Trng i hc Bch khoa TPHCM Khoa C kh thi hc k 1 (nm hc 2011-2012) Mn hc: K THUT CH TO 2 Thi gian thi: 90 pht (c php

p s dng ti liu) H tn v m sinh vin: Cu 1: Cn phay rnh then trn chi tit trc, g t bng khi V theo phng php t ng t kch thc (hnh v). Xc nh sai s chun ca cc kch thc L, H1 v H2. Bit ng knh trc d d (2 im)

Hnh 1 p n: Chi tit c gia cng trn my c iu chnh sn, tc v tr dao c xc nh so vi cc mt chun nh v A v B. Nh vy, kch thc a = constant, b = constant. (a l khong cch t tm dao phay n mt t A, v b l khong cch t mt u dao phay n mt t B) - Sai s chun kch thc H1: c(H1) = 0 (gc kch thc trng chun nh v) - Sai s chun kch thc L: gc kch thc l tm rnh then, chun nh v (trng chun iu chnh) l mt A. Do tn ti sai s chun ca kch thc L: L = d/2 c(L) = 2d/2 = d - Sai s chun kch thc H2: Ta c chui kch thc: H2 + b - d = 0 , suy ra: H2 = d - b (d l kch thc thay i trong khong d, b = const.). c(H2) = 2d Cu 2: Hnh 2 di y m t: a. Phi c thn van trc khi gia cng c b. Thn van sau khi gia cng c Xc nh cc b mt no phi qua gia cng c? Nu cc phng php gia cng ct gt cc b mt trn. (2 im)

Hnh 2. p n: Cc b mt cn qua gia cng c: - Mt 1: phay (hoc tin mt u) - Mt 2: khoan l, taro ren - Mt 3: khot l - Mt 4: phay (hoc tin mt u) - Mt 6: Khot, vt mp l (mt 5) - Mt 7, mt 8: tin mt u (hoc phay) Cu 3: Tin trc di 150 mm t ng knh 75mm xung ng knh 65mm qua mt ng chuyn dao. S vng quay trc chnh n = 400 vng/pht, tc chy dao dc trc Sm = 200 mm/pht. Xc nh tc ct trung bnh, tc tch kim loi MRR, thi gian c bn To, cng sut ct v lc ct chnh Pc. Bit nng lng ct n v u = 3,5 W-s/mm3. (2 im) (Ghi ch: nng lng ct n v u l nng lng tiu hao cn thit tch ra mt n v th tch vt liu trong mt n v thi gian) p n: - Tc ct trung bnh : Vtb = dtb.n/1000 = 3,14*((75+65)/2)*400/1000 = 87,92 m/ph - Nng sut tch vt liu: MRR = t.s.Vtb = 5*0,5*(87,92*1000)/60 3660 mm3/s trong : Chiu su ct t = (75-65)/2 = 5mm Lng chy dao s = Sm/n = 200/400 = 0,5 mm/vng - Thi giam c bn: To = L/Sm = 150/200 = 0,75 min - Cng sut ct: Nc = u*MRR = 3,5*3660 = 12 810W = 12,81 KW
- Lc ct: Pc = 12810*60/87,92 = 8742 N

Cu 4: Phay mt phng bng dao phay mt u, chi tit c g t nh trn hnh 3. Yu cu: V cc chuyn ng ct gt cn thit. Gii thch nguyn l hot ng ca g (nh v, kp cht). Chi tit c khng ch bao nhiu bc t do? Nu tc dng ca chi tit s 7. (2 im)
2

Hnh 3 p n: Cc chuyn ng ct gt: chuyn ng quay ca dao (c ct chnh), chuyn ng chy dao theo phng ngang (hnh 3) - Nguyn l hot ng ca g: y l g phay mt phng bng dao phay mt u, thc hin trn my phay trc ng. Chi tit gia cng c nh v bi 2 phin t 1 v 2 (khng ch 3 bc t do) v khi V bn tri (khng ch 2 bc t do). Kp cht chi tit c thc hin bng khi V bn phi, vn bulon 5 to lc kp. - Chi tit s 7 l c so dao, c tc dng nhm xc nh chnh xc v tr ca dao so vi g. Cu 5: Cn khoan l t ng knh dd trn chi tit dng a c t s L/D = 1/4 (hnh 4). Khoan l c thc hin trn my khoan. Yu cu: chn s g t (nh v v kp cht) hp l nht gia cng l t cc yu cu k thut cho ( ng tm gia l v mt tr ngoi A, vung gc gia mt u v tm l) Tnh lc kp cht cn thit khi khoan l theo phng n g t chn, bit lc dc trc Po v moment xon Mx. (2 im)

Hnh 4 p n: - chn s g t: mt phng u (khng ch 3 bc t do) + mt tr ngoi (khng ch 2 bc t do) - Tnh lc kp cn thit: a) Phng n 1 (Hp l nht): gia cng trn my khoan ng. Mt u chi tit c nh v trn phin t, dng khi V nh v mt tr ngoi v kp cht chi tit (hnh 5).

Do chi tit c t mt u, lc dc trc khi khoan Po c xu hng kp cht chi tit. Moment xon M c xu hng lm chi tit xoay tng i quanh trc ca n. Do , lc kp cht W phi to nn lc ma st gia b mt khi V v chi tit sao cho moment ma st chng li moment ct. Phng trnh cn bng lc: 4N.f.D / 2 = K.Mx m

(D = ng knh ngoi ca chi tit; = gc khi V; f = h s ma st gia chi tit v khi V; K = h s an ton) Suy ra: W = (K.Mx.sin/2) / (f.D) Mx

Hnh 5. b) Phng n 2: c th gia cng trn my tin dng mm cp 3 chu. Phng trnh cn bng lc: 3W.f.D/2 = K.Mx (W = lc kp ti mi vu; K = h s an ton) Suy ra: W = (2KMx) / (3f.D) Gio vin son p n TS. H Th Thu Nga