WPS No: ALU-WPS-017 Rev.

0
Welding Process: FCAW (136)
Code: BS EN ISO 15614-1:2004
Thickness Range:
Specification type & Grade : Position(s) Groove
Pipe Plate : :
:
SFA Specification A 5.20
Interpass Temperature
F No. 6
A No. 1 Shielding Gas: Argon+CO2 8% / 20%
Size of Electrode/Wire 1.2 mm Trailing/Backing: None Flow Rate: 25 - 30 Ipm
Filler Addition N/A
Consumable Insert Not allowed String or Weave Bead : String & Weave
Filler metal Product form N/A Orifice or Gas cup size : N/A
Flux N/A Maximum weave width : 3 times Electrode Dia
Method of Cleaning : Griding / Power Brushing
POST WELD HEAT TREATMENT Method of Back Gouging : N/A
Soaking Temp. Range : : Multiple Pass
Time Range : : Single
Rate of Heating : Travel Speed : 200 - 600 mm / min.
Rate of Cooling
:
Contact tube to work distance: 19mm (FCAW)
Oscillation : None
Use of thermal process :
Dia Amp. Range
FCAW 1.2MM 150-170 20-26
FCAW 1.2MM 185-235 22-28
FCAW 1.2MM 185-235 22-28
FCAW 1.2MM 185-235 22-28
Name
Sign.
Date
Joint Design: Single "V"
Backing : With or without
Retainer: None
Preparation: Flame Cut / Machinging / Grinding
WELDING PROCEDURE SPECIFICATION
PQR : ALU-PQR-017 Rev.0
Date: 24.11.2012
Type: Semi-Automatic
JOINTS
BASE METALS
Material Designation: S355G8 N 355EMZ API2H50N A5371MT LREH36 POSITIONS
Dia/Thickness: 40 mm Plate All
Thickness Range 20 mm - 80 mm
Other: Pipe Dia > 150mm in PA or PC & > 500mm all positions
Progression: Uphill Postion (s) Fillet : All
AWS Classification E71-T1
250 Deg C
Preheat Maintenance
FILLER METALS PREHEAT
Preheat Temperature
30C I(For t <1", otherwise 100C
for t >1")
N/A
Continuous or special heating where
applicable should be recorded.
GAS
TECHNIQUE
N/A
Multiple or Single Pass per Side
N/A
Single or Multiple Electrodes
N/A
None
ELECTRICAL CHARACTERISITICS (QW-409)
Weld Layer Process
Filler Metal Current
Volt Range
Travel Speed
Range (mm/mt)
Max. Heat Input
Kj/mm
Class
Type/
Polarity
Root E71-T1 DCEP
Hot E71-T1 DCEP 200-610
210-230
Cap E71-T1 DCEP 200-610
Fill E71-T1 DCEP 200-610
ALUCOR LTD THIRD PARTY CLIENT
+10
-5 60
2.5mm to 3.5mmmm
1 to 2 mm