THK.CALC. ( ASME SEC.

VIII DIV-1)
SHELL PLATE( DISK )
PRESSURE 218 Psi ID 3,100.0 mm OD 323 mm
DIAMETER 900 mm THK 10.0 mm THK 40 mm
RADIUS 450 mm L(T/T) 4,200.0 mm QTY 32 Nos.
ALL. STRESS 20,000 Psi L(S/S) 4,200.0 mm W T. 25.73 Kgs.
J.EFFICIENCY 1.00 % OD 3,120.0 mm T WT. 823.33 Kgs.
CORR.ALL 3.0 mm B.D(Dsh+h) 3,870.5 mm PLATE
THK calc-shell 4.97 mm shell circum. 9,770 THK 3 mm
THK CODE 4.97 mm WT. (1-Dsh) 923.6 Kgs. W 1,500 mm
THK corr. allow. 7.97 mm WT. (2-Dsh) 1,847.2 Kgs. L 3,000 mm
THK adapted 8 mm WT.Sh.(S/S) 3,221.3 Kgs. QTY 21 Nos.
THK calc-headsl 4.95 mm TOTAL WT. 5,068.5 Kgs. W T.(Kgs) 105.98 Kgs.
THK CODE 4.95 mm TUBE T W.(Kgs) 2,225.48 Kgs.
THK corr. allow. 7.95 OD 19.05
THK adapted 8 THK 2.11
O.D 916 ID 14.83 RADIOGRAPHY 2 M,LENGTH
O.A LENGTH 233,349 L 6,096 VES. DIA 905 1.4
QTY. 851
VES. LNGTH 4,572 2
S K I R T WT 4,572.88 PL.WIDTH 2000 9.1
ID 1,350 mm PL.LNGTH 8000
THK 8 mm RING SKRT REQ. N
L 4,500 mm OD 22.00 mm CIRCUM. 2,843
OD 1,366 mm THK 12.00 mm RADIOGRAPHY (FULL) 15
WT.SHELL 1,206 Kgs. ID 10 mm RADIOGRAPHY (SPOT) 2
QTY. 3 Nos. SPOT RADIOGRAPHY: AFTER EVERY 15' FOR A
SKIRTS' COMP. RING WT. / RING 0.0 Kgs. LENGTH OF 6"
ID 1,366 mm T. WT. 0.1 CLIPS 0.2
THK 16 mm VESSEL SUR. AREA 0.09 D 1,800 5,655
OD 1,566 mm ID 973 mm L 3,500 3,500
Page 1
WT. 58 Kgs. TH 47 mm DIST: 300
L 4,572 mm IN/OUT/BOTH I NOs.CLIPS
SKIRTS' BASE PLATE B.D 1,354 mm T.WT.(Kg)
ID 1,266 mm QTY.= 2 Nos.
THK 8 mm D.E. AREA = 3 M FOR CONES DATA
OD 1,516 mm SHELL AREA = 16.00 M D (mm) = 1000
WT. 34 Kgs. T.AREA = 19 M d (mm) = 500
H (mm) = 150
T.WT.SKIRT Wo 2000 T(mm) = 12.7
1,298 Dn 3.6 OUT PUT
DIA 435 Ln 10
THK 10 Th-n 10 Length (mm) = 505
ST. FLNG 50 Do 2.5 Width (mm) = 846
TOT. H. DISH 169 Lo 15 WT (Kgs.) 42.6
Th-o 12
THK.CALC. ( BS-1500 CODE) FAC. 1.152 RING-1
Wn 2,304.00 OD 1,315.00
THK 172
p = 250 lb/in BD FOR TORISPHERICAL DISH ID 951
Di = 5,000 mm ID 2,580 mm QTY. 1
Do = 5080 mm T 13 mm WT./ RING 874.7
f ,STRESS = 17700 lb/in Q 0.46 Radians T. WT. 874.7
j (J. Eff.) = 0.95 % R 2,580 mm HOLES 1,826.00
c (c.a.) = 1.6 mm r 258 mm OD 32
CALC. THK. = 37.45 mm SF 50 mm THK 172
THK.+ C.A = 39.05 mm BD = 3,070 mm QTY 24
THK. ADOPTED = 40 mm W T. 1.07
T WT. 25.66
Page 2
tube hole dia 1.518 38.56
under tolerance 0.007 0.18
over tolerance (96 %) 0.003 0.08
over tolerance (4 %) 0.01 0.25
shell dia 857 mm
33.74 inch
baffle diastance 1220 mm
48.03 inch
baffle hole = tube OD + 0.03125 inch
0.79 mm
tube dia 38.10 mm
baffle hole 38.89 mm
Page 3
Ft 0
Inch 13
Inch 15/16
mm 354.01
PRESS. Conversion
44 PSI 3
45 Kg / cm2 640
15.0 BAR 218
20,000 PSI 1,379.3
8 M,LENGTH
0.57
2 NO. OF PLATES
5.7 NO. OF WELDS
5.7 LENGTH
14.8 T.LENGTH
METERS
METERS
SPOT RADIOGRAPHY: AFTER EVERY 15' FOR A
19
12
Page 4
220
37
Calc. Factors
S1 = 3141.593
S2 = 1570.796
h = 291.548
A = 1.030
R = 583.095
B = 5.388
x = 252.418
r = 291.548
y = -262.814
RING-2
OD 431.80
THK 38.10
ID 951
QTY. 1
WT./ RING (168.6)
T. WT. (168.6)
mm TOTAL WT
mm 680
Nos.
Kgs.
Kgs.
Page 5
SIZE
GAL. 5,000 LITERS 2,000.0 PRESS. 1 PASCAL= 0.0001
FACT. 2.64E+02 M3 = 2.000 1 KILO PASCAL= 0.1450
M3 18.928 FT3 = 70.62 100 KILO PASCAL= 15
M3 1 Ft 1 PRESS.
FACT. 2.64E+02 Inch 12 50 PSI 10
GAL. 264 Inch 15/16 20 Kg / cm2 284
mm 633.41 5 BAR 3
50,000 PSI 3,448.3
VESSEL SIZING TEMP.
CAP 2,400.00 TONS 40 C = 104
SP.GR. 0.50 14,471.000 -45 F = -43
FILLING RATIO 1.0 7,235.500 AT IS
RTD.CAP. 4,761.90 M
3
21,706.50 5000 85000
GMT.CAP. 476,190.48 M
3
190.50 50 45000
192.500 20 ?
V = 1.50 M
3
h = 10
ID = 0.90 M d = 6
L (T/T) = 2.058 M h/d = 1.67
L/D (RATIO) ? = 2.29 a = 16.16
THK = 8.00 mm HEATING SURFACE FOR ST. TUBES
OD = 0.916 M TUBE DIA 20.30 mm
O.A LENGTH 2,524 mm THK 2.11 mm
VOL.(Sh-S/S) 1.25
M
3
L 10,000 mm
Vol.(Sh=100mm) 0.06 M
3
QTY. 500 NOs.
VOL. (2-Dsh) 0.19 M
3
H.SURFACE/TUBE 0.638 M
VOL. (TOTAL) 1.50
M
3
TOTAL H. SURFACE 318.9 M
DIA 1.20 TOTAL H. SURFACE 3,430.5 Ft
L 4.00 TOTAL H. SURFACE 493,999.0 in
VOL 4.52 DISH HEAD
VOL 0.200 ID 1,118
Page 6
SIZE
DIA 1.50 DEPTH 280
L 0.113 ST-FLG 46
THK 14
WEIGHT CALCS. % WISE. O/A HEIGHT 340
TONS 1.00 ID 836.0
KGs. 1000.00 L(T/T) 1,000.0
L(S/S) 1,000.0
DETAILS % WTs. CIRCUM 2,626
SHELL 47.0 470
D.END 15.0 150 PL - W 1,500.0
S.PLATES-1 5.0 50 PL - L 6,000.0
NUT BOLTS 5.0 50 1.75 COURSES
FITTINGS 2.0 20 0.44 LENGTHS
SUPPORTS 0 - (0.75)
NOZZLES 10.0 100 - 1.00
FLANGES 16.0 160 - 2.00
100.0 1000 DISH DIA 836.0
0.0 0 QTY 2
VESSEL SIZING
P , DESIGN PRESSURE 385 V = 8.00 M
3
C, CORR. ALLOWANCE 0.1181 D = 1400.00 M
S, STRESS 20000 L (T/T) = (466.667) M
E, J.EFFICIENCY 1 L/D (RATIO) ? = (0.33)
F ? 0.163 TANK SIZING
VOLUME = 3.00 M
3
L/D (RATIO) ? = 2
DIA = 1.24 M
LENGTH = 2.48 M
Page 7
SIZE
Psi
Psi
Psi
Kg / cm2
PSI
PSI
BAR
F
C
INTERPOLATION
44,757.6
VESSEL DIA. 2
VESSEL LENGTH 4
FAB.WEIGHT 2780
12.57
2.09
14.661
14,661
17,441
WEIGHT OF WATER
Page 8
FLANGE SIZE SIZE OF BOLTS # 150 SIZE OF BOLTS # 300 SIZE OF BOLTS # 600
NPS D X L (INCH) WEIGHT (Kgs.) D X L (INCH) WEIGHT (Kgs.) D X L (INCH) WEIGHT (Kgs.)
1/2" 4 1/2 X 2.25 0.58 4 1/2 X 2.5 0.65 4 1/2 X 3 0.65
3/4" 4 1/2 X 2.5 0.60 4 5/8 X 3 1.16 4 5/8 X 3.5 1.16
1" 4 1/2 X 2.5 0.65 4 5/8 X 3 1.21 4 5/8 X 3.5 1.16
1 1/4" 4 1/2 X 2.75 0.65 4 5/8 X 3.25 1.21 4 5/8 X 3.75 1.26
1 1/2" 4 1/2 X 2.75 0.68 4 3/4 X 3.5 1.54 4 3/4 X 4.25 1.60
2" 4 5/8 X 3.25 1.21 8 5/8 X 3.5 2.62 8 5/8 X 4.25 2.62
2 1/2" 4 5/8 X 3.5 1.31 8 3/4 X 4 3.32 8 3/4 X 4.75 3.55
3" 4 5/8 X 3.5 1.31 8 3/4 X 4.25 3.55 8 3/4 X 5 3.67
3 1/2" 8 5/8 X 3.5 2.62 8 3/4 X 4.25 3.55 8 7/8 X 5.5 6.85
4" 8 5/8 X 3.5 2.62 8 3/4 X 4.5 3.67 8 7/8 X 5.75 7.03
5" 8 3/4 X 3.75 3.32 8 3/4 X 4.75 3.79 8 1 X 6.5 9.81
6" 8 3/4 X 4 3.32 12 3/4 X 4.75 5.87 12 1 X 6.75 14.72
8" 8 3/4 X 4.25 3.56 12 7/8 X 5.5 10.82 12 1-1/8 X 7.5 24.62
10" 12 7/8 X 4.5 9.75 16 1 X 6.25 20.51 16 1-1/4 X 8.5 35.39
12" 12 7/8 X 4.75 10.02 16 1-1/8 X 6.75 31.55 20 1-1/4 X 8.75 45.83
14" 12 1 X 5.25 13.39 20 1-1/8 X 7 41.04 20 1-3/8 X 9.25 52.75
16" 16 1 X 5.25 17.85 20 1-1/4 X 7.5 42.63 20 1-1/2 X 10 70.39
18" 16 1-1/8 X 5.75 28.99 24 1-1/4 X 7.75 51.16 20 1-5/8 X 10.75 104.54
20" 20 1-1/8 X 6.25 37.84 24 1-1/4 X 8 53.08 24 1-5/8 X 11.25 128.86
24" 20 1-1/4 X 6.75 39.44 24 1-1/2 X 9 81.85 24 1-7/8 X 13 146.07
No. OF BOLT No. OF BOLT No. OF BOLT
STANDARD STUD BOLTS WITH TWO NUTS
Prep.By KUH Page 9 Date:6/16/2014
PIPE
THUMB RULES FOR PIPING
DATA
DIA 4 INCHES
THK. 0.25 INCHES
W 16.00 Tons / Km
W 10.01 Lbs / Ft
S 14.00 Feet
PIPE SIZE CALCULATIONS
Q=AV ID - PIPE
18.81
mm
Q(FLOWRATE) 50 M^3/Hr A=Q/V V (VELOCITY) 10 M/sec
V (VELOCITY) 10 M/sec d=Q*4/Pi*V Q(FLOWRATE) 10.0 M^3/Hr
D(DIA) 42.05 mm d = (Q*4/Pi*V)^1/2
D(DIA) 1.66 "
H1 688.7 H1= 90
H2 639.14 H2= 30
DELTA H 49.56 EMTD= 94
ms 20250
Q 1,003,590
AS, Q= mw x (H1- H2)
mw = Q / (H1-H2)
H1-H2 = 60
mw = 16,727 Q 1,003,590
SCHEDULE NO. = 1000 x Ps / Ss OR 2000 x t / Dm
Where,
Ps = internal working pressure 1,500 Psi
Ss = allowable stress 11,000 Psi
t = pipe wall thk. in
Dm = pipe mean diameter in
Page 10
PIPE
Density of water 58.8 lb/ft3
velocity of pipe (V) 6 fps
w = flow rate 50,000 lbs
SCHEDULE NO. (calc.) = 136
SCHEDULE NO. (adp) = 160
As 0.785(Di/12)^2 x V
then Di = 1.77 in
By formula Di
calc
= 2.2*w^0.45*p^-0.31 3.62 in
Page 11
THK.CALC. ( ASME SEC. VIII, Div. 1 ) THK.CALC. ( BS-5500,1976 )
PRESSURE 56 Psi PRESSURE 56
DIAMETER 9,132 mm DIAMETER 9,140
RADIUS 4,566 mm RADIUS 4,570
STRESS 20,000 Psi STRESS 20,000
J.EFFICIENCY 100.00 % J.EFFICIENCY 100.00
CORR.ALL 3.0 mm CORR.ALL 3.0
THK calculated 6.39 THK calculated 6.40
THK corr. allow. 9.39 mm THK corr. allow. 9.40
THK adapted 10 mm THK adapted 10
DIA (MEAN) 9,142 mm DIA (MEAN) 9,150
RADIUS (MEAN) 4,571 mm RADIUS (MEAN) 4,575
WT. OF SPHERE 20,611 Kgs. WT. OF SPHERE 20,647
AREA OF SPHERE 263 M AREA OF SPHERE 264
VOLUME OF SPHERE 400 M
3
VOLUME OF SPHERE 401.1
DEVELOPMENT OF PIECES
CHORD, mm ANGLE, ARC, mm
a = 442.20 5.54 442.37
b = 1283.2 16.14 1287.45
c = 1998.6 25.26 2014.87 g = 2,873.59
d = 2518.4 31.98 2551.39
e = 2791.7 35.56 2837.02 a = 442.37
CL= 2826.5 36.02 2873.59
LENGTHS
g = 2826.5 36.02 2873.59 P. NO. 1
f = 2826.5 36.02 2873.59 P. NO. 2
f = 2826.5 36.02 2873.59 P. NO. 3
f = 2826.5 36.02 2873.59 P. NO. 4
f = 2826.5 36.02 2873.59 P. NO. 5 1,287.45
f = 2826.5 36.02 2873.59 P. NO. 6
b = 1,287.45
RISE b =
RISE
P. NO. 1 CAP 228.96 mm
P. NO. 2 UPPER END 10.35 mm
LOWER END 50.25 mm
P. NO. 3 UPPER END 50.25 2014.87
LOWER END 115.57 c = 2,014.87
P. NO. 4 UPPER END 115.57 c =
LOWER END 181.86 mm
P. NO. 5 UPPER END 181.86 mm
LOWER END 223.34 mm
P. NO. 6 UPPER END 223.34 mm
CENTRE 228.96 mm 2,551.39
LOWER END 223.34 mm 2,551.39
JOINTS d =
NO. OF JOINTS LONGITUDNALLY 20
SPHERICAL TANK CALCULATIONS
Piece No. 5

Piece No. 4

Piece.No. 2


Piece No. 3

NO. OF JOINTS LATITUDINALLY 20
e = 2,837.02
e = 2,837.02
e = 2,837.02
Radiography
Radiography
WELD LINE PIECE ARC NO. OF DEVELOPED MEAN
LENGTH (mm)PIECES LENGTH (mm) DIA(mm)
P.NO.1(line no. 1) 442.4 20 8,847 2,816.2
P.NO.2(line no. 2) 1,287.5 20 25,749 8,196.2
P.NO.3(line no.3) 2,014.9 20 40,297 12,827.1
P.NO.4(line no.4) 2,551.4 20 51,028 16,242.7
P.NO.5(line no,5) 2,837.0 20 56,740 18,061.0
P.NO.5(line no,5) 2,837.0 20 56,740 18,061.0
P.NO.4(line no.4) 2,551.4 20 51,028 16,242.7
P.NO.3(line no.3) 2,014.9 20 40,297 12,827.1
P.NO.2(line no. 2) 1,287.5 20 25,749 8,196.2
P.NO.1(line no. 1) 442.4 20 8,847 2,816.2
365,324
Radiography
NO. OF DEVP. T. DEVP.
PIECES LENGTH LENGTH
20 45,977.38 919,548
mm
FULL (100 %)
SPOT (10 %) 128
1,285
RADIOGRAPHY (Meters)
Piece No. 5


Piece No. 6 (Center / Common Piece)

Psi
mm
mm
Psi
%
mm
mm
mm
mm
mm
mm
Kgs.
M
M
3
Piece No. 1
f = 2,873.59
f = 2,873.59
f = 2,873.59
= d



f = 2,873.59
CL = 2873.59
DIA= 18,294 2,873.59 = f

Piece No. 6 (Center / Common Piece)
945-V31
N-MARK SIZE pipe-thk y g tc te
A 2.0 8.74 6.12 8.65 6.12 6.00
B 150.0 6.00 4.20 5.94 4.20
C 3.0 11.13 7.79 11.02 7.79 6.00
D 1~3 2.0 8.74 6.12 8.65 6.12 6.00
E 2.0 8.74 6.12 8.65 6.12 6.00
945-V32 AB
N-MARK SIZE pipe-thk y g tc te
A 2.0 8.74 6.12 8.65 6.12 6.00
B 150.0 6.00 4.20 5.94 4.20
C 1.5 7.14 5.00 7.07 5.00
D1~3 2.0 8.74 6.12 8.65 6.12 6.00
E 1.5 7.14 5.00 7.07 5.00
F 2.0 8.74 6.12 8.65 6.12 6.00
945-V40 AB
N-MARK SIZE pipe-thk y g tc te
A 2.0 8.74 6.12 8.65 6.12 6.00
C 1.5 7.14 5.00 7.07 5.00
D 2.0 8.74 6.12 8.65 6.12 6.00
E 1.5 7.14 5.00 7.07 5.00
F 2.0 8.74 6.12 8.65 6.12 6.00
G 1.5 5.08 3.56 5.03 3.56
0.5 lpg
N-MARK SIZE pipe-thk y g tc te
N1 3.0 11.10 7.78 11.00 7.77
N2,N3,N5 2.0 8.70 6.09 8.61 6.09 10.00
N4 6.0 11.00 7.70 10.89 7.70 10.00
N6 0.75 5.60 3.92 5.54 3.92 10.00
N7,N8 0.5 7.50 5.25 7.42 5.25 10.00
M1 16.0 9.50 6.65 9.40 6.65 10.00
td
CAP. DIA LENGTH
(M3) (M) (M)
SHELL ROOF BTM W.GRD MISC.
3.00 1 40,000 60.0 14.2 275.2 188.0 137.4 25.9 14.5
- 2 10,000 30.0 14.2 117.0 59.0 34.5 10.5 10.0
3.00 3 4,000 20.0 13.0 60.0 24.0 15.0 4.6 5.4
3.00 4 29,000 51.0 14.2 207.0 153.0 104.0 11.0 8.0
3.00 5 1,000 12.0 9.0 17.0 10.5 7.0 2.0 3.0
SUMMARY
WT. (TONS)
NO.
6 4,000 25.0 9.0 65.0 26.0 16.0 5.0 5.8
7 75,000 70.0 18.2 550.0 353.0 258.0 48.0 30.0
td
3.00
-
-
3.00
-
3.00
CAP. DIA LENGTH
(M3) (M) (M)
SHELL ROOF BTM W.GRD MISC.
td 1 40,000 60.0 14.2 275.2 188.0 137.4 25.9 14.5
3.00 2 10,000 30.0 14.2 117.0 59.0 34.5 10.5 10.0
SUMMARY
NO.
WT. (TONS)
- 3 4,000 20.0 13.0 60.0 24.0 15.0 4.6 5.4
3.00 4 29,000 51.0 14.2 207.0 153.0 104.0 11.0 8.0
- 5 1,000 12.0 9.0 17.0 10.5 7.0 2.0 3.0
3.00 6 4,000 25.0 9.0 65.0 26.0 16.0 5.0 5.8
- 7 75,000 70.0 18.2 550.0 353.0 258.0 48.0 30.0
td
-
5.00
5.00
5.00
5.00
5.00
MAT. COST FAB. COST T. COST
TOTAL @ 30 Rs/Kg @ 40 Rs/Kg (Rs.) EXT. INT. EXT. (Rs.) INT. (Rs.)
641.0 19,230,000 25,640,000 44,870,000 7,200 8,200 3,016,800 3,608,000
231.0 6,930,000 9,240,000 16,170,000 3,000 3,750 1,257,000 1,650,000
109.0 3,270,000 4,360,000 7,630,000 1,585 1,800 664,115 792,000
483.0 14,490,000 19,320,000 33,810,000 5,300 6,000 2,220,700 2,640,000
39.5 1,185,000 1,580,000 2,765,000 1,200 900 502,800 396,000
SUMMARY
MAT. + FAB. COST PAINTING
WT. (TONS) PAINTING (M2) PAINTING COST
117.8 3,534,000 4,712,000 8,246,000 1,585 1,800 664,115 792,000
1,239.0 37,170,000 49,560,000 86,730,000 9,850 1,300 4,127,150 572,000
MAT. COST FAB. COST T. COST
TOTAL (Rs/Kg) (Rs/Kg) (Rs.) EXT. INT. EXT. (Rs.) INT. (Rs.)
641.0 7,200 8,200
231.0 3,000 3,750
SUMMARY
MAT. + FAB. COST PAINTING
WT. (TONS) PAINTING (M2) PAINTING COST
109.0 1,585 1,800
483.0 5,300 6,000
39.5 1,200 900
117.8 1,585 1,800
1,239.0 9,850 1,300
T. COST G.T. COST
(Rs.) (Rs.)
6,624,800 51,494,800
2,907,000 19,077,000
1,456,115 9,086,115
4,860,700 38,670,700
898,800 3,663,800
SUMMARY
PAINTING
1,456,115 9,702,115
4,699,150 91,429,150
T. COST G.T. COST
(Rs.) (Rs.)
-
-
SUMMARY
PAINTING
-
-
-
-
-
Capacity 300.00 Tons shell 191946.79
Sp. Gravity 0.50 Dishends 370.05
Filling ratio 0.90 Manhole ring 100
Geomatric capacity. 661.38 M3 Flanges & pads 1350
Diameter 1200.00 mm Nozzle pipes. 30
Volume in dished ends 0.45 M3 lifting lugs& cleats 70
Cylindrical volume 660.92 M3 cradles. 516 Gr. 70 370
Cylindrical length 584385 mm A283 1480
Straight portion of dish ends 50.00 mm Plateform ladder 1000
Shell length 584285 mm Fasteners 100
Overall length. 585006
Corrosion allownce 3.00 mm 196816.84
Design pressure 250.00 psig
Design temperature -50.00 C
Material A 516-70
Allowable stress 20000 psi
radio graphy 100 %
Required thickness 10.557
Adopted thickness 11.000 mm
TUBE SHEET THICKNESS FOR DRG. NO. E-51
DATA
1
DESIGN PRESSURE 90.0 PSI
GASKET MEAN DIA 12.75 INCHES
TUBE OD 1.25 INCHES
TUBE PITCH 1.57 INCHES
T = F x G x SQRT ( P )
3 n x S
where,
T = EFFECTIVE TUBE SHEET THICKNESS ?
F = FACTOR = 0.9 (ASSUMED FOR FIXED TUBE SHEET
DESIGN, REFER TABLE RCB-7.132) 0.9
G = GASKET MEAN DIA 12.75
P = DESIGN PRESSURE 90.0
S = ALLOWABLE STRESS 20,000
n = FACTOR = 1 - ( 0.907)
(FOR TRIANGULAR (TUBE PITCH / TUBE OD)2 0.43
PITCH)
T = 0.39
9.96
DATA FOR DRG. NO. TPP-M-958
2
DESIGN PRESSURE 116.0 PSI
GASKET MEAN DIA 33.86 INCHES
TUBE OD 0.75 INCHES
TUBE PITCH 0.85 INCHES
T = F x G x SQRT ( P )
3 n x S
where,
T = EFFECTIVE TUBE SHEET THICKNESS ?
F = FACTOR = 0.9 (ASSUMED FOR FIXED TUBE SHEET
DESIGN, REFER TABLE RCB-7.132) 0.9
G = GASKET MEAN DIA 33.86
P = DESIGN PRESSURE 116.0
S = ALLOWABLE STRESS 20,000
n = FACTOR = 1 - ( 0.907)
(FOR TRIANGULAR (TUBE PITCH / TUBE OD)2 0.29
PITCH)
RAW WATER HEATER
T = 1.44
36.62
INCHES
INCHES
PSI
PSI
INCHES
MM
INCHES
INCHES
PSI
PSI
RAW WATER HEATER
INCHES
MM
g
tc
y
t
NOZZLE WELDING DATA
S.NO. NOZZLE SIZE
(Inches) t y g tc t y g tc t y g tc t y g tc t y g tc
1 1/2 2.77 2 3 2 2.77 2 3 2 3.70 3 4 3 - - - - 4.70 3 5 3
2 3/4 2.87 2 3 2 2.87 2 3 2 3.90 3 4 3 - - - - 5.60 4 6 4
3 1 3.38 2 3 2 3.40 2 3 2 4.50 3 4 3 - - - - 6.30 4 6 4
4 1 1/4 3.50 2 3 2 3.50 2 3 2 4.80 3 5 3 - - - - 6.30 4 6 4
5 1 1/2 3.70 3 4 3 3.70 3 4 3 5.00 4 5 4 - - - - 7.10 5 7 5
6 2 3.90 3 4 3 3.90 3 4 3 5.50 4 5 4 - - - - 8.70 6 9 6
7 2 1/2 5.10 4 5 4 5.10 4 5 4 7.00 5 7 5 - - - - 9.50 7 9 7
8 3 5.50 4 5 4 5.50 4 5 4 7.60 5 8 5 - - - - 11.10 8 11 8
8 3 1/2 5.70 4 6 4 5.70 4 6 4 8.00 6 8 6 - - - - - - - -
9 4 6.00 4 6 4 6.00 4 6 4 8.60 6 9 6 11.10 8 11 8 13.50 9 13 9
10 5 6.50 5 6 5 6.50 5 6 5 9.50 7 9 7 12.70 9 13 9 15.90 11 16 11
11 6 7.10 5 7 5 7.10 5 7 5 11.00 8 11 8 14.20 10 14 10 18.20 13 18 13
12 8 8.20 6 8 6 8.20 6 8 6 12.70 9 13 9 18.20 13 18 13 23.00 16 23 16
13 10 9.20 6 9 6 9.20 6 9 6 15.00 11 15 11 21.40 15 21 15 28.60 20 28 20
14 12 9.50 7 9 7 10.30 7 10 7 17.40 12 17 12 25.40 18 25 18 33.30 23 33 23
15 14 9.50 7 9 7 11.10 8 11 8 19.00 13 19 13 27.70 19 27 19 35.70 25 35 25
16 16 9.50 7 9 7 12.70 9 13 9 21.40 15 21 15 30.90 22 31 22 40.50 28 40 28
17 18 9.50 7 9 7 14.20 10 14 10 23.80 17 24 17 34.90 24 35 24 45.20 32 45 32
18 20 9.50 7 9 7 15.00 11 15 11 26.10 18 26 18 38.10 27 38 27 49.90 35 49 35
19 24 9.50 7 9 7 17.40 12 17 12 31.00 22 31 22 46.00 32 46 32 59.50 42 59 42
PIPE - Sch. 160 PIPE - Sch. STD PIPE - Sch. 40 PIPE - Sch. 80 PIPE - Sch. 120
INCHES mm INCHES mm INCHES mm INCHES mm INCHES mm
1/4 6.4 0.259 6.6 0.004 0.10 0.002 0.05 0.007 0.18
3/8 9.5 0.384 9.8 0.004 0.10 0.002 0.05 0.007 0.18
1/2 12.7 0.51 13.0 0.004 0.10 0.002 0.05 0.008 0.20
5/8 15.9 0.635 16.1 0.004 0.10 0.002 0.05 0.010 0.25
3/4 19.1 0.76 19.3 0.004 0.10 0.002 0.05 0.010 0.25
7/8 22.2 0.885 22.5 0.004 0.10 0.002 0.05 0.010 0.25
1 25.4 1.012 25.7 0.004 0.10 0.002 0.05 0.010 0.25
1 1/4 31.8 1.264 32.1 0.006 0.15 0.003 0.08 0.010 0.25
1 1/2 38.1 1.518 38.6 0.007 0.18 0.003 0.08 0.010 0.25
2 50.8 2.022 51.4 0.007 0.18 0.003 0.08 0.010 0.25
TUBE HOLE DIAMETERS AND TOLERANCES - TABLE RCB-7.41
STANDARD FIT OVER TOLERANCE
TUBE OD
NOM. DIA UNDER TOLERANCE FOR 96 % FOR 4 %
DESCRIPTION
tube hole dia 1.518 38.56
under tolerance 0.007 0.18
over tolerance (96 %) 0.003 0.08
over tolerance (4 %) 0.01 0.25
shell dia 33.74 857.00
baffle diastance 48.03 1,220.00
baffle hole = tube OD + 0.03125 0.79
tube dia 38.10
baffle hole 38.89