FEATE8

Casl|ugs l|ealed aga|usl po|os|ly lh|ough a spec|a| p|ocess.

uu|que |ule|ua| des|gu ol 'hous|ug' p|eveuls la|se a|| l|aps ou lop ol lhe |e|ay.
we|| des|gued |ule|ua| |ayoul g|ves c|ea| v|ew ol co|ou| ol gas |us|de lhe |e|ay lh|ough a lougheued g|ass w|udow lo| lau|l aua|ys|s.
Buc|el lype l|oal des|gu w|lh |uhe|eul ab|||ly lo w|lhslaud vacuum l|ealmeul ol l|auslo|me|s.
Bu||l |u lesl lac|||ly lo| chec||ug coul|uu|ly ol bolh A|a|m aud l||p c||cu|ls.
Aul| v|b|al|ou mouul|ug pads aud maguel|c sw|lches g|ve h|gh slab|||ly aga|usl mechau|ca| shoc|s aud v|b|al|ous.
ATVuS |e|ays a|e app|oved by mosl ol lhe cousu|lauls, Powe| P|ojecls aud E|ecl||c|ly Boa|ds |u lud|a.
uchho|z Re|ay w|th Hercury 8w|tches

uses rercury |r sW|lc|es W||c| |s lox|c ard a|so a carc|roger

suoslarce. Vercury |s roW pro||o|led |r rosl parls ol l|e Wor|d.
Re|ays W|l| rercury sW|lc|es are rol accepled |rlerral|ora||y oy
ul|||l|es ard 0EVs |r rosl courlr|es ol l|e Wor|d.
Vay ra|operale |r ore or rore ol l|e lo||oW|rg cord|l|ors :
a. Exlerra| s|oc|s lo a lrarslorrer resu|l|rg |r v|oral|or.
o. Turou|erce ol o|| due lo slarl|rg ol purp |r lorced coo|ed
lrarslorrer.
c. var|al|or |r arg|e ol rourl|rg ol l|e Re|ay.
d. Earl|qua|e ol r|ror |rlers|ly.
luge var|al|or |r gas vo|ure ard surge ve|oc|ly read|rgs lror
ore re|ay lo arol|er.
Vercury suscepl|o|e lo ox|dal|ors resu|l|rg |r ro/la|se s|gra|
upor pro|orged use.
3W|lc| acl|valed oy l|oW ol rercury.
ur-orarded |oca||y rade rercury sW|lc|es prore lo rejecl|ors |r
|rcor|rg, process ard l|ra| |rspecl|or as We|| as lrars|l.
uchho|z Re|ay w|th Hagnet|c 8w|tches

No use ol rercury.
wor|dW|de acceplarce.
a. lrrure lo suc| v|oral|ors.
o. l|g||y slao|e ard res|slarl ard W||| rol operale due lo o||
purp operal|or.
c. lrrure lo var|al|ors ol arg|e as exper|erced |r
lrarslorrer rourl|rg.
d. v|oral|or prool lo g acce|eral|ors.
Cors|slerl read|rgs ol gas vo|ure ard surge ve|oc|ly.
No allecl ol age|rg.
3W|lc| acl|valed oy a ragrel.
8rarded sW|lc|es |rporled lror u3A/Japar are lree lror
rejecl|or |r a|| slages.
A||oW us Io proIecI your TransIormers
Irom Iau|Is and ma|operaI|on.
0hange Io 8uchho|t e|ays W|Ih NagneI|c 8W|Iches
80hhLZ ELAY
w|Ih NagneI|c 8W|Iches
8|te 26 mm, 60 mm & B0 mm
(as & || peraIed)
Ih 8EVI0E T ThE TAh8FNE Ih8TY 8Ih0E 1971
AT-12ORO
ISO 9001:2000
EhEAL wkIh s|m||a| lo lhal desc||bed lo| doub|e
e|emeul |e|ay. S|ug|e e|emeul |e|ays
Powe| T|auslo|me|s a|e cous|de|ed The luucl|ou ol a doub|e e|emeul a|e su|lab|e lo| poleul|a| l|auslo|me|s
lo be a h|gh|y |e||ab|e lype ol |e|ay w||| be desc||bed he|e. u||ug aud ou |oad |ap chauge|s.
equ|pmeul, yel, |u o|de| lo eusu|e lhe uo|ma| ope|al|ou ol a l|auslo|me| lhe
coul|uu|ly ol se|v|ce lhal mode|u Buchho|/ |e|ay |s comp|ele|y l|||ed The s|ug|e e|emeul o|| Su|ge |e|ay has
coud|l|ous demaud, p|olecl|ve w|lh o||. Buoyaucy aud l he momeul beeu spec|l|ca||y des|gued lo| use
dev|ces a|e |equ||ed. The pu|pose ol due l o couule|we|ghls |eep lhe l|oals w|lh ou |oad lap chauge equ|pmeul
such dev|ces |s lo d|scouuecl lau|ly |u lhe|| o||g|ua| lop pos|l|ous. lu lhe aud |l w||| by-pass uo|ma| amouuls ol
appa|alus belo|e |a|ge-sca|e damage eveul ol some lau|l |u lhe |ule||o| ol gas wh|ch a|e geue|aled by lap
|s caused by a lau|l lo lhe appa|alus lhe l|auslo|me| lau|, gas bubb|es a|e chauge ope|al|ous aud w||| ou|y
o| lo olhe| couuecled appa|alus. p|oduced wh|ch accumu|ale |u lhe |espoud lo o|| su|ges aud |oss ol o||.
Such dev|ces geue|a||y |espoud lo a Buchho|/ |e|ay ou lhe way lo lhe
chauge |u lhe cu||eul o| p|essu|e couse|valo|. lu cousequeuce, lhe o|| APPLI0ATIh8
a||s|ug l|om lhe lau|ls aud a|e used |eve| |u lhe |e|ay euc|osu|e d|ops
lo| e|lhe| s|gua||ug o| l||pp|ug lhe wh|ch |u lu|u |owe|s lhe uppe| oub|e e|emeul |e|ays cau be used |u
c||cu|ls. buc|el. delecl|ug m|uo| o| majo| lau|ls |u a
l|auslo|me|. The a|a|m e|emeul w|||
P|olecl|ve dev|ces |u lhe |dea| case Th|s causes lhe maguel|c sw|lch lo ope|ale, alle| a spec|l|ed vo|ume ol
musl be seus|l|ve lo a|| lau|ls, s|mp|e ope|ale au a|a|ms|gua|. gas has co||ecled lo g|ve au a|a|m
|u ope|al|ou, |obusl lo| se|v|ce aud |ud|cal|ou. E/amp|es ol |uc|p|eul
ecouom|ca||y leas|b|e. Cous|de||ug The |owe| buc|el does uol chauge |ls lau|ls a|e
||qu|d |mme|sed l|auslo|me|s, a pos|l|ou, because wheu lhe gas
(a) B|o|eu-dowuco|e bo|l |usu|al|ou
uea|-|dea| 'p|olecl|ve dev|ce' |s |eaches lhe uppe| |us|de wa|| ol lhe
(b) Sho|led |am|ual|ous
ava||ab|e |u lhe lo|m ol as aud 0|| p| pe | l cau escape | ulo lhe
|e|ay desc||bed he|e. The |e|ay couse|valo|. heuce, m|uo| lau|l |u lhe (c) Bad coulacls
ope|ales ou lhe we||-|uowu lacl lhal l|auslo|me| lau| w||| uol l||gge| lhe
(d) 0ve |heal|ug ol pa|l ol w|ud|ugs
a|mosl eve|y lype ol e|ecl||c lau|l |u a |owe| sw|lch|ug assemb|y aud w|||
'||qu|d |mme|sed l|auslo|me|' g|ves uol l||p lhe l|auslo|me|.
The a|a|me|emeul w||| a|so ope|ale |u
||se lo gas. Th|s gas |s co||ecled |u lhe
lhe eveul ol o|| |ea|age, o| |l a|| gels
body ol lhe |e|ay aud |s used |u some lu case lhe ||qu|d coul|uues lo d|op
|ulo lhe o|| syslem.
way o| olhe| lo cause lhe a|a|mo| lhe due lo |oss ol o||, lhe |owe| buc|el
l||pp|ug c||cu|l lo ope|ale. a|so goes dowu. lu cousequeuce, lhe
The l||p e|emeul w||| be ope|aled by
|owe| sw|lch|ug syslem ope|ales |l
au o|| su|ge |u lhe eveul ol mo|e
The p||uc|p|e ol lhe as aud 0|| |e|ay lhe |eve| ol o|| goes be|ow lhe bollom
se||ous lau|ls such as
was l||sl successlu||y demousl|aled |eve| ol lhe p|pe couuecled lo lhe
(a) Ea|lh lau|ls
aud ul|||/ed by 'Buchho|/' mauy yea|s |e|ay.
bac|. lu a se||es ol e/pe||meuls (b) w|ud|ug sho|l c||cu|ls
ca|||ed oul e/leus|ve|y |u e|mauy |l A|le|uale|y |u lhe eveul lhe ||qu|d l|ow
(c) Puuclu|e ol bush|ugs
was p|oved lhal lhe Re|ay |s capab|e e/ceeds a spec|l|c va|ue (wh|ch |s
(d) Sho|l c||cu|l belweeu phases
ol b||ug|ug lo ||ghl |uc|p|eul lau|l coul|uuous|y adjuslab|e, by meaus ol
lhe|eby p|eveul|ug lu|lhe| sp|ead|ug a l|ap) lhe |owe| buc|el |s lo|ced
The l||p e|emeul w||| a|so be ope|aled
ol lhe lau|l aud e/leus|ve damage aud dowu, lhus l||gge||ug lhe |owe|
|l a |ap|d |oss ol o|| occu|s. S|ug|e
lhus sav|ug e/peus|ve aud p|ol|acled sw|lch|ug syslemlo ope|ale.
e|emeul |e|ays cau be used lo delecl
|epa||s. So successlu| |s lhe p||uc|p|e
e|lhe| |uc|p|eul o| majo| lau|ls |u o||
ol lh|s Re|ay lhal desp|le lhe As lhe ||qu|d l|ow |ale dec|eases, o|
l | | | ed pol eul | a| l |ausl o| me|s,
coul|uued sea|ch lo| belle| p|olecl|ve lhe |eve| ol lhe ||qu|d ||ses, lhe buc|el
|eaclo|s, capac|lo|s elc. A spec|a|
dev|ces |u olhe| e|ecl||ca| l|e|ds lhe |elu|us lo |ls o||g|ua| pos|l|ou. The
s|ug|e e|emeul |e|ay |s ava||ab|e lo|
as-aud-0|| Re|ay |s sl||| ou |ls owu |u s|ug|e e|emeul |e|ay has ou|y T||p
lhe p|olecl|ou ol ou |oad lap-chauge
p|ov|d|ug p|olecl|ou aga|usl a va||ely e|emeul aud |l |espouds lo ou|y o||
equ|pmeul.
ol lau|ls. su|ges. The melhod ol ope|al|ou |s
8A8I0 0hAA0TEI8TI08 lhe Buchho|/ |e|ay lhal a||ows lhe Ih8TALLATIh & NAIhTEhAh0E
luucl|oua| lesl ol lhe uppe| aud |owe|
The as aud 0|| Re|ay p|ov|des InsIa||aI|on |nIo p|pe||ne : lo|
p|olecl|ou aga|usl a uumbe| ol sw|lch|ug syslem. |usla|||ug lhe |e|ay |ulo p|pe-||ue
p|oceed as lo||ows . |ule|ua| lau|ls aud |s a|so ab|e lo
To lesl lhe |e|ay luucl|ou |ooseu lhe
|ud|cale |u seve|a| cases lhe lype ol
See lhal lhe Buchho|/ |e|ay |s
uul ou lhe Tesl Key aud |olale lhe |ey
lau|l. Th|s |s poss|b|e because lhe gas pos|l|oued w|lh lhe a||ow po|ul|ug
w| l h a s c| e wd| | v e | | u l he
co||ecled |u |e|ay cau, l|om|ls co|ou|, lowa|ds lhe couse|valo|, lhe
aul|c|oc|w|se d||ecl|ou l||| lhe SL0T
couuecl|ou bo/ |s lhe Y P|au odou| aud compos|l|ou, |ud|cale
ou lhe Tesl Key po|uls lowa|ds lhe T/L
(Ve|l|ca|) aud lhe Tesl Coc|. (1.7)
whe|e lhe lau|l may be aud whal |ls
pos|l|ou. Bolh lhe a|a|m (uppe|
aud a|| veul coc| (1.8) a|e al lhe lop.
ualu|e |s. By e/am|u|ug lhe gases
sw|lch|ug syslem) aud T||p (|owe|
Nouul lhe Buchho|/ |e|ays as c|ose co||ecled |l |s poss|b|e lo |ule| lhe
sw| l ch| ug sysl em) w| | | show
as poss|b|e lo lhe lau| |u lhe p|pe||ue
ualu|e ol lau|l.
coul|uu|ly.
b e l w e eu l | a u s l o | m e| aud
Thus .
couse|valo|.
0u b||ug|ug lhe SL0T ou lhe Tesl Key
(a) ll lhe gas |s co|ou||ess aud
Keep p|pe beuds as w|de as
lo S (se|v|ce) pos|l|ou by |olal|ug lhe
odou||ess o| w|lh ou|y a la|ul
poss|b|e. Avo|d c|ose beuds.
|ey c|oc|w|se lhe A|a|m aud T||p
odou| ol o||, lhe gas |s a|| l|apped
Na|e su|e p|pe asceuds lo lhe
c||cu|ls w||| uol show coul|uu|ly. The
|u lhe o|| o| lhe |usu|al|ou.
couse|valo| al aug|e belweeu lh|ee
c||cu|ls w||| be aclualed lo '0h'
(b) ll lhe gas |s |ey|sh wh|le w|lh
deg|ees lo seveu deg|ees.
pos|l|ou ou|y wheu lhe|e w||| a lau|l |u
sha|p aud peuel|al|ug odou| aud
See lhal lhe |e|ay euc|osu|e |s uol
lhe l|auslo|me|.
uou-|ul|ammab|e |l |s due lo
subjecled lo sl|ess. ll uecessa|y,
ove|healed o| lau|ly |usu|al|ou
Repeal lhe luucl|oua| lesl each l|me a
use e/paus|ou compeusalo|s.
(lu||e| boa|d elc.)
|e|ay |s sla|led o| ma|uleuauce
Eusu|e lhal lhe s|ol ou lhe Tesl Key
(c) ll lhe gas |s Ye||ow|sh |u co|ou| comp|eled.
|ema|us |u lhe T/L (Tesl/Loc||ug)
aud |ul|ammab|e |l maybe due lo
pos|l|ou du||ug slo|age o| |oose
TesI|ng Ihe re|ay IuncI|on W|Ih Ihe
su|lace |ea|age ou male||a| |||e
l|auspo|lal|ou ol lhe |e|ay.
TesI Pump : Sc|ew lhe lesl pump lo
wood.
Eusu|e lhal lhe s|ol ou lhe Tesl Key
lhe lesl coc|.
(d) ll lhe gas |s da|| |ey aud |ema|us |u lhe 'S' (Se|v|ce) pos|l|ou
0peu lhe lesl coc| aud pump a||
aud lhe Tesl Key Bo|l |s T|ghleued
|ul|ammab|e |l may be due lo a
geul|y |ulo lhe Buchho|/ |e|ay uul|| lhe
jusl belo|e comm|ss|ou|ug ol lhe
l|ashove| |u o|| o| due lo
|e|ay. uppe| sw|lch|ug syslemope|ales.
e/cess|ve ove|heal|ug ol lhe o||
caused by a lau|l |u lhe w|ud|ug o| F||||ng W|Ih Insu|aI|on L|qu|d : To l|||
lo| ope|al|ug lhe |owe| sw|lch|ug
lhe Buchho|/ |e|ay, p|oceed as lhe co|e.
syslem a|| has lo be pumped
desc||bed be|ow.
0u lhe ope|al|ou ol lhe a|a|m |l
suddeu|y w|lh a je|| wh|ch w||| |u lu|u
Remove lhe p|olecl|ve uul l|om lhe
|uvesl|gal|ou ol lhe co||ecled gas does
ope|ale lhe |owe| sw|lch|ug syslem.
a|| veul coc|.
uol |ud|cale a se||ous lau|l |l |s
The T||p e|emeul may uol ope|ale w|lh
0peu lhe a|| veul coc| lo |el a|| poss|b|e lo |eave lhe l|auslo|me| |u
a cyc|e pump.
escape uul|| |usu|al|ou ||qu|d se|v|ce l||| |l |s couveu|eul lo ca||y oul
E|ecIr|ca| 0onnecI|on : To a||ow
eme|ges.
a l ho| ough | uspecl | ou. Th| s
|usla||al|ou ol lhe 's|ug|e w||e' opeu lhe
occu||euce |s poss|b|e ou a uew|y Shul lhe a|| veul coc|.
le|m|ua| bo/ cove| comp||s|ug ol lhe
comm|ss|oued l|auslo|me| due lo a||
Chec| ||qu|d |eve| |u couse|valo|.
uame p|ale aud lhe |usl|ucl|ou sl|c|e|
l|apped |u lhe o|| o| lhe |usu|al|ou. 0u
Na|nIenance : The Buchho|/ |e|ays
ou lhe bac|s|de. Theu pass lhe w||e
|epealed aud l|equeul a|a|m s|gua|s
a|e uol seus| l| ve lo e/le| ua|
lh|ough oue ol lhe lh|ee coudu|l
lhe l|auslo|me| shou|d be la|eu oul ol
|ul|ueuces. ho se|v|c|ug |s ueeded
sc|ew|ugs |ulo lhe le|m|ua| bo/. The se|v|ce lo| lho|ough chec|up.
du|| ug ope|al | ou. 0u |oul | ue
uppe| lwo sluds a|e le|m|ua|s lo| lhe
| uspecl| ous ol lhe p|olecl| ou
Fh0TIhAL TE8T &
A|a|m sw|lch|ug c||cu|l aud a|e
equ|pmeul, lesl lhe luucl|ou ol lhe
ELE0TI0AL 0hhE0TIh
deuoled by A. L||ew|se lhe |owe| lwo
Buchho|/ |e|ay as desc||bed ea|||e|
TesI|ng Ihe re|ay FuncI|on W|Ih Ihe
sluds a|e le|m|ua|s lo| lhe T||p
aud chec| lhe a|a|m aud l||p dev|ces
TesI key : A lesl syslem|s p|ov|ded |u
sw|lch|ug c||cu|l aud a|e deuoled by T. couuecled lo lhem.

ue lo ou| po||cy ol coul|uuous p|oducl |mp|ovemeul, d|meus|ous aud des|gu a|e subjecl lo chauge.
G89, B|oc| '0', hew A||po|e, Ko||ala - 7OO O58, lhlA
Phoues. (91-88) 24OO11O1, 24OO9885 la/. (91-88) 24OO7448, 24OO7O48 E-ma||. sa|es@alvus.|u webs|le. www.alvus.|u

ho.0l Sw|lch|ug Syslems

T|auslo|me| Ral|ug (NVA)
Na|u |meus|ous (mm)
l|auge |meus|ous (mm)
P|pe Bo|e (mm)
Su|ge Tesl(TRlP)(cm/s)
as Vo|ume(ALARN)(cc)
Ve|oc|ly Tesl (cm/s)
E|emeul Tesl
h|gh Vo|lage Tesl
lusu|al|ou Res|slauce Tesl
Po|os|ly Tesl
Nechau|ca| Sl|euglh Tesl
Cu||eul Ral|ug ol Sw|lch
Res|slauce ol The Sw|lch
V|b|al|ou Seus|l|v|ly
2
be|ow 1
25O
128
2O5
1"Coudu|l
72
N 1O
78 squa|e
25
7O lo18O
9O lo1G5
7O lo18O
w|lh o||, al 1.4Kg/cm lo| 15 m|uules
2OOO V al 5O h/ lo| 1 m|uule
|eale| lhau 1O megaohms w|lh 5OO V megga|
w|lh o||, al 1.5Kg/cm lo| 4 hou|s
2
2
w|lh o||, al 8 Kg/cm lo| 1 m|uule
8 Amps al 24OV AC/C Na/ Load AC . 4OOw C . 25OVA
hol lo e/ceed O.1ohm ac|oss lhe e|ecl|odes ol maguel|c sw|lch
Acce|e|al|ou Gg. l|equeucy 8 lo 85 Nh/ ac|oss a|| 8 a/|s
2
2
1 lo 1O
25O
184 o| 215
2O5
1"
115
18
15O
5O
75 lo14O
175 lo225
75 lo14O
Coudu|l
2
above 1O
27O
215
22O
1"
145
18
185
8O
9O lo1GO
2OO lo8OO
9O lo1GO
Coudu|l
1
0LTC
17O
119
2OO
8/4"
72
N 1O
78squa|e
25
45loGO
h.A.
45loGO
Coudu|l
P.C..
ho|es /Th|ead
l|auge |a.
lS 8G87, C|ause 7.G
lS 8G87, C|ause 7.5
lS 8G87, C|ause 7.8
lS 8G87, C|ause 7.4
lS 8G87, C|ause 7.8
lS 8G87, C|ause 7.8
lS 8G87, C|ause 7.2
lS 8G87, C|ause 7.7
lS 8G87, C|ause 8.8
lS 8G87, C|ause 8.8
A
8
0

E
F

h
ELAYTYPE
ELAY TYPE
1N

ELAY TYPE
2N & 3N
ELAY TYPE
8 1N
1N 2N 3N 8 1N