DUNG QUAT REFINERY PROJECT

WELDING CONSUMABLE CONTROL

PURPOSE
To avoid misuse of welding electrode
To provide welders with good condition electrode in order to get sound weld

RESPONSIBILITY

TPCS QC MONITOR
SUBCONS QC MANAGER Audit / SUPERVISION

SUBCONS QC MONITOR & SURVEYING

WELDING MATERIAL CONTROLLER FOR RECEIVING, STORING, DRYING, KEEP WARM, RE-DRYING AND ISSUING.

CONTROL OF STORAGE

WELDING ELECTRODE - ORDERLY & SEPARATED WITH LABEL

STORED ACCORDING TO THE MANUFACTURER RECOMMENDATION ELECTRODE PACKAGES SHALL NOT BE OPENED UNTILL IT IS READY FOR DRYING ELECTRODE / FILLER RODS SHALL BE CLEARLY IDENTIFIED WITH EITHER NATIONAL MATERIAL SPECIFICATION OR MANUFACTURERS BRAND DESIGNATION. ELECTRODE/FILLER WITH NO IDENTIFICATION SHALL NOT BE USED

CONTROL OF DRYING & KEEP WARMING

THIS SHALL BE CARRIED OUT BY WELDING MATERIAL CONTROLLER

BAKING AND KEEP WARMING AS PER SPECIFICATION OR MANUFACTURER RECOMMENDATION

CONTROL OF REQUEST & ISSUING

ONLY AUTHORIZED QC INSPECTOR & WELDING FOREMAN REGISTERED WITH SUBCONS QC DEPARTMENT SHALL AUTHORIZED TO SIGN THE WELDING REQUEST SLIP WELDING MATERIAL CONTROLLER SHALL NOT ISSUE ANY WELDING ELECTRODES/ FILLERS TO WELDER WITHOUT ANY APPROVED WELDING REQUEST SLIP. ALL RECORDS OF THE REQUESTING & ISSUING OF WELDING ELECTRODES / FILLERS SHALL BE FILLED AND MAINTAINED

CONTROL OF REQUEST & ISSUING

WELDING ELECTRODE SHALL ONLY BE ISSUED TO WELDER WITH A WORKING QUIVER (FOR STORAGE & WARMING) EACH ISSUE SHALL BE LIMITED TO 3 KG PER EACH QUIVER. ONE QUIVER IS ALLOWED TO CONTAIN ONLY ONE TYPE OF ELECTRODE

CONTROL OF REQUEST & ISSUING

MATERIAL CONTROLLER SHALL CHECK THE WELDING MATERIAL REQUEST FORMS FOR QUANTITY & TYPE OF WELDING MATERIAL BEFORE ISSUING ELECTRODE THAT HAVE BEEN RE-DRIED SHALL BE ISSUED FIRST

CONTROL OF RETURN OF WELDING MATERIAL

WELDING FOREMAN SHALL ENSURE ALL QUIVER & UNUSED ELECTRODE / FILLER RODS TO BE RETURNED TO THE WELDING MATERIAL STORAGE AREA AT THE END OF THE DAY
WELDING MATERIAL CONTROLLER SHALL SEPARATE UNUSED ELECTRODE FOR RE-DRIED OR DISPOSAL AS REQUIRED ELECTRODE SHALL NOT BE RE-DRIED MORE THAN ONCE. AFTER THE SECOND RE-DRIED, THE LEFT OVER WILL BE DISPOSED

WELDING CONSUMABLE REQUEST SLIP

WELDING CONSUMABLE REQUEST SLIP

Welder no / Name Type of electrode / size Type of filler rod / size Drawing no/Line no

/ / /

Approved by Name / Signature

WELDING CONSUMABLE CONTROL LOG SHEET

WELDING CONSUMABLE CONTROL LOG SHEET

Item

Date

Electrode

Electrode

Electrode

Baking Time

Re-baking Time

Baking /

Material Controller

Brand

Batch No

Size

Start

End

Start

End

Temperature

Name/Sign

WELDING CONSUMABLE ISSUING LOG SHEET

WELDING CONSUMABLE ISSUING LOG SHEET
Received By Name/Sign

Item

Welder No

Electrode Type

Size

Qty Issue

Time Return

Issued By Name/Sign

PROPER / GOOD CONTROL OF WELDING CONSUMABLE

ACHIEVED OF HIGH QUALITY WELDING SAFE OPERATING PLANT

THANK YOU