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  • Single Pass Honing Vs Multipass Honing of Valve Bodies

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    Hycom Engineering India Pvt Ltd
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    Single pass honing removes material in a single pass, causing burrs along bore edges. After 1000 jobs, the diamond grit flattens and starts plowing material. The honed surface has a helical groove pattern with less oil retention and is less suitable for longer bores. Honing accuracy depends solely on pre-bore accuracy and cannot correct camber errors. Multi-pass honing removes material over multiple passes, gradually removing material without burrs. After 10,000 jobs, the honing ledge is replaced, keeping the abrasive surface sharp. The cross-hatch pattern provides pockets for oil retention and works for a range of bore lengths. Honing accuracy depends partly on pre-bore accuracy and

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    Single Pass Honing, Multi Pass Honing, Honing Accuracy, Precision Honing

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    Single pass honing vs Multipass honing of valve bodies

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    Single pass honing removes material in a single pass, causing burrs along bore edges. After 1000 jobs, the diamond grit flattens and starts plowing material. The honed surface has a helical groove pattern with less oil retention and is less suitable for longer bores. Honing accuracy depends solely on pre-bore accuracy and cannot correct camber errors. Multi-pass honing removes material over multiple passes, gradually removing material without burrs. After 10,000 jobs, the honing ledge is replaced, keeping the abrasive surface sharp. The cross-hatch pattern provides pockets for oil retention and works for a range of bore lengths. Honing accuracy depends partly on pre-bore accuracy and

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
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    55 views2 pages

    Single Pass Honing Vs Multipass Honing of Valve Bodies

    Uploaded by

    Hycom Engineering India Pvt Ltd
    Single pass honing removes material in a single pass, causing burrs along bore edges. After 1000 jobs, the diamond grit flattens and starts plowing material. The honed surface has a helical groove pattern with less oil retention and is less suitable for longer bores. Honing accuracy depends solely on pre-bore accuracy and cannot correct camber errors. Multi-pass honing removes material over multiple passes, gradually removing material without burrs. After 10,000 jobs, the honing ledge is replaced, keeping the abrasive surface sharp. The cross-hatch pattern provides pockets for oil retention and works for a range of bore lengths. Honing accuracy depends partly on pre-bore accuracy and

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 2

    Single pass Honing Vs Multi-pass Honing of valve bodies

    Sl No

    Single pass Honing


    Honing allowance is shared by 3 to 5 tools. Each tool removes about 5 to 8 microns while the tool pierces through, causing burr on the edge of grooves in the bore!
    When tool completes about 1000 jobs, the diamond grit flattens out and it starts plouging the material, creating a fine burr.

    Multi-pass Honing
    Each micron is removed by about 5 to 10 passes. Hence, material is gradually removed and there is no burr formation.

    Additional brushing dislodges even the micro burrs that may formed.

    Honed surface glazes after a few thousand cycles, due to worn out abrasive tool surface.

    Honed surface finish is consistent till the life of abrasive tool. After about 10,000 jobs, the honing ledge is replaced and abrasive surface becomes brand new. Self-sharpening effect of the abrasives, results in free cutting during the tool's entire operating life.
    1

    Single pass Honing Vs Multi-pass Honing of valve bodies


    Sl No

    Single pass -honing


    The honed surface has helical groove pattern , less suitable for oil retention.
    Less suitable for longer bores(L/D>3); unless there are grooves, chips do not get flushed easily.

    Multi-pass honing
    The honed surface with cross hatch pattern provides pockets for oil retention.
    Same honing accuracy can be achieved for a range of L/D=1 to 10

    Honing accuracy fully depends of accuracy of bore dia before honing. Camber error(banana shape) can not be corrected.
    Blind honing is not possible Auto-gauging is generally not used as inprocess correction is not possible.

    Honing accuracy depends partly on bore accuracy before honing. But correction to camber error and taper is possible.
    Blind honing is possible Air electronic multi-point in-process gauging automatically leads to correction of bore size
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