOUR CORE ALUMINIUM CONDUCTOR, PVC INSULATED ARMOURED / UN - ARMOURED PVC OUTER SHEATH CABLE CONFORMING TO IS : 1554 (Part - I)
UN ARMOURED CABLES
AYY
Nominal size of conductor Sq. mm 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 Nominal Minimum Nominal Approx. thickness thickness thickness overall of insulation of inner of outer diameter sheath sheath of cable mm 1.0 1.0 1.0 1.0 1.2 1.2 1.4 1.4 1.6 1.6 1.8 2.0 2.2 2.4 2.6 3.0 3.4 mm 0.3 0.3 0.3 0.3 0.3 0.3 0.4 0.4 0.4 0.5 0.5 0.6 0.6 0.7 0.7 0.7 0.7 mm 1.8 1.8 1.8 2 2.0 2.0 2.2 2.2 2.4 2.4 2.6 2.8 3.0 3.4 3.6 4.0 4.0 mm 16.5 18 20 20 24.0 26.0 30.0 33.5 38.0 41.0 45.5 50.0 56.0 61.5 69.0 81.0 92.0 Approx. weight of Aluminum cable Kg /Km 330 400 500 520 700 900 1200 1500 2000 2350 2900 3600 4500 6100 6900 8600 10800
TABLE - 5
ARMOURED CABLES
Single Layer - wire (AYWY) Single Layer - Strip (AYFY)
Approx. weight of Aluminum cable Kg /Km 750 800 1000 1200 1550 1900 2500 2900 3500 4200 5300 6900 8000 10400 12900
Nominal Minimum Approx. Approx. Nominal Minimum Approx. diameter thickness overall weight of thickness thickness overall of armour of outer diameter Aluminum of armour of outer diameter wire sheath of cable cable strip sheath of cable mm 1.4 1.4 1.6 1.6 1.6 1.6 2.0 2.0 2.0 2.0 2.5 2.5 2.5 3.15 3.15 4.00 4.00 mm 1.24 1.24 1.40 1.40 1.40 1.56 1.56 1.56 1.72 1.88 2.04 2.2 2.36 2.68 2.84 3.00 3.00 mm 19.0 21.0 22.0 24.0 26.5 29.0 33.5 37.0 41.5 45.0 50.0 55.0 61.0 68.0 76.0 85.5 95.5 Kg /Km 660 770 820 1000 1300 1500 2100 2500 3100 3700 4750 5700 6800 9200 10800 15000 17800 mm 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 mm 1.40 1.40 1.40 1.40 1.56 1.56 1.72 1.88 1.88 2.04 2.36 2.52 2.84 3.00 3.00 mm 21.0 23.0 25.0 27.0 31.0 34.0 39.0 42.0 47.0 52.0 58.0 64.0 70.0 80.0 91.0
22
1.1 KV 1.5 Sq.mm COPPER CONDUCTOR , PVC INSULATED ARMOURED / UN - ARMOURED PVC OUTER SHEATH COPPER CONTROL CABLE CONFORMING TO IS : 1554 (Part - I)
UN ARMOURED CABLES
YY
Number of cores Nominal Minimum Nominal Approx. thickness thickness thickness overall of insulation of inner of outer diameter sheath sheath of cable mm mm 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4 mm 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 2.0 2.0 2.0 2.0 2.0 2.0 2.2 mm 12.5 13.0 14.0 15.0 16.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 26.5 27.0 28.0 30.0 33.5 38.0 Approx. weight of cable Kg /Km 170.0 200.0 240.0 300.0 320.0 340.0 380.0 430.0 460.0 520.0 580.0 670.0 750.0 940.0 1020.0 1100.0 1300.0 1600.0 2100.0
TABLE - 6
ARMOURED CABLES
Single Layer - wire (YWY)
Nominal Minimum Approx. Approx. diameter thickness overall weight of of armour of outer diameter cable wire sheath of cable mm 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 2.0 mm 1.24 1.24 1.24 1.24 1.24 1.24 1.24 1.24 1.40 1.40 1.40 1.40 1.40 1.40 1.40 1.40 1.40 1.56 1.56 mm 14.5 15.0 16.0 17.0 18.0 18.0 19.0 20.0 22.0 23.0 24.0 25.0 26.0 29.0 30.0 31.0 33.0 37.0 41.0 Kg /Km 410 460 520 590 630 650 720 800 900 1010 1100 1200 1320 1600 1720 1800 2050 2400 3300
Single Layer - Strip (YFY)

Nominal Minimum Approx. thickness thickness overall of armour of outer diameter strip sheath of cable mm 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 mm 1.24 1.4 1.4 1.4 1.4 1.40 1.40 1.40 1.56 1.56 mm 21.0 22.0 23.5 24.0 27.5 28.0 29.0 31.0 34.5 38.0 Approx. weight of cable Kg /Km 800 870 970 1060 1300 1400 1500 1700 2050 2600
2 3 4 5 6 7 8 9 10 12 14 16 19 24 27 30 37 44 61
0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
1.1 KV 2.5 Sq.mm COPPER CONDUCTOR , PVC INSULATED ARMOURED / UN - ARMOURED PVC OUTER SHEATH COPPER CONTROL CABLE CONFORMING TO IS : 1554 (Part - I)
UN ARMOURED CABLES
YY
Number of cores Nominal Minimum Nominal Approx. thickness thickness thickness overall of insulation of inner of outer diameter sheath sheath of cable mm mm mm mm Approx. weight of cable Kg /Km
TABLE - 7
ARMOURED CABLES
Single Layer - wire (YWY)
Nominal Minimum Approx. Approx. diameter thickness overall weight of of armour of outer diameter cable wire sheath of cable mm mm mm Kg /Km
Single Layer - Strip (YFY)

Nominal Minimum Approx. thickness thickness overall of armour of outer diameter strip sheath of cable mm mm mm Approx. weight of cable Kg /Km
2 3 4 5 6 7 8 9 10 12 14 16 19 24 27 30 37 44 61
0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4 0.4 0.4
1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 2.0 2 2.0 2.0 2.0 2.0 2.0 2.2 2.2 2.2
13.0 14 15 16 17.0 17.0 18.0 19.0 21.0 22.0 23.0 24.0 25.0 28.0 29.0 30.0 32.0 37.0 40.0
220 270 310 360 410 460 520 580 620 720 810 940 1050 1300 1430 1560 1880 2250 2950
1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 2.0 2.0 2.0
1.24 1.24 1.24 1.24 1.24 1.24 1.4 1.4 1.4 1.4 1.4 1.4 1.40 1.56 1.56 1.56 1.56 1.56 1.72
16.0 17.0 18.0 19.0 20.0 20.0 21.5 23.5 25.0 26.0 27.0 29.0 30.0 34.0 35.0 36.0 39.0 43.0 48.0
510 560 640 700 820 850 980 1100 1200 1300 1420 1600 1700 2100 2280 2400 3000 3600 4450
0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.56 1.56 1.56 1.56
22 24 24.5 25.0 27.0 28.0 32.0 33.0 34.0 36.0 40.0 45.0
900 940 1060 1150 1280 1400 1720 1860 2020 2400 2800 3600
23
CALCULATED VALUE OF A.C. RESISTANCE OF ALUMINIUM CONDUCTOR, REACTANCE & CAPACITANCE OF PVC CABLE
Nominal size of conductor (Sq.mm) 4 6 10 AC resistance @ 700C Ohm / km 8.89 5.53 3.70 2.29 1.44 1.04 0.769 0.532 0.384 0.302 0.248 0.198 0.152 0.122 0.096 Reactance @ 50Hz (Ohm / Km) Single Core Cables Unarmoured 0.132 0.127 0.118 0.110 0.105 0.100 0.098 0.091 0.088 0.086 0.085 0.084 0.082 0.080 0.080 Armoured 0.153 0.148 0.138 0.128 0.120 0.114 0.110 0.103 0.101 0.096 0.094 0.092 0.090 0.088 0.088 Twin & Multicore 0.098 0.096 0.091 0.085 0.083 0.082 0.082 0.076 0.076 0.075 0.074 0.074 0.073 0.073 0.072 Capacitance @ 50Hz (M Farads / Km) Single Core Cables Unarmoured 0.80 0.68 0.82 1.00 1.06 1.20 1.22 1.44 1.48 1.60 1.60 1.61 1.70 1.72 1.80 Armoured 0.50 0.55 0.66 0.80 0.88 1.00 1.02 1.20 1.26 1.42 1.42 1.43 1.52 1.55 1.60
TABLE - 8
Twin & Multicore 0.24 0.26 0.32 0.41 0.41 0.46 0.48 0.56 0.57 0.62 0.63 0.63 0.66 0.68 0.71
16 25 35 50 70 95 120 150 185 240 300 400
CURRENT RATING (A.C.) FOR MULTI CORE 650 / 1100 VOLTS ARMOURED OR UNARMOURED ALUMINIUM / COPPER PVC & HR PVC CABLES CONFORMING TO IS : 1554 (Part - 1) TABLE - 9
GENERAL PURPOSE INSULATION Nominal size of conductor ALUMINIUM CONDUCTOR Laid in Ground Sq.mm 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 Amp. 16 21 28 35 46 60 76 92 110 135 165 185 210 235 275 305 335 Laid in Air Amp. 13 18 23 30 40 50 70 86 105 130 155 180 205 240 280 315 375 COPPER CONDUCTOR Laid in Ground Amp. 21 27 36 45 60 77 99 120 145 175 210 240 270 300 345 385 425 Laid in Air Amp. 17 24 30 39 52 66 90 110 135 165 200 230 265 305 355 400 435 HEAT - RESISTANCE INSULATION ALUMINIUM CONDUCTOR Laid in Ground Amp. 18 24 32 42 57 71 94 120 151 182 224 254 290 333 393 442 508 Laid in Air Amp. 16 22 28 36 48 62 85 104 127 157 188 218 248 290 339 381 450 COPPER CONDUCTOR Laid in Ground Amp. 24 30 41 51 69 88 113 137 166 200 240 275 309 343 395 440 486 Laid in Air Amp. 21 28 37 47 63 80 110 134 164 198 240 276 318 366 420 480 546
24
CURRENT RATING (A.C.) FOR THREE SINGLE CORE 650 / 1100 VOLTS PVC CABLES CONFORMING TO IS : 1554 (Part - 1)
Nominal size of conductor Sq.mm 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 800 1000 ALUMINIUM CONDUCTOR Laid in Ground Amp. 17 24 31 39 51 66 86 100 120 140 175 195 220 240 270 295 325 345 390 450 500 Laid in Air Amp. 15 21 27 35 47 64 84 105 130 155 190 220 250 290 335 380 435 480 550 610 680 COPPER CONDUCTOR Laid in Ground Amp. 22 30 39 49 65 85 110 130 155 190 220 250 280 305 345 375 400 425 470 Laid in Air Amp. 20 27 35 44 60 82 110 130 165 205 245 280 320 370 425 475 550 590 660 -
TABLE - 10
CURRENT RATING (A.C.) FOR COPPER CONDUCTOR 1.1 KV PVC INSULATED CONTROL CABLES CONFORMING TO IS : 1554 (Part - 1)
GENERAL PURPOSE INSULATION No. of Cores 1.5 Sq.mm Laid in Ground Amp. 2 3 4 5 6 7 10 12 14 23 21 21 27 15 14 13 12 11 Laid in Air Amp. 20 17 17 17 13 13 11 10 10 2.5 Sq.mm HEAT - RESISTANCE INSULATION 1.5 Sq.mm 2.5 Sq.mm No. of Cores GENERAL PURPOSE INSULATION 1.5 Sq.mm Laid in Ground Amp. 16 19 24 27 21 20 18 17 16 24 18 17 15 14 13 24 17 16 15 14 13 21 16 15 13 12 12 30 24 22 20 19 18 28 21 20 16 16 15 44 52 61 7 6 6 7 6 6 10 9 8 9 8 8 8 7 7 7 7 7 11 10 9 27 30 37 9 9 8 8 7 7 12 12 11 10 10 9 10 10 9 10 8 8 13 13 12 11 10 9 Laid in Air Amp. 9 9 8 2.5 Sq.mm
TABLE - 11
HEAT - RESISTANCE INSULATION 1.5 Sq.mm 2.5 Sq.mm
Laid in Laid in Laid in Laid in Laid in Laid in Ground Air Ground Air Ground Air Amp. 32 27 27 Amp. 27 24 24 Amp. 26 24 24 Amp. 24 21 21 Amp. 38 30 30 Amp. 32 28 28
Laid in Laid in Laid in Laid in Laid in Laid in Ground Air Ground Air Ground Air Amp. 15 14 13 Amp. 13 12 11 Amp. 13 11 10 Amp. 11 11 10 Amp. 17 16 14 Amp. 15 14 13 12 12 10 10 10 9
25
1.1 KV SINGLE CORE ALUMINIUM CONDUCTOR, XLPE INSULATED, ARMOURED / UN-ARMOURED, PVC OUTER SHEATH CABLES CONFORMING TO IS:7098 (Part - I)
UN-ARMOURED CABLES A2YY
Nominal size of conductor Sq. mm Approx. Nominal Nominal Approx. Nominal thickness thickness overall weight of thickness of of insulation of outer diameter Aluminium insulation of cable cable sheath mm mm mm Kg/Km mm
TABLE - 12
ARMOURED CABLES
Single Layer - Wire (A2XWY)
Nominal diameter of armour wire mm Minimum thickness of outer sheath mm
Single Layer - Strip (A2XFaY)

Minimum Approx. thickness overall of outer diameter of cable sheath mm mm Approx. weight of Aluminium cable Kg/Km
Approx. Approx. Nominal overall weight of thickness diameter Aluminium of armour of cable cable strip mm Kg/Km mm
0.7 0.7 0.7 0.7 0.9 0.9 1.0 1.1 1.1 1.2 1.4 1.6 1.7 1.8 2.0 2.2 2.4 2.6 2.8
1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 2.0 2.0 2.0 2.0 2.2 2.2 2.2 2.4 2.6
9.0 10.0 11.0 12.0 14.0 15.0 16.0 18.0 20.0 22.0 24.0 26.0 29.0 31.5 35.0 39.0 44.0 48.0 52.0
70 88 100 140 190 230 300 380 450 550 680 830 1020 1200 1600 1950 2420 3000 3700
1.0 1.0 1.0 1.0 1.2 1.2 1.3 1.4 1.4 1.5 1.7 1.9 2.0 2.1 2.4 2.6 2.8 3.1 3.3
1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.6 1.6 1.6 1.6 1.6 1.6 2.0 2.0 2.0 2.0 2.5
1.24 1.24 1.24 1.24 1.24 1.24 1.24 1.24 1.40 1.40 1.40 1.40 1.40 1.56 1.56 1.56 1.72 1.88 2.04
11.5 12.5 13.0 14.0 16.0 17.0 18.0 20.0 22.0 24.0 25.5 28.0 30.5 33.0 38.0 41.0 45.5 51.0 56.0
160 180 210 260 320 360 440 550 680 820 970 1100 1300 1600 2100 2500 3300 3600 4300
0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
1.40 1.40 1.40 1.40 1.40 1.56 1.56 1.56 1.72 1.72 1.88
20.0 22.0 24.0 26.5 29.0 31.5 35.0 39.0 43.0 48.0 54.0
660 770 860 950 1250 1500 1800 2250 2850 3400 4100
XLPE POWER & CONTROL CABLES

26
6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 800 1000
1.1 KV TWO CORE ALUMINIUM CONDUCTOR, XLPE INSULATED, ARMOURED / UN-ARMOURED, PVC OUTER SHEATH CABLES CONFORMING TO IS:7098 (Part - I)
UN-ARMOURED CABLES
A2XY
Nominal size of conductor Sq. mm Minimum Nominal Nominal thickness thickness thickness of insulation of inner of outer sheath sheath mm
0.7 0.7 0.7 0.7 0.9 0.9 1.0 1.1 1.1 1.2 1.4 1.6 1.7 1.8 2.0 2.2 2.4
TABLE - 13
ARMOURED CABLES
Single Layer - Wire (A2XWY) Single Layer - Strip (A2XFY)
Approx. overall diameter of cable mm

13.5 15.0 16.0 15.0 18.0 19.5 21.5 25.0 27.5 29.5 33.0 37.0 42.0 45.0 51.0 56.0 62.0
Approx. weight of Aluminium cable Kg /Km

220 280 300 280 380 450 560 770 980 1150 1400 1700 2200 2650 3400 4200 5300
Nominal diameter of armour wire mm

1.40 1.40 1.40 1.40 1.60 1.60 1.60 1.60 2.00 2.00 2.00 2.00 2.50 2.50 2.50 3.15 3.15
Approx. Minimum Approx. Nominal weight of thickness thickness overall of outer diameter Aluminium of armour of cable cable sheath strip mm
1.24 1.24 1.24 1.40 1.40 1.40 1.40 1.56 1.56 1.56 1.72 1.88 2.04 2.20 2.36 2.68 2.84
Minimum thickness of outer sheath mm

1.40 1.40 1.40 1.56 1.56 1.56 1.72 1.72 1.88 2.04 2.36 2.52 2.68

19.0 21.0 22.5 25.0 28.0 30.5 34.0 37.0 41.5 45.0 51.0 57.0 62.0

600 700 850 1050 1350 1550 1850 2200 2700 3200 4000 4950 6000
mm
0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4 0.4 0.4 0.5 0.5 0.6 0.6 0.7 0.7
mm
1.8 1.8 1.8 1.8 2.0 2.0 2.0 2.0 2.2 2.2 2.2 2.4 2.6 2.8 3.0 3.4 3.6
mm
16.0 17.0 18.0 18.0 21.0 22.0 24.0 27.0 30.5 33.0 36.5 40.0 45.0 49.5 55.0 62.0 67.0
Kg /Km
440 550 600 580 780 900 1100 1300 1800 2000 2400 2800 3750 4400 5300 7000 8400
mm
0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630
1.1 KV THREE CORE ALUMINIUM CONDUCTOR, XLPE INSULATED, ARMOURED / UN-ARMOURED, PVC OUTER SHEATH CABLES CONFORMING TO IS:7098 (Part - I)
UN-ARMOURED CABLES
A2XY
Nominal size of conductor Sq. mm
TABLE - 14
ARMOURED CABLES
1.24 1.40 1.40 1.40 1.56 1.56 1.56 1.72 1.88 2.04 2.20 2.52 2.68 2.84
Minimum Nominal Nominal thickness thickness thickness of insulation of inner of outer sheath sheath
mm

14.0 15.5 17.0 17.0 20.5 22.0 25.0 28.5 31.0 34.0 38.0 42.0 47.0 52.0 59.0 65.0 72.0

250 300 350 350 500 600 780 1050 1300 1600 2000 2400 3050 3800 4700 6000 7500
1.24 1.24 1.24 1.40 1.40 1.40 1.56 1.56 1.56 1.72 1.88 2.04 2.20 2.36 2.68 2.84 3.00

18.5 21.0 23.0 26.0 29.5 32.0 35.0 39.0 43.0 48.0 52.0 59.0 65.0 72.0

540 750 900 1050 1450 1700 2050 2450 2700 3650 4400 5500 6700 8300
mm
0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4 0.4 0.4 0.5 0.5 0.6 0.6 0.7 0.7 0.7
mm
mm
16.5 17.5 19.5 20.0 23.0 25.0 27.5 32.0 35.0 38.0 42.0 47.0 52.0 57.0 65.0 71.0 80.0
Kg /Km
500 600 660 750 950 1150 1400 1900 2300 2700 3200 3800 4900 5800 7800 9400 12000
mm
4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630
0.7 0.7 0.7 0.7 0.9 0.9 1.0 1.1 1.1 1.2 1.4 1.6 1.7 1.8 2.0 2.2 2.4
1.8 1.8 1.8 1.8 2.0 2.0 2.0 2.2 2.2 2.2 2.4 2.6 2.8 3.0 3.2 3.6 3.8
1.40 1.40 1.40 1.60 1.60 1.60 1.60 2.00 2.00 2.00 2.00 2.50 2.50 2.50 3.15 3.15 4.00
0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
27
1.1 KV 3 1/2 CORE ALUMINIUM CONDUCTOR, XLPE INSULATED, ARMOURED / UN-ARMOURED, PVC OUTER SHEATH CABLES CONFORMING TO IS:7098 (Part - I)
UN-ARMOURED CABLES
A2XY
Nominal size of conductor Sq. mm Minimum Nominal Approx. Nominal thickness thickness thickness overall of insulation of inner of outer diameter of cable Main/Neutral sheath sheath mm
0.9/0.7 0.9/0.7 1.0/0.9 1.1/0.9 1.1/1.0 1.2/1.1 1.4/1.1 1.6/1.1 1.7/1.2 1.8/1.4 2.0/1.6 2.2/1.7 2.4/1.8
TABLE - 15
ARMOURED CABLES
1.40 1.40 1.40 1.56 1.56 1.72 1.72 1.88 2.04 2.20 2.52 2.68 3.00
Approx. weight of Aluminium cable Kg/Km

560 680 880 1200 1500 1850 2250 2800 3500 4200 5500 6800 8800

1.60 1.60 1.60 2.00 2.00 2.00 2.00 2.50 2.50 2.50 3.15 3.15 4.00
1.40 1.40 1.56 1.56 1.56 1.72 1.88 2.04 2.20 2.36 2.68 2.84 3.00

22.0 24.0 27.0 31.0 34.0 38.0 41.5 46.0 51.5 57.0 64.0 70.0 78.0
Approx. weight of Aluminium cable Kg/Km

830 950 1200 1600 1900 2350 2770 3300 4200 4950 6300 7850 9800
mm
0.3 0.3 0.3 0.4 0.4 0.4 0.5 0.5 0.6 0.6 0.7 0.7 0.7
mm
2.0 2.0 2.0 2.2 2.2 2.2 2.4 2.6 2.8 3.0 3.4 3.6 4.0
mm
21.5 23.0 26.0 30.0 33.0 36.5 40.5 45.0 51.0 56.0 63.0 69.5 77.5
mm
24.0 26.0 29.0 33.5 36.5 40.5 44.0 49.5 55.0 60.0 68.0 75.5 84.5
Kg/Km
1080 1250 1550 2100 2500 3000 3500 4500 5500 6500 8700 10700 14200
mm
0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
25 35 50 70 95 120 150 185 240 300 400 500 630
1.1 KV FOUR CORE ALUMINIUM CONDUCTOR, XLPE INSULATED, ARMOURED / UN-ARMOURED, PVC OUTER SHEATH CABLES CONFORMING TO IS:7098 (Part - I)
UN-ARMOURED CABLES A2XY
Nominal size of conductor Sq. mm 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 Minimum Nominal Nominal thickness thickness thickness of insulation of inner of outer sheath sheath mm 0.7 0.7 0.7 0.7 0.9 0.9 1.0 1.1 1.1 1.2 1.4 1.6 1.7 1.8 2.0 2.2 2.4 mm 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4 0.4 0.5 0.5 0.5 0.6 0.7 0.7 0.7 0.7 mm 1.8 1.8 1.8 1.8 2.0 2.0 2.0 2.2 2.2 2.4 2.6 2.8 3.0 3.2 3.6 3.8 4.0 Approx. overall diameter of cable mm 15.0 17.0 19.5 19.0 23.5 24.5 27.0 32.0 35.0 38.5 43.0 47.5 53.0 59.0 66.0 73.0 81.0 Approx. weight of Aluminium cable Kg/Km 280 330 400 430 600 770 950 1350 1700 2100 2600 3150 4000 5400 6100 7600 9500
TABLE - 16
ARMOURED CABLES
Single Layer - Wire (A2XWY)
Nominal diameter of armour wire mm 1.40 1.40 1.40 1.60 1.60 1.60 1.60 2.00 2.00 2.00 2.50 2.50 2.50 3.15 3.15 4.00 4.00
Single Layer - Strip (A2XFY)

Minimum thickness of outer sheath mm 1.40 1.40 1.40 1.56 1.56 1.56 1.72 1.88 2.04 2.20 2.36 2.68 2.84 3.00 Approx. overall diameter of cable mm 20.0 23.0 25.0 28.0 33.0 34.0 39.0 44.0 49.0 54.0 60.0 67.0 74.0 81.0 Approx. weight of cable Kg/Km 680 900 1100 1350 1750 2150 2600 3150 3800 4700 6300 7000 8650 10900
Approx. Minimum Approx. Nominal weight of thickness thickness overall of outer diameter Aluminium of armour of cable cable sheath strip mm 1.24 1.24 1.40 1.40 1.40 1.40 1.56 1.56 1.72 1.88 2.04 2.20 2.36 2.52 2.84 3.00 3.00 mm 17.0 19.0 21.0 21.0 25.0 27.0 30.0 35.0 39.0 42.0 48.0 52.0 58.0 65.0 72.0 81.0 88.0 Kg/Km 550 660 770 850 1150 1400 1650 2300 2800 3200 4200 5000 6000 8300 9400 13000 15000 mm 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
28
1.1 KV 1.5 Sq.mm SOLID COPPER CONDUCTOR, XLPE INSULATED, ARMOURED / UN-ARMOURED, PVC OUTER SHEATH COPPER CONTROL CABLES CONFORMING TO IS:7098 (Part - I)
UN-ARMOURED CABLES
2XY
Number of cores Sq. mm 2 3 4 5 6 7 8 9 10 12 14 16 19 24 27 30 37 44 52 61 Nominal Minimum Nominal thickness thickness thickness of insulation of inner of outer sheath sheath mm 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 mm 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4 mm 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 2.0 2.0 2.0 2.0 2.0 2.0 2.2 Approx. overall diameter of cable mm 11.0 11.5 12.5 13.0 14.0 14.0 15.0 16.0 17.0 17.5 18.5 19.0 20.0 21.5 24.0 24.5 26.0 29.0 30.0 32.5 Approx. weight of cable Kg/Km 160.0 180.0 210.0 240.0 270.0 290.0 300.0 340.0 360.0 410.0 460.0 510.0 580.0 720.0 800.0 850.0 1020.0 1200.0 1350.0 1580.0 Nominal diameter of armour wire mm 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 2.0 Minimum Approx. thickness overall of outer diameter sheath of cable mm 1.24 1.24 1.24 1.24 1.24 1.24 1.24 1.24 1.24 1.24 1.40 1.40 1.40 1.40 1.40 1.40 1.40 1.56 1.56 1.56 mm 13.5 14.0 15.0 15.5 16.5 16.5 17.0 18.5 19.5 20.0 21.0 22.5 23.0 26.0 26.5 27.0 28.5 32.0 33.0 36.5
TABLE - 17
ARMOURED CABLES
Single Layer - Wire (2XWY) Approx. weight of cable Kg/Km 350 410 470 500 580 600 630 700 740 800 900 1050 1150 1400 1500 1550 1750 2050 2250 2800 Single Layer - Strip (2XFY) Nominal thickness of armour strip mm 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 Minimum thickness of outer sheath mm 1.40 1.40 1.40 1.40 1.40 1.40 1.40 1.56 1.56 Approx. overall diameter of cable mm 21.0 21.5 24.0 25.0 25.5 27.0 30.5 31.5 34.0 Approx. weight of cable Kg/Km 840 920 1100 1200 1280 1500 1700 1900 2150
1.1 KV 2.5 Sq.mm SOLID COPPER CONDUCTOR, XLPE INSULATED, ARMOURED / UN-ARMOURED, PVC OUTER SHEATH COPPER CONTROL CABLES CONFORMING TO IS:7098 (Part - I)
UN-ARMOURED CABLES 2XY
Number of cores Minimum Nominal Approx. Nominal thickness thickness thickness overall of insulation of inner of outer diameter of cable sheath sheath mm 2 3 4 5 6 7 8 9 10 12 14 16 19 24 27 30 37 44 52 61 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 mm 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4 0.4 0.4 mm 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 2.0 2.0 2.0 2.0 2.0 2.2 2.2 2.2 2.2 mm 12.0 14.0 15.0 16.0 17.0 17.0 18.0 20.0 22.0 22.5 23.0 24.5 25.0 28.0 29.0 30.0 32.0 36.0 37.5 39.5 Approx. weight of cable Kg/Km 190 230 250 300 340 380 400 450 500 580 650 720 800 1020 1100 1200 1400 1700 1950 2250
TABLE - 18
ARMOURED CABLES
Single Layer - Wire (2XWY)
Approx. Nominal Minimum Approx. diameter thickness overall weight of cable of armour of outer diameter of cable sheath wire mm 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 2.0 2.0 2.0 mm 1.24 1.24 1.24 1.24 1.24 1.24 1.24 1.40 1.40 1.40 1.40 1.40 1.40 1.40 1.40 1.40 1.56 1.56 1.56 1.56 mm 14.5 15.0 16.0 17.0 18.0 18.0 19.0 20.0 22.0 22.5 23.0 24.5 25.0 28.5 29.0 29.5 32.0 36.0 38.0 40.0 Kg/Km 430 490 520 600 680 710 800 900 1000 1100 1210 1320 1450 1700 1850 1980 2300 2900 3200 3600
Single Layer - Strip (2XFY)

Nominal Minimum Approx. diameter thickness overall of armour of outer diameter of cable sheath strip mm 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 mm 1.40 1.40 1.40 1.40 1.40 1.40 1.40 1.40 1.40 1.56 1.56 1.56 mm 20.0 21.0 21.5 23.0 23.5 27.0 27.5 28.0 30.0 34.0 35.5 37.5 Approx. weight of cable Kg/Km 800 900 1000 1100 1200 1420 1550 1680 1950 2300 2600 2900
29
3.3 KV, SINGLE CORE, ALUMINIUM CONDUCTOR, XLPE INSULATED, UNSCREENED, ARMOURED / UNARMOURED AND PVC SHEATHED CABLES CONFORMING TO IS : 7098 ( PART - 2 )
UNARMOURED CABLE
Nominal area of conductor Nominal thickness of insulation Nominal thickness of sheath Approx overall dia of cable Approx wt of cable
TABLE - 19
HARD DRAWN ALUMINIUM WIRE ARMOUR

Nominal thickness of insulation Nominal dia of Aluminium wire mm
1.4 1.4 1.4 1.6 1.6 1.6 1.6 1.6 1.6 1.6 2.0 2.0 2.0 2.0 2.5
CURRENT RATING
Direct in ground 30C In Air 40C
Minimum thickness of sheath
Approx overall dia of cable
Approx wt of cable
Sq mm
25 35 50 70 95 120 150 185 240 300 400 500 630 800 1000
mm
2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.4 2.6 2.8 3.0
mm
1.8 1.8 1.8 1.8 2.0 2.0 2.0 2.0 2.0 2.0 2.2 2.2 2.2 2.4 2.6
mm
14.0 15.0 17.0 18.0 20.0 22.0 23.0 25.0 27.0 29.0 33.0 36.0 40.0 45.0 50.0
kg/km
240 280 330 410 550 620 720 850 1040 1240 1550 1930 2410 3120 3880
mm
2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.6 2.6 2.8 3.1 3.3 3.6
mm
1.24 1.24 1.4 1.4 1.4 1.4 1.4 1.4 1.56 1.56 1.56 1.56 1.72 1.88 2.04
mm
17.0 18.0 19.0 21.0 23.0 24.0 26.0 28.0 30.0 33.0 36.0 40.0 44.0 50.0 55.0
kg/km
340 390 460 580 700 790 900 1050 1280 1510 1900 2300 2880 3680 4620
Amps
97 115 136 166 196 225 253 285 330 373 427 485 551 625 692
Amps
104 127 153 192 237 275 317 362 433 504 598 694 815 969 1103
HIGH VOLTAGE CABLES
3.8 / 6.6 KV, SINGLE CORE, ALUMINIUM CONDUCTOR, XLPE INSULATED,SCREENED, ARMOURED / UNARMOURED AND PVC SHEATHED CABLES CONFORMING TO IS : 7098 ( PART - 2 )
UNARMOURED CABLE Nominal Nominal area of thickness conductor of insulation Sq mm
25 35 50 70 95 120 150 185 240 300 400 500 630 800 1000
TABLE - 20
HARD DRAWN ALUMINIUM WIRE ARMOUR Nominal dia of Aluminium wire mm

1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 2.0 2.0 2.0 2.0 2.0 2.5 2.5
CURRENT RATING Direct in ground 30C Amps

97 118 136 166 197 224 252 284 329 372 427 485 551 624 692
Nominal thickness of sheath mm

1.8 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.2 2.2 2.2 2.4 2.4 2.6 2.8
Approx overall dia of cable mm

18.0 19.0 20.0 22.0 23.0 25.0 26.0 28.0 31.0 33.0 37.0 41.0 44.0 49.0 54.0
Approx wt of cable
Minimum thickness of sheath mm

1.40 1.40 1.40 1.40 1.40 1.40 1.56 1.56 1.56 1.56 1.72 1.72 1.88 2.04 2.20

20.0 21.0 22.0 24.0 25.0 27.0 28.0 30.0 33.0 36.0 40.0 43.0 48.0 53.0 57.0
Approx wt of cable
In Air 40C Amps

106 130 156 196 239 277 318 368 440 509 602 699 817 965 1096
mm
2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 3.0 3.3 3.5 3.5 3.5 3.6
kg/km
350 420 470 570 680 780 880 1030 1260 1500 1840 2290 2770 3500 4280
kg/km
470 520 580 690 800 910 1040 1200 1500 1750 2160 2590 3180 4050 4860
30
6.35 / 11 KV, SINGLE CORE, ALUMINIUM CONDUCTOR, XLPE INSULATED, ARMOURED / UNARMOURED AND PVC SHEATHED CABLES CONFORMING TO IS : 7098 ( PART - 2 )
25 35 50 70 95 120
TABLE - 21

1.6 1.6 1.6 1.6 1.6 1.6 1.6 2.0 2.0 2.0 2.0 2.0 2.0 2.5 2.5

97 115 135 165 197 224 251 283 328 371 425 484 550 623 690

2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.2 2.2 2.2 2.2 2.4 2.4 2.6 2.8

20.0 21.0 22.0 23.0 25.0 26.0 28.0 30.0 32.0 35.0 38.0 41.0 45.0 49.0 54.0
Approx wt of cable

1.40 1.40 1.40 1.40 1.40 1.56 1.56 1.56 1.56 1.56 1.72 1.72 1.88 2.04 2.20

22.0 23.0 24.0 25.0 27.0 29.0 30.0 33.0 35.0 37.0 41.0 44.0 48.0 53.0 57.0
Approx wt of cable
In Air 40C Amps

107 134 160 200 245 286 324 373 445 513 603 705 821 964 1094
mm
3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6
kg/km
420 470 530 630 740 850 960 1140 1350 1570 1880 2300 2790 3520 4280
kg/km
530 590 650 760 880 1010 1130 1370 1600 1840 2200 2600 3190 4060 4880
HIGH VOLTAGE CABLES
150 185 240 300 400 500 630 800 1000
11 / 11 KV, SINGLE CORE, ALUMINIUM CONDUCTOR, XLPE INSULATED, ARMOURED / UNARMOURED AND PVC SHEATHED CABLES CONFORMING TO IS : 7098 ( PART - 2 )
25 35 50 70 95 120 150 185 240 300 400 500 630 800 1000
TABLE - 22

1.6 1.6 1.6 1.6 1.6 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.5 2.5 2.5

97 115 136 166 198 225 252 285 330 373 427 486 553 628 697

2.0 2.0 2.0 2.0 2.0 2.2 2.2 2.2 2.2 2.2 2.4 2.4 2.6 2.8 2.8

24.0 25.0 26.0 27.0 29.0 31.0 32.0 34.0 36.0 39.0 42.0 45.0 49.0 54.0 58.0
Approx wt of cable

1.40 1.40 1.56 1.56 1.56 1.56 1.56 1.56 1.72 1.72 1.88 1.88 2.04 2.20 2.20

26.0 27.0 28.0 30.0 31.0 34.0 35.0 37.0 39.0 42.0 45.0 48.0 53.0 57.0 61.0
Approx wt of cable
In Air 40C Amps

112 137 165 206 250 291 330 379 450 518 608 709 822 964 1090
mm
5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5
kg/km
560 620 690 790 920 1060 1180 1340 1570 1800 2170 2570 3130 3890 4630
kg/km
700 760 860 970 1100 1300 1430 1610 1880 2140 2560 2980 3680 4480 5250
31
12.7 / 22 KV, SINGLE CORE, ALUMINIUM CONDUCTOR, XLPE INSULATED, ARMOURED / UNARMOURED AND PVC SHEATHED CABLES CONFORMING TO IS : 7098 ( PART - 2 )
35 50 70 95 120 150
TABLE - 23

1.6 1.6 1.6 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.5 2.5 2.5 2.5

114 134 164 195 221 250 280 326 367 420 478 545 618 685

2.0 2.0 2.0 2.2 2.2 2.2 2.2 2.2 2.2 2.4 2.6 2.6 2.8 3.0

26.0 27.0 28.0 31.0 32.0 33.0 35.0 37.0 40.0 43.0 47.0 50.0 55.0 59.0
Approx wt of cable

1.40 1.56 1.56 1.56 1.56 1.56 1.56 1.72 1.72 1.88 2.04 2.04 2.2 2.36

28.0 29.0 31.0 33.0 35.0 36.0 38.0 40.0 43.0 46.0 50.0 54.0 58.0 63.0
Approx wt of cable
In Air 40C Amps

143 167 207 253 291 333 380 450 521 616 709 828 975 1107
mm
6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0
kg/km
670 740 840 1000 1120 1240 1400 1630 1870 2250 2700 3210 3980 4790
kg/km
810 910 1030 1240 1360 1500 1680 1960 2220 2640 3220 3770 4580 5410
HIGH VOLTAGE CABLES
185 240 300 400 500 630 800 1000
19 / 33 KV, SINGLE CORE, ALUMINIUM CONDUCTOR, XLPE INSULATED, ARMOURED / UNARMOURED AND PVC SHEATHED CABLES CONFORMING TO IS : 7098 ( PART - 2 )
50 70 95 120
TABLE - 24

2.0 2.0 2.0 2.0

135 165 196 223

2.2 2.2 2.2 2.2

33.0 35.0 36.0 38.0
Approx wt of cable

1.56 1.56 1.72 1.72

36.0 37.0 39.0 41.0
Approx wt of cable
In Air 40C Amps

170 212 258 297
mm
8.8 8.8 8.8 8.8
kg/km
1060 1180 1320 1450
kg/km
1320 1450 1640 1780
150 185 240 300
8.8 8.8 8.8 8.8
2.2 2.4 2.4 2.6
39.0 42.0 44.0 46.0
1580 1810 2060 2370
2.0 2.0 2.0 2.5
1.72 1.72 1.88 2.04
42.0 44.0 47.0 50.0
1920 2120 2460 2890
250 282 326 369
339 386 464 526
400 500 630 800
8.8 8.8 8.8 8.8
2.6 2.8 2.8 3.0
49.0 53.0 56.0 61.0
2730 3220 3770 4590
2.5 2.5 2.5 2.5
2.04 2.20 2.20 2.36
53.0 57.0 60.0 65.0
3280 3790 4380 5230
423 481 549 620
617 713 832 978
1000
8.8
3.2
65.0
5360
3.15
2.52
70.0
6380
686
1110
32
1.9 / 3.3 KV & 3.3 / 3.3 KV, THREE CORE, ALUMINIUM CONDUCTOR, XLPE INSULATED, ARMOURED, AND PVC SHEATHED CABLES CONFORMING TO IS : 7098 ( PART - 2 )
ROUND GALVANISED STEEL WIRE ARMOURED FLAT GALVANISED STEEL STRIP ARMOURED
TABLE - 25 CURRENT RATING
Nominal Nominal thickness area of of conductor insulation Sq mm

25 35 50 70
Nominal thickness of inner sheath mm

0.3 0.3 0.4 0.4 0.4 0.5 0.5 0.5 0.6 0.6 0.7
Nominal diameter of round wire mm

1.6 1.6 2.0 2.0 2.0 2.0 2.5 2.5 2.5 2.5 3.15

1.56 1.56 1.56 1.56 1.72 1.88 2.04 2.04 2.20 2.36 2.68
Approx overall diameter of cable mm

33.0 35.0 35.0 38.0 42.0 45.0 49.0 53.0 58.0 62.5 70.0
Approx Nominal Minimum weight of dimensions thickness cable of flat of outer strip sheath kg/km
1360.0 1410.0 1970.0 2340.0 2740.0 3130.0 3880.0 4410.0 5240.0 6020.0 7850.0

29.5 33.5 32.5 36.0 39.5 42.5 45.5 49.0 54.0 58.0 64.0
Approx weight of cable kg/km

1070.0 1260.0 1450.0 1760.0 2120.0 2430.0 2780.0 3260.0 3960.0 4590.0 5600.0
Direct in ground 30C Amps

93 111 132 160 192 218 245 275 318 360 410
In Air 40C Amps

97 119 148 179 219 253 290 330 391 453 530
mm
2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2
mm
4.0x0.80 4.0x0.80 4.0x0.80 4.0x0.80 4.0x0.80 4.0x0.80 4.0x0.80 4.0x0.80 4.0x0.80 4.0x0.80 4.0x0.80
mm
1.40 1.56 1.56 1.56 1.72 1.72 1.88 2.04 2.20 2.20 2.52
HIGH VOLTAGE CABLES
95 120 150 185 240 300 400
3.8 / 6.6 KV, THREE CORE, ALUMINIUM CONDUCTOR, XLPE INSULATED, ARMOURED, AND PVC SHEATHED CABLES CONFORMING TO IS : 7098 ( PART - 2 )

25 35 50 70 95 120 150 185 240 300 400

0.4 0.4 0.5 0.5 0.5 0.6 0.6 0.6 0.7 0.7 0.7

2.00 2.00 2.00 2.00 2.50 2.50 2.50 2.50 3.15 3.15 4.00

1.72 1.72 1.88 1.88 2.04 2.20 2.20 2.36 2.52 2.68 3.00

38.0 41.0 44.0 47.0 52.0 55.0 58.0 63.0 70.0 76.0 86.0
2260.0 2470.0 2840.0 3240.0 4140.0 4710.0 5210.0 5960.0 7640.0 8830.0 11770.0

36.0 38.0 41.0 45.0 49.0 52.0 55.0 59.0 65.0 71.0 79.0

1590.0 1790.0 2060.0 2450.0 2870.0 3280.0 3750.0 4320.0 5160.0 6110.0 7550.0

94 111 130 160 191 217 243 274 317 358 408
In Air 40C Amps

100 121 145 181 221 254 290 330 390 450 525
mm
2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 3.0 3.3
mm
4.0x0.80 4.0x0.80 4.0x0.80 4.0x0.80 4.0x0.80 4.0x0.80 4.0x0.80 4.0x0.80 4.0x0.80 4.0x0.80 4.0x0.80
mm
1.56 1.72 1.72 1.88 1.88 2.04 2.20 2.20 2.36 2.52 2.84
33
6.6 / 6.6 KV & 6.35 / 11 KV, THREE CORE, ALUMINIUM CONDUCTOR, XLPE INSULATED, ARMOURED, AND PVC SHEATHED CABLES CONFORMING TO IS : 7098 ( PART - 2 )

25 35 50 70 95 120 150 185 240 300 400

0.4 0.5 0.5 0.5 0.6 0.6 0.6 0.7 0.7 0.7 0.7

2.0 2.0 2.5 2.5 2.5 2.5 2.5 3.15 3.15 3.15 4.00

1.72 1.88 2.04 2.04 2.20 2.36 2.36 2.52 2.68 2.84 3.00

42.0 45.0 48.0 52.0 56.0 59.0 62.0 68.0 74.0 79.0 87.0
2540.0 2890.0 3600.0 4000.0 4660.0 5200.0 5640.0 7130.0 8160.0 9300.0 11990.0

40.0 42.0 45.0 48.0 52.0 56.0 59.0 63.0 69.0 74.0 80.0

1830.0 2050.0 2400.0 2730.0 3210.0 3680.0 4050.0 4690.0 5550.0 6520.0 7700.0

93 111 130 160 191 217 243 274 317 357 408
In Air 40C Amps

100 121 145 181 221 254 290 330 390 450 525
mm
3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6
mm
4.0x0.80 4.0x0.80 4.0x0.80 4.0x0.80 4.0x0.80 4.0x0.80 4.0x0.80 4.0x0.80 4.0x0.80 4.0x0.80 4.0x0.80
mm
1.72 1.72 1.88 1.88 2.04 2.20 2.20 2.36 2.52 2.68 2.84
HIGH VOLTAGE CABLES
11 / 11 KV, THREE CORE, ALUMINIUM CONDUCTOR, XLPE INSULATED, ARMOURED, AND PVC SHEATHED CABLES CONFORMING TO IS : 7098 ( PART - 2 )

25 35

0.5 0.5

2.50 2.50

2.04 2.20

52.0 55.0
3860.0 4210.0

49.0 51.0

2570.0 2820.0

94 112
In Air 40C Amps

110 133
mm
5.5 5.5
mm
4.0x0.80 4.0x0.80
mm
1.88 2.04
50 70
5.5 5.5
0.6 0.6
2.50 2.50
2.20 2.36
58.0 61.0
4550.0 5140.0
4.0x0.80 4.0x0.80
2.20 2.20
54.0 58.0
3130.0 3560.0
131 160
158 197
95 120
5.5 5.5
0.6 0.7
3.15 3.15
2.52 2.52
67.0 70.0
6490.0 7050.0
4.0x0.80 4.0x0.80
2.36 2.52
62.0 65.0
4100.0 4620.0
191 217
237 257
150 185
5.5 5.5
0.7 0.7
3.15 3.15
2.68 2.84
73.0 78.0
7670.0 8470.0
4.0x0.80 4.0x0.80
2.52 2.68
68.0 73.0
5030.0 5740.0
243 273
292 331
240 300
5.5 5.5
0.7 0.7
3.15 4.00
3.00 3.00
83.0 89.0
9630.0 11890.0
4.0x0.80 4.0x0.80
2.84 3.00
78.0 83.0
6630.0 7600.0
316 357
390 448
400
5.5
0.7
4.00
3.00
96.0
13490.0
4.0x0.80
3.00
89.0
8890.0
408
523
34
12.7 / 22 KV, THREE CORE, ALUMINIUM CONDUCTOR, XLPE INSULATED, ARMOURED, AND PVC SHEATHED CABLES CONFORMING TO IS : 7098 ( PART - 2 )

35 50

0.6 0.6

2.50 2.50

2.20 2.36

57.0 60.0
4480.0 4910.0

54.0 56.0

3020.0 3360.0

110 129
In Air 40C Amps

132 157
mm
6.0 6.0
mm
4.0x0.80 4.0x0.80
mm
2.04 2.20
70 95
6.0 6.0
0.6 0.7
2.50 3.15
2.36 2.52
64.0 69.0
5430.0 6870.0
4.0x0.80 4.0x0.80
2.36 2.36
60.0 64.0
3840.0 4390.0
158 188
194 224
HIGH VOLTAGE CABLES
120 150
6.0 6.0
0.7 0.7
3.15 3.15
2.68 2.68
72.0 76.0
7410.0 8040.0
4.0x0.80 4.0x0.80
2.52 2.68
67.0 71.0
4840.0 5390.0
213 239
257 292
185 240
6.0 6.0
0.7 0.7
3.15 4.00
2.84 3.00
80.0 87.0
8870.0 11150.0
4.0x0.80 4.0x0.80
2.68 2.84
75.0 80.0
6050.0 6960.0
269 312
332 390
300 400
6.0 6.0
0.7 0.7
4.00 4.00
3.00 3.00
92.0 98.0
12390.0 13910.0
4.0x0.80 4.0x0.80
3.00 3.00
85.0 92.0
7920.0 9130.0
352 402
448 523
19 / 33 KV, THREE CORE, ALUMINIUM CONDUCTOR, XLPE INSULATED, ARMOURED, AND PVC SHEATHED CABLES CONFORMING TO IS : 7098 ( PART - 2 )

50 70

0.7 0.7

3.15 3.15

2.68 2.84

75.0 79.0
7440.0 8140.0

70.0 74.0

4780.0 5360.0

130 158
In Air 40C Amps

158 198
mm
8.8 8.8
mm
4.0x0.80 4.0x0.80
mm
2.52 2.68
95 120
8.8 8.8
0.7 0.7
3.15 4.00
3.00 3.00
83.0 87.0
8890.0 10710.0
4.0x0.80 4.0x0.80
2.84 2.84
78.0 81.0
5890.0 6410.0
188 214
236 270
150 185
8.8 8.8
0.7 0.7
4.00 4.00
3.00 3.00
90.0 95.0
11410.0 12380.0
4.0x0.80 4.0x0.80
3.00 3.00
84.0 88.0
7020.0 7750.0
239 270
293 348
240 300
8.8 8.8
0.7 0.7
4.00 4.00
3.00 3.00
99.0 104.0
13550.0 14760.0
4.0x0.80 4.0x0.80
3.00 3.00
93.0 98.0
8690.0 9670.0
312 352
408 449
400
8.8
0.7
4.00
3.00
111.0
16480.0
4.0x0.80
3.00
104.0
10970.0
402
522
35
CURRENT RATING FOR XLPE INSULATED COPPER CONDUCTOR 1.1 KV GRADE POWER CABLES
CABLE IN GROUND Nominal size of conductor Three Single Core Cable
Amp.
TABLE - 31 CABLE IN AIR
Two Core Cable
Three, Three & Half & Four Core Cables

Amp.
Three Single Core Cable

Amp.
Two Core Cable
Three, Three & Half & Four Core Cables

Amp.
Sq.mm
Amp.
Amp.
10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 800 1000
77 101 132 156 186 228 264 300 336 366 414 450 500 570 625 670 715
83 107 144 175 206 256 300 344 388 438 503 565 612 758 865 -
71 92 119 144 174 210 252 288 324 360 410 462 510 602 678 -
79 103 132 152 198 240 297 346 390 444 510 570 660 708 825 986 1094
75 98 131 150 194 244 288 331 381 430 512 581 662 888 1170 -
65 83 108 132 162 198 240 276 318 363 426 480 540 784 906 -
SOLID / STRANDED CONDUCTOR FOR INSULATED CABLES CONFORMING TO IS:8130

Nominal size of conductor Sq.mm
1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630
TABLE - 32
SOLID CONDUCTOR CLASS-1

Minimum Resistance Conductor at 200C
Plain Copper Ohm / km 12.10 7.41 4.61 3.08 Aluminium Ohm / km 18.10 12.10 7.41 4.61 3.08 -
STRANDED CONDUCTOR CLASS - 2

Minimum number of Wires in Conductors Circular Conductor Circular Conductor (non-compacted) Shaped Conductor
Copper 3 3 7 7 7 7 7 7 19 19 19 37 37 37 61 61 61 61 91 Aluminium 3 3 3 3 7 7 7 7 19 19 19 37 37 37 61 61 61 61 91 Copper 6 6 6 6 6 12 15 18 18 30 34 34 53 53 53 Aluminium 6 6 6 6 12 15 15 15 30 30 30 53 53 53
Maximum Resistance Conductor at 20C

Plain Copper Ohm / km 12.10 7.41 4.61 3.08 1.83 1.15 0.727 0.524 0.387 0.268 0.193 0.153 0.1240 0.0991 0.0754 0.0601 0.0470 0.0366 0.0283 Aluminium Ohm / km 18.10 12.10 7.41 4.61 3.08 1.91 1.200 0.868 0.641 0.443 0.320 0.253 0.206 0.164 0.125 0.1000 0.0778 0.0605 0.0469
36
CALCULATED VALUE OF A.C. RESISTANCE / REACTANCE / CAPACITANCE OF XLPE CABLES

Nominal size of conductor AC resistance of Aluminium Conductor. Maximum Operating Temperature (Ohm/Km) Maximum o Conductor Temperature 90C
Ohm / km 9.48 5.90 3.94 2.44 1.54 1.11 0.820 0.567 0.410 0.325 0.265 0.211 0.162 0.1300 0.1023 0.0808 0.0648 0.0530 0.0440
TABLE - 33 Capacitance (Micro Faradas / Km) XLPE INSULATED CABLE
Reactance @ 50Hz (Ohm / Km) XLPE INSULATED CABLE Single Core Cables
Un-armoured 0.132 0.123 0.114 0.108 0.1030 0.0986 0.0937 0.0900 0.0865 0.0841 0.0839 0.0836 0.0813 0.0795 0.0787 0.0779 0.0765 0.0750 0.0690 Armoured 0.134 0.125 0.120 0.114 0.108 0.102 0.1000 0.0968 0.0941 0.0932 0.0900 0.0881 0.0873 0.0859 0.0843 0.0820 0.0810 0.0927 0.0884 0.0837 0.8080 0.0805 0.0783 0.0750 0.0740 0.0724 0.0712 0.0716 0.0718 0.0710 0.0705 0.0704 0.0702 0.0698 -
Twin & Multicore
Single Core Cables

Un-armoured 0.29 0.34 0.43 0.51 0.49 0.57 0.58 0.63 0.73 0.74 0.73 0.69 0.74 0.80 0.83 0.83 0.87 0.95 0.99 Armoured 0.32 0.38 0.38 0.44 0.46 0.51 0.59 0.61 0.61 0.59 0.64 0.69 0.70 0.71 0.75 0.86 0.88
Twin & Multicore
(Sq.mm) 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 800 1000
0.22 0.25 0.31 0.36 0.41 0.47 0.50 0.53 0.61 0.63 0.60 0.60 0.63 0.67 0.67 0.69 0.73 -
CURRENT RATING FOR XLPE INSULATED ALUMINIUM CONDUCTOR 1.1 KV GRADE POWER CABLES
CABLE IN GROUND Nominal size of conductor SINGLE CORE CABLES Two Core Cable Two Cables
Sq.mm 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 800 1000 Amp. 42 52 69 90 116 139 162 199 241 273 305 347 407 458 518 592 666 737 814
TABLE - 34 CABLE IN AIR
Three Cables
Amp. 36 44 59 76 96 114 135 166 198 225 253 286 332 376 431 490 557 625 690 Amp. 43 55 71 91 120 143 167 204 245 276 315 356 407 463 523 592 676 -
Three, Three & Half & Four Core

Amp. 34 43 57 73 94 113 133 164 196 223 249 262 326 367 418 470 529 -
SINGLE CORE CABLES Two Core Cable Two Cables

Amp. 34 43 60 82 108 136 163 208 258 303 348 407 488 569 669 786 922 1060 1220
Three Cables
Amp. 31 39 53 73 98 121 150 187 230 268 309 360 433 501 596 693 814 940 1080 Amp. 39 50 67 88 117 145 176 221 271 316 362 420 497 578 678 786 913 -
Three, Three & Half & Four Core

Amp. 31 40 53 70 96 117 142 179 221 257 292 337 399 455 530 612 707 -
37
CURRENT RATING (A.C.) FOR COPPER CONDUCTOR 1.1 KV XLPE INSULATED CONTROL CABLES CONF. TO IS:7098 (Part-1) XLPE INSULATION
1.5 Sq. mm No. of Cores Laid in Ground
Amp. 2 3 4 5 6 7 8 9 10 12 14 16 19 21 24 27 30 37 44 52 61 33 25 25 24 22 21 20 19 18 17 16 16 15 14 13 13 12 11 11 10 9
SHORT CIRCUIT RATING OF XLPE INSULATED HEAVY DUTY CABLES (FOR ONE SECOND DURATION)
TABLE - 35 2.5 Sq. mm TABLE - 36 Nominal size of conductor
Sq.mm 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 800 1000
Laid in Air
Amp. 29 22 22 21 19 18 18 17 16 15 14 14 13 12 12 11 11 10 9 9 8
Laid in Ground
Amp. 43 34 34 31 29 27 26 25 24 22 21 20 19 18 17 16 15 15 14 13 12
ALUMINIUM CONDUCTOR
K.Amp. 0.380 0.570 0.940 1.500 2.350 3.290 4.700 6.580 8.930 11.280 14.100 17.390 22.560 28.200 37.600 47.000 59.220 75.500 94.000
COPPER CONDUCTOR
K.Amp. 0.210 0.360 0.570 0.860 1.430 2.290 3.580 5.010 7.150 10.010 13.590 17.160 21.450 26.460 34.320 42.900 57.200 71.500 90.090 114.300 143.000
Laid in Air
Amp. 39 30 30 28 26 25 24 22 21 20 19 18 17 16 16 15 14 13 12 12 11
ALUMINIUM CIRCULAR / COMPACTED CONDUCTORS FOR INSULATED CABLES CONFORMING TO IS : 8130

TABLE - 37
CALCULATED VALUE OF REACTANCE FOR THREE CORE CABLES

Nominal area (Sq mm)
25 35
TABLE - 38
Reactance (ohms/km) (at 50Hz) 3.3 KV

0.098 0.094
Nominal area Sq mm
25 35 50 70 95 120 150 185 240 300 400 500 630 800 1000
Max D C AC resistance resistance 0 Circular Compacted at 20 C at 900C Conductor Conductors mm

7 7 19 19 19 37 37 37 37 61 61 61 91 91 91
Circular Minimum number of wires Conductor
3.8/6.6 KV
0.120 0.114
6.35/11 KV
0.125 0.119
11/11 KV
0.140 0.134
12.7/22 KV
0.137
19/33 KV
-
mm
6 6 6 12 15 15 15 30 30 30 53 53 53 53 53
(ohm/km) (ohm/km)
1.2000 0.8680 0.6410 0.4430 0.3200 0.2530 0.2060 0.1640 0.1250 0.1000 0.0778 0.0605 0.0469 0.0367 0.0291 1.5400 1.1100 0.8220 0.5680 0.4110 0.3250 0.2650 0.2110
50 70
0.086 0.084
0.110 0.101
0.114 0.105
0.128 0.118
0.131 0.121
0.146 0.138
95 120
0.081 0.078
0.097 0.094
0.101 0.098
0.112 0.108
0.115 0.111
0.128 0.124
150 0.1620 0.1300 0.1020 0.0804 0.0639 0.0518 0.0432 185
0.076 0.075
0.092 0.088
0.095 0.091
0.105 0.101
0.108 0.103
0.120 0.115
240 300
0.073 0.072
0.086 0.085
0.088 0.086
0.097 0.094
0.099 0.096
0.110 0.106
400
0.071
0.084
0.083
0.091
0.093
0.102
38
CALCULATED VALUE OF REACTANCE FOR THREE SINGLE CORE CABLES ( CABLES IN TREFOIL TOUCHING )
25 35 50 70 95 120 150 185 240 300 400 500 630 800 1000
TABLE - 39
3.8/6.6 KV Un Arm
0.139 0.132 0.125 0.117 0.111 0.106 0.104 0.101 0.0977 0.0955 0.094 0.0928 0.0899 0.0881 0.0854
6.35/11 KV Un Arm
0.146 0.137 0.128 0.121 0.115 0.111 0.108 0.105 0.101 0.0976 0.0952 0.0931 0.0901 0.0876 0.0857
11/11 KV Un Arm
0.154 0.146 0.138 0.130 0.124 0.119 0.115 0.112 0.108 0.104 0.102 0.0983 0.0956 0.0917 0.0899
12.7/22 KV Arm.
0.164 0.156 0.147 0.139 0.132 0.126 0.124 0.120 0.116 0.112 0.109 0.105 0.102
19/33 KV Un Arm
0.153 0.144 0.137 0.131 0.128 0.123 0.119 0.115 0.111 0.108 0.104 0.0995 0.0967
Arm.
0.149 0.142 0.133 0.127 0.121 0.116 0.113 0.109 0.105 0.104 0.102 0.0998 0.0964 0.0938 0.0918
Arm.
0.164 0.156 0.147 0.139 0.133 0.127 0.124 0.12 0.117 0.113 0.11 0.107 0.104 0.0998 0.0983
Un Arm
0.149 0.140 0.133 0.126 0.121 0.117 0.114 0.11 0.106 0.103 0.1 0.0969 0.0934 0.0911
Arm.
Arm.
0.161 0.152 0.145 0.140 0.135 0.130 0.126 0.122 0.117 0.113 0.111 0.105 0.102
0.158 0.149 0.14 0.134 0.13 0.126 0.122 0.118 0.113 0.11 0.107 0.103 0.0997 0.097
0.0971 0.0959
CALCULATED VALUE OF STAR CAPACITANCE FOR THREE CORE CABLES ( AT 50 HZ)

25 35 50 70 95 120 150 185 240 300 400
TABLE - 40
Capacitance (mfd/km) 3.3 KV

0.260 0.293 0.330 0.382 0.438 0.484 0.530 0.592 0.666 0.741 0.837
3.8/6.6 KV
0.237 0.264 0.293 0.336 0.381 0.418 0.454 0.504 0.563 0.586 0.605
6.35/11 KV
0.198 0.219 0.242 0.275 0.310 0.339 0.368 0.407 0.453 0.500 0.560
11/11 KV
0.149 0.163 0.178 0.201 0.224 0.243 0.262 0.288 0.319 0.350 0.389
12.7/22 KV
0.154 0.168 0.189 0.210 0.228 0.246 0.269 0.297 0.326 0.362
19/33 KV
0.132 0.146 0.162 0.174 0.186 0.203 0.222 0.242 0.267
39
RATING FACTOR FOR VARIATION IN GROUND AND DUCT TEMPERATURE

Temperature C Rating Factor (Maximum conductor temperature 900C) For 700C PVC For 850C HRPVC
0
TABLE- 41
35 0.96 40 0.91 45 0.87 50 0.82 55 0.78
15 1.12
20 1.08
25 1.04
30 1.00
1.17
1.1
1.06
1.00
0.94
0.87
0.79
0.71
0.61
1.13
1.09
1.04
1.00
0.95
0.90
0.85
0.80
0.74
RATING FACTOR FOR VARIATION IN AMBIENT AIR TEMPERATURE FOR XLPE CABLES
Temperature C Rating Factor (Maximum conductor temperature 900C) For 700C PVC For 850C HRPVC
0
TABLE- 42
45 0.94 50 0.88 55 0.81 60 0.74
25 1.16
30 1.11
35 1.06
40 1.00
1.25 1.17
1.16 1.12
1.09 1.06
1.00 1.00
0.90 0.94
0.80 0.87
0.74 0.80
0.73
RATING FACTOR FOR DEPTH OF LAYING (CABLES LAID DIRECT IN THE GROUND)
Depth of Laying Cm
90 105
GROUP RATING FACTORS FOR CIRCUITS OF THREE SINGLE - CORE CABLES, IN TREFOIL LAID 'DIRECT IN THE GROUND
No. of Circuits
TABLE - 44
TABLE- 43
Spacing between Trefoil Group Centres (Cm)

Touching 20 0.83 0.72 0.67 0.63 0.60 0.58 0.56 0.55 0.54 0.53 0.52 40 0.87 0.79 0.75 0.71 0.69 0.67 0.66 0.65 0.64 0.64 0.63 60 0.90 0.83 0.80 0.77 0.76 0.74 0.73 0.73 80 0.92 0.86 0.84 0.81 0.80 0.79 -
1.1/11 KV XLPE Cables

1.00 0.99
2 3 4 5 6 7
0.76 0.64 0.58 0.53 0.50 0.47 0.45 0.43 0.42 0.41 0.40
120 150
0.97 0.95
180 200
0.94 0.93
8 9 10
250 300 or more
0.91 0.90 11 12
40
RATING FACTORS FOR CABLES LAID ON RACKS IN AIR WITH CABLE TOUCHING, TRAYS ARE IN TIERS SPACED BY 30cm AND CLEARANCE BETWEEN THE WALL AND CABLE IS 25cm
No. of Racks
1 2 3 6
TABLE - 45
RATING FACTORS FOR THREE SINGLE CORE CABLES IN TREFOIL ON RACKS IN AIR (WITH SPACING BETWEEN CABLES EQUAL TO TWICE THE CABLE DIAMETER)
No. of Racks
1 2 3 6
TABLE - 46
Number of Cables per Rack

1 1.00 1.00 1.00 1.00 2 0.84 0.80 0.78 0.76 3 0.80 0.76 0.74 0.72 6 0.75 0.71 0.70 0.68 9 0.73 0.69 0.68 0.66
Number of Cables per Rack

1 1.00 1.00 1.00 1.00 2 0.98 0.95 0.94 0.93 3 0.96 0.93 0.92 0.90
GROUP RATING FACTORS FOR MULTICORE CABLES IN GROUND HORIZONTAL FORMATION

Number of Cables in group
2 3 4 5 6 7 8 9 10
TABLE - 47
Spacing Touching
0.78 0.68 0.61 0.56 0.53 0.50 0.48 0.46 0.45
RATING FACTORS FOR MULTICORE CABLES LAID ON RACKS IN AIR (WITH CABLE SPACING BETWEEN CABLES EQUAL TO DIAMETER OF CABLE) TABLE - 48
Number of racks
1 2 3 6
Number of cables per rack 1

1.00 1.00 1.00 1.00
15 cm
0.81 0.71 0.65 0.60 0.57 0.55 0.53 0.51 0.50
30 cm
0.85 0.76 0.71 0.67 0.64 0.62 0.60 0.59 0.58
45 cm
0.88 0.79 0.75 0.72 0.69 0.67 0.66 0.65 0.64
2
0.98 0.95 0.94 0.93
3
0.96 0.93 0.92 0.90
6
0.93 0.90 0.89 0.87
9
0.92 0.89 0.88 0.86
RATING FACTORS FOR VARIATION IN THERMAL RESISTIVITY OF SOIL FOR THREE SINGLE - CORE CABLES AND THREE CORE XLPE CABLES LAID DIRECT IN THE GROUND
Nominal size of conductor
Sq. mm 25 35 50 70 95 120 150 185 240 300 400 500 630 800 1000 100 1.17 1.18 1.19 1.19 1.19 1.19 1.19 1.19 1.20 1.20 1.20 1.20 1.21 1.21 1.21
TABLE - 49 Three core cables Thermal Resistivity of Soil in oC CM/W
Three single core cables Thermal Resistivity of Soil in oC CM/W

120 1.09 1.10 1.10 1.10 1.10 1.10 1.10 1.10 1.11 1.11 1.11 1.11 1.11 1.11 1.11 150 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 200 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.87 0.87 0.87 0.87 0.87 0.87 250 0.80 0.80 0.80 0.80 0.79 0.79 0.79 0.79 0.79 0.79 0.79 0.79 0.78 0.78 0.78 300 0.74 0.74 0.73 0.73 0.73 0.73 0.73 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 100 1.16 1.16 1.16 1.16 1.16 1.16 1.16 1.16 1.17 1.17 1.17 1.17 -
120 1.08 1.08 1.08 1.09 1.09 1.09 1.09 1.09 1.09 1.09 1.09 1.09 -
150 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 -
200 0.90 0.90 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 -
250 0.82 0.81 0.81 0.81 0.81 0.81 0.81 0.81 0.81 0.81 0.81 0.81 -
300 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.74 -
41
Estimated Voltage Drops in XLPE Cables (Aluminium Conductor) (Voltage drop unit: Volts/Km/Amps)
Cable Sqmm. Cores Single Core Multi Core 4 18.98 16.44 6 11.80 10.22 10 7.88 6.82 16 4.90 4.24 25 3.08 2.67 35 2.23 1.94 50 1.65 1.44 70 1.15 1.00 95 0.83 0.70 120 0.66 0.56 150 0.55 0.48 185 0.44 0.40 240 0.35 0.30 300 0.30 0.26 400 0.24 0.22 500 0.23 0.20 630 0.21 0.18 800 0.20 ----
TABLE- 50
1000 0.18 ----
* Above voltage drops (volts/km/amps) to be multiplied with rated current and length of cable in K.M. to calculate total voltage drop in particular length and size of Cables.
Estimated Voltage Drops in XLPE Cables 1100 Volts Armoured Control Cables (Copper Conductor) (Voltage drop unit: Volts/Km)
No. of Cores Sqmm. 1.5 2.5 2 725 584 3 859 691 4 859 691 5 644 522 6 564 445 7 537 430 8 510 415 9 483 399 10 483 384 12 456 369 14 430 338 16 403 322 19 376 307 24 349 276 27 322 261 30 295 230 37 295 230 44 268 215
TABLE- 51
52 268 215
61 242 200
* Above voltage drops (volts/km/amps) to be multiplied with rated current and length of cable in K.M. to calculate total voltage drop in particular length and size of Cables.
"The above Data are approximate and subject to manufacturing tolerance"
GROUP RATING FACTORS FOR TWIN AND MULTI - CORE CABLES IN HORIZONTAL FORMATION, LAID DIRECT IN THE GROUND TABLE - 52
No. of Cables
Touching 0.80 0.68 0.62 0.58 0.55 0.52 0.50 0.48 0.46 0.45 0.44
GROUP RATING FACTORS FOR TWIN AND MULTI - CORE CABLES IN TIER FORMATION, LAID DIRECT IN THE GROUND TABLE - 53
No. of Cables No. of Tiers Spacing of Cables (Centre to Centre) Touching 0.88 0.68 0.60 0.55 0.51 0.48 0.46 0.44 0.42 0.41 0.40 15 Cm 0.84 0.74 0.66 0.61 0.57 0.54 0.51 0.48 0.47 0.46 0.45 30 Cm 0.87 0.79 0.73 0.68 0.63 0.59 0.56 0.53 0.52 0.50 0.49 45 Cm 0.90 0.83 0.77 0.71 0.67 0.63 0.60 0.57 0.55 0.54 0.53 60 Cm 0.91 0.86 0.79 0.73 0.69 0.64 0.61 0.58 0.56 0.55 0.54
Spacing of Cables (Centre to Centre)

15 Cm 0.84 0.74 0.69 0.65 0.62 0.59 0.57 0.55 0.54 0.53 0.52 30 Cm 0.87 0.79 0.75 0.72 0.69 0.67 0.66 0.65 0.64 0.63 0.62 45 Cm 0.90 0.83 0.80 0.77 0.75 0.73 0.72 0.71 0.70 0.70 0.69 60 Cm 0.91 0.86 0.83 0.80 0.78 0.77 0.75 0.75 0.74 0.74 0.73
2 3 4 5 6 7 8 9 10 11 12
2 3 4 5 6 7 8 9 10 11 12
1 1 2 2 2 3 3 3 4 4 4
42
1100 Volts Single Core and Three Core Armoured PVC Cables (Aluminium Conductor)
Unit Voltage Drop per 1000 meter length of Cable Laid direct in ground Sq.mm. Single Core 3.5 Core 25 215 190 35 182 166 50 163 147 70 132 125 95 121 112 120 107 99 150 99 91 185 87 81 240 80 76 300 71 69 400 68 60 500 61 54 630 61 51
TABLE- 54
800 61 ---1000 59 ----
Volts
1.5 Sqmm & 2.5 Sqmm 1100 Volts Armoured Control PVC Cables with Copper Conductor
Unit Voltage Drop per 1000 meter length of Cable Laid direct in ground Core 1.5 Sqmm Volts 2.5 Sqmm 2 666 567 3 608 479 4 608 479 5 463 408 6 434 372 7 405 355 10 376 319 12 348 301 14 318 284 16 318 266 19 290 248 24 261 231 27 261 213 30
TABLE- 55
37 232 195
261 213
CURRENT RATING (A.C.) FOR MULTI CORE 650 / 1100 VOLTS ARMOURED OR UNARMOURED ALUMINIUM / COPPER PVC CABLES CONFORMING TO IS : 1554 (Part - 1) TABLE - 56
Nominal size of conductor Sq.mm 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 800 1000 ALUMINIUM CONDUCTOR G.P Insulation K.Amp. 0.114 0.190 0.304 0.456 0.760 1.216 1.900 2.660 3.800 5.320 7.220 9.120 11.400 14.060 18.240 22.800 30.400 38.000 47.880 60.800 76.000 COPPER CONDUCTOR G.P Insulation K.Amp. 0.173 0.288 0.460 0.690 1.150 1.840 2.875 4.025 5.750 8.050 10.925 13.800 17.250 21.275 27.600 34.500 46.000 57.500 72.450 92.000 115.000
43
PACKING, HANDLING AND STORAGE

PACKING
Cables are generally received wound on wooden drums, both the ends of the cable being easily accessible for inspection and testing. However short length may be transported in coils without drums with prior intimation to customer. In case of paper-insulated lead-sheathed cables, both the ends of cables should be protected form moisture by means of plumbed lead caps. In case of PVC and XLPE cables sealed plastic caps or heat shrinkable caps should be used. The cable shall be wound on drums and packed. The cable drums shall carry the following information either stenciled or contained in a label attached to it. Reference of Indian standard, Manufacture's name or trade-mark; Type of cable and voltage grade; Number of cores; Nominal cross sectional area of conductor; Cable code; Length of cable on the drum; Number of length on the drum (if more than one); Direction of rotation of drum (by arrow); Gross mass; Country of manufacture; Year of manufacture The cable drums or label may also be marked with ISI Standard mark. b) Cable should not be dragged along the earth surface. c) The arrows painted on the flange of the drum indicate the direction in which the drum should be rolled. The cable will unwind and become loose if the drum is rolled in the opposite direction. Improper handling or uncoiling of cable from reels or coils often results in the springing of armour of the cable and kinking of the cable both of which are very difficult to be corrected. It reduces effective cable life considerably. To avoid this, the following steps are to be followed: a) The cable drums should not be dropped or thrown from railway wagons or trucks during unloading operations as the shock may cause serious damage to cable layers. A crane should be used for unloading cable drums. When lifting drums with the crane, it is recommended that the lagging should be kept in place to prevent the flanges from crushing on to the cable. If the crane is not available, a ramp should be prepared with approximate inclination of 1:3 or 1:4. The cable drum should be rolled over the ramp by means of ropes and winches. Additionally, a sand bed at the foot of the ramp may be prepared to brake the rolling of the cable drum.
HANDLING
On receipt of cable drums visual inspection of drums should be made ensuring drum packing is original. When unloading the cables, certain precautions are to be taken to ensure the safety of the cables.
44
i)
If the cable is supplied on a reel, it should be mounted on a shaft and cable paid off from the reel while it rotates. Suitable brakes should be applied on the flanges of the reel.
All drums should be stored in such a manner as to leave sufficient space between them for air circulation. It is desirable for drums to stand on battens placed directly under the flanges. During storage the drum should be rolled to an angle of 90 once every 3 months, This will
ii) If the cable is supplied in large coils these should be mounted on a turn table with suitable brakes and cable paid off while the turn table rotates. iii) Small coils of cables can be made to roll along the ground for uncoiling. iv) Cable should be neither pulled straight from the coil while the coil rests on the ground nor taken off turn from reel while it is lying on its flange on the ground. v) Also never allow the reel to rotate at high speed during payoff.
avoid collapsing of barrel of drum due to weight pressure continuously in one direction for longer period. In no case, should the drum be stored on the flat that is, with flange horizontal. If it is necessary to rewind a cable on to another drum, the barrel of the drum should have a diameter not less than that of the original drum.
LAYING
The selection of the route should first be decided keeping in view the intermediate and ultimate use of the cable as an intermediate part of the transmission
STORAGE
The site chosen for storage of cables should be will drained. Cable should be stored in a dry covered place to prevent exposure to climatic conditions and wear and tear of wooden drums and it should preferably on a concrete surface/firm surface, which will not cause the drums to sink and thus lead to flange rot and extreme difficulty in moving the drums. However cable drum can be stored in uncovered area, but the area should be free from corrosive agents such as chemicals and fumes etc. Also the lagging should be kept in place to avoid cable surface from direct sunrays. The cables stored in hot condition at higher temperature may cause oxidation of outer sheath jacket, whenever a cable length is cut, it should be recapped to avoid ingress of water in the cable.
and distribution system. For transporting the cable drum to site, it is necessary to check the road condition, whether it has loose soil, is marshy, water logged etc. If possible, cables should be laid along the footpath rather than the carriageway. Plans for future building projects should be considered. The route should be away from parallel running gas, water pipes and telephone cables. Also suitable locations for cable joints and end termination should be selected as required. On receipt of the drum at site, the plank should be removed and the cable is examined for exterior damage, if any. To avoid damage to the protective
45
covering and the insulation the cable must not be pulled across hard and sharp objects. For laying of cables special cares to be taken to prevent sharp bending, kinking, twisting. Cable should be unwound from drum by proper mounting the cable drum on a cable wheel making sure the spindle is strong enough to carry the weight without bending and that it is lying horizontally in the bearings so as to prevent the drum creeping to one side or the other while it is rotating.
Provision should be made to break the drum to avoid further rolling & buckling of cable during sudden stop. A simple wooden plank can serve this purpose
This is incorrect way of pulling the cable & will cause kinks & twist in cable. Shall be avoided at all. Cable must be pulled from the top
Cable must not be pulled across hard & sharp object to avoid the damage to the covering & insulation. Cable must be laid in ducts or trenches as showing in Fig.
46
However, following salient points are to be considered during laying procedure of cables laid in racks and in build-in trenches. 1 For laying of cables, power cables are to be placed
4 a) If the cable are buried directly in ground. I.S. 1255 is to be followed for code of practice. However generally cables are laid 1000 mm. below finished ground level at any point of cable run and 75 mm. of sand cushioning to be provided.
at the bottom most layer and control cables at top most layer. 2 Single core power cable for use on a.c system shall recommended to the used for cable path be laid in delta formation supported by nonmagnetic material. Trefoil clamps of suitable size are to be placed at regular intervals but preferably not more than 800 mm. Axial spacing of two circuits in delta formation shall not be less than 4 6 Method of Installation: times the cable dia. In case of multicore power cables, cables shall be laid side by side, with spacing not less than one cable diameter. However derating factors for cables laid on trenches are to be referred. Multicore power cables and single core d.c circuits may be clamped by means of galvanized mild steel saddles. The saddles shall not be placed at intervals more than 1500 mm. for horizontal and 1200 mm. for vertical runs. 3 Multicore control cables can be laid touching each other on cable racks and wherever required may be taken in two layers. They should be clamped by means of PVC straps both for horizontal and vertical runs, (alternatively, fabricated aluminum clamps may be used) at regular intervals. Aluminum conductor cables: 3.0 kg/mm Copper conductor cables: 5.0 kg/mm Three Core Cables: Installed independently Single Core Cables: Three cables in a trefoil touching each other 7 Maximum safe pulling force (when pulled by pulling eye) 5 If there is a possibility of mechanical damage, cable should be protected by means of mild steel covers placed on racks. b) In loose soil concrete pillar should be provided for as support and hence pipes are
Proper method of pulling of cable should be used. Refer I.S. 1255-1983, code of practice for installation and maintenance of power cables.
47
BENDING RADIUS:
While Installing 'GLOSTER' Cables, the following minimum bending radius should be observed such that the cables, and especially the insulation, are not damaged. Wherever possible, larger bending radii should be used.
VOLTAGE GRADE OF CABLES Upto 1.1KV Upto 1.1KV 3.3 KV upto 11KV Above 11 KV
Where 'D' is the overall diameter of Cables.
RECOMMENDED MINIMUM BENDING RADII (12 X D) For Multi Core Cables (15 X D) For Single Core Cables (15 X D) For Single and Multi Core Cables (15 X D) For Multi Core Cables (20 X D) For Single Core Cables
TESTING INSULATION RESISTANCE MEASUREMENT OF CABLE

The voltage rating of I R Tester (Megger) should be chosen as following table:
VOLTAGE GRADE OF CABLES 1.1 KV 3.3 KV 6.6 KV RATING OF IR TESTER (MEGGER) 500 V 1000 V 1000 V VOLTAGE GRADE OF CABLE 11 KV 22 KV 33 KV RATING OF IR TESTER (MEGGER) 1000 V 2500 V 2500 V
TESTING DURING LAYING:

All new cables shall be megger-tested before jointing. After jointing is completed all cables shall be megger-tested.
under all service conditions. The joint should further be resistant to corrosion and other chemical effects. Termination and jointing of power and control cables shall be done by means of compression methods using solder less tinned copper/Aluminum terminal lugs.
JOINTING OF CABLE:
The emphasis should be laid on quality and selection of proper cable accessories, proper jointing techniques and skill and workmanship of the working personnel. The quality of joint should be such that it does not add any resistance to the circuit. The materials and techniques employed should give adequate mechanical and electrical protection to the joints
HIGH VOLTAGE TEST:

Cables after jointing and terminations are subjected to dc high voltage test. The recommended test voltage are given in I.S. 1255 - 1983. The cable cores must be discharge after completion of dc high voltage test.
48
11/2008

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Company Profile and Technical Brochure

Sales (Rs. In Lacs)

THE POWER IS WITHIN...

AREA OF THE MANUFACTURING UNIT

Built-up area Open area Total area (Sq.Mtrs)

10000 8000 18000

13000 10000 23000

23000 18000 41000

PVC/XLPE Control Cables XLPE Power Cables

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SPECIAL APPLICATION CABLES

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150 MT 9.5 MT 14.5 MT 150 MT 150 MT

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LOW VOLTAGE CABLES

TESTING AND QUALITY ASSURANCE

LOW VOLTAGE CABLES

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HIGH VOLTAGE CABLES

DESIGN AND CONTRUCTION

EXTRUDED SEMI-CONDUCTING CONDUCTOR SHIELDING

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TESTING AND QUALITY ASSURANCE

SHORT CIRCUIT RATING OF XLPE CABLES:

HT CABLES CONDUCTOR SCREENING XLPE INSULATION INSULATION SCREENING TRIPLE EXTRUSION

SINGLE CORE UNARMOURED CABLE

PVC POWER & CONTROL CABLES

PVC POWER & CONTROL CABLES

4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630

PVC POWER & CONTROL CABLES

25 35 50 70 95 120 150 185 240 300 400 500 630

Single Layer - Strip (YFY)

PVC POWER & CONTROL CABLES

Single Layer - Strip (YFY)

PVC POWER & CONTROL CABLES

16 25 35 50 70 95 120 150 185 240 300 400

PVC POWER & CONTROL CABLES

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XLPE POWER & CONTROL CABLES