ENERGY BALANCE

across heat exchanger

Inlet temperature of water= 40
0
c
outlet temperature of water =170
0
c
heat capacity of water= 4186J/Kg-K
mass flow rate of water = 3200Kg/h
heat duty of water=mCpdT=3200/3600*4186*(170-40)=483715.56W

mass flow rate of heavy gas oil=19550Kg/h
inlet temperature of heavy gas oil=200
0
c
heat capacity of oil=2545J/Kg-K
heat taken from water=483715.56=mCpdT=19550/3600*2545(200-T
0
)
Outlet tem. Of oilT
0
=165
0
c

across heat exchanger

Mass flow rate of diesel &pump around=30550Kg/h
temp.in=90
0
c, target temp.=60
0
c heat capacity=4530J/Kg-K
heat generation =mCpdT=30550/3600*4530*(90-60)=1153262.5W

water flow rate=13600Kg/h
inlet temp.=40
0
c, heat capacity=4770J/Kg-K
Heat released from diesel=heat taken by water
1153262.5=mCpdT=13600/3600*4770*(T
0
-40)
outlet temp. of water(steam)=104
0
c

across heat exchanger

diesel flow rate =30550Kg/h inlet temp.=228
0
c target Temp.=90
0
c
heat capacity = 4550J/Kg-K
heat released = mCpdT=30550/3600*4550*(228-90)=5328429.2W

Pump around flow rate=15500Kg/h
inlet temp.=60
0
c heat capacity=7734J/Kg-K
heat taken=mCpdT=15500/3600*7734*(t
0
-60)=5328429.2
outlet temp.of pum aroundT
0
=220
0
c


Across steam generator

mass flow rate of HGO , pump around& quenching oil=58050Kg/h
temp.in=300
0
c target temp.250
0
c heat capacity = 2700J/Kg-K
heat required=mCpdT=58050/3600*2700*(300-250)=2176875W
dearated water inlet flow rate from H.E.5=13600Kg/h
temp.in=104
0
c heat capacity=7582J/Kg-h
heat released = 2176875W=mCpdT=13600/3600*7582*(T
0
-104)
outlet temp. of steam=180
0
c

across heat exchanger

Mass flow rate of HGO& pump around=50050Kg/h
inlet temp.250
0
c outlet temp.200
0
c heat capacity=2400J/Kg-K
heat load= 50050/3600*2400*(250-200)=1668333.33W

mass flow rate of fresh feed stock=62500Kg/h
inlet temp. = 85
0
c heat capacity=2745J/Kg-K
heat load=mCpdT=62500/3600*2745*(T
0
-85)=1668333.33
outlet temp.from H.E. T
0
=120
0
c

Across heat exchanger

intermediate pump around flow rate=50500Kg/h
inlet temp.=287
0
c outlet temp.=210
0
c heat capacity 3556J/Kg-h
heat load=mCpdT=50500/3600*3556*(287-210)=3840973.9W
feed inlet flow rate=62500Kg/h
inlet temp. = 120
0
c heat capacity=2930J/Kg-K
heat load=mCpdT=62500/3600*2930*(T
0
-120)=3840973.9
outlet temp. of feedT
0
= 195.6
0
c

OVERALL ENERGY BALANCE
total energy out = energy released from disel and pumparound + energy
released from heavy gas oil+ energy released from intermediate pump around+
energy released from HGO , pump around& quenching oil+ energy released
from HGO , pump around
=1153262.5+5328429.2+483715.56+3840973.9+2176875+1668333.33=
14651.6KW
total energy in=energy generation from water to steam conversion+ energy
required to heat feed + energy generated from diesel pump design
= 483715.56+1153262.5+2176875+1668333.33+3840973.9+1668333.33=
14651.6KW
Total energy in = total energy out