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PIPING MATERIAL CLASSES
06 IFD Issued for Design 27-Feb-13 L. SERPA L. SERPA B. BARRAUD 05 IFD Issued for Design 29-Oct-12 L. SERPA L. SERPA B. BARRAUD 04 IFD Issued for Design 09-Apr-12 L. SERPA L. SERPA B. BARRAUD 03 IFD Issued for Design 27-Jul-11 F. LE FRAPPER V. FORT X. GRANDIAUD 02 IFD Issued for Design 20-May-11 F. LE FRAPPER V. FORT X. GRANDIAUD Rev Status Revision Memo Date Written By Checked By Approved By
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INDEX
1 GENERAL .................................................................................................................................................. 3 2 REFERENCE DOCUMENTS ..................................................................................................................... 3 2.1 Project Documents ............................................................................................................................ 3 2.2 Company Documents ........................................................................................................................ 3 2.3 Codes and Standards ........................................................................................................................ 3 3 DEFINITIONS ............................................................................................................................................. 5 4 HOLD .......................................................................................................................................................... 5 5 CLASS NUMBERING PRINCIPLES .......................................................................................................... 5 5.1 Generation of number ....................................................................................................................... 5 5.2 Letters representing the flanges rating of the class .......................................................................... 6 5.3 Numbers representing the main material of the class ....................................................................... 6 6 ABBREVIATIONS ...................................................................................................................................... 6 7 PIPING SPECIAL ITEMS ........................................................................................................................... 8 8 GENERAL NOTES ..................................................................................................................................... 8 8.1 Units .................................................................................................................................................. 8 8.2 Design limits and pipe wall thickness ................................................................................................ 8 8.2.1 Design Limits ................................................................................................................................................ 8 8.2.2 Pipe wall thickness calculation principle ....................................................................................................... 8 8.3 Pipe diameters .................................................................................................................................. 9 8.4 Threaded joints .................................................................................................................................. 9 8.4.1 Threads standards ....................................................................................................................................... 9 8.4.2 Threaded connections limitations ................................................................................................................. 9 8.5 Jointing of small bore pipes ............................................................................................................... 9 8.6 Bends and elbows in small bore piping ............................................................................................. 9 8.7 Valves .............................................................................................................................................. 10 8.8 Branch reinforcement table ............................................................................................................. 10 8.9 Glass reinforced epoxy materials (GRP) ......................................................................................... 10 8.10 High Density Polyethylene materials (HDPE) ................................................................................. 10 8.11 Piping Standards ............................................................................................................................. 10 9 PIPING MATERIAL CLASSES ................................................................................................................ 11 10 BRANCH REINFORCEMENT TABLE ..................................................................................................... 14 10.1 Table for Classes B01, B03, B05, B49, D03, D05, D49, F03, F05, G49, H05 ................................ 14 10.2 Table for Classes B10, B13............................................................................................................. 15 10.3 Table for Class B11 ......................................................................................................................... 16 10.4 Table for Classes B90 ..................................................................................................................... 16 10.5 Table for Class B91, B93 & B98 ..................................................................................................... 16
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1 GENERAL This specification covers the technical requirements of materials for pipes, fittings, flanges, valves and other piping components for use on process and utility piping systems for the Piraa and Curaray terminal facilities to be installed as part of Phase 0 and Phase 1 of Block 67 development project.
This document does not apply to:
Piping Special Items covered by Piping Special Items List (Ref [1]). Fabricated ducts Heating, plumbing, ventilation and similar piping inside buildings Instrumentation tubing Pipelines covered by the ASME B 31.4. 2 REFERENCE DOCUMENTS 2.1 Project Documents [1] PP67-PE-GEN-00-DOR-LS-Q-003 Piping Special Items List [2] PP67-PE-GEN-00-DOR-SP-Q-006 Valves Specification [3] PP67-PE-GEN-00-DOR-DW-Q-010 Piping Standards 2.2 Company Documents N/A 2.3 Codes and Standards The reference documents listed below form an integral part of this Specification. Unless otherwise stipulated, the applicable version of these documents, including relevant appendices and supplements, is the latest revision published. [4] ASME B 1.1 Unified Screw Threads [5] ASME B 1.2 Gages and Gauging for Unified Screw Threads [6] ASME B 1.20.1 Pipe Threads, general purpose (inch) [7] ASME B2.1 Pipe Threads (Except Dryseal) [8] ASME B 16.5 Pipe Flanges and Flanged Fittings [9] ASME B 16.9 Factory Made Wrought Steel Butt-welding Fittings [10] ASME B 16.10 Face to Face and End to End Dimensions of Valves [11] ASME B 16.11 Forged Steel Fittings, Socket-Welding and Threaded [12] ASME B 16.20 Metallic Gaskets for Pipe Flanges - Ring-Joint, Spiral- Wound, and Jacketed [13] ASME B 16.21 Non-metallic Gaskets for Pipe Flanges [14] ASME B 16.24 Bronze pipe Flanges and Flanged Fittings
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[29] ASTM D3035
Standard Specification for Polyethylene (PE) Plastic Pipe (DR-PR) Based Controlled Outside Diameter [30] ASTM D3350
Standard Specification for Polyethylene Plastics Pipe and Fittings Materials [31] ASTM F714 Standard Specification Polyethylene (PE) Plastic Pipe (SDR-PR) Based on Outside Diameter [32] MSS SP 6 Standard Finishes for Contact Faces of Pipe Flanges and Connecting-Ends Flanges of Valves and Fittings [33] MSS SP 9 Spot Facing for Bronze, Iron and Steel Flanges [34] MSS SP 25 Standard Marking System for Valves, Fittings, Flanges and Unions [35] MSS SP 42 Corrosion Resistant Gate, Globe, Angle and Check Valves with Flanged and Butt weld Ends [36] MSS SP 43 Wrought Stainless Steel Butt-Welding Fittings [37] MSS SP 45 By-pass and Drain Connection Standard [38] MSS SP 61 Pressure testing of Steel Valves [39] MSS SP 70 Cast Iron Gate Valves, Flanged and Threaded Ends [40] MSS SP 72 Ball Valves with Flanged or Butt-Welding Ends for General Service [41] MSS SP 75 High Test Wrought Welding Fittings [42] MSS SP 80 Bronze Gate, Globe, Angle and Check Valves [43] MSS SP 97 Integrally reinforced forged branch outlet fittings - Socket welding, threaded and butt welding end [44] ISO 10497 Testing of valves - Fire type-testing requirements
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Butterfly Valves Lug-type and Water-type Standard Specification for Polyethylene (PE) Plastic
[56] AWWA 207 D Steel Pipe Flanges for Waterworks Service
3 DEFINITIONS Company Perenco Peru Petroleum Limited Supplier Entity in charge of standard product delivery
4 HOLD N/A
5 CLASS NUMBERING PRINCIPLES 5.1 Generation of number The class number consists of a capital letter representing the ASME flanges rating, and a two-digit number representing the main material entering into the composition of the material used for the pipes, fittings, flanges, valves, etc., of the piping material class in question.
Example: B 0 1
Flange Rating 150
Carbon steel material
The letters and numbers used for numbering piping classes are indicated hereafter:
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5.3 Numbers representing the main material of the class
01 to 30: Carbon steels
45 to 70: Stainless steels
86 to 99: Other materials (Cast-iron, copper alloy, GRP, HDPE, etc.).
6 ABBREVIATIONS ASME American Society of Mechanical Engineers MI Malleable cast Iron API American Petroleum Institute Mo Molybdenum ASTM American Society for Testing and Materials MSS Manufacturers Standardization Society AWWA American Water Works Association NPT Threading as per ASME B 1.20.1 BB Bolted Bonnet OS&Y Outside Screw spindle and Yoke BC Bolted Cover PE Plain End BE Beveled End PID Piping & Instrumentation Diagram Br Bronze PTFE Teflon BW Butt Welding PVDF Polyvinylidiene Fluoride CAS Cast Alloy Steel RF Raised Face CCS Cast Carbon Steel RJ Machined face for ring Joint CS Carbon Steel SAW Submerged Arc Welded CuNi Copper-Nickel SB Screwed Bonnet Cr Chromium SF Small Female face EFW Electric Fusion Welded SM Small Male face ENP Electroless Nickel Plated SMLS Seamless ERW Electric Resistance Welded SO Slip-On ES Extended Spindle SP Standard Practice (MSS) FAS Forged Alloy Steel SPB Split Body FCS Forged Carbon Steel SS Stainless Steel FF Flat Face STD Standard
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8.2.2 Pipe wall thickness calculation principle The calculation of pipe wall thickness values are in accordance with the ASME B 31.3 design code, and include a corrosion allowance as well as mill tolerances as applicable. The weld efficiency coefficient of welded pipes is equal to 1 (i.e. full radiography).
8.2.2.1 Corrosion allowance All carbon steel and low alloy steel materials incorporate a minimum corrosion allowance of 1.27 mm. Stainless steels, copper nickels, galvanised carbon steels, glass reinforced materials and other corrosion resistant materials are used without extra-thickness for corrosion allowance. 8.2.2.2 Mill tolerance The mill tolerance on wall thickness is as follows: Minus 8 % for diameters 18 and above Minus 12 % for diameters up to 16".
These rules take into account the fabrication tolerances applicable to fittings.
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Nominal Pipe Size (NPS) Minimum corroded thickness (retirement thickness) " to " 1.0 mm 1" to 8" 1.5 mm 10" 2.3 mm 12" to 14" 2.8 mm 16" to 24" 3.1 mm
Additionally, schedule "5 S" is not used for stainless steels, and schedule 80 is selected as a minimum for pipes 1 in diameter and below.
If the wall thickness required to contain the pressure is less than the "Minimum Corroded Thickness", the "Minimum Corroded Thickness" is used for pipe wall thickness selection purpose.
8.3 Pipe diameters No pipe diameter smaller than " are used, except for instruments.
Pipe diameters of 1, 2, 3, 5", 7", 9" and 22" are not used. Equipment supplied with connections of these sizes shall be adjusted to a standard size immediately adjacent to the equipment connection by means of a suitable reducing fitting. Bushings shall not be used.
8.4 Threaded joints 8.4.1 Threads standards All threaded connections shall have taper threads in accordance with ASME B 1.20.1 (NPT) (formerly ASME B 2.1).
8.4.2 Threaded connections limitations Threaded joints are not used on thermal oil system.
8.5 Jointing of small bore pipes With the exception of thermal oil systems which are joined together by butt welding, small bore piping (3/4 and smaller) shall be joined together by threaded connections.
8.6 Bends and elbows in small bore piping In small bore welded piping (1 and smaller), hot or cold-formed bends with a radius of 5D min. may be used in lieu of elbows if and where authorised in the relevant piping material class.
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8.8 Branch reinforcement table Refer to Section 10.
8.9 Glass reinforced epoxy materials (GRP) GRP materials classes B90 (Wet Fire Network) shall be developed at next step of the project based on selected GRP joining system and Supplier Standard.
8.10 High Density Poliethylene materials (HDPE) HDPE material class B91 (Potable Water & Sewage), B93 (Hazardous, non-Hazardous Open Drain & Sewage) and B98 (non-Hazardous Open Drain) pipe and fittings shall be joined by thermal butt fusion method as recommended by the pipe manufacturer.
8.11 Piping Standards Reference shall be made to Piping Standards (Ref [3]) for connections of instruments to the piping.
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9 PIPING MATERIAL CLASSES Class Rating Material (corrosion allowance in mm) Design Pressure (barg) Design Temperature (C) Fluid Symbol B01 150 RF CS (1.27) 19.6 -29 to 37 Nitrogen N2 13.12 220 Cooling Water CW Diesel Oil DO Dry Instrument Air IA B03 150 RF CS (3) 19.6 -29 to 37 Atmospheric Vent AV Closed Drain CD Cooling Water CW Diluent DL Dry Fire Water FW Instrument Air IA 13.8 200 LP Flare LF MP Flare MF Open Drain OD Process Fluid PF Process Gas PG B05 150 RF CS (5) 19.6 -29 to 37 Closed Drain CD Diluent DL 13.8 200 Injection Water IW Process Fluid PF Process Gas PG Produced Water PW B10 150 RF CS Galvanised (1.27) 19.6 -29 to 37 Wet Utility Air UA 13.8 200 B11 150 RF CS (1.27) 19.6 0 to 37 Atmospheric Vent AV 11.3 270 Thermal Oil HM Nitrogen N2 B13 150 RF CS Galvanised (3) 19.6 -29 to 37 Potable/Utility Water UW 13.8 200 Fire Water FW
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SW 3.4 60 B98 150 FF HDPE (0) 5.44 23 non-Hazardous Open Drain OD 4.24 38 D03 300 RF CS (3) 51 -29 Diluent DL 43.8 200 D05 300 RF CS (3) 51 -29 Diluent DL 43.8 200 D11 300 RF CS (1.27) 51.1 0 to 37 Thermal Oil HM 41 270 D49 300 RF SS 316L (0) 41.4 -46 to 37 Fuel Gas FG 29.2 200 Process Gas PG F03 600 RF CS (3) 102.1 -29 to 37 Closed Drain CD Diluent DL 87.6 200 Diesel Oil DO Process Fluid PF F05 600 RF CS (5) 102.1 -29 to 37
Process Fluid
PF
87.6 200 G49 900 RJ SS 316L (0) 124.1 -46 to 37 Demulsifier DM 87.5 200 Corrosion Inhibitor CI H05 1500 RJ CS (5) 255.3 -29 to 37 Injection Water IW 219 200 Produced Water PW
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10.1 Table for Classes B01, B03, B05, B49, D03, D05, D49, F03, F05, G49, H05 h e a d e r
The above branch reinforcement table is only applicable for the following piping classes:
Rating:
Note: Particular branch connections shall individually be analized.
150 Lbs 300 Lbs 600 Lbs 900 Lbs 1500 Lbs
B01 B03 B05 B49
D03 D05 D49
F03 F05
G49
H05
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The above branch reinforcement table is only applicable for the following piping classes: Rating:
150 Lbs
B10 B13
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The above branch reinforcement table is only applicable for the following piping class: Rating:
150 Lbs
B11
10.4 Table for Classes B90 Table to be as per GRP Supplier Standard.
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The above branch reinforcement table is only applicable for the following piping class:
Rating:
*Note: Saddle branch will also be used for branches less than 2 diameter.
150 Lbs B91
B93
B98
PIPING MATERIALS PP67-PE-GEN-00-DOR-SP- Q-004 Material: Carbon steel Rating: 150 Lbs RF CLASS B 01 Service: Nitrogen, Cooling Water, Diesel Oil, Dry Instrument Air Corrosion allowance: 1.27 mm Date: 07/11 Rev.: 03 Pressure / Temperature limits (Group 1.1) Pressure (bars) 19.6 19.6 17.7 13.12 Temperature (C) - 29 + 37 + 100 + 220 P i p e s
( 1 2 )
Diameter 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 46 Schedule (15) 160 80 40 20 10 20 Larger sizes according to table below Ends TE BE Mat.Spec. (13) API 5 L Gr B seamless API 5 L Gr B - SAW - 100% radiographed Fittings 3000 Lbs NPT, A105, 45 or 90 elbows (2), couplings, tees, threadolet s A234 WPB as per pipe schedule, BW, 45or 90elbow s (r = 1.5 dia.), concentric/excentric reducers, tees, weldolets, sweepolets (1) Flanges (11) 150 Lbs RF, NPT, A105 WN, 150 Lbs RF, A105, hub thickness as per pipe schedule, blind flanges (3) Gate valves 800 Lbs NPT, A105, Stellite coated, OS&Y, BB(4) 800 Lbs, BW, A105, Stellite coated, OS&Y, BB (4) A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameter 6" and above, OS&Y, BB, Gearbox for diameter 14" and above, Flanged (3) (4) Ball valves (10) 800 Lbs NPT, A105, 316 Trim, seals, Floating ball (8) 800 Lbs, BW, A105, 316 Trim, seals, Trunnion Mounted (8) A105 or A216 WCB Body, A105 ENP ball, seals (8), SPB or TPE, Floating ball for diameters up to 6" and Trunnion mounted for diameters 8" and above, Gearbox for diameters 8" and above, Flanged (3) Globe valves 800 Lbs NPT, A105, Stellite coated, OS&Y, BB (5) (9) 800 Lbs, BW, A105, Stellite coated, OS&Y, BB (5) (9) A216 WCB Body, F6 Trim, Flanged, OS&Y, BB (9) (5)
Butterfly valves Ductile iron body, stainless steel TP 316L disc and shaft, Nitrile lining, Gearbox for diameters 8" and above, Flanged or Wafer-Lug type (3) (14) Check valves 800 Lbs NPT, A105, BC, Stellite coated (5) (7), Horizontal piston lift 800 Lbs, BW, A105, BC, Stellite coated (5) (7), Horizontal piston lift A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and above, Dual-Plate (Wafer-Lug type). Swing type (flanged, BC) is acceptable if density is above 0.7 (3) Filters 600 Class, NPT, A105, Y type, 316L strainer 600 Class, BW, A105, Y type, 316L strainer Tee type filters, Flanged, A216 WCB Body, 316L strainer Gaskets Non CAF flat gaskets, 2 mm thick for diameters up to 14 inches, and 3 mm thick for diameters above 14 inches or Spiral wound, graphite filler, 4 mm thick 316L SS winding, 3.2 mm thick internal and external centering rings per ASME B 16.20 Bolting Studs A193 B7, Hh nuts A194 2H, zinc-plated / bichromate-treated Miscellaneous Spectacle blind up to 12" and blinders for 14" and above, carbon steel
NOTES (1) See PP67-PE-GEN-00-DOR-SP-Q-004 Piping Material Classes Section 10 (2) Bending not permitted above 1. (3) Flanges as per ASME B 16.5 for diameters up to 24" and as per ASME B 16.47 Serie A for diameters 26" and above (4) Single-piece wedge for diameters up to 24" and Flexible wedge for diameters 26" and above (5) Removable seat (6) Service pressure according to temperature and suppliers recommendations. Use as per P&ID indications. Maximum temperature = 180C (7) Horizontal installation (8) Seal materials as per PP67-PE-GEN-00-DOR-SP-Q-006 Valves Specification depending on operating conditions and fluid characteristics (9) Swivel plug disc (10) Firesafe and Anti-static device (11) "Stock finish" facing for use of flat gasket and "Smooth finish" facing for use of Spiral wound gasket (12) Schedules up 24 are acceptable for full vacuum (13) Product Specification Level PSL-2 is required for pipe API 5L Gr.B (14) Only to be used on Cooling Water Service (15) Thickness based on mill tolerance as per PP67-PE-GEN-00-DOR- SP-Q-004 Piping Material Classes and weld coefficient = 1 for SAW pipe. 26 28 30 32 34 36 38 40 42 44 46 10 STD XS
.
PIPING MATERIALS PP67-PE-GEN-00-DOR- SP-Q-004 Material: Carbon steel Rating: 150 Lbs RF CLASS B 03 Service: Atmospheric Vent, Closed Drain, Cooling Water, Diluent, Dry Fire Water, Instrument Air, LP Flare, MP Flare, Open Drain, Process Fluid, Process Gas Corrosion allowance: 3 mm Date: 07/11 Rev.: 03 Pressure / Temperature limits (Group 1.1) Pressure (bars) 19.6 19.6 17.7 13.8 Temperature (C) - 29 + 37 + 100 + 200 P i p e s
( 1 2 )
Diameter 1 1 2 2 3 4 6 8 10 12 14 16 18 20 24 26 46 Schedule (14) XXS 80 40 20 30 20 Larger sizes according to table below Ends TE BE Mat.Spec. (13) API 5 L Gr B seamless API 5 L Gr B - SAW - 100% radiographed Fittings 6000 Lbs NPT, A105, 45 or 90 elbows (2), couplings, tees, threadolet s A234 WPB as per pipe schedule, BW, 45or 90elbow s (r = 1.5 dia.), concentric/excentric reducers, tees, weldolets, sweepolets (1) Flanges (11) 150 Lbs RF, NPT, A105 WN, 150 Lbs RF, A105, hub thickness as per pipe schedule, blind flanges (3) Gate valves 800 Lbs NPT, A105, Stellite coated, OS&Y, BB (4) 800 Lbs, BW, A105, Stellite coated, OS&Y, BB (4) A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and above, OS&Y, BB, Gearbox for diameter 14" and above, Flanged (3) (4) Ball valves (10) 800 Lbs NPT, A105, 316 Trim, seals, Floating ball (8) 800 Lbs, BW, A105, 316 Trim, seals, Trunnion Mounted (8) A105 or A216 WCB Body, A105 ENP ball, seals (8), SPB or TPE, Floating ball for diameters up to 6" and Trunnion mounted for diameters 8" and above, Gearbox for diameters 8" and above, Flanged (3) Globe valves 800 Lbs NPT, A105, Stellite coated, OS&Y, BB (5) (9) 800 Lbs, BW, A105, Stellite coated, OS&Y, BB (5) (9) A216 WCB Body, F6 Trim, Flanged, OS&Y, BB (9) (5)
Butterfly valves A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and above, Gearbox for diameters 8" and above, Flanged or Wafer-Lug type (3) Check valves 800 Lbs NPT, A105, BC, Stellite coated (5) (7), Horizontal piston lift 800 Lbs, BW, A105, BC, Stellite coated (5) (7), Horizonta l piston lift A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and above, Dual-Plate (Wafer-Lug type). Swing type (flanged, BC) is acceptable if density is above 0.7 (3) Filters 600 Class, NPT, A105, Y type, 316L strainer 600 Class, BW, A105, Y type, 316L strainer Tee type filters, Flanged, A216 WCB Body, 316L strainer Gaskets Non CAF flat gaskets, 2 mm thick for diameters up to 14 inches, and 3 mm thick for diameters above 14 inches or Spiral wound, graphite filler, 4 mm thick 316L SS winding, 3.2 mm thick internal and external centering rings per ASME B 16.20 Bolting Studs A193 B7, Hh nuts A194 2H, zinc-plated / bichromate-treated Miscellaneous Spectacle blind up to 12" and blinders for 14" and above, carbon steel
NOTES (1) See PP67-PE-GEN-00-DOR-SP-Q-004 Piping Material Classes Section 10 (2) Bending not permitted above 1. (3) Flanges as per ASME B 16.5 for diameters up to 24" and as per ASME B 16.47 Serie A for diameters 26" and above (4) Single-piece wedge for diameters up to 24" and Flexible wedge for diameters 26" and above (5) Removable seat (6) Service pressure according to temperature and supplier's recommendations. Use as per P&ID indications. Maximum temperature = 180C (7) Horizontal installation (8) Seal materials as per PP67-PE-GEN-00-DOR-SP-Q-006 Valves Specification depending on operating conditions and fluid characteristics (9) Swivel plug disc (10) Firesafe and Anti-static device (11) "Stock finish" facing for use of flat gasket and "Smooth finish" facing for use of Spiral wound gasket (12) Schedules up to 24 are acceptable for full vacuum (13) Product Specification Level PSL-2 is required for pipe API 5L Gr.B (14) Thickness based on mill tolerance as per PP67-PE-GEN-00-DOR- SP-Q-004 Piping Material Classes and weld coefficient = 1 for SAW pipe. 26 28 30 32 34 36 38 40 42 44 46 STD 20 XS
PIPING MATERIALS PP67-PE-GEN-00-DOR- SP-Q-004 Material: Carbon steel Rating: 150 Lbs RF CLASS B 05 Service: Closed Drain, Diluent, Injection Water, Process Fluid, Process Gas, Produced Water Corrosion allowance: 5 mm (12) Date: 07/11 Rev.: 03 Pressure / Temperature limits (Group 1.1) Pressure (bars) 19.6 19.6 17.7 13.8 Temperature (C) - 29 + 37 + 100 + 200 P i p e s
Diameter 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 36 Schedule (14) XXS 160 80 40 STD 30 STD 20 XS 20 Ends TE BE Mat.Spec. (13) API 5 L Gr B seamless API 5 L Gr B - SAW - 100% radiographed Fittings 6000 Lbs NPT, A105, 45 or 90 elbows (2), couplings, tees, threadolet s A234 WPB as per pipe schedule, BW, 45or 90elbow s (r = 1.5 dia.), concentric/excentric reducers, tees, weldolets, sweepolets (1) Flanges (11) 150 Lbs RF, NPT, A105 WN, 150 Lbs RF, A105, hub thickness as per pipe schedule, blind flanges (3) Gate valves 800 Lbs NPT, A105, Stellite coated, OS&Y, BB (4) 800 Lbs, BW, A105, Stellite coated, OS&Y, BB (4) A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and above, OS&Y, BB, Gearbox for diameter 14" and above, Flanged (3) (4) Ball valves (10) 800 Lbs NPT, A105, 316 Trim, Seals, Floating ball (8) 800 Lbs, BW, A105, 316 Trim, seals, Trunnion Mounted (8) A105 or A216 WCB Body, A105 ENP ball, Seals (8), SPB or TPE, Floating ball for diameters up to 6" and Trunnion mounted for diameters 8" and above, Gearbox for diameters 8" and above, Flanged (3) Globe valves 800 Lbs NPT, A105, Stellite coated, OS&Y, BB (5) (9) 800 Lbs, BW, A105, Stellite coated, OS&Y, BB (5) (9) A216 WCB Body, F6 Trim, Flanged, OS&Y, BB (9) (5)
Butterfly valves A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and above, Gearbox for diameters 8" and above, Flanged or Wafer-Lug type (3) Check valves 800 Lbs NPT, A105, BC, Stellite coated (5) (7), Horizontal piston lift 800 Lbs, BW, A105, BC, Stellite coated (5) (7), Horizontal piston lift A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and above, Dual-Plate (Wafer-Lug type). Swing type (flanged, BC) is acceptable if density is above 0.7 (3) Filters 600 Class, NPT, A105, Y type, 316L strainer 600 Class, BW, A105, Y type, 316L strainer Tee type filters, Flanged, A216 WCB Body, 316L strainer Gaskets Non CAF flat gaskets, 2 mm thick for diameters up to 14 inches, and 3 mm thick for diameters above 14 inches or Spiral wound, graphite filler, 4 mm thick 316L SS winding, 3.2 mm thick internal and external centering rings per ASME B 16.20 Bolting Studs A193 B7, Hh nuts A194 2H, zinc-plated / bichromate-treated Miscellaneous Spectacle blind up to 12" and blinders for 14" and above, carbon steel
NOTES (1) See PP67-PE-GEN-00-DOR-SP-Q-004 Piping Material Classes Section 10 (2) Bending not permitted above 1. (3) Flanges as per ASME B 16.5 for diameters up to 24" and as per ASME B 16.47 Serie A for diameters 26" and above (4) Single-piece wedge for diameters up to 24" and Flexible wedge for diameters 26" and above (5) Removable seat (6) Service pressure according to temperature and suppliers recommendations. Use as per P&ID indications. Maximum temperature = 180C (7) Horizontal installation (8) Seal materials as per PP67-PE-GEN-00-DOR-SP-Q-006 Valves Specification depending on operating conditions and fluid characteristics (9) Swivel plug disc (10) Firesafe and Anti-static device (11) "Stock finish" facing for use of flat gasket and "Smooth finish" facing for use of Spiral wound gasket (12) Corrosion allowance limited to 4.9 mm for pipe . (13) Product Specification Level PSL-2 is required for pipe API 5L Gr.B (14) Thickness based on mill tolerance as per PP67-PE-GEN-00- DOR-SP-Q-004 Piping Material Classes and weld coefficient = 1 for SAW pipe.
PIPING MATERIALS PP67-PE-GEN-00-DOR- SP-Q-004 Material: Carbon steel Galvanised Rating: 150 Lbs RF CLASS B 10 Service: Wet Utility air Corrosion allowance: 1.27 mm Date: 05/11 Rev.: 02 Pressure / Temperature limits (Group 1.1) Pressure (bars) 19.6 19.6 17.7 13.8 Temperature (C) - 29 + 37 + 100 + 200 P i p e s
Diameter 1 1 2 Schedule (8) 160 80 Ends TE Mat.Spec. (1) API 5 L Gr B seamless Galvanised to A53 grade B
Fittings 3000 Lbs NPT, A105, 45or 90elbows (2), couplings, tees, threadolets, Galvanised to A153 Class B
Flanges (3) 150 Lbs NPT RF, A105, Galvanized to A153 Class B
Filters 600 Class, NPT, A105, Y type, 316L strainer
Gaskets Non CAF flat gaskets, 2 mm thick or Spiral wound, graphite filler, 4 mm thick 316L SS winding, 3.2 mm thick internal and external centering rings per ASME B 16.20 Bolting Studs A193 B7, Hh nuts A194 2H, zinc-plated / bichromate-treated Miscellaneous Spectacle blind, carbon steel NOTES (1) Product Specification Level PSL-2 is required for pipe API 5L Gr.B (2) Bending not permitted above 1. (3) Flanges as per ASME B 16.5. Stock finish" facing for use of flat gasket and "Smooth finish" facing for use of Spiral wound gasket (4) Single-piece wedge (5) Removable seat (6) Horizontal installation (7) Swivel plug disc (8) Thickness based on mill tolerance as per PP67-PE-GEN-00-DOR- SP-Q-004 Piping Material Classes.
PIPING MATERIALS PP67-PE-GEN-00-DOR- SP-Q-004 Material: Carbon steel Rating: 150 Lbs RF CLASS B 11 Service: Atmospheric Vent, Thermal Oil, Nitrogen Corrosion allowance: 1.27 mm Date: 05/11 Rev.: 02 Pressure / Temperature limits (Group 1.1) Pressure (bars) 19.6 19.6 17.7 13.8 11.3 Temperature (C) 0 + 37 + 100 + 200 + 270 P i p e s
Diameter 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 46 Schedule (10) 80 40 20 10 20 Larger sizes according to table below Ends BE Mat.Spec. (6) API 5 L Gr B seamless API 5L Gr B - SAW - 100% radiographed Fittings A234 WPB as per pipe schedule, BW, 45or 90elbow s (r = 1.5 dia for diameters above 2) (2), concentric/excentric reducers, tees, weldolets (1) Flanges (8) WN, 150 Lbs RF, A105, hub thickness as per pipe schedule, blind flanges (3) Gate valves 800 Lbs, BW, A105, Stellite coated, OS&Y, BB (4) A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and above, OS&Y, BB, Gearbox for diameter 14" and above, Flanged (3) (4) Ball valves (11) (13) 800 Lbs, BW, A105, 316 Trim, seals, Trunnion Mounted (12) A105 or A216 WCB Body, A105 ENP ball, seals (12), SPB or TPE, Trunnion mounted, Gearbox for diameters 8" and above, Flanged (3) Globe valves 800 Lbs, BW, A105, Stellite coated, OS&Y, BB (5) (9) A216 WCB Body, F6 Trim, Flanged, OS&Y, BB (5) (9)
Check valves 800 Lbs, BW, A105, BC, Stellite coated (5) (7), Horizontal piston lift A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and above, Dual-Plate (Wafer-Lug type). Swing type (flanged, BC) is acceptable if density is above 0.7 (3) Filters 600 Class, BW, A105, Y type, 316L strainer Tee type filters, Flanged, A216 WCB Body, 316L strainer Gaskets (12) Non CAF flat gaskets, 2 mm thick for diameters up to 14 inches, and 3 mm thick for diameters above 14 inches or Spiral wound, graphite filler, 4 mm thick 316L SS winding, 3.2 mm thick internal and external centering rings per ASME B 16.20 Bolting Studs A193 B7, Hh nuts A194 2H, zinc-plated / bichromate-treated Miscellaneous Spectacle blind up to 12" and blinders for 14" and above, carbon steel
NOTES (1) See PP67-PE-GEN-00-DOR-SP-Q-004 Piping Material Classes Section 10 (2) Bending R = 5 dia. to be used wherever possible for diameters below 2 (3) Flanges as per ASME B 16.5 for diameters up to 24" and as per ASME B 16.47 Serie A for diameters 26" and above (4) Single-piece wedge for diameters up to 24" and Flexible wedge for diameters 26" and above (5) Removable seat (6) Product Specification Level PSL-2 is required for pipe API 5L Gr.B (7) Horizontal installation (8) "Stock finish" facing for use of flat gasket and "Smooth finish" facing for use of Spiral wound gasket (9) Swivel plug disc (10) Thickness based on mill tolerance as per PP67-PE-GEN-00-DOR- SP-Q-004 Piping Material Classes and weld coefficient = 1 for SAW pipe 26 28 30 32 34 36 38 40 42 44 46 10 STD XS
(11) Firesafe and Anti-static device (12) Seal materials as per PP67-PE-GEN-00-DOR-SP-Q-006 Valves Specification. (13) Particular attention shall be paid to PP67-PE-GEN-00-DOR-SP-Q- 006 Valves Specification for B11 ball valves.
PIPING MATERIALS PP67-PE-GEN-00-DOR- SP-Q-004 Material: Carbon steel Galvanised Rating: 150 Lbs RF CLASS B 13 Service: Utility Water, Potable Water, Fire Water Corrosion allowance: 3 mm Date: 05/11 Rev.: 02 Pressure / Temperature limits (Group 1.1) Pressure (bars) 19.6 19.6 17.7 13.8 Temperature (C) - 29 + 37 + 100 + 200 P i p e s
Diameter 1 1 2 Schedule (8) XXS 160 Ends TE Mat.Spec. (1) API 5 L Gr B seamless Galvanised to A53 grade B
Fittings 6000 Lbs NPT, A105, 45or 90elbows (2), couplings, tees, threadolets, Galvanised to A153 Class B
Flanges (3) 150 Lbs NPT RF, A105, Galvanized to A153 Class B
Filters 600 Class, NPT, A105, Y type, 316L strainer
Gaskets Non CAF flat gaskets, 2 mm thick or Spiral wound, graphite filler, 4 mm thick 316L SS winding, 3.2 mm thick internal and external centering rings per ASME B 16.20 Bolting Studs A193 B7, Hh nuts A194 2H, zinc-plated / bichromate-treated Miscellaneous Spectacle blind, carbon steel NOTES (1) Product Specification Level PSL-2 is required for pipe API 5L Gr.B (2) Bending not permitted above 1. (3) Flanges as per ASME B 16.5. Stock finish" facing for use of flat gasket and "Smooth finish" facing for use of Spiral wound gasket (4) Single-piece wedge (5) Removable seat (6) Horizontal installation (7) Swivel plug disc (8) Thickness based on mill tolerance as per PP67-PE-GEN-00-DOR- SP-Q-004 Piping Material Classes.
PIPING MATERIALS PP67-PE-GEN-00-DOR- SP-Q-004 Material: Stainless steel TP 316L (18) Rating: 150 Lbs RF CLASS B 49 Service: Chemicals, Foam, Fuel Gas, Process Gas Corrosion allowance: 0 mm Date: 05/11 Rev.: 02 Pressure / Temperature limits (Group 2.3) Pressure (bars) 15.9 15.9 13.3 11.2 Temperature (C) - 46 (see note 14) + 37 + 100 + 200 P i p e s
( 1 5 )
Diameter 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 46 Schedule (17) 80 S 40S 10S Larger sizes according to table below Ends TE BE Mat.Spec. A312 TP 316L Seamless, or welded (EFW) per ASTM A358 Gr 316L class 1 (100% radiographed) Fittings 3000Lbs, A182 F316L, thteaded, 45or 90 elbows, couplings, tees, threadolet s (2) A403 WP 316L as per pipe schedule (16), BW, 45or 90elbows (r = 1.5 dia.), concentric/excentric reducers, tees, weldolets, sweepolets (1) Flanges (11) 150 Lbs RF, NPT, A182 F316L WN, 150 Lbs RF, A182 F316L, hub thickness as per pipe schedule, blind flanges (3) (12) Gate valves 800 Lbs NPT, A182 F316L, 316 Trim, OS&Y, BB (4) 800 Lbs, BW, A182 F316L, 316 Trim, OS&Y, BB (4) A351 CF8M Body , 316 Trim material, Trim stellite coated, OS&Y, BB, Gearbox for diameter 14" and above, Flanged (3) (4) (13) Ball valves (10) 800 Lbs, A182 F316L, 316 Trim, Seals, Floating ball, NPT (8) 800 Lbs, A182 F316L, 316 Trim, Seals, Floating ball, BW (8) A182 F316/F316L or A351 CF8M Body, Type 316 Trim material, Seals (8), SPB or TPE, Floating ball for diameters up to 6" and Trunnion mounted for diameters 8" and above, Gearbox for diameters 8" and above, Flanged (3) Globe valves (5) (9) 800 Lbs NPT, A182 F316L, 316 Trim, BB, OS&Y 800 Lbs, BW, A182 F316L, 316 Trim, BB, OS&Y A351 CF8M Body, 316 Trim, OS&Y, BB, Flanged (13)
Check valves 800 Lbs, NPT, BC, A182 F316L, Horizontal piston lift (5) (7) 800 Lbs, BW, BC, A182 F316L, Horizontal piston lift (5) (7) A351 CF8M Body, Type 316 Trim material, Dual-Plate (Wafer-Lug type). Swing type (flanged, BC) is acceptable if density is above 0.7 (3) (13) Filters 600 Class, NPT, A182 F316L, Y type, 316L strainer 600 Class, BW, A182 F316L, Y type, 316L strainer Tee type filters, Flanged, A351 CF8M Body, 316L strainer Gaskets Non CAF flat gaskets, 2 mm thick for diameters up to 14 inches, and 3 mm thick for diameters above 14 inches or Spiral wound, graphite filler, 4 mm thick 316L SS winding, 3.2 mm thick internal and external centering rings per ASME B 16.20 Bolting Studs A193 B8M class 2, Hh nuts A194 Gr 8MA Miscellaneous Spectacle blind up to 12" and blinders for 14" and above, A240 TP 316L
NOTES (1) See PP67-PE-GEN-00-DOR-SP-Q-004 Piping Material Classes Section 10 (2) Bending not permitted above 1. (3) Flanges as per ASME B 16.5 for diameters up to 24" and as per ASME B 16.47 Serie A for diameters 26" and above (4) Single-piece wedge for diameters up to 24" and Flexible wedge for diameters 26" and above (5) Removable seat (6) Service pressure according to temperature and suppliers recommendations. Use as per P&ID indications. Maximum temperature = 180C (7) Horizontal installation (8) Seal materials as per PP67-PE-GEN-00-DOR-SP-Q-006 Valves Specification depending on operating conditions and fluid characteristics (9) Swivel plug disc (10) Firesafe and Anti-static device (11) "Stock finish" facing for use of flat gasket and "Smooth finish" facing for use of Spiral wound gasket (12) Blind flange may be in A182 F 316 (13) Forged steel to ASTM A182 F316/316L is an acceptable alternate for body materials (14) Acceptable between -46C and -140C for blow d own situation only (no valve operated below -46C) (15) Schedules up to 24 are acceptable for full vacuum (16) A403 WP 316L class S or class WX full dye penetrant on the weld surface and radiographic examination after forming and heat treatment (17) Thickness based on mill tolerance as per PP67-PE-GEN-00- DOR-SP-Q-004 Piping Material Classes and weld coefficient = 1 for EFW pipe. 26 28 30 32 34 36 38 40 42 44 46 6.35 mm 6.35 mm 10S 6.35 mm 7.14 mm 7. 14 mm 7.92 mm 7. 92 mm 8.74 mm 8.74 mm 8. 74 mm
(18) Grade 316L Mo shall be selected and shall have a molybdenum minimum content of 2.5%
PIPING MATERIALS PP67-PE-GEN-00-DOR- SP-Q-004 Material: GRP Rating: 150 Lbs FF CLASS B 90 Service: Wet Fire Water Corrosion allowance: 0 mm Date: 02/13 Rev.: 02 Pressure / Temperature limits Pressure (bars) 12.5 12.5 Temperature (C) 18 43 P i p e s
UL/FM, A126 Body, Disc EPDM coated, OS&Y, BB, Asme B16.1, FF Flanged (4) or Wafer Lug (6) Check valves (1) (3) 150 Lbs FF Flanged (4) , BC, A182 F316L (7)(9), Horizontal piston lift UL/FM, A126 Body, Bronze disc, Bronzed faced disc, Rubber faced disc, OS&Y, BB, Asme B16.1, Wafer Lug (6) or FF Flanged Swing type acceptable if density is above 0.7 (4) (6) Gaskets Neoprene flat gaskets, 3 mm thick for diameters up to 6 inches, and 5 mm thick for diameters above 6 inches, SHORE hardness 60 to 70 maximum Bolting Studs A193 B8M class 2, Hh nuts A194 Gr 8MA Miscellaneous Spectacle blind up to 12" and blinders for 14" and above, A240 TP 316L
NOTES (1) All valve, etc., flanges must be flat facing as they are designed to connect to a GRP system (2) FF Blind flanges as per Manufacturer Standard (3) Bores of all valves to suit pipe bores (4) Flanges as per ASME B 16.5 for diameters up to 24" and as per ASME B 16.47 Serie A for diameters 26" and above. Flanges as per ASME B16.1 for cast iron (5) Single-piece wedge for diameters up to 24" and Flexible wedge for diameters 26" and above (6) Forged steel to ASTM A182 F316/316L is an acceptable alternate for body materials (7) Horizontal installation (8) Swivel plug disc (9) Removable seat (10) Seal materials as per PP67-PE-GEN-00-DOR-SP-Q-006 Valves Specification depending on operating conditions and fluid characteristics
PIPING MATERIALS PP67-PE-GEN-00-DOR- SP-Q-004 Material: HDPE SDR 11 Rating: 150 Lbs FF CLASS B 91 Service: Potable Water, Sewage (8) Corrosion allowance: 0 mm Date: 02/13 Rev.: 02 Pressure / Temperature limits Pressure (bars) 10.8 9.80 8.49 Temperature (C) 23 32 38 P i p e s
Butterfly valves A351 CF8M Body, 316 Trim material, Trim stellite coated, Gearbox for diameter 8" and above, FF Flanged (2) or Wafer Lug (5) Check valves (7) A351 CF8M Body, Type 316 Trim material, Dual-Plate (Wafer-Lug type). Swing type (FF flanged, BC) is acceptable if density is above 0.7 (2) (5) Gaskets (7) Neoprene flat gaskets, 3 mm thick for diameters up to 6 inches, and 5 mm thick for diameters above 6 inches, SHORE hardness 60 to 70 maximum Bolting (7) Studs A193 B8M class 2, Hh nuts A194 Gr 8MA Miscellaneous (7) Spectacle blind up to 12" and blinders for 14" and above, A240 TP 316L NOTES (1) SDR: Standard Dimension Ratio (2) Flanges as per ASME B 16.5 for diameters up to 24" and as per ASME B 16.47 Serie A for diameters 26" and above (3) Gate Valves for diameters between 2 and 6 (4) Single-piece wedge for diameters up to 24" and Flexible wedge for diameters 26" and above (5) Forged steel to ASTM A182 F316/316L is an acceptable alternate for body materials (6) Seal materials as per PP67-PE-GEN-00-DOR-SP-Q-006 Valves Specification depending on operating conditions and fluid characteristics (7) As per potable water distribution contractor (8) HDPE SDR11 is just used for external sewage lines LBA, CAMP & PPi1 to CPF
PIPING MATERIALS PP67-PE-GEN-00-DOR- SP-Q-004 Material: HDPE SDR 17 Rating: 150 Lbs FF CLASS B 93 Service: Hazardous Open Drain, non-Hazardous Open Drain, Sewage Corrosion allowance: 0 mm (4) Date: 02/13 Rev.: 02 Pressure / Temperature limits Pressure (bars) 6.80 5.30 4.29 3.40 Temperature (C) 23 38 49 60 P i p e s
Diameter 1 1 2 3 4 6 8 10 12 14 16 18 20 24 28 32 36 Schedule SDR17 (1) Ends PE Mat.Spec. ASTM F714 / ASTM D3350 CL345434C / ASTM D3035 Fittings ASTM D3350 CL345434C, PE, 30, 45or 90elbows, T ee-equal, Red. Tee, Saddle-branch, Reducer concentric, Per Manufacturer Standard Dimensions, Molded/Fabricated, SDR17/SDR17 Flanges Flange-Adaptor, Polyethylene per ASTM D3350 CL345434C, PE, SDR 17 Flange-Backing, Ductile Iron ASTM A536, ASME B16.5 Class 150, FF, Cnvltd dsgn.Marked per MSS SP 25 Flange-Blind, Carbon Steel ASTM A105, ASME B16.5 Class 150, FF, Marked per MSS SP25 Gate valves 150 Lbs FF Flanged (2), A105 Stellite Coated, OS&Y, BB (3) A216 WCB Body , Trim stellite coated for diameters 2 to 4 and F6 for diameters 6 and above, OS&Y, BB, Gearbox for diameter 14" and above, FF Flanged (2) (3) Globe valves 150 Lbs FF Flanged (2), A105 Stellite Coated, OS&Y, BB (6) (7) A216 WCB Body, F6 Trim, OS&Y, BB, FF Flanged (2), (8)
Butterfly valves
A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and above, Gearbox for diameters 8" and above, FF Flanged (2) or Wafer-Lug type Check valves
150 Lbs FF Flanged (2) , BC, A105 Stellite Coated, (5) (7), Horizontal piston lift A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and above, Dual-Plate (Wafer-Lug type). Swing type (FF flanged, BC) is acceptable if density is above 0.7 (2) Gaskets Neoprene flat gaskets, 3 mm thick for diameters up to 6 inches, and 5 mm thick for diameters above 6 inches, SHORE hardness 60 to 70 maximum Bolting Studs A193 B7, Hh nuts A194 2H, zinc-plated / bichromate-treated Miscellaneous Spectacle blind up to 12" and blinders for 14" and above, carbon steel NOTES
(1) SDR: Standard Dimension Ratio (2) Flanges as per ASME B 16.5 for diameters up to 24" and as per ASME B 16.47 Serie A for diameters 26" and above (3) Single-piece wedge for diameters up to 24" and Flexible wedge for diameters 26" and above (4) 3 mm shall be considered for valves (5) Horizontal installation (6) Swivel plug disc (7) Removable seat (8) Seal materials as per PP67-PE-GEN-00-DOR-SP-Q-006 Valves Specification depending on operating conditions and fluid characteristics
PIPING MATERIALS PP67-PE-GEN-00-DOR- SP-Q-004 Material: HDPE SDR 21 Rating: 150 Lbs FF CLASS B 98 Service: non-Hazardous Open Drain Corrosion allowance: 0 mm Date: 02/13 Rev.: 03 Pressure / Temperature limits Pressure (bars) 5.44 4.90 4.24 Temperature (C) 23 32 38 P i p e s
Diameter 16 24 28 Schedule SDR21 (1) Ends PE Mat.Spec. ASTM F714 / ASTM D3350 CL345434C / ASTM D3035 Fittings ASTM D3350 CL345434C, PE, 30, 45or 90elbows, T ee-equal, Red. Tee, Saddle-branch, Reducer concentric, Per Manufacturer Standard Dimensions, Molded/Fabricated, SDR21/SDR21 Flanges Flange-Adaptor, Polyethylene per ASTM D3350 CL345434C, PE, SDR 21
Flange-Backing, Ductile Iron ASTM A536, ASME B16.5 Class 150, FF, Convoluted design, Marked per MSS SP 25 Flange-Backing, Ductile Iron ASTM A536, AWWA C207D 150 psi, FF, Convoluted design, Marked per MSS SP 25
Grey Cast Iron per ASTM A126 Gr. B, Asme Class 125, Solid wedge, Renewable seat, FF, Full port, OS&Y, Bolted bonnet, Bronze trim, Non-asbestos packing (3)
Ball valves Globe valves Butterfly valves (4) (5) (6) (7) Check valves Grey Cast Iron per ASTM A126 Gr.B, ASME Class 125, Wafer type, FF (8), Aluminum Bronze Plates, 316 SS Pin & Spring, Buna-N seat, dual plate design, Horizontal or Vertical Gaskets Compressed Non-Asbestos with NBR Binder, 1/8 in thick, FF (9) (10) Bolting Studs A193 B8M class 2, Hh nuts A194 Gr 8MA Miscellaneous NOTES (1) SDR: Standard Dimension Ratio (2) Gate Valves for diameters between 2 and 8 (3) As per ASME B16.1, MSS SP 70 & MSS SP 25 (4) Deleted (5) Deleted (6) 14 to 24 Butterfly valves, Cast C.S. per ASTM A216 Gr. WCB, ASME B16.5 Class 150,Tapped Lug Wafer type API 609, Category B, Buna-N Seat, SS A351 CF3M Disc & Trim, Gear operator, Marked per MSS SP 25 (7) 26 to 32 Butterfly valves, Grey Cast Iron per ASTM A126 Gr. B, ASME B16.5 Class 125,Double Flanged, ASME B16.1, Buna-N Seat, SS A351 CF3M Disc & Trim, Gear operator, Manufacturer Standard Packing, Marked per MSS SP 25 (8) As per ASME B16.1 (9) For diameters 2-24 ASME Class 150 per ASME B16.21, ASME B16.5 (10) For diameters 26-32 ASME Class 150 per ASME B16.21, ASME B16.1
PIPING MATERIALS PP67-PE-GEN-00-DOR- SP-Q-004 Material: Carbon Steel Rating: 300 Lbs RF CLASS D 03 Service: Diluent Corrosion allowance: 3 mm Date: 03/12 Rev.: 01 Pressure / Temperature limits (Group 2.3) Pressure (bars) 51.0 51.0 46.3 43.8 Temperature (C) - 29 + 37 + 100 + 200 P i p e s
Diameter 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 46 Schedule (11) 160 80 40 XS 40 To be calculated Ends PE BE Mat.Spec. API 5L Gr. B Seamles API 5L Gr. B - SAW -100% radiography Fittings 6000Lbs SW, A105, 45 or 90elbows (2), couplings, tees, sockolets A234 WPB as per pipe schedule, BW, 45or 90elbow s (r=1.5 dia.), concentric/excentric reducers, tees, weldolets, sweepolets (1) Flanges (10) 300 Lbs RF, SW, A105 WN, 300 Lbs RF, A105, hub thickness as per pipe schedule, blind flanges (3) WN, 300 Lbs RF, Supplied with bolting, for instrument connection Gate valves 800 Lbs SW, A105, Stellite coated, OS&Y, BB (4) A216 WCB Body, Trim stellite coated for diameters 2 to 4 and F6 for diameters 6 and above, OS&Y, BB, Gearbox for diameter 10" and above, Flanged (3) (4) Ball valves (9) 800 Lbs SW, A105, 316 Trim, Seals, Floating ball (7) A105 or A216 WCB Body, A105 ENP ball, Seals (7), SPB or TPE, Floating ball for diameters up to 4 and Trunnion mounted for diameters 6 and above, Gearbox for diameters 8 and above, Flanged (3) Globe valves 800 Lbs, SW, A105, Stellite coated, OS&Y, BB (5) (8) A216 WCB Body, F6 Trim, Flanged, OS&Y, BB (8)
Check valves 800 Lbs SW, A105, BC, Stellite coated, Horizontal piston lift (5) (6) A216 WCB Body, Trim stellite coated for diameters 2 to 4 and F6 for diameters 6 and above, Dual-Plate (Wafer-Lug type). Swing type (flanged, BC) is acceptable if density is above 0.7 (3) Filters 600 Class, SW, A105, Y type, stainless steel strainer Tee type filters, carbon steel Gaskets Non CAF flat gaskets, 2 mm thick for diameters up to 14 inches, and 3 mm thick for diameters above 14 inches or Spiral wound, graphite filler, 4 mm thick 316L SS winding, 3.2 mm thick internal and external centering rings per ASME B 16.20 Bolting Studs A193 B7, Hh nuts A194 2H, zinc-plated / bichromate-treated Miscellaneous Spectacle blind up to 8 and blinders for 10" and above, carbon steel NOTES (1) Connections according to branch table or to be calculated in case of high diameters (2) Bending R = 5 dia. to be used whereever possible (3) Flanges as per ASME B 16.5 for diameters up to 24" and as per ASME B16.47 Serie A for diameters 26 and above (4) Single-piece wedge for diameters up to 24 and Flexible wedge for diameters 26 and above (5) Removable seat (6) Horizontal installation (7) Seal materials as per PP67-PE-GEN-00-DOR-SP-Q-006 Valves Specification depending on operating conditions and fluid characteristics (8) Swivel plug disc (9) Firesafe and Anti-static device (10) "Stock finish" facing for use of flat gasket and "Smooth finish" facing for use of Spiral wound gasket (11) Thickness based on mill tolerance as per PP67-PE-GEN-00- DOR-SP-Q-004 Piping Material Classes and weld coefficient = 1 for SAW pipe.
PIPING MATERIALS PP67-PE-GEN-00-DOR- SP-Q-004 Material: Carbon Steel Rating: 300 Lbs RF CLASS D 05 Service: Diluent Corrosion allowance: 5 mm (11) Date: 03/12 Rev.: 01 Pressure / Temperature limits (Group 2.3) Pressure (bars) 51.0 51.0 46.3 43.8 Temperature (C) - 29 + 37 + 100 + 200 P i p e s
Diameter 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 46 Schedule (12) XXS 160 80 60 XS 60 Larger sizes according to table below Ends PE BE Mat.Spec. API 5L Gr. B Seamles API 5L Gr. B - SAW -100% radiography Fittings 6000Lbs SW, A105, 45or 90elbows (2), couplings, tees, sockolets A234 WPB as per pipe schedule, BW, 45or 90elbow s (r=1.5 dia.), concentric/excentric reducers, tees, weldolets, sweepolets (1) Flanges (10) 300 Lbs RF, SW, A105 WN, 300 Lbs RF, A105, hub thickness as per pipe schedule, blind flanges (3) WN, 300 Lbs RF, Supplied with bolting, for instrument connection Gate valves 800 Lbs SW, A105 Stellite coated, OS&Y, BB (4) A216 WCB Body, Trim stellite coated for diameters 2 to 4 and F6 for diameters 6 and above, OS&Y, BB, Gearbox for diameter 10" and above, Flanged (3) (4) Ball valves (9) 800 Lbs SW, A105, 316 Trim, Seals, Floating ball (7) A105 or A216 WCB Body, A105 ENP ball, Seals (7), SPB or TPE, Floating ball for diameters up to 4 and Trunnion mounted for diameters 6 and above, Gearbox for diameters 8 and above, Flanged (3) Globe valves 800 Lbs, SW, A105, Stellite coated, OS&Y, BB (5) (8) A216 WCB Body, F6 Trim, Flanged, OS&Y, BB (8)
Check valves 800 Lbs SW, A105, BC, Stellite coated, Horizontal piston lift (5) (6) A216 WCB Body, Trim stellite coated for diameters 2 to 4 and F6 for diameters 6 and above, Dual-Plate (Wafer-Lug type). Swing type (flanged, BC) is acceptable if density is above 0.7 (3) Filters 600 Class, SW, A105, Y type stainless steel strainer Tee type filters, carbon steel Gaskets Non CAF flat gaskets, 2 mm thick for diameters up to 14 inches, and 3 mm thick for diameters above 14 inches or Spiral wound, graphite filler, 4 mm thick 316L SS winding, 3.2 mm thick internal and external centering rings per ASME B 16.20 Bolting Studs A193 B7, Hh nuts A194 2H, zinc-plated / bichromate-treated Miscellaneous Spectacle blind up to 8 and blinders for 10" and above, carbon steel NOTES (1) Connections according to branch table or to be calculated in case of high diameters (2) Bending R = 5 dia. to be used whereever possible (3) Flanges as per ASME B 16.5 for diameters up to 24" and as per ASME B16.47 Serie A for diameters 26 and above (4) Single-piece wedge for diameters up to 24 and Flexible wedge for diameters 26 and above (5) Removable seat (6) Horizontal installation (7) Seal materials as per PP67-PE-GEN-00-DOR-SP-Q-006 Valves Specification depending on operating conditions and fluid characteristics (8) Swivel plug disc (9) Firesafe and Anti-static device (10) "Stock finish" facing for use of flat gasket and "Smooth finish" facing for use of Spiral wound gasket (11) Corrosion allowance limited to 3.1 mm only for fittings below 2 inches (12) Thickness based on mill tolerance as per PP67-PE-GEN-00-DOR- SP-Q-004 Piping Material Classes and weld coefficient = 1 for SAW pipe. 26 28 30 32 34 36 38 40 42 44 46 19.05 mm 20.62 mm 20.62 mm 22.23 mm 23.83 mm 23.83 mm 25.40 mm 26.97 mm 26.97 mm 28.58 mm 28.58 mm
PIPING MATERIALS PP67-PE-GEN-00-DOR- SP-Q-004 Material: Carbon steel Rating: 300 Lbs RF CLASS D 11 Service: Thermal Oil Corrosion allowance: 1.27 mm Date: 07/11 Rev.: 01 Pressure / Temperature limits (Group 1.1) Pressure (bars) 51.1 51.1 46.6 43.8 41 Temperature (C) 0 + 37 + 100 + 200 + 270 P i p e s
NOTES (1) Flanges as per ASME B 16.5 (2) Single-piece wedge
PIPING MATERIALS PP67-PE-GEN-00-DOR- SP-Q-004 Material: Stainless steel TP 316L (18) Rating: 300 Lbs RF CLASS D 49 Service: Process Gas, Fuel Gas Corrosion allowance: 0 mm Date: 05/11 Rev.: 01 Pressure / Temperature limits (Group 2.3) Pressure (bars) 41.4 41.4 34.8 29.2 Temperature (C) - 46 (see note 14) + 37 + 100 + 200 P i p e s
Diameter 1 1 2 3 4 6 8 10 12 14 16 18 Schedule (17) 80 S 40S 10S 40S Ends TE BE Mat.Spec. A312 TP 316L Seamless, or welded (EFW) per ASTM A358 Gr 316L class 1 (100% radiographed) Fittings 3000Lbs, A182 F316L, thteaded, 45or 90 elbows, couplings, tees, threadolet s (2) A403 WP 316L as per pipe schedule (16), BW, 45or 90elbows (r = 1.5 dia.), concentric/excentric reducers, tees, weldolets, sweepolets (1) Flanges (11) 300 Lbs RF, NPT, A182 F316L WN, 300 Lbs RF, A182 F316L, hub thickness as per pipe schedule, blind flanges (3) (12) Gate valves 800 Lbs NPT, A182 F316L, 316 Trim, OS&Y, BB (4) 800 Lbs, BW, A182 F316L, 316 Trim, OS&Y, BB (4) A351 CF8M Body , 316 Trim material, Trim stellite coated, OS&Y, BB, Gearbox for diameter 10" and above, Flanged (3) (4) (13) Ball valves (10) 800 Lbs, A182 F316L, 316 Trim, Seals, Floating ball, NPT (8) 800 Lbs, A182 F316L, 316 Trim, Seals, Floating ball, BW (8) A182 F316/F316L or A351 CF8M Body, Type 316 Trim material, Seals (8), SPB or TPE, Floating ball for diameters up to 4" and Trunnion mounted for diameters 6" and above, Gearbox for diameters 8" and above, Flanged (3) Globe valves (5) (9) 800 Lbs NPT, A182 F316L, 316 Trim, BB, OS&Y 800 Lbs, BW, A182 F316L, 316 Trim, BB, OS&Y A351 CF8M Body, 316 Trim, OS&Y, BB, Flanged (13)
Check valves 800 Lbs NPT, BC, A182 F316L, Horizontal piston lift (5) (7) 800 Lbs, BW, BC, A182 F316L, Horizontal piston lift (5) (7) A351 CF8M Body, Type 316 Trim material, Dual-Plate (Wafer-Lug type). Swing type (flanged, BC) is acceptable if density is above 0.7 (3) (13) Filters 600 Class, NPT, A182 F316L, Y type, 316L strainer 600 Class, BW, A182 F316L, Y type, 316L strainer Tee type filters, Flanged, A351 CF8M Body, 316L strainer Gaskets Non CAF flat gaskets, 2 mm thick for diameters up to 14 inches, and 3 mm thick for diameters above 14 inches or Spiral wound, graphite filler, 4 mm thick 316L SS winding, 3.2 mm thick internal and external centering rings per ASME B 16.20 Bolting Studs A193 B8M class 2, Hh nuts A194 Gr 8MA Miscellaneous Spectacle blind up to 8 and blinders for 10" and above, A240 TP 316L
NOTES (1) See PP67-PE-GEN-00-DOR-SP-Q-004 Piping Material Classes Section 10 (2) Bending not permitted above 1. (3) Flanges as per ASME B 16.5 for diameters up to 24" (4) Single-piece wedge (5) Removable seat (6) Service pressure according to temperature and suppliers recommendations. Use as per P&ID indications. Maximum temperature = 180C (7) Horizontal installation (8) Seal materials as per PP67-PE-GEN-00-DOR-SP-Q-006 Valves Specification depending on operating conditions and fluid characteristics (9) Swivel plug disc (10) Firesafe and Anti-static device (11) "Stock finish" facing for use of flat gasket and "Smooth finish" facing for use of Spiral wound gasket (12) Blind flange may be in A182 F 316 (13) Forged steel to ASTM A182 F316/316L is an acceptable alternate for body materials (14) Acceptable between -46C and -140C for blow d own situation only (no valve operated below -46C) (15) Not used. (16) A403 WP 316L class S or class WX full dye penetrant on the weld surface and radiographic examination after forming and heat treatment (17) Thickness based on mill tolerance as per PP67-PE-GEN-00- DOR-SP-Q-004 Piping Material Classes and weld coefficient = 1 for EFW pipe. (18) Grade 316L Mo shall be selected and shall have a molybdenum minimum content of 2.5%
PIPING MATERIALS PP67-PE-GEN-00-DOR- SP-Q-004 Material: Carbon steel Rating: 600 Lbs RF (Smooth finish) CLASS F 03 Service: Closed Drain, Diluent, Process Fluid, Diesel Oil Corrosion allowance: 3 mm Date: 05/11 Rev.: 02 Pressure / Temperature limits (Group 1.1) Pressure (bars) 102.1 102.1 93.2 87.6 Temperature (C) - 29 + 37 + 100 + 200 P i p e s
Diameter 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 46 Schedule (15) XXS 160 80 Larger sizes according to table below Ends TE BE Mat.Spec. (14) API 5 L Gr B seamless less than 18 and SAW - 100% radiographed 18" and above API 5L X60 - SAW 100% radiographed Fittings 6000 Lbs NPT, A105, 45 or 90 elbows (2), couplings, tees, threadolet s A234 WPB as per pipe schedule, BW, 45or 90elbow s (r = 1.5 dia.), concentric/excentric reducers, tees, weldolets, sweepolets (1) (12) Flanges (11) 600 Lbs RF, NPT, A105 WN, 600 Lbs RF, A105, hub thickness as per pipe schedule, blind flanges (3) (13) Gate valves 800 Lbs NPT, A105, Stellite coated, OS&Y, BB (4) 800 Lbs, BW, A105, Stellite coated, OS&Y, BB (4) A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and above, OS&Y, BB, Gearbox for diameter 8" and above, Flanged (3) (4) Ball valves (10) 800 Lbs NPT, A105, 316 Trim, Seals, Floating ball (8) 800 Lbs, BW, A105, 316 Trim, seals, Trunnion Mounted (8) A105 or A216 WCB Body, A105 ENP ball, Seals (8), SPB or TPE, Trunnion mounted, Gearbox for diameters 6" and above, Flanged (3) Globe valves 800 Lbs NPT, A105, Stellite coated, OS&Y, BB (5) (9) 800 Lbs, BW, A105, Stellite coated, OS&Y, BB (5) (9) A216 WCB Body, F6 Trim, Flanged, OS&Y, BB (9) (5)
Check valves 800 Lbs NPT, A105, BC, Stellite coated (5) (7), Horizontal piston lift 800 Lbs, BW, A105, BC, Stellite coated (5) (7), Horizontal piston lift A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and above, Dual-Plate (Wafer-Lug type). Swing type (flanged, BC) is acceptable if density is above 0.7 (3) Filters 600 Class, NPT, A105, Y type, 316L strainer 600 Class, BW, A105, Y type, 316L strainer Tee type filters, Flanged, A216 WCB Body, 316L strainer Gaskets Spiral wound, graphite filler, 4 mm thick 316L SS winding, 3.2 mm thick internal and external centering rings per ASME B 16.20 Bolting Studs A193 B7, Hh nuts A194 2H, zinc-plated / bichromate-treated Miscellaneous Spectacle blind up to 6" and blinders for 8" and above, carbon steel NOTES (1) See PP67-PE-GEN-00-DOR-SP-Q-004 Piping Material Classes Section 10 (2) Bending not permitted above 1. (3) Flanges as per ASME B 16.5 for diameters up to 24" and as per ASME B 16.47 Serie A for diameters 26" and above (4) Single-piece wedge for diameters up to 24" and Flexible wedge for diameters 26" and above (5) Removable seat (6) Service pressure according to temperature and suppliers recommendations. Use as per P&ID indications. Maximum temperature = 180C (7) Horizontal installation (8) Seal materials as per PP67-PE-GEN-00-DOR-SP-Q-006 Valves Specification depending on operating conditions and fluid characteristics (9) Swivel plug disc (10) Firesafe and Anti-static device (11) "Smooth finish" facing (12) For diameters 26 inches and above, fittings according to A860 WPHY60, wall thickness to suit matching pipe (13) For diameters 26 inches and above, flanges per ASTM A694 grade F60, to match pipe wall thickness. (14) Product Specification Level PSL-2 is required for pipe API 5L Gr.B and API5L X60 (15) Thickness based on mill tolerance as per PP67-PE-GEN-00- DOR-SP-Q-004 Piping Material Classes and weld coefficient = 1 for SAW pipe 26 28 30 32 34 36 38 40 42 44 46 24.1 mm 25.6 mm 27.2 mm 28.8 mm 30.4 mm 32.0 mm 33.6 mm 35.2 mm 36.8 mm 38.4 mm 40.0 mm
PIPING MATERIALS PP67-PE-GEN-00-DOR- SP-Q-004 Material: Carbon steel Rating: 600 Lbs RF (Smooth finish) CLASS F 05 Service:
Process Fluid Corrosion allowance: 5 mm (12) Date: 05/11 Rev.: 02 Pressure / Temperature limits (Group 1.1) Pressure (bars) 102.1 102.1 93.2 87.6 Temperature (C) - 29 + 37 + 100 + 200 P i p e s
Diameter 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 30 32 36 Schedule (16) XXS 160 120 100 80 26.2 mm 29.4 mm 31.0 mm 34.2 mm Ends TE BE Mat.Spec. (15) API 5 L Gr B seamless less than 18 and SAW - 100% radiographed 18" and above API 5L X60 - SAW 100% radiographed Fittings 6000 Lbs NPT, A105, 45 or 90 elbows (2), couplings, tees, threadolet s A234 WPB as per pipe schedule, BW, 45or 90elbow s (r = 1.5 dia.), concentric/excentric reducers, tees, weldolets, sweepolets (1) (13) Flanges (11) 600 Lbs RF, NPT, A105 WN, 600 Lbs RF, A105, hub thickness as per pipe schedule, blind flanges (3) (14) Gate valves 800 Lbs NPT, A105, Stellite coated, OS&Y, BB (4) 800 Lbs, BW, A105, Stellite coated, OS&Y, BB (4) A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and above, OS&Y, BB, Gearbox for diameter 8" and above, Flanged (3) (4) Ball valves (10) 800 Lbs NPT, A105, 316 Trim, Seals, Floating ball (8) 800 Lbs, BW, A105, 316 Trim, seals, Trunnion Mounted (8) A105 or A216 WCB Body, A105 ENP ball, Seals (8), SPB or TPE, Trunnion mounted, Gearbox for diameters 6" and above, Flanged (3) Globe valves 800 Lbs NPT, A105, Stellite coated, OS&Y, BB (5) (9) 800 Lbs, BW, A105, Stellite coated, OS&Y, BB (5) (9) A216 WCB Body, F6 Trim, Flanged, OS&Y, BB (9) (5)
Check valves 800 Lbs NPT, A105, BC, Stellite coated (5) (7), Horizontal piston lift 800 Lbs, BW, A105, BC, Stellite coated (5) (7), Horizontal piston lift A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and above, Dual-Plate (Wafer-Lug type). Swing type (flanged, BC) is acceptable if density is above 0.7 (3) Filters 600 Class, NPT, A105, Y type, 316L strainer 600 Class, BW, A105, Y type, 316L strainer Tee type filters, Flanged, A216 WCB Body, 316L strainer Gaskets Spiral wound, graphite filler, 4 mm thick 316L SS winding, 3.2 mm thick internal and external centering rings per ASME B 16.20 Bolting Studs A193 B7, Hh nuts A194 2H, zinc-plated / bichromate-treated Miscellaneous Spectacle blind up to 6" and blinders for 8" and above, carbon steel NOTES (1) See PP67-PE-GEN-00-DOR-SP-Q-004 Piping Material Classes Section 10 (2) Bending not permitted above 1. (3) Flanges as per ASME B 16.5 for diameters up to 24" and as per ASME B 16.47 Serie A for diameters 26" and above (4) Single-piece wedge for diameters up to 24" and Flexible wedge for diameters 26" and above (5) Removable seat (6) Service pressure according to temperature and suppliers recommendations. Use as per P&ID indications. Maximum temperature = 180C (7) Horizontal installation (8) Seal materials as per PP67-PE-GEN-00-DOR-SP-Q-006 Valves Specification depending on operating conditions and fluid characteristics (9) Swivel plug disc (10) Firesafe and Anti-static device (11) "Smooth finish" facing (12) Corrosion allowance is limited to 4.3 minimum for pipes & fittings , . (13) For diameters 26 inches and above, fittings according to A860 WPHY60, wall thickness to suit matching pipe (14) For diameters 26 inches and above, flanges per ASTM A694 grade F60, to match pipe wall thickness (15) Product Specification Level PSL-2 is required for pipe API 5L Gr.B and API5L X60 (16) Thickness based on mill tolerance as per PP67-PE-GEN-00- DOR-SP-Q-004 Piping Material Classes and weld coefficient = 1 for SAW pipe
PIPING MATERIALS PP67-PE-GEN-00-DOR- SP-Q-004 Material: Stainless steel TP 316L (15) Rating: 900 Lbs RJ CLASS G 49 Service: Demulsifier, Corrosion Inhibitor Corrosion allowance: 0 mm Date: 05/11 Rev.: 02 Pressure / Temperature limits (Group 2.3) Pressure (bars) 124.1 124.1 104.4 87.5 Temperature (C) - 46 (see note 14) + 37 + 100 + 200 P i p e s
Diameter 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 46 Schedule (16) 80 S 14.27 mm 18.26 mm 20.62 mm 22.23 mm 25.4 mm 26.97 mm 28.58 mm 34.93 mm To be calculated Ends TE BE Mat.Spec. A312 TP 316L Seamless, or welded (EFW) per ASTM A358 Gr 316L class 1 (100% radiographed) Fittings 3000Lbs, A182 F316L, NPT, 45 or 90 elbows, couplings, tees, threadolet (2) A403 WP 316L as per pipe schedule (17), BW, 45or 90elbows (r = 1.5 dia.), concentric/excentric reducers, tees, weldolets, sweepolets (1) Flanges (11) 900 Lbs RJ, NPT, A182 F316L WN, 900 Lbs RJ, A182 F316L, hub thickness as per pipe schedule, blind flanges (3) (12) Gate valves 1500 Lbs NPT, A182 F316L, 316 Trim, OS&Y, BB (4) 1500 Lbs, BW, A182 F316L, 316 Trim, OS&Y, BB (4) A351 CF8M Body, 316 Trim material, Trim stellite coated, OS&Y, BB, Gearbox for diameter 6" and above, Flanged (3) (4) (13) Ball valves (10) 1500 Lbs, A182 F316L, 316 Trim, Seals, Floating ball, NPT (8) 1500 Lbs, A182 F316L, 316 Trim, Seals, Floating ball, BW (8) A182 F316/F316L or A351 CF8M Body, Type 316 Trim material, Seals (8), SPB or TPE, Trunnion mounted, Gearbox for diameters 6" and above, Flanged (3) Globe valves 1500 Lbs NPT, A182 F316L, 316 Trim, BB, OS&Y (5) (9) 1500 Lbs, BW, A182 F316L, 316 Trim, BB, OS&Y (5) (9) A351 CF8M Body, 316 Trim, OS&Y, BB, Flanged (5) (9) (13)
Plug valves (10) 1500 Lbs NPT, A182 F316L, Seals (6), Wrench operated 1500 Lbs, BW, A182 F316L, Seals (6), Wrench operated A351 CF8M, 316 Trim, Seals (6), Flanged (3), wrench operated for diameters up to 3", gearbox for diameters 4" and above (13)
Check valves 1500 Lbs, NPT, BC, A182 F316L (5) (7), Horizontal piston lift 1500 Lbs, BW, BC, A182 F316L (5) (7), Horizontal piston lift A351 CF8M Body, Type 316 Trim material, Dual-Plate (Wafer-Lug type). Swing type (flanged, BC) is acceptable if density is above 0.7 (3) (13) Double Block and Bleed Double Block Ball Valve See above for ball valve description Bleed Needle Valve As per Vendor Standard Ends shall be as per PP67-PE-GEN-00-DOR-DW-Q-010 Piping Standards Filters 1500 Class, NPT, A182 F316L, Y type, 316L strainer 1500 Class, BW, A182 F316L, Y type, 316L strainer Tee type filters, Flanged, A351 CF8M Body, 316L strainer Gaskets Octogonal Ring Joint, TP 316L SS, per ASME B 16.20 135 HB max, 900 Lbs rating Bolting Studs A193 B8M class 2, Hh nuts A194 Gr 8MA Miscellaneous Spectacle blind up to 4 and blinders for 6 and above, A240 TP 316L NOTES (1) See PP67-PE-GEN-00-DOR-SP-Q-004 Piping Material Classes Section 10 (2) Bending not permitted above 1. (3) Flanges as per ASME B 16.5 for diameters up to 24 and as per ASME B 16.47 Serie A for diameters 26 and above. Mininum Brinell hardness 150HB. (4) Single-piece wedge for diameters up to 24 and Flexible wedge for diameters 26 and above (5) Removable seat (6) Service pressure according to temperature and suppliers recommendations. Use as per P&ID indications. Maximum temperature = 180C (7) Horizontal installation (8) Seal materials as per PP67-PE-GEN-00-DOR-SP-Q-006 Valves Specification depending on operating conditions and fluid characteristics (9) Swivel plug disc (10) Firesafe and Anti-static device (11) Ring joint facing, minimum hardness 150 HB (12) Blind flange may be in A182 F 316 (13) Forged steel to ASTM A182 F316/316L is an acceptable alternate for body materials (14) Acceptable between -46C and -140C for blow d own situation only (no valve operated below -46C) (15) Grade 316L Mo shall be selected and shall have a molybdenum minimum content of 2.5% (16) Thickness based on mill tolerance as per PP67-PE-GEN-00- DOR-SP-Q-004 Piping Material Classes and weld coefficient = 1 for EFW pipe (17) A403 WP 316L class S or class WX full dye penetrant on the weld surface and radiographic examination after forming and heat treatment.
PIPING MATERIALS PP67-PE-GEN-00-DOR-SP- Q-004 Material : Carbon steel Rating : 1500 Lbs RJ CLASS H 05 Service : Injection Water, Produced Water Corrosion allowance : 5 mm (12) Date : 05/11 Rev. : 02 Pressure / Temperature limits (Group 1.1) Pressure (bars) 255.3 255.3 233 219 Temperature (C) - 29 + 37 + 100 + 200 P i p e s
Diameter 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 46 Schedule (13) XXS 25.4 mm 160 140 To be calculated Ends TE BE Mat.Spec. (14) API 5L X60 seamless API 5L X60 SAW 100% X-ray Fittings 6000 Lbs NPT, A105, 45or 90 elbows, couplings, tees, threadolet (2) Thickness as per pipe schedule, BW, 45or 90elbo ws (r = 1.5 dia.), concentric/excentric reducers, tees, weldolets, sweepolets (1) (11) Flanges 1500 Lbs RJ, NPT, A105 Flange WN, 1500 Lbs RJ, A694 F60, Hub thickness as per pipe schedule, blind flanges (3) Gate valves 1500 Lbs NPT, A105, Stellite coated, OS&Y, BB (4) 1500 Lbs, BW, A105, Stellite coated, OS&Y, BB (4) A216 WCB Body, Trim stellite coated for diameters 2 to 4 and F6 for diameters 6 and above, OS&Y, BB, Gearbox for diameter 4 and above (4), Flanged Ball valves (10) 1500 Lbs NPT, A105, 316 Trim, Seals, Floating ball (8) 1500 Lbs, BW, A105, 316 Trim, seals, Trunnion Mounted (8) A105 or A216 WCB Body, A105 ENP ball, Seals (8), SPB or TPE, Trunnion mounted, Gearbox for diameters 4 and above, Flanged Globe valves 1500 Lbs NPT, A105, Stellite coated, OS&Y, BB (5) (9) 1500 Lbs, BW, A105, Stellite coated, OS&Y, BB (5) (9) A216 WCB Body, F6 Trim, Flanged, OS&Y, BB (5) (9)
Check valves 1500 Lbs NPT, A105, BC, Stellite coated (5) (7), Horizontal piston lift 1500 Lbs, BW, A105, BC, Stellite coated (5) (7), Horizontal piston lift A216 WCB Body, Trim stellite coated for diameters 2 to 4 and F6 for diameters 6 and above, Dual-Plate (Wafer-Lug type). Swing type (flanged, BC or pressure seal) is acceptable if density is above 0.7 Double Block and Bleed Double Block Ball Valve See above for ball valve description Bleed Needle Valve As per Vendor Standard Ends shall be as per PP67-PE-GEN-00-DOR-DW-Q-010 Piping Standards Filters 1500 Class, NPT, A105, Y type, 316L strainer 1500 Class, BW, A105, Y type, 316L strainer Tee type filters, Flanged, A216 WCB Body, 316L strainer Gaskets Octogonal Ring Joint, Soft Iron (Armco), per ASME B 16.20 - 90 HB max, 1500 Lbs rating Bolting Studs A193 B7, Hh nuts A194 2H, zinc-plated / bichromate-treated Miscellaneous Spectacle blind up to 4" and blinders for 6" and above, carbon steel NOTES (1) See PP67-PE-GEN-00-DOR-SP-Q-004 Piping Material Classes Section 10 (2) Bending not permitted above 1. (3) Ring joint facing. All flanges diameters 24" and below shall conform to ASME B16.5. Minimum Brinell hardness 110HB. (4) Single-piece wedge for diameters up to 24" and Flexible wedge for diameters 26" and above (5) Removable seat (6) Service pressure according to temperature and suppliers recommendations. Use as per P&ID indications. Maximum temperature = 180C (7) Horizontal installation (8) Seal materials as per PP67-PE-GEN-00-DOR-SP-Q-006 Valves Specification depending on operating conditions and fluid characteristics (9) Swivel plug disc (10) Firesafe and Anti-static device (11) All fittings as per ASTM A860 WPHY60 (12) Corrosion allowance limited to 3 mm minimum for pipes & fittings , . (13) Thickness based on mill tolerance as per PP67-PE-GEN-00-DOR- SP-Q-004 Piping Material Classes and weld coefficient = 1 for SAW pipe (14) Product specification level PSL-2 is required for pipe API5LX60