Bai Tap PLC - Phan 1

Bi tp v hng dn gii bi tp lp trnh PLC S7-300
Ging vin: Nguyn Xun Cng HSP KT Hng Yn

1
LI NI U
Hu ht cc hng ch to PLC u c 3 ngn ng lp trnh c coi l
tng ng nhau l LAD, FBD v STL. Ngoi ra, mt s hng cn c cc
ngn ng lp trnh khc nh hng Siemens ( c gii thiu trong ti liu
phn l thuyt). Tuy nhin, hu ht cc sinh vin v cn b k thut u c
nghin cu v hc mn hc k thut s. V vy, cun ti liu ny tp trung vo
hng dn gii bi tp bn ngn ng FBD. y l mt ngn ng rt d tip cn
v d s dng cng nh rt ph hp vi t duy logic ca con ngi.
PLC c hai phng php lp trnh chnh l lp trnh tuyn tnh v lp
trnh c cu trc. Trong thc t gii quyt cc bi ton n gin ngi ta
thng dng phng php lp trnh tuyn tnh, cn cc bi ton phc tp th
thng dng phng php lp trnh c cu trc.
thun tin cho vic lp trnh cng nh vic kim tra kt qu v gii
quyt cc rc ri khi lp trnh, PLC chia ra thnh cc Network. Chng ta c th
phn chia mi phn cng vic nh thnh mt Network. Khi h thng PLC lm
vic n s t ng lin kt cc Network ny li vi nhau. Mt khc khi lm vic
PLC s thc hin tun t cc Network t Network u tin n Network cui
cng.
PLC l thit b logic kh trnh nn c rt nhiu phng n lp trnh, trong
cun ti liu ny a ra mt phng n gii quyt yu cu bi ton gip cc bn
mi hc lp trnh PLC d tip cn vi thit b. Trong cun ti liu khc ca cng
tc gi s trnh by cch gii quyt bi ton theo phng n khc. Ngoi ra, mt
s bi ton trong ti liu c s dng mt s phn mm m phng nh SPS-VISU
hoc Lockout. Cc bn c c th ci t phn mm v tin hnh m phng
h thng.
Ti liu chia lm hai phn:

2
Phn I: gii quyt cc bi ton n gin bng phng php lp trnh tuyn
tnh
Phn II: Cc bi ton c yu cu phc tp v c gii quyt bng phng
php lp trnh c cu trc
Ti liu bin son cho cc bn sinh vin, cc bn c nhu cu tm hiu v
k thut lp trnh PLC v phng n thit k h thng dng b logic kh trnh
ny chc chn khng trnh khi thiu st. Rt mong qu bn c ng gp
kin. Mi kin ng gp xin gi v a ch Email: nxcongutehy@yahoo.com.


3
Phn I
Cc bi tp n gin v thc hin theo phng php lp trnh tuyn tnh
Bi 1: iu khin m my ng c khng ng b 3 pha roto lng sc.
1. S ng lc:

2. Thit b s dng trong mch iu khin gm c
- 1 ptomt
- 1 Nt m my
- 1 nt dng
- 1 rle nhit


4
3. Bng quy nh cc a ch:

4. S kt ni PLC:


5

5. Chng trnh iu khin:


6
Bi 2: o chiu trc tip ng c 3 pha roto roto lng sc
1. S ng lc

Q1
L1
L2
L3
N
M
F2
K1
K2

2. Thit b s dng
1 ptomt
1 Nt m my chiu thun
1 Nt m my chiu ngc
1 nt dng
1 rle nhit


7
3. Bng quy nh cc a ch Vo/Ra

4. S kt ni PLC:
1
24V
0V
I0.0 I0.1 I0.3
Q0.0 Q0.1 Q0.2 Q0.3
Q4.0
I0.2
PLC
F2
2 3
K1
K2
K2
K1
N1 N3 N2


8
5. Chng trnh iu khin


9


10
Bi 3: o chiu gin tip ng c 3 pha roto roto lng sc
Bi ny hon ton ging bi 2 ch khc vic o chiu c thc hin qua nt n
dng. V vy, cc mc t 1 n 4 l ging nhau v ch khc mc 5 chng trnh
iu khin:
Chng trnh iu khin:


11


12
Bi 4: M my Sao/ Tam gic ng c khng ng b 3 pha
1. S ng lc:

K3
K1
K2
Q1
L1
L2
L3
N
F2

2. Bng quy nh cc da ch Vo/Ra


13
3. S kt ni PLC

1
24V
0V
I0.0 I0.1
Q0.0 Q0.1 Q0.2 Q0.3 Q0.4
I0.2
PLC
F2
2 3
K2
K3
K3
K2
N1 N2
K1
Q0.5

4. chng trnh iu khin


14


15
Bi 5: M my qua 3 cp in tr ph
1. S ng lc:

K1
Q1
L1
L2
L3
N
M
F1
X1
X2
X3
X4
K5
K4
K3
K2
F3
F2


16
2. bng quy nh cc a ch vo/ra

3. S kt ni PLC:


17


18


19


20
Bi 6: i ni Sao/Tam gic ng c khng ng b 3 pha o chiu trc
tip
1. S ng lc:


21

3. Ghp ni PLC:


22


23


24


25
Bi 7: i ni Sao/Tam gic ng c khng ng b 3 pha o chiu gin
tip.
Cc mc t 1 n 3 nh bi trn
Chng trnh iu khin


26


27


28
Bi 8: iu khin 3 bng ti
H thng ba bng ti hot ng theo trnh t sau:
- Khi nhn nt S1 bng ti M1 hot ng, bng ti M2 v M3 ln lt hot ng
sau 5s.
- Khi nhn nt S2 bng ti M3 dng, bng tai M2, M1 ln lt dng li sau 5s.
Qu trnh iu khin h thng c m t theo gin thi gian sau:


29
1. S ng lc
K1
Q1
L1
L2
L3
N
M
K2
M
K3
M
F1 F2 F3


30

3. S kt ni PLC


31


32
Bi 9: iu khin xy lanh y sn phm 1
S dng mt xy lanh khnn y phi ra khi ng cha phi, n nt S1, xy lanh i
ra y phi ra, sau t ng i v. (xy lanh tc ng kp v van 5/2 hai cun dy,
cm bin pht hin xy lanh cui hnh trnh B
2
l cm bin t tim cn).

1. S b tr thit b:
out
S1
B
2


3. S kt ni PLC
24V
0V
I0.0
Q0.0 Q0.1
PLC
K2
S1
K1
Fe
I0.1
B2


33


34
Bi 10: iu khin xy lanh y sn phm 2
S dng mt xy lanh khnn y phi ra khi ng cha phi, n nt S1, xy lanh i
ra y phi ra, n nt S2, xy lanh i v. (s dng S7-300 Siemens, xy lanh tc ng
kp v van 5/2 mt cun dy).

1. S b tr thit b

2. Bng quy nh cc a ch Vo/Ra:

3. S kt ni PLC
24V
0V
I0.0
Q0.0
PLC
S1
K1
I0.1
S2

out in
S1 S2

35



36
Bi 11: iu khin dy n hot ng tun t
Mt dy gm 5 n hot ng theo nguyn tc sau: Bt h thng bng nt S1, tt
bng nt S2, chuyn ch t ng/bng tay (A/M) bng cng tc S3
- Ch t ng: Khi n nt ln cc n sng ln lt t n s 1 n
n s 5 v dng li. Khi n nt xung cc n tt dn t n s 5 n
n s 1. Thi gian cch nhau gia cc n l 1s
- Ch bng tay: Mi ln n nt ln s c thm mt n sng. Mi ln
n nt xung s c mt n tt.
1. S b tr dy n:



37
3. S kt ni PLC
24V
0V
I0.0
D1
PLC
Bt
I0.1
Tt
I0.2
D2 D3 D4 D5
Q0.0 Q0.1 Q0.2
Q0.3 Q0.4
A/M
Xung
I0.3 I0.4
Ln



38


39


40
Bi 12: iu khin nhit ca l
Lp trnh cho PLC S7-300 iu khin hin thnhit l theo yu cu sau:
- Bt l bng nt n ON, tt l bng nt n OFF
- Thay i nhit l bng nt n UP hoc DOWN, nhit l chthay i trong
phm vi 20
O
C-26
O
C.
- Khi bt l nhit lun l 21
O
C.
1. S b tr thit b

ON
UP
DOWN
26
O
C
25
O
C
24
O
C
23
O
C
22
O
C
21
O
C
20
O
C
OFF

41

3. S ghp ni PLC
24V
0V
I0.0
D1
PLC
ON
I0.1
OFF
I0.2
UP
I0.3
DOWN
D2 D3 D4 D5 D6 D7
Q0.0 Q0.1 Q0.2
Q0.3 Q0.4 Q0.5 Q0.6


42


43


44


45
Bi 13: iu khin tay gp sn phm
Mt tay gp sn phm hot ng nh sau:
H thng hot ng khi nhn nt Mo may v dng khi nhn nt Tat may,
khi c s c dng khn cp nhn nt Dung khan cap.
Trng thi ban u tay gp nm v tr trn cng (c xc nh bng cm bin
v tr Ta) v bn tri (c xc nh bng cm bin v tr Tc). Khi m my, nu
ti v tr PDA khng c sn phm bng ti hot ng, nu c sn phm bng ti
dng a sn phm ti v tr c xc nh bng cm bin v tr PDA. Nu
ti PDA c sn phm th tay gp s i xung v thc hin gp sn phm trong
thi gian 1s. Ht thi gian tay gp i ln v tr trn cng v di chuyn sang phi
ti v tr c xc nh bng cm bin v tr Td, tay gp i xung di cng v
nh sn phm trong thi gian 1s, tay gp t ng i v v tr ban u. Nu ti
PDA c sn phm, tay gp thc hin tip chu trnh nh m t.
Trong qu trnh ang thc hin vic gp sn phm, nu nhn nt tt my, h
thng vn hot ng cho ti ht chu trnh d ri mi dng li v tr ban u.
Nu gp s c, nhn nt dng khn cp, h thng s dng tc thi ti v tr .
(Bi tp ny c m phng hot ng bng phn mm SPS-VISU nn trong
chng trnh iu khin c thm mt s Network dng hin th kt qu v
iu khin m hnh)


46
1. M hnh thit b



47
3. S kt ni PLC



48


49


50


51


52


53


54


55
Bi 14: iu khin dy chuyn ng gi sn phm
Mt dy chuyn ng gi 10 sn phm cho mt thng hng gm mt bng ti
M1 v mt cm bin S4 m sn phm hot ng theo nguyn tc sau:
- Nhn nt S1 bng ti hot ng vn chuyn sn phm vo thng cha, khi
10 sn phm bng ti dng v t khi ng li sau 5s.
- Khi nhn nt S2 bng ti dng li sau khi thc hin xong thng hng.
- Khi c s c nhn nt S3 h thng dng tc thi v ch hot ng tr li
khi nhn nt S1
1. S m phng



56
3. S kt ni PLC
24V
0V
I0.0
D1
PLC
S1
Q0.0 Q0.1
I0.1
S2 S3 S4
I0.2 I0.3
K1



57


58
Bi 15: iu khin dy chuyn vn chuyn, rt nguyn liu v ng gi sn
phm
H thng c m t nh hnh v sau:

H thng lm vic hai ch :
- Ch t ng: Bt cng tc A/M v v tr A, h thng nng/h chuyn
ng xung v tr di cng, chai c a t kho hng qua bng ti 1.
Khi chai chc chn trong h thng nng/h s c a ln v tr trn
cng. Ti y co mt xylanh y ra. Bng ti 2,3,4 c nhim v a chai
vo v tr rt nguyn liu v ct vo kho hng.
- Ch bng tay: Bt cng tc A/M v v tr M. Trn bng iu khin c
cc nt dng iu khin h thng theo mun.


59

2. S kt ni PLC:


60


61


62


63


64


65


66
Bi 16: iu khin thang my vn chuyn hng 4 tng
1. S h thng



67
3. S kt ni PLC



68


69


70


71


72
Bi 17: iu khin n giao thng ti nt c ngi i b qua ng
trng thi ban u n xanh t v n cho ngi i b lun sng. Khi
ngi i b n nt xin ng (nm trn ct n) n xanh t tip tc sng thm
15s, sau chuyn n vng 3s v chuyn sang n 14s. n xanh cho ngi
i b sng trong thi gian 10s sau khi n nt xin ng 20s. Qu trnh c m
t theo gin thi gian nh sau:


73
1. S m phng

2. Bng quy nh a ch Vo/Ra


74
3. S kt ni PLC
24V
0V
I0.0
D1
PLC
Xin
ng
D2 D3 D4 D5
Q0.0 Q0.1 Q0.2
Q0.3 Q0.4



75


76


77
Bi 18: iu khin n giao thng ti ng t.
H thng n giao thng ti mt ng t hot ng theo nguyn tc sau:
- n nt S1 h thng hot ng, n nt S2 h thng dng.
- Cc n bo c m t theo gin thi gian nh hnh v.
Xanh 1
Vng 1
1
Xanh 2
Vng 2
t
t
t
t
t
10s
2s
12s
10s
2s
2
12s
24s
t
t
t
Xanh i
b 1
i
b 1
Xanh i
b 2
i
b 2
2s
8s
8s
14s


78
1. S m phng



79
3. S kt ni PLC



80


81


82


83
Bi 19: iu khin bnh trn ha cht

M
Start
Stop
S1
S2
S7
S6
S5
S3 S4
Bm A Bm B
Van A Van B
Van x
ng c trn

H thng trn ha cht c thc hin theo nguyn tc sau:
- Khi ng h thng bng nt Start S1, dng h thng bng nt Stop S2
- Hai cht lng cng c bm vo bnh trn nh hai bm A v B. My
bm ch hot ng sau khi m van c 2s.
- Hai cm bin S3 v S4 dng bo trng thi cht lng chy vo bnh.
Nu sau khi khi ng 5s m mt trong hai cm bin ny khng pht hin
c cht lng chy vo bnh th lp tc dng chng trnh v bo n s c
my bm ra bn ngoi.

84
- Mt cm bin S5 bo bnh cha y v dng c hai may bm, sau khi
my bm dng 2s th kha van bm.
- Mt cm bin S6 bo cht lng trong bnh trn bt u cho php ng
c trn hot ng v dng trn sau 10s khi cht lng trong bnh y.
- Sau khi cht lng trong bnh trn u (ng c trn ngng hot ng).
Cht lng trong bnh c x ra ngoi nh van x. Khi cht lng x ht
cm bin S7 tc ng v kha van x li.
- Qu trnh t ng lp li theo chu trnh m t trn. Nu chu trnh
ang thc hin m nhn nt dng th h thng s thc hin ht chu trnh
mi dng li.


85

Qu trnh hot ng c th c m t theo gin thi gian sau:
S1
I0.0
M van bm
Q0.0; Q0.1
ng c
bm
Q0.2; Q0.3
Bo c
cht lng
I0.2; I0.3
Mc di
I0.4
Mc trn
I0.5
ng c
trn
Q0.4
Bnh rng
I0.6
Van x
Q0.5
2s
5s
2s
H thng
hot ng
Dng
I0.1
10s
t
t
t
t
t
t
t
t
t
t
t
Mt chu trnh hot ng


86

2. S kt ni PLC
24V
0V
I0.0
PLC
S1
Q0.0
Q0.2
I0.1
S2 S3 S4
I0.2 I0.3
K1 K2 K3 K4 K5
Q0.1 Q0.3 Q0.4 Q0.5
I0.5 I0.6 I0.7
S5
S6 S7
Q0.6
K6
D1


87


88


89

Cc bn tm c phn II nh!

Bai Tap PLC - Phan 1

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Bai Tap PLC - Phan 1

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Copyright:

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Bi tp v hng dn gii bi tp lp trnh PLC S7-300

Ging vin: Nguyn Xun Cng HSP KT Hng Yn

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