Catalog EWM Multimatrix 2014

Catalogue
Machines and accessories 2014
A new dimension of welding

/// Perfection is the principle
ANTY
ours | 7 days
transformer
and rectifier
arranty
urs | 7 days
transformer
and rectifier
Years
Years
transformer
and rectifier
WARRANTY
24 hours | 7 days
Years
Years
transformer
and rectifier
ewm-warranty
24 hours | 7 days
Blue Evolution
BlueEvolution the major sutainability initiative from ewm.

Saves money, secures jobs and protects the environment
/// simply more
Machine catalogue 2014

Table of contents
A new dimension of welding
Simply more cost savings through MULTIMATRIX technology!

The complete system from a single source from the welding machine to
the welding torch to process-optimised welding consumables.

Multiprocess MIG/MAG pulse welding machines
alpha Q 330
alpha Q 351
MU
Pulse
Standard
M
LTI
TI
UL
TR
MA
IX
ATR
M
LTI
IX
LTI
TR
MA
M
LTI
IX
AT
TI
UL
TR
MA
MU
IX
M
LTI
ATR
IX
TR
MA
M
LTI
IX
AT
TI
UL
TR
MA
MU
IX
M
LTI
ATR
IX
TR
MA
M
LTI
IX
AT
RIX
MU
TR
MA
TI
UL
MU
TI
UL
alpha Q 551 2DV
RIX
MU
TI
UL
alpha Q 551 D
RIX
MU
MU
coldArc / coldArc puls
MU
MU
forceArc / forceArc puls
AT
alpha Q 551
RIX
IX
M
LTI
ATR
IX
TI
UL
IX
ATR
IX
TI
UL
MU
TR
MA
M
LTI
MA
TR
IX
M
LTI
ATR
IX
TI
UL
MA
TR
IX
rootArc / rootArc puls

pipeSolution
22
22
22
22
330 A / 40 %
270 A / 60 %
550 A / 60 %
550 A / 60 %
550 A / 60 %
210 A / 100 %
350 A / 100 %
420 A / 100 %
420 A / 100 %
420 A / 100 %
Page
Duty cycle
22
Controls
alpha Q

Picomig 180 puls
Picomig 305 puls
Phoenix 355 puls
Phoenix 355 puls
MU
M
LTI
AT
MU
Pulse
MU
M
LTI
ATR
IX
MU
M
LTI
ATR
IX
forceArc / forceArc puls*

MU
M
LTI
ATR
M
LTI
IX
AT
M
LTI
ATR
MU
IX
MU
ATR
IX
MU
ATR
IX
AT
RIX
MU
M
LTI
ATR
IX
MU
M
LTI
M
LTI
MU
M
LTI
Phoenix 505 puls
RIX
MU
Standard
Phoenix 405 puls
RIX
M
LTI
MU
ATR
IX
M
LTI
ATR
IX
M
LTI
ATR
IX
TI
UL
MU
M
MA
TR
IX
M
LTI
ATR
TI
UL
MA
TR
28
28
30
30
30
30
180 A / 25 %
300 A / 40 %
350 A / 40 %
120 A / 60 %
260 A / 60 %
300 A / 60 %
350 A / 60 %
500 A / 60 %
100 A / 100 %
200 A / 100 %
270 A / 100 %
300 A / 100 %
400 A / 100 %
430 A / 100 %
Page
Duty cycle
Controls
Picomig
Phoenix Progress
Phoenix Expert
* Except Picomig
Multiprocess MIG/MAG welding machines

Taurus 355
Taurus 355
Standard
MU
LTI
MU
M
LTI
Duty cycle
IX
MU
ATR
IX
M
LTI
MU
ATR
IX
M
LTI
ATR
IX
44
LTI
MA
TR
IX
MU
M
LTI
MU
ATR
IX
ATR
IX
MU
M
LTI
ATR
IX
MA
TR
IX
MU
MU
M
LTI
LTI
M
LTI
ATR
IX
MU
MU
ATR
IX
M
LTI
ATR
LTI
IX
MA
TR
Gouging
Taurus 505 Basic
IX
MU
M
LTI
Gouging up to
1000 A - Taurus
Taurus 505
MU
MU
Page
TR
forceArc*
rootArc*
MA
Taurus 405
M
LTI
ATR
IX
L
MU
TI M
MU
ATR
IX
M
LTI
ATR
IX
44
44
44
350 A / 40 %
300 A / 60 %
350 A / 60 %
500 A / 60 %
1000 A / 60 %
500 A / 60 %
270 A / 100 %
300 A / 100 %
400 A / 100 %
430 A / 100 %
860 A / 100 %
430 A / 100 %
Controls
Taurus Basic
Taurus Synergic S*
Gas-cooled
Water-cooled
EWM AG /// www.ewm-group.com
* Taurus Synergic S: Additional MULTIMATRIX technology, forceArc und rootArc
IX
IX
WARRANTY
WARRANTY
24 hours | 7 days
5 Years
24 hours | 7 days
transformer
and rectifier

Table of contents
Years even in 3-shift operations,

3-year warranty,
ewm-warranty 24-hours/7-days
24 hours | 7 days
Years
Years
transformer
and rectifier
ewm-warranty
5-year warranty
on transformers
and rectifiers
Years
and rectifier
transformer
24 hours | 7 days
Innovative MIG/MAG welding processes
Heat-reduced, directionally stable and

powerful arc with deep penetration for the
upper power range.
rootArc puls: The perfect enhancement

for focused heat input for the higher
performance range
Pulsed arc: Controlled, short circuit-proof

pulsed arc for all positions
Phoenix 501 puls
MU
M
LTI
ATR
MU
MU
M
LTI
ATR
IX
MU
ATR
IX
MU
ATR
IX
ATR
Phoenix 351 puls
IX
ATR
MU
IX
ATR
IX
MU
ATR
IX
ATR
IX
ATR
MU
IX
ATR
IX
MU
M
LTI
ATR
M
LTI
IX
ATR
M
LTI
IX
ATR
MU
IX
MU
ATR
IX
MU
M
LTI
ATR
M
LTI
IX
IX
ATR
M
LTI
ATR
MU
IX
MU
ATR
IX
MU
ATR
IX
IX
MU
ATR
IX
ATR
M
LTI
IX
MU
ATR
IX
ATR
IX
MU
M
LTI
ATR
IX
MU
M
LTI
M
LTI
MU
MU
M
LTI
ATR
M
LTI
MU
M
LTI
M
LTI
Phoenix 551 puls

2DV
Phoenix 551 puls D
MU
M
LTI
Phoenix 551 puls
MU
M
LTI
Phoenix 451 puls
M
LTI
MU
M
LTI
M
LTI
MU
M
LTI
Phoenix 401 puls
M
LTI
MU
M
LTI
M
LTI
MU
M
LTI
Powerful short arc for rapid, safe welding,

with and without gaps, in all positions.
IX
coldArc puls: The optimum enhancement

for the higher performance range, with
focused heat input there where the heat is
required.
pipeSolution
Standard arc: Controlled short arc far into

the transitional area
coldArc: Heat-reduced, low-spatter short arc for

high dimensional stability welding and
brazing, plus root welding with excellent gap
bridging capabilities.
rootArc: Short arc with perfect weld modelling capabilities for effortless gap
bridging and positional welding
Pulsed arc/ Standard arc
Phoenix 401 puls
M
LTI
ATR
IX
MU
ATR
IX
ATR
MA
32
32
32
32
32
500 A / 60 %
450 A / 80 %
550 A / 60 %
550 A / 60 %
550 A / 60 %
400 A / 100 %
430 A / 100 %
350 A / 100 %
400 A / 100 %
420 A / 100 %
420 A / 100 %
420 A / 100 %
420 A / 100 %
Taurus 501
Taurus 351
MU
M
M
LTI
MU
TI
UL
MU
M
TR
MA
IX
M
LTI
ATR
IX
TI
UL
Taurus 401
TR
MA
IX
M
LTI
ATR
MU
TI
UL
MU
M
TR
MA
IX
M
LTI
ATR
IX
TI
UL
TR
MA
IX
M
LTI
ATR
MU
TI
UL
MU
M
TR
MA
IX
M
LTI
ATR
IX
TI
UL
TR
MA
IX
M
LTI
ATR
IX
MU
TI
UL
MU
M
TR
MA
IX
M
LTI
ATR
IX
TI
UL
TR
MA
IX
M
LTI
ATR
MU
M
TR
MA
MU
IX
M
LTI
ATR
IX
TI
UL
IX
IX
TI
UL
TR
Taurus 551
IX
IX
32
Taurus 451
IX
ATR
32
IX
IX
MA
TI
UL
ATR
TR
M
LTI
32
Taurus 401
IX
TI
UL
MU
M
LTI
M
LTI
TR
MA
IX
M
LTI
ATR
TI
UL
MU
M
MA
TR
IX
M
LTI
ATR
IX
TI
UL
MA
46
46
46
46
46
500 A / 60 %
450 A / 80 %
550 A / 60 %
400 A / 100 %
430 A / 100 %
350 A / 100 %
400 A / 100 %
420 A / 100 %
420 A / 100 %
IX
TR
IX
46

Table of contents
n Contents
Standard MIG/MAG welding machines, step switch controlled
Mira 151
Mira 221
Mira 251
Mira 301
Saturn 301
Saturn 351
Standard
60
Page
Duty cycle
60
150 A / 15 %
220 A / 15 %
60
250 A / 20 %
60
300 A / 20 %
60
300 A / 40 %
60
350 A / 40 %
190 A / 60 %
250 A / 60 %
55 A / 100 %
85 A / 100 %
125 A / 100 %
150 A / 100 %
160 A / 100 %
220 A / 100 %
Controls
M 1.02
M 2.20
M 2.40
Gas-cooled / water-cooled
Accessories
Wire feeders
Hose packages
Torches / Function torches
Remote controls
Cooling units
Transport carts

Table of contents
Saturn 351
Wega 401
Wega 401
Wega 501
Wega 601
60
60
60
60
60
350 A / 40 %
600 A / 45 %
250 A / 60 %
400 A / 60 %
400 A / 60 %
500 A / 60 %
220 A / 100 %
300 A / 100 %
300 A / 100 %
400 A / 100 %
450 A / 100 %
miniDrive
EWM EN 1090 WPQR package
miniDrive
Up to
5m
Certification to EN 1090 made easy:
Up to
25 m
System example: compact welding machine + miniDrive
Up to
20 m
Up to
miniDrive
Up to
5m
25 m
52 EWM welding procedure specifications - extendable as

required
May also be used for purchased inverter machines of the
alpha Q, Phoenix, Taurus Synergic and Picomig series
Tested and qualified welding consumables
System example: decompact welding machine + wire feeder + miniDrive
57
58

Table of contents
n Contents
DC TIG welding machines
Picotig 200
Picotig 200 MV
Tetrix 200
Tetrix 200 MV
Tetrix 230
Tetrix 300-2
Tetrix 300
68
68
TIG DC
activArc
spotArc
MMA
68
68
68
68
200 A / 25 %
68
200 A / 25 %
230 A / 35 %
300 A / 35 %
150 A / 60 %
120 A / 60 %
150 A / 60 %
120 A / 60 %
160 A / 60 %
240 A / 60 %
300 A / 60 %
120 A / 100 %
100 A / 100 %
120 A / 100 %
100 A / 100 %
130 A / 100 %
180 A / 100 %
250 A / 100 %
Page
Duty cycle
Controls
Picotic
Smart
Classic
Classic cel
Comfort
Synergic
activArc / spotArc
/l
/l
/l
/l
AC/DC TIG welding machines

Picotig 200 AC/DC
Tetrix 230 AC/DC
Tetrix 300 AC/DC
TIG DC / TIG AC
activArc
spotArc
MMA
82
Page
Duty cycle
200 A / 35 %
82
82
230 A / 35 %
300 A / 40 %
150 A / 60 %
160 A / 60 %
270 A / 60 %
120 A / 100 %
130 A / 100 %
210 A / 100 %
Controls
Picotic AC
Smart AC
Classic AC
Comfort AC
Synergic AC
activArc / spotArc
/l
Accessories
Hot wire power
source
Wire feeder for

additional wire
Remote controls
Cooling units
Transport carts
/l
/l

Table of contents
Tetrix 300 Classic cel
68
Tetrix 400-2
Tetrix 351
Tetrix 401
Tetrix 451
Tetrix 551
68
70
70
70
70
400 A / 35 %
Tetrix 551 AW
79
79
250 A / 60 %
350 A / 60 %
450 A / 80 %
550 A / 60 %
550 A / 60 %
200 A / 100 %
300 A / 100 %
350 A / 100 %
400 A / 100 %
420 A / 100 %
420 A / 100 %
420 A / 100 %
300 A / 40 %
1)
/l
/l
/l
/l
/l
/l
1)
Tetrix 351 AC/DC
Tetrix 451 AC/DC
84
Tetrix 551 AC/DC
84
Cold / 2) Hot wire
Tetrix 551 AC/DC AW
89
84
2)
/l
89
350 A / 60 %
450 A / 80 %
550 A / 60 %
550 A / 60 %
300 A / 100 %
420 A / 100 %
420 A / 100 %
420 A / 100 %
1)
/l
/l
/l
/l
2)
1)
Cold / 2) Hot wire
tigSpeed
tigSpeed
Up to
Up to
4m
10 m
Wire feeder for cold/hot wire
With superimposed forward/backward
wire motion
System example: TIG welding machine + tigSpeed
92

Table of contents
n Contents
Plasma DC and AC/DC welding machines
microplasma 20
microplasma 50
microplasma 120
Tetrix 150 Plasma
Tetrix 300 Plasma
94
94
120 A / 35 %
20 A / 100 %
50 A / 100 %
Classic DC
Comfort DC
Synergic DC
Synergic AC/DC
/
/
/
/
/
/
/l
l/
/l
l/
Tetrix 400 Plasma
95
96
97
400 A / 40 %
70 A / 100 %
150 A / 100 %
300 A / 100 %
320 A / 100 %
Plasma
TIG DC / TIG AC
activArc
spotArc
MMA
Page
Duty cyle
95
380 A / 60 %
Controls
microplasma
activArc / spotArc
TIG DC / TIG AC
MMA DC welding machines

Pico 162
Pico 162 MV
Pico 180
Pico 220 cel puls
l
l
Pico 300 cel / Pico 300

cel pws
/l
/
Pico 350 cel puls / Pico

350 cel puls pws
MMA
TIG DC
Gouging
100
Page
Duty cycle
100
150 A / 35 %
100
110 A / 35 %
180 A / 25 %
102
220 A / 30 %
102
300 A / 25 %
104
350 A / 35 %
120 A / 60 %
90 A / 60 %
130 A / 60 %
160 A / 60 %
220 A / 60 %
280 A / 60 %
100 A / 100 %
80 A / 100 %
120 A / 100 %
140 A / 100 %
170 A / 100 %
230 A / 100 %
Pico 180
Pico 220 cel puls
Pico 300 cel (pws)
Pico 350 cel puls (pws)
Controls
Pico 162 (MV)
Taurus Basic
TIG / Gouging
MAG CC-CV
/
l
General accessories
Drive rolls
Tablet PC
Software
Welding Trainer
Maintenance test
Spare parts sets
Calibration device

Table of contents
Accessories for welding machines

Remote controls
Tetrix 350 AC/DC Plasma
Cooling units
Transport carts
Gas metering units
External cooling units
Transport carts
Electrode holders
97
350 A / 40 %
325 A / 60 %
260 A / 100 %
l
l
/l
/l
Taurus 405
109
Taurus 505
500 A / 60 %
400 A / 100 %
460 A / 100 %
/l
l
Services
Gouging
Remote controls
109
Accessories for welding machines
/l
l
Symbols
Water-cooled
Compact
Mobile
Gas-cooled
Decompact
Portable
MULTIMATRIX
Perfection is the principle
forceArc
forceArc puls
Efficient and cost-effective welding
Taurus
Synergic S
Phoenix puls
alpha Q puls
Heat-reduced, directionally stable and powerful arc with deep penetration for the upper
power range.
Non-alloyed, low-alloy and high-alloy steels and high-tensile fine-grained steels
Smaller included angle due to deep penetration and directionally stable arc
Fewer passes
Less distortion thanks to heat-reduced, concentrated arc
Excellent root and sidewall fusion
Virtually spatter-free
Particularly beneficial for fillet welds, dynamically loaded
components such as load-bearing parts for bridges, wagon

and steel construction and other applications
Non-alloyed, low-alloy and high-alloy steels, as well as

high-tensile fine-grained steels
Perfect welding, even with very long stick-outs
Manual and automated
Reduced undercuts
applications
Process comparison of forceArc/standard spray arc through TWI
Butt welds which are welded with the forceArc process and have tight opening angles of 30 and 40 comply with the
requirements of EN ISO 15614-1:2004
Due to the lower weld volume, the welding times are reduced compared to the standard spray arc process with an opening
angle of 60 by up to 50%
Fillet welds created with forceArc provide a mitred profile without undercut which also satisfies the requirements of EN ISO
15614-1:2004
Fillet welds created with forceArc have a greater penetration depth

standard spray arc
60
forceArc
30
11 passes
5 passes
50% shorter welding time
Unchanged mechanical/technological properties!
Deeper penetration and therefore possible

reduction of the effective throat thickness or
seam cross-section
Changes to stick-out lengths are
rapidly stabilised
Particularly advantageous for very
narrow joints and fillet welds, for example
10
MULTIMATRIX
The ewm EN 1090 WPQR Package saves time and money
// forceArc // forceArc puls
Combination of forceArc puls, forceArc and coldArc

Root pass with coldArc, intermediate passes with forceArc and final pass with
forceArc puls
Saves a welding pass with a smaller included angle

Perfect ignition and crater fill time with forceArc puls, welding with forceArc
Less material distortion due to reduced heat input
Lower intermediate pass temperature and minimised joint modification
Particularly advantageous when, for example, welding fine-grained steels
Angular shrinkage reduced in fillet welds
Sheet metal: S 235; 20 mm

Gas:
M21-ArC-18
Wire:
1.2 mm G4Si1
Passes: 4
Position: PC
Included angle: 10
Welded on one side, without weld pool backing
forceArc
coldArc
Combination of coldArc,
forceArc puls
forceArc and forceArc puls
Advantages of the MULTIMATRIX technology
forceArc
forceArc puls
Up to 60% overall cost savings
when comparing forceArc vs. standard spray
arc welding.
Up to 35% electricity cost savings with the same
deposition rate when compared to conventional
spray arc welding
Up to 50% less harmful emissions through reduced welding fumes
Cost savings thanks to fewer passes
Less spatter means less finishing work
Less distortion thanks to heat-reduced,
concentrated arc
Highly dynamic current control produces a directionally stable arc with great force and great
penetration depth with fewer undercuts
Efficient and cost-effective welding
Overall cost savings of up to 60%

Minimal seam preparation
Fewer passes
Less welding consumables and shielding gas consumption
Faster welding time

Particularly advantageous with dynamically loaded components
Sheet metal: S 355; 30 mm
Gas:
M21-ArC-18
Wire:
1.2 mm G4Si1
Passes: 11
Position: PB/PA
Included angle: 25
Welded on one side, without weld pool backing with
forceArc
11
MULTIMATRIX
coldArc
coldArc puls
Perfect welding and brazing
alpha Q puls
coldArc: Heat-reduced, low-spatter short arc for high dimensional stability welding and
brazing, plus root welding with excellent gap bridging capabilities.
coldArc puls: The optimum enhancement for the higher performance range, with focused
heat input there where the heat is required.
Less distortion and reduced discolouration thanks

to minimised heat input
Excellent wetting of surfaces when

brazing thin metal sheets
Considerably reduced spatter thanks to

virtually power-free material transfer
Minimal finishing work, also optimum for visible

seams thanks to low-spatter process
Impressive process stability even with long hose

packages without additional sensor leads
Unalloyed, low-alloy and high-alloy steels and also

dissimilar joints of even the thinnest metal sheets
Commercial torch systems, as the material is

transferred without drive in the torch,
causing no wear and tear
Brazing of CrNi sheets with CuAl8/AlBz8
Easy welding of the root passes in all

sheet thicknesses and in all positions
Root welding of non-alloyed and low-alloy steels

and high-tensile fine-grained steels
Perfect gap bridging even with

inconsistent gap widths
Visible CrNi seams within the thin metal sheet

range
Minimised heat input:
Brazing and welding of coated metal sheets,

e.g. with CuSi, AlSi and Zn
-99% less spatter
Outstanding for butt welds, lap welds and edge

welds
Perfect for visible seams no post weld work
necessary
Ideally suited for high-alloy steels and coated
metal sheets
Less discolouration and scaling
Reduced heat-affected zone
Excellent control for positional welding
CrNi edge weld of 1 mm sheet metal, with coldArc
12
MULTIMATRIX
// coldArc
// coldArc puls
Heat, where it is required with coldArc puls

Root welding with coldArc: full control of the globular transfer, minimised risk of lack of fusion
Pass build-up and final passes with coldArc puls
Performance enhancement for thicker metal sheets
with coldArc puls
Perfect welding in transitional areas with coldArc
puls
Switching between coldArc and coldArc puls by
pressing the torch trigger for secure overlaying of
tack points.
Simple modelling of the molten metal through automatic changing between coldArc and coldArc puls
by switching on superPuls.
Excellent and easy welding in the vertical up position through changing between coldArc and coldArc
puls by switching on superPuls, without using the
"Christmas tree technique".
Unique gap bridging for root passes
coldArc
coldArc puls
Root welding with TIG quality and MAG speed
up to 400% quicker than manual TIG and
MMA welding.
Thin metal welding of plain steel and stainless steel, with much less distortion.
Reduced-energy short arc with unique gap
bridging.
Digitally controlled, nearly power-free material transfer.
Perfect for sheet metal from 0.5 mm onward.
-99% less spatter
Outstanding for butt welds, lap welds and
edge welds.
Ideal for CO2 and mixed gas.
Heat-reduced brazing with innovative, zincbased solders with low melting point.
Up to 75% less welding fume
emissions when compared with
coldArc/coldArc puls vs. standard short arc
Perfect gap bridging, even with alternating gap

widths, thanks to coldArc
No sagging of the molten metal
Secure sidewall fusion, even with misaligned edges
Complete elimination of "wire stab"
Root passes for all panel thicknesses in all positions
Pass build-up and final passes with coldArc puls
13
MULTIMATRIX
root Arc
root Arc puls
The arc with optimum control of the

weld pool
Taurus
Synergic S
Phoenix puls
alpha Q puls
rootArc: Short arc with perfect weld modelling capabilities for effortless gap
bridging and positional welding
rootArc puls: The perfect enhancement for focused heat input for the higher performance range
Optimum reduction of spatter compared to standard short arc
Excellent, heat-reduced welding in vertical-up

positions (PF) through rootArc superPuls
Perfect for sheet metal from 1 mm onward

Optimal for positional and overhead welding
Superb root formation and secure

sidewall fusion
Reduced-energy short arc
Vertical-up welds without weaving
rootArc puls for welding in transitional areas and

for initial and final passes
Un-alloyed and low-alloy steels

Manual and automated applications
Effortless gap bridging in the vertical-down weld
Stable, firm vertical-down weld

Very good gap bridging
Heat-reduced, low-spatter arc
Superb root formation and secure sidewall
fusion
3 mm
4 mm
Sheet metal:
Gap:
Gas:
Wire:
14
3 mm
4 mm
M21-ArC-18
1.0 mm SG3
Front
Back
MULTIMATRIX
//rootArc
root Arc
root Arc puls
// rootArc puls
Reliable short arc welding in all positions
Heat input, if necessary, with rootArc puls

Root welding with rootArc: Effortless controlling of the weld pool
Pass build-up and final passes with rootArc puls
Performance enhancement for thick metal sheets with rootArc puls
Switching between rootArc and rootArc puls by pressing the torch trigger for
secure overlaying of tack points
Effortless mastery of the weld pool by changing between rootArc and
rootArc puls through switching on superPuls
Quick and easy welding of vertical-up welds by changing between rootArc
and rootArc puls through switching on superPuls
Ideally suited for vertical-up welds (PF)

without using the laborious "Christmas tree
technique"
Quick and reliable root welding in TIG quality
Effortless welding of vertical-up/down welds
and overhead welds
Ideal for CO2 and mixed gas
Reduced-energy short arc for effortless mastery of gaps
Low-spatter, digitally-controlled material
transfer
Perfect for sheet metal from 1 mm onward
Excellent for butt welds and lap welds
Vertical-up welds in the PF position
Excellent welding in vertical-up

weld positions (PF) with rootArcsuperPuls
Secure formation of the root base
No more weaving required
Smooth "herring bone" effect results
in aesthetically pleasing weld seams
The "Christmas tree technique", normally reserved for true experts, can be
avoided, which is advantageous for less
experienced staff.
PF
15
MULTIMATRIX
Pulsed arc
Standard arc
The arc with optimum control of the

weld pool
Taurus
Synergic S
Phoenix puls
alpha Q puls
Pulsed arc: Controlled, short circuit-proof pulsed arc for all positions
Standard arc: Controlled short arc far into the transitional area
Welding of aluminium and aluminium alloys

Welding of high-alloy steels and Ni alloys
Even globular transfer also for materials with high Ni content
Stable arc in the wide transitional area between short and spray arc
Copper welding
Positional welding
Controlled heat input via 1-globular-per-pulse-transfer
Aluminium welding with pulsed arc
Perfect pulse welding of aluminium and aluminium alloys, for sheet metal thicknesses from 1 mm onward
Stable arc in all positions, even when welding the thinnest aluminium sheets
Almost spatter-free welding
Spatter-free ignition by reversing the wire feeding
Simple modelling of the molten metal through superPuls
Fillet weld, 1 mm sheet metal, AlMg, argon

1.2 mm wire electrode
16
Fillet weld, 8 mm sheet metal, AlMg, argon

1.2 mm wire electrode
Perfect ripples, thanks to superPuls
MULTIMATRIX
// Pulsed arc
// Standard arc
Extended standard short arc range of up to 11 m/min wire, with 1 mm wire

diameter G4Si1 under mixed gas
Less spatter and better arc stability through controlled short arc to far
beyond the transitional area
High short-circuit frequency, steady weld pool, fine-globular material
transfer
Higher welding speeds
Pulsed arc
Standard arc
Perfect welding of aluminium and aluminium
alloys, high-alloy steels and Ni alloys, from 1 mm
metal sheet thickness onward
Even globular transfer also for materials with
high Ni content
Copper welding
Simple modelling of the molten metal through automatic changing between

pulse and standard arc by switching on superPuls
Extreme low-spatter pulsed arc, also in positional welding
Excellent welding in the vertical up position through automatic changing

between pulse and standard arc by switching on superPuls
Quick and reliable changes to stick-out lengths

Spatter-free ignition through reversible wire
feeding
Extended standard short arc range, to far into
the transitional area
Fine globular material transfer in the extended
short arc range when welding low-alloy steels
CrNi welding with pulsed arc
Perfect pulse welding of high-alloy steels and Ni alloys, also for thin sheet
metal from 1 mm onward
Reliable arc welding in all positions
Very low-spatter process (fewer corrosion attack points)
Reduced pore susceptibility
Flat, smooth and notch-free weld seams
Sheet metal:
Materials:
Gas:
Wire:
Position:
3 mm
CrNi 1.4301
97.5% Ar/2.5% CO2
1.2 mm 1.4316
PB
17
MULTIMATRIX
pipeSolution
pipeTruck MAG orbital system
pipeSolution/pipeTruck up to 400% quicker
than manual TIG and MMA welding
Low and high-alloy solid wires (e.g. for the
parent metal alloy 625)
Rutile and basic flux-cored wires (e.g. for the
parent metal high heat-resistant steel P91)
Performance is significantly enhanced for
root welding: Automated pipeSolution
achieves 150 to 500 mm per minute
pipeSolution
Welding at MAG speed with TIG reliability.

Powerful short arc for rapid, safe welding,
with and without gaps, in all positions.
Root welding for metal sheets and pipes in all positions

Hot pass/intermediate pass with pulsed arc
Intermediate/final pass with flux cored wire
Safe overhead welding thanks to optimum viscosity of the weld pool
Reduction or elimination of preparation work, e.g. weld pool backing
Root welding in one operation without backing run
Virtually power-free material transfer
MAG welding with pipeSolution process on

pipes with 3,400 mm diameter wall thicknesses up to 30 mm
Unalloyed, low-alloy and high-alloy steels and high-tensile fine-grained steels
Impressive process stability, even with long hose packages without additional
sensor leads
Flawless welding result high quality: certified by TV Hesse in welding procedure test
according to AD 2000 regulations
Root welding in one operation: Especially
efficient, without a backing run, without weld
pool backing
Considerable reduction in set-up time
the 19-kg tractor is placed effortlessly on
the track system and can be clamped in
quickly
The entire pipeTruck MAG orbital system from

a single source:
Welding tractor with control unit
alpha Q power source
Welding consumables
Welding torch
Wear parts
Welding accessories
Training and consultancy
High precision of the orbiting speed,

oscillatory movement with adjustable
frequency and dwell times
Seam can be accessed at any time thanks
to the arrangement of the welding system on the tractor side
Pipe welding in any position
Pipe diameters of DN300 and up
18
10
Pipes can be welded automatically and in

high quality in all wall thicknesses
MULTIMATRIX
superPuls
superPuls
Quick and easy welding of vertical-up welds

without using the "Christmas tree technique"
The superPuls combination of ewm welding processes

offers a multitude of possibilities.
Effortless mastery of the weld pool

Performance increase by pressing on the torch
trigger for secure overlaying of tack points
Extreme low-spatter pulsed arc, also in positional welding
Reliable fusion of the root base

Effective filling with pulse
No more weaving required
Smooth bead ripples result in aesthetically
pleasing weld seams
Controlled reduced heat input
Reduced spatter formation
Easy modelling of the molten metal
Quick and reliable welding of vertical-up welds
without using the "Christmas tree technique"
Aluminium superPuls
PF position
The "Christmas tree technique", an application normally reserved for true experts, can
be avoided, which is advantageous for less
experienced staff.
CrNi superPuls
PF position
Steel superPuls
PF position
19
MULTIMATRIX
forceArc
forceArc puls
Pulsed arc
Standard arc
Pulsed arc: Controlled, short circuit-proof pulsed arc
for all positions
Heat-reduced, directionally stable and powerful arc with

deep penetration for the upper power range.
Standard arc: Controlled short arc far into the

transitional area
Non-alloyed, low-alloy and high-alloy steels and high-tensile

fine-grained steels
forceArc
forceArc puls
Standard arc
Pulsed arc
Cost savings thanks to

reduced weld volume
Reduced energy costs
Penetration depth
Reduced heat input
Arc force
Directionally stable arc
Minimised spatter formation
Reduced undercuts
Highly dynamic current control
Reduced emissions/
less welding fumes
Unalloyed and low-alloy steels
Yes
Yes
Yes
Yes
High-alloy steels
Yes
Yes
No
Yes
High-tensile fine-grained steels
Yes
Yes
No
Yes
Aluminium
Yes
Yes
No
Yes
Copper
No
Yes
No
Yes
Applications
Good
20
Excellent
MULTIMATRIX
coldArc
coldArc puls
rootArc
rootArc puls
coldArc: Heat-reduced, low-spatter short arc for

high dimensional stability welding and brazing,
plus root welding with excellent gap bridging
capabilities.
rootArc: Short arc with perfect weld modelling capabilities for effortless gap bridging and positional
welding
coldArc puls: The optimum enhancement for the

higher performance range, with focused heat
input there where the heat is required.
rootArc puls: The perfect enhancement for

focused heat input for the higher performance
range
pipeSolution
Powerful arc for rapid, secure welding
with and without gap in all positions.
coldArc
coldArc puls
rootArc
rootArc puls
pipeSolution
Reduced heat input/

less distortion
Reduced energy costs
Minimised spatter formation/

less finishing work
Gap bridging
Reduced harmful emissions/

less welding fumes
Good root formation
Root welding in any position
Thin panel welding
Unalloyed and low-alloy steels
Yes
Yes
Yes
Yes
Yes
High-alloy steels
Yes
Yes
Yes
Yes
Yes
High-tensile fine-grained steels
Yes
Yes
Yes
Yes
Yes
Brazing (CuSi, CuAl)
Yes
Yes
No
Yes
No
Brazing (zinc wire ZnAl)
Yes
No
No
No
No
Dissimilar joint, aluminium with

galvanised steel panel (braze welding)
Yes
Yes
No
Yes
No
Arc force
Applications
Good
Excellent
21

alpha Q
The ultimate in joining technology

alpha Q the optimum system that can be flexibly configured for your
application: from portable, modular or compact to mobile and decompact.
alpha Q 330 - 551
Different welding tasks on demand mean shorter set-up times. For

switching between coldArc, forceArc or pipeSolution welding, a double
wire feeder or two individual units are available, so you always have the
correct filler wire and the correct gas to hand.
Highlights
alpha Q Progress: All welding parameters are set via welding workflow with LED
user guidance; welding tasks are selected using the JOB list
zz
zz
zz
zz
zz
zz
Compact: Direct access to all settings on the welding machine

Decompact: Direct access to all settings on the wire feeder
Save electricity through standby function
Easiest operation thanks to JOB display
Kilowatt display for calculating the energy per unit length
Connection capability for MT function torches with X technology with no need for
an additional control cable
alpha Q one for all

zz
One power source, many processes: coldArc, forceArc and pipeSolution, MIG/MAG
pulse and standard, TIG and MMA welding plus high-speed if required ideally
equipped for all applications.
coldArc reduced-energy short arc for welding and brazing

zz
A superb way of joining thin panels and root passes, steel, chrome nickel and aluminium. coldArc also ensures a large air gap and misaligned edges in all layers.
forceArc extremely productive with uncompromising quality

zz
Up to 50% lower production costs: a masterpiece of innovative MIG/MAG process

engineering: powerful forced arc, deep penetration and virtually spatter-free welds
of the highest quality.
alpha Q: coldArc + forceArc a really smart combination

zz
Two innovative welding processes, one power source, all seam types: coldArc, the
specialist for perfect weld roots; forceArc for highly efficient filler and final passes
Innovative pulse welding for stainless steel and aluminium

zz
Controlled globular transfer and systematically adapted heat input are the key to
obtaining the best welding results with stainless steel and aluminium. A first-class
process: programmed pulsed arc joining
R50 remote control: Direct access to all functions

zz
22
Full control at the workplace - display and settings of the welding machines most
important functions via the remote control

alpha Q
pipeSolution no pipeline too long
The perfect solution with optimised JOBs for
pipeline and pipe construction
Super pulse super bead

Super pulse technology with alternating
welding current is the most effective MIG/
MAG welding solution for many applications:
visible welds with TIG appearance, secure root
weldings and excellent gap bridging
MIG lift arc ignition high-precision,

spatter-free ignition
Reliable and reproducible ignition results for
manual applications
Super pulse combine welding processes

easily
Manual or automatic switching between different processes during welding
Reduced-energy short arc

zz
Reduced heat input low distortion and minimal heat-affected

zone perfect for CrNi, super
high strength steels and thin
panels
Universal in any position

zz
Perfect joins for positional welding overhead, vertical down

and vertical up position, plus
unprecedented gap bridging
capabilities
High degree of process reliability

zz
Reproducible, X-ray-proof root

welding e.g. in container and pipe
construction
Only the best for welding and

brazing
zz
Steel, CrNi, aluminium and dissimilar joints with copper and zinc
solders
Universally applicable
zz
Manual and automated with

normal commercial torch systems
without elaborate wire feed
components.
Outstanding results mean minimum finishing

zz
Almost spatter-free similar to

TIG process, excellent formation
of root passes and final passes, no
undercuts
23

alpha Q
alpha Q 330 MM TKM
Controls
alpha Q Progress
Functions
MIG/MAG
MIG/MAG pulse
TIG / MMA
pipeSolution
Technical data
Setting range for welding
current
Duty cycle at ambient
temperature
40%
60%
80%
100%
Open circuit voltage
Mains frequency
Mains fuses (slow-blow)
Mains voltage (tolerances)
Max. connected load
Recommended generator
power
Drive rolls
Wire speed
Dimensions, machine,
LxWxH in mm
Wire feeder LxWxH in mm
Weight, machine
Weight, wire feeder
Weight, cooling unit
Protection classification
Insulation class
Cooling output
Tank capacity
Flow rate
Max. output pressure
Standards
alpha Q 351 MM FDW
/l
l/l
l/l
l
/l
l/l
l/l
/l
/l
l/l
l
l
5A - 330A
5A - 330A
5A - 350A
40C
40C
25C
40C
330A
270A
210A
80V
50Hz/ 60Hz
3x 16A
3x 400V (-25%- +20%)
12.7kVA
330A
270A
210A
80V
50Hz/ 60Hz
3x 16A
3x 400V (-25%- +20%)
12.7kVA
350A
350A
18.7kVA
18.7kVA
20.3kVA
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
685x 335x 750
685x 335x 750
1100x 455x 1000
64kg
IP 23
H
112kg
34kg
IP 23
H
1200W (1l/min)
7l
5l/min
3.5bar
IEC 60 974-1;-5;-10/ CE/ S-Safety sign/ EMC class A
690x 300x 410

135kg
15.1kg
IP 23
H
1500W
12l
5l/min
3.5bar
QR Code
24
alpha Q 330 MM TKM
80V
50Hz/ 60Hz
3x 25A
3x 400V (-25%- +20%)
13.9kVA

alpha Q
alpha Q 551 MM FDW
alpha Q 551 MM D FDW
alpha Q 551 MM 2DV FDW
/l
l/l
l/l
/l
l/l
l/l
/l
/l
l/l
l
l
5A - 550A
5A - 550A
5A - 550A
25C
40C
25C
40C
25C
40C
550A
520A
450A
550A
420A
550A
520A
450A
550A
420A
550A
520A
450A
550A
420A
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
28.8kVA
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
28.8kVA
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
28.8kVA
39.4kVA
39.4kVA
39.4kVA
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
1100x 455x 1000
1100x 680x 1000
1100x 680x 1000
690x 300x 410

138.5kg
15.1kg
IP 23
H
1500W
12l
5l/min
3.5bar
680x 530x 460

157kg
48kg
IP 23
H
1500W (2l/min)
12l
20l/min
4.5bar
690x 300x 410

158kg
15.1kg
IP 23
H
1500W (2l/min)
12l
20l/min
4.5bar
25

alpha Q l Options/accessories
Options/accessories
Wire feed units
Intermediate hose packages, 7-pole

alpha Q drive 4
Wire feeder, water-cooled, Euro torch connector
4-roll drive. Equipped for 1.0mm + 1.2mm steel
wires
Spool diameter up to 300 mm
alpha Q drive 4 HS
Wire feeder for high performance welding
wires
u Can only be used on alpha Q 551
alpha Q drive 4L
wires
alpha Q drive 4D
Double wire feeder
Two welding tasks with just one power source for
alternating welding of root and final passes, solid
and flux cored wire, or a variety of materials and
wire thicknesses
The torch trigger is used for changeover between
the wire feeders; no special torch or changeover on
the machine required!
wires
No changing of rollers, no torch conversion required, changeover times are greatly reduced
u Can be operated with the alpha Q D series
only!
alpha Q drive 300C
Adjustment of the gas quantity directly on the wire
feed unit
wires
alpha Q drive 200C
feed unit
wires
Intermediate wire feeder

miniDrive GS / WS
MIG/MAG intermediate drive with hose package for
gas- or water-cooled torches
2-roll drive with 37mm drive rolls. Equipped for
1.0mm + 1.2mm steel wires
Hose packages length up to 25 m possible
Large action radius for welding in hard-to-reach
places
Robust housing with small dimensions and low
weight
Setting corrections and wire inching can be carried
out directly at the machine
MIG G/W 7POL

Intermediate hose package, gas- or water-cooled,
7-pole
Torches
MT series G
MIG/MAG welding torch, gas-cooled
Equipped for 1.0 mm welding wire
Best ignition characteristics even with thin wires
Ergonomically formed grip to take the strain out
of work
Outstanding welding properties thanks to separate
gas supply and optimal cooling
MT series W
MIG/MAG welding torch, water-cooled
of work
Function torches with X technology
MT series U/DX
MIG/MAG welding torch, 1x up/down, gas- or
water-cooled
of work
MT series 2U/DX
water-cooled
of work
MT series PC1X
MIG/MAG welding torch, Powercontrol 1, gas- or
water-cooled
of work
MT series PC2X
water-cooled
of work
u All torches are also available with separate control cable and 19 pole
socket for EWM welding machines without MULTIMATRIX technology
26

alpha Q l Options/accessories
Gouging
Remote controls
GT 600 SKK95 3
Gouging torch
Air arc gouging torch for separating metals
u Suitable carbon electrodes can be found in
the Accessories section of the price list!
Remote controls
R10 19POL
Remote control, wire speed setting, welding voltage correction
Robust metal casing with rubber feet, retaining clip
and holding magnet, 19-pole connection socket
For alpha Q, Phoenix, Taurus Synergic and Taurus
Synergic S
RG10 19POL
Remote control to set the wire speed and welding
voltage
Plastic casing with retaining clip, 19-pole connection socket
Light, robust and convenient
Voltage correction from -10 V to +10 V
Infinitely variable setting of wire-feed speed
(0.524 m/min)
With pre-fitted 5-m connection cable
Synergic S machine series
R20 19POL
Remote control, program switching
Changeover and display of up to ten welding
programmes
For alphaQ, Phoenix Progress, Phoenix Expert (not
in combination with Phoenix Expert Drive M3.00)
as well as Taurus Synergic S
R40 7POL
Remote control, 16 programs
Switch between MIG standard welding and pulsed
arc welding
For alpha Q, Phoenix Progress, Phoenix Expert and
Taurus Synergic S
u Cannot be used with double or two separate
wire feed units!
R50 7POL
Remote control with complete range of functions
Allows you to set all functions of the welding machine at the site of work
For alpha Q, Phoenix Progress, Phoenix Expert and
Taurus Synergic S
Cooling units
cool71 U42
Air cooling unit with centrifugal pump and enhanced cooling
Modular design, tool-free assembly
cool71 U43
Air cooling unit with centrifugal pump
Transport cart
Trolly 75-2
Transport cart, disassembled
For transporting a power source, a cooling unit and
a gas cylinder
For alpha Q 330
Electrode holders
EH 50MM
Electrode cable
Fully assembled electrode cable
u For more technical information please refer
to the internet at www.ewm-group.com
27
Small, light, universal
Picomig 180/305
Construction site, assembly, workshop, production site the right machine for every location and every task.
Highlights
Picomig 305: rootArc reliable short arc welding in all positions
zz
Short arc with easy weld modelling capabilities for easy gap bridging and positional
welding
Universal: Picomig 305 for assembly work or production

zz
Available in models for wire spool diameters of D200 or D300
Wide range of possible applications with convenient operation

zz
Pre-programmed JOBs for the most common welding tasks as well as Synergic operation with self-explanatory operating panel
Picomig ideal for self-shielding flux cored wires

zz
Cost-effective as with MMA welding, welding tasks with flux cored wire and MIG/
MAG welding process can also be performed in the open air

zz
The perfect pulse welding job guarantees superb welding results when joining
stainless steel and aluminium, thanks to controlled globular transfer and targeted,
adapted heat input
Four full welding processes

zz
Professionally equipped: MIG/MAG pulse, standard, MMA and TIG (lift arc) welding in
a single machine
The professional solution for construction sites and assembly

zz
28
Small, light, universal the plastic casing and innovative inverter technology make
this the perfect tool for practical applications.

Overvoltage protection
No damage to machine caused if inadvertently
connected to 400-V mains voltage
(Picomig 180)
Ideal for self-shielded cored wires

zz
Tool-free pole reversal and cored

wire characteristics as standard
Total convenience
zz
No tools required for roller

change, roller is suitable for two
different wire diameters
Picomig180 simplest Synergic operation

With extensive functions, non-latched, latched,
spot, interval
Powerful
zz
4-roller drive unit with large

roller diameter for reliable wire
guidance
Practical Euro torch connector

zz
For easy exchange of steel liners

and plastic liners
Easy servicing and maintenance

zz
Rapid changeover of welding

accessories thanks to connection
sockets for welding torches and
welding lead
29
The new modular Phoenix with especially long duty cycle
Phoenix 355-505
Construction site, assembly, workshop or production site the right machine for every location and every task. Can be expanded at any time with
cooling unit and transport cart no need for tools or specialist staff
Improved welding properties for aluminium, CrNi and steel applications
superPuls with one-knob operation. Ideal for vertical-up welds no weaving required when welding
Highlights
Progress: All welding parameters are set via welding workflow with LED user
guidance; welding tasks are selected using the JOB list
zz
zz
zz
zz
zz
zz
Compact: Direct access to all settings on the welding machine

Decompact: Direct access to all settings on the wire feeder

zz
adapted heat input
Numerous processes one power source

zz
Multi-talented: MIG/MAG pulse, standard, forceArc, rootArc, flux cored wire as well as
TIG (lift arc), MMA and gouging

zz

rootArc reliable short arc welding in all positions

zz
Short arc with easy weld modelling capabilities for easy gap-bridging and positional
welding
Phoenix wide range of accessories and options

zz
zz
Simple to operate: the Powercontrol torch allows all programs, operating modes,
processes and the up/down function to be activated at the touch of a button.
Now new with X technology without separate control cable

zz
30
Full control at the workplace - display and settings of the weldings machines most

Highly practical
MMA welding and gouging with no wire
feeder or remote control needed.

manual applications
Super pulse combine welding processes

easily
Manual or automatic switching between different processes during welding
Very high power reserves

enable use of long intermediate hose packages: 70 mm up to 30 m / 95 mm up to
40 m
Modern, ergonomic casing

zz
zz
The front and rear sections of the

machine are made of shock-resistant plastic, with rounded corners
and edges.
Operating elements with a particularly clear and protected layout
Combine skilfully and as required

zz
Easy combination of cooling unit

or transport cart without specialist staff and without opening the
welding machine. Innovative and
easy to expand to meet future
needs
Super-fast attachment of cooling

unit
zz
The unique fastening system

guarantees easy attachment and
detachment. The catches are fully
integrated in the casing so there
is no protrusion and therefore no
risk of injury.
Well thought-out: casing and

cooling
zz
Optimised air ducting via blades

and fan control minimises soiling
in the machine. The high-performance centrifugal pump ensures
optimal welding torch cooling

zz

Total convenience
zz

31

Phoenix, mobile, compact/decompact
Phoenix 351-551
3-in-1 casing design: power source, transport cart and cooling unit in one
unit extremely easy transport and simple handling. With optimised air
ducting for better cooling performance, longer duty cycle and less soiling
in the machine.
Highlights
Intuitive, self-explanatory operating concepts
zz
Progress
Expert
zz
zz
zz
zz
zz
Progress direct access to all settings on the wire feeder

Expert either wire feed control unit M3.00 with basic functions only or M3.70 with
expanded settings
Multi-talented
zz
MIG/MAG pulse, standard, forceArc plus TIG and MMA five processes, one power
source.

zz
adapted heat input

zz


zz
welding
Phoenix wide range of accessories and options

zz
zz
Simple to operate: the Powercontrol torch allows all programs, operating modes,
processes and the up/down function to be activated at the touch of a button.
Now new with X technology without separate control cable

zz
32

Phoenix, mobile, compact/decompact
Super pulse super bead
Super pulse technology with alternating
welding current is the most effective MIG/
MAG welding solution for many applications:
visible welds with TIG appearance, secure root
weldings and excellent gap bridging

manual applications
Multi-voltage capability the ideal solution

Multi-voltage version for different national
grids. 3x230V, 400V, 480V (option, ex works)

40 m
Extra large 12-litre tank

zz
Easy commissioning even with

long hose packages and safe
operation at high temperatures
and extended duty cycles
Connected in no time
zz
Screw and plug-in connections

for intermediate hose package
located externally on wire feeder
Total convenience
zz

4 lifting eyes as standard

zz
100% mobile for transportation

in production halls and shipyards
with restricted access
Mobility for any location

zz
Large wheels for easy running

even on very uneven surfaces.
Same gauge on front and rear
wheels facilitates transport
Multi-functional, ergonomic
handle system
zz
Effortless running, practical

holder for hose packages, impact
protection
33

Picomig/Phoenix
Picomig 180 puls TKG
Controls
Picomig
Progress
Expert
Functions
MIG/MAG
MIG/MAG pulse
TIG
MMA
Technical data
current
temperature
25%
40%
60%
100%
Mains frequency
Max. connected load
power
Drive rolls
Wire speed
LxWxH in mm
Weight, machine
Weight, wire feeder
Insulation class
Cooling output
Tank capacity
Flow rate
Standards
Picomig 305 D3 puls TKG
5A - 180A
5A - 300A
5A - 300A
40C
40C
40C
180A
120A
100A
80V
50Hz/ 60Hz
1x 16A
1x 230V (-40%- +15%)
6.4kVA
300A
260A
200A
93V
50Hz
3x 16A
3x 400V (-25%- +20%)
11kVA
300A
260A
200A
93V
50Hz
3x 16A
3x 400V (-25%- +20%)
11kVA
7.5kVA
16.4kVA
16.4kVA
4
1m/min - 20m/min
4
1m/min - 20m/min
685x 280x 360
535x 300x 480
625x 300x 480
15kg
IP 23
H
27kg
IP 23
F
29kg
IP 23
F
QR Code
34
Picomig 305 D2 puls TKG

Picomig/Phoenix
Phoenix 355 puls MM TKM
Phoenix 355 puls MM TKM
Phoenix 355 puls MM TDM
/l
l/l
/l
l/l
/l
l/l
5A - 350A
5A - 350A
l
l
5A - 350A
/l
/l
5A - 350A
25C
40C
25C
40C
25C
40C
25C
40C
350A
300A
270A
350A
300A
270A
350A
300A
350A
300A
350A
300A
350A
300A
80V
50Hz/ 60Hz
3x 16A
3x 400V (-25%- +20%)
12.7kVA
80V
50Hz/ 60Hz
3x 16A
3x 400V (-25%- +20%)
12.7kVA
80V
50Hz/ 60Hz
3x 16A
3x 400V (-25%- +20%)
12.7kVA
80V
50Hz/ 60Hz
3x 16A
3x 400V (-25%- +20%)
12.7kVA
13.1kVA
13.1kVA
13.1kVA
13.1kVA
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
625x 300x 480
625x 300x 480
625x 300x 535
625x 300x 535
690x 300x 410

33kg
41kg
15.1kg
16.5kg
IP 23
IP 23
H
H
1000W (1l/min)
4l
5l/min
3.5bar
690x 300x 410

41kg
15.1kg
16.5kg
IP 23
H
1000W (1l/min)
4l
5l/min
3.5bar
33kg
IP 23
H
35

Picomig/Phoenix
Controls
Picomig
Progress
Expert
Functions
MIG/MAG
MIG/MAG pulse
TIG
MMA
EWM-forceArc
EWM-rootArc
Technical data
current
temperature
60%
65%
100%
Mains frequency
Max. connected load
power
Drive rolls
Wire speed
LxWxH in mm
Weight, machine
Weight, wire feeder
Insulation class
Cooling output
Tank capacity
Flow rate
Standards
/l
l/l
/l
l/l
5A - 400A
l
l
5A - 400A
/l
/l
5A - 500A
25C
40C
25C
40C
25C
40C
400A
400A
400A
400A
500A
460A
500A
430A
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
17.5kVA
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
17.5kVA
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
24.6kVA
25kVA
25kVA
35kVA
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
625x 300x 535
624x 300x 535
625x 300x 535
690x 300x 410

41kg
15.1kg
IP 23
H
690x 300x 410

41kg
15.1kg
16.5kg
IP 23
H
1000W (1l/min)
4l
5l/min
3.5bar
IEC 60 974-1;-10/ CE/ S-Safety sign/ EMC class A
690x 300x 410

45kg
15.1kg
IP 23
H
QR Code
36

Picomig/Phoenix
Phoenix 401 puls MM FKW
Phoenix 501 puls MM FKW
/l
l/l
/l
l/l
5A - 500A
l
l
5A - 400A
/l
/l
5A - 500A
25C
40C
25C
40C
25C
40C
500A
460A
500A
430A
400A
500A
460A
500A
430A
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
24.6kVA
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
17.5kVA
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
24.6kVA
35kVA
25kVA
35kVA
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
624x 300x 535
1100x 455x 1000
1100x 455x 1000
690x 300x 410

45kg
15.1kg
16.5kg
IP 23
H
1000W (1l/min)
4l
5l/min
3.5bar
119.5kg
IP 23
H
1500W (1l/min)
12l
5l/min
3.5bar
119.5kg
IP 23
H
1500W (1l/min)
12l
5l/min
3.5bar
37

Picomig/Phoenix
Phoenix 351 puls MM FDW
Controls
Picomig
Progress
Expert
/l
l/l
Technical data
current
temperature
60%
80%
100%
Mains frequency
Max. connected load
power
Drive rolls
Wire speed
LxWxH in mm
Weight, machine
Weight, wire feeder
Insulation class
Cooling output
Tank capacity
Flow rate
Standards
/l
l/l
Functions
MIG/MAG
MIG/MAG pulse
TIG
MMA
/l
l/l
/l
l/l
/l
l/l
5A - 350A
l
l
5A - 400A
/l
/l
5A - 450A
25C
40C
25C
40C
25C
40C
350A
350A
400A
450A
450A
420A
80V
50Hz/ 60Hz
3x 25A
3x 400V (-25%- +20%)
13.9kVA
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
17.5kVA
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
20.7kVA
20.3kVA
25kVA
29.1kVA
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
1100x 455x 1000
1100x 455x 1000
1100x 455x 1000
690x 300x 410

129kg
15.1kg
IP 23
H
1500W (1l/min)
12l
5l/min
3.5bar
690x 300x 410

118kg
15.1kg
IP 23
H
1500W (1l/min)
12l
5l/min
3.5bar
690x 300x 410

129kg
15.1kg
IP 23
H
1500W (1l/min)
12l
5l/min
3.5bar
QR Code
38

Picomig/Phoenix
Phoenix 551 puls MM D FDW
/l
l/l
Phoenix 551 puls MM 2DV FDW
/l
l/l
/l
l/l
/l
l/l
/l
l/l
5A - 550A
l
l
5A - 550A
/l
/l
5A - 550A
25C
40C
25C
40C
25C
40C
550A
520A
450A
550A
420A
550A
520A
450A
550A
420A
550A
520A
450A
550A
420A
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
28kVA
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
28kVA
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
28kVA
39.4kVA
39.4kVA
39.4kVA
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
1100x 455x 1000
1100x 680x 1000
1100x 680x 1000
690x 300x 410

129kg
15.1kg
IP 23
H
1500W (1l/min)
12l
5l/min
3.5bar
680x 530x 460

158kg
48kg
IP 23
H
1500W (2l/min)
12l
20l/min
4.5bar
690x 300x 410

158kg
15.1kg
IP 23
H
1500W (2l/min)
12l
20l/min
4.5bar
39

Picomig/Phoenix l Options/accessories
Options/accessories
Wire feed units

Phoenix Progress drive 4
wires
Phoenix Progress drive 4 HS
Wire feeder for high performance welding
Can only be used on Phoenix 551 Progress
wires
Phoenix Progress drive 4L
wires
Phoenix Progress drive 300C
feed unit
wires
Phoenix Progress drive 200C
feed unit
wires
Phoenix Progress drive 4D
Double wire feeder
Two welding tasks with just one power source for
alternating welding of root and final passes, solid
and flux cored wire, or a variety of materials and
wire thicknesses
The torch trigger is used for changeover between
the wire feeders; no special torch or changeover on
the machine required!
wires
No changing of rollers, no torch conversion required, changeover times are greatly reduced
u Can be operated with the Phoenix Progress
puls D series only!

miniDrive GS / WS
MIG/MAG intermediate wire feeder with hose
package for gas- or water-cooled torches
places
weight
40
MIG G / W 7POL
Intermediate hose package, gas or water-cooled,
7-pole
Torches
MT series G
of work
MT series W
of work
MT series F
MIG/MAG welding torch, gas or water-cooled, fume
extraction
of work
TIG 150 GD GRIP 1T EZA 4M
TIG welding torch, Euro torch connector
For operation on Phoenix and alphaQ
Double push-button

MT series U/DX
MIG/MAG welding torch, 1x up/down, gas or watercooled
of work
MT series 2U/DX
MIG/MAG welding torch, 2x up/down, gas or watercooled
of work

Remote controls
MT series PC1X
MIG/MAG welding torch, Powercontrol 1, gas or
water-cooled
of work
R40 7POL
arc welding
For alpha Q, Phoenix Progress, Phoenix Expert
M3.70 and Taurus Synergic S
wire feed units!
MT series PC2X
MIG/MAG welding torch, Powercontrol 2, gas or
water-cooled
of work
R50 7POL
Cooling units
cool50-2 U40
For decompact machines (TDM).
u All torches are also available with separate control cable and 19 pole
socket for EWM welding machines without MULTIMATRIX technology

Gouging
GT 600 SKK95 3
Gouging torch
cool50 U40
For compact machines (TKM).
Transport carts
Remote controls
R10 19POL
For alpha Q, Phoenix and Taurus Synergic S
RG10 19POL
voltage
(0.524 m/min)
Synergic S machine series
R20 19POL
programmes
For alphaQ, Phoenix Progress, Phoenix Expert
M3.70 as well as Taurus Synergic S
ON WAK xx5
Wheel assembly kit
For Picomig 305 D3 and Phoenix/Taurus 355 TKM
Trolly 35.2-2
Transport cart
a gas cylinder
For Picomig 305 D2/D3 puls and Phoenix/Taurus
355 compact without cooling unit
Trolly 55-5
Transport cart, assembled
a gas cylinder
For Picomig 305 D3 and Phoenix/Taurus 355
Trolly 55.2-2
Transport cart
a gas cylinder
For Phoenix/Taurus 355/405/505 TDM
u In order to hold a wire feeder it is essential to
have option 092-002700-00000!
41

Transport carts
ON TR Trolly 55.2-2
Cross arm and holder for wire feeder
ON PS Trolly 55.2-2 drive 4L

Pivot support
Wire feeder pivots 360 on the welding machine
For drive 4L on Trolly 55.2-2
u To hold a wire feeder, option 092-00270000000 is mandatory!
ON PS Trolly 55.2-2 drive 200/300c
Pivot support
For drive 200c/300c on Trolly 55.2-2
u To hold a wire feeder, options 092-00270000000 and 092-002701-00000 are mandatory!
Electrode holders
EH 25MM
Electrode cable
42

43
Multiprocess MIG/MAG standard welding machines
Long duty cycles with MIG/MAG standard welding
Taurus 355-505
Construction site, assembly, workshop or production site the right machine for every location and every task. Can be expanded at any time with
cooling unit and transport cart no need for tools or specialist staff
Highlights
Basic
Synergic S
Taurus choice of 2 controls

zz
From the exceptionally simple Basic to the especially convenient Synergic. Display
and settings optionally on the machine (compact) or as S version on the wire feeder
(decompact)
Taurus Basic
zz
The robust, infinitely adjustable inverter power source for MIG/MAG standard and
MMA welding as well as gouging with classical twin-knob operation for adjustment
of welding voltage and wire feed speed
Taurus Synergic S with the innovative welding processes

zz
zz
zz
zz
zz
In addition to the standard MIG/MAG, MMA, gouging the Synergic distinguishes itself with the innovations from EWM: forceArc, rootArc and TIG (lift arc). The
one-knob operation (Synergic) with pre-programmed JOBs (welding tasks) and
selection via JOB list makes adjustment perfect

zz


zz
welding
Consistent welding results

zz
zz
The innovative ewm inverter technology is characterised by especially low energy

consumption, tremendous power reserves and a long service life, regardless of cable
lengths and mains voltage fluctuations
Digital control of the wire feeder even with difficult wire feed conditions e.g. long
hose packages

zz
44

Highly practical
MMA welding and gouging with no wire
feeder or remote control needed.

zz
zz

and edges.
Operating elements with a particularly clear and protected layout
Combine skilfully and as required

zz
Easy combination of cooling unit

or transport cart without specialist staff and without opening the
welding machine. Innovative and
easy to expand to meet future
needs

unit
zz

risk of injury.

40 m
Well thought-out: casing and

cooling
zz
Optimised air ducting via blades

and fan control minimises soiling
in the machine. The high-performance centrifugal pump ensures
optimal welding torch cooling

zz

Total convenience
zz

45

Taurus, mobile, compact/decompact
Long duty cycles with MIG/MAG standard welding
Taurus 351-551
3-in-1 casing design: Power source, transport cart and cooling unit in one
unit extremely easy transport and simple handling. With optimised air
ducting for better cooling performance, longer duty cycle and less soiling
in the machine.
Highlights
Basic
Synergic S
Taurus choice of 2 controls

zz
From the exceptionally simple Basic to the especially convenient Synergic. Display
and settings optionally on the machine (compact) or as S version on the wire feeder
(decompact)
Taurus Basic
zz
The robust, infinitely adjustable inverter power source for MIG/MAG standard and
MMA welding as well as gouging with classical twin-knob operation for adjustment
of welding voltage and wire feed speed
Taurus Synergic/Synergic S with the innovative welding processes

zz
zz
zz
zz
zz
In addition to the standard MIG/MAG, MMA, gouging the Synergic distinguishes itself with the innovations from EWM: forceArc, rootArc and TIG (lift arc). The
one-knob operation (Synergic) with pre-programmed JOBs (welding tasks) and
selection via JOB list makes adjustment perfect

zz


zz
welding
Consistent welding results

zz
zz
The innovative ewm inverter technology is characterised by especially low energy

consumption, tremendous power reserves and a long service life, regardless of cable
lengths and mains voltage fluctuations
Digital control of the wire feeder even with difficult wire feed conditions e.g. long
hose packages

zz
46

Taurus, mobile, compact/decompact
Will pass through manholes
Wire feed unit can be transported easily thanks
to central handle, light weight, compact
design
Gas or liquid cooling

Taurus 351, 401, 451, and 551 available with
gas or liquid cooling
Multi-voltage capability the ideal solution

Multi-voltage version for different national
grids. 3x230V, 400V, 480V (option, ex works)

zz

zz

located externally on wire feeder
Total convenience
zz


zz


zz

handle system
zz

protection
47

Taurus
Taurus 355 TKM
Controls
Taurus Basic
Taurus Synergic S
Functions
MIG/MAG
MMA
TIG*
forceArc / MULTIMATRIX*
rootArc / MULTIMATRIX*
Technical data
current
temperature
40%
60%
100%
Mains frequency
Max. connected load
power
Drive rolls
Wire speed
LxWxH in mm
Weight, machine
Weight, wire feeder
Insulation class
Cooling output
Tank capacity
Flow rate
Standards
l
l
(Synergic S)
(Synergic S)
(Synergic S)
(Synergic S)
5A - 350A
5A - 350A
25C
40C
25C
40C
350A
300A
270A
350A
300A
270A
* Taurus Synergic S: Additional MULTIMATRIX

technology, forceArc, rootArc and TIG lilft arc
QR Code
48
Taurus 355 TKM
80V
50Hz/ 60Hz
3x 16A
3x 400V (-25%- +20%)
12.7kVA
80V
50Hz/ 60Hz
3x 16A
3x 400V (-25%- +20%)
12.7kVA
13.1kVA
13.1kVA
624x 300x 480
624x 300x 480
33kg
IP 23
H
33kg
16.5kg
IP 23
H
1000W (1l/min)
4l
5l/min
3.5bar

Taurus
Taurus 355 TDM
Taurus 355 TDM
Taurus 405 TDM
(Synergic S)
(Synergic S)
(Synergic S)
(Synergic S)
(Synergic S)
(Synergic S)
5A - 350A
5A - 350A
5A - 400A
25C
40C
25C
40C
25C
40C
350A
300A
350A
300A
350A
300A
350A
300A
400A
400A
80V
50Hz/ 60Hz
3x 16A
3x 400V (-25%- +20%)
12.7kVA
80V
50Hz/ 60Hz
3x 16A
3x 400V (-25%- +20%)
12.7kVA
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
17.5kVA
13.1kVA
13.1kVA
25kVA
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
624x 300x 535
624x 300x 535
624x 300x 535
690x 300x 410

41kg
14kg
IP 23
H
690x 300x 410

41kg
14kg
16.5kg
IP 23
H
1000W (1l/min)
4l
5l/min
3.5bar
690x 300x 410

41kg
14kg
IP 23
H
49

Taurus
Taurus 405 TDM
Controls
Taurus Basic
Taurus Synergic S
Functions
MIG/MAG
MMA
TIG*
Technical data
current
temperature
60%
65%
100%
Mains frequency
Max. connected load
power
Drive rolls
Wire speed
LxWxH in mm
Weight, machine
Weight, wire feeder
Insulation class
Cooling output
Tank capacity
Flow rate
Standards
l
l
(Synergic S)
(Synergic S)
(Synergic S)
(Synergic S)
5A - 400A
5A - 500A
25C
40C
25C
40C
400A
400A
500A
460A
500A
430A

QR Code
50
Taurus 505 TDM
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
17.5kVA
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
24.6kVA
25kVA
35kVA
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
624x 300x 535
624x 300x 535
690x 300x 410

690x 300x 410
41kg
45kg
14kg
14kg
16.5kg
IP 23
IP 23
H
H
1000W (1l/min)
4l
5l/min
3.5bar

Taurus
Taurus 505 TDM
Taurus 401 FKW
Taurus 501 KW
(Synergic S)
(Synergic S)
(Synergic S)
(Synergic S)
(Synergic S)
(Synergic S)
5A - 500A
5A - 400A
5A - 500A
25C
40C
25C
40C
25C
40C
500A
460A
500A
430A
400A
500A
460A
500A
430A
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
24.6kVA
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
17.5kVA
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
24.6kVA
35kVA
25kVA
35kVA
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
624x 300x 535
1100x 455x 1000
1100x 455x 1000
690x 300x 410

45kg
14kg
16.5kg
IP 23
H
1000W (1l/min)
4l
5l/min
3.5bar
118kg
IP 23
H
1500W (1l/min)
12l
5l/min
3.5bar
118kg
IP 23
H
1500W (1l/min)
12l
5l/min
3.5bar
51

Taurus
Taurus 351 FDW
Controls
Taurus Basic
Taurus Synergic S
Functions
MIG/MAG
MMA
TIG Liftarc*
Technical data
current
temperature
60%
80%
100%
Mains frequency
Max. connected load
power
Drive rolls
Wire speed
LxWxH in mm
Weight, machine
Weight, wire feeder
Insulation class
Cooling output
Tank capacity
Flow rate
Standards
(Synergic S)
(Synergic S)
(Synergic S)
(Synergic S)
5A - 350A
5A - 400A
25C
40C
25C
40C
350A
350A
400A
QR Code
52
Taurus 401 FDW
80V
50Hz/ 60Hz
3x 25A
3x 400V (-25%- +20%)
13.9kVA
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
17.5kVA
20.3kVA
25kVA
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
1100x 455x 1000
1100x 455x 1000
690x 300x 410

690x 300x 410
129kg
118kg
14kg
14kg
IP 23
IP 23
H
H
1500W (1l/min)
1500W (1l/min)
12l
12l
5l/min
5l/min
3.5bar
3.5bar

Taurus
Taurus 451 FDW
Taurus 551 FDW
(Synergic S)
(Synergic S)
(Synergic S)
(Synergic S)
5A - 450A
5A - 550A
25C
40C
25C
40C
450A
450A
420A
550A
520A
450A
550A
420A
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
20.7kVA
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
28kVA
29.1kVA
39.4kVA
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
1100x 455x 1000
1100x 455x 1000
690x 300x 410

129kg
14kg
IP 23
H
1500W (1l/min)
12l
5l/min
3.5bar
690x 300x 410

129kg
14kg
IP 23
H
1500W (1l/min)
12l
5l/min
3.5bar
53

Taurus l Options/accessories
Options/accessories
Wire feed units
Torches
Taurus Basic / Synergic S drive 4
wires
Taurus Basic / Synergic S drive 4L
wires
Taurus Basic / Synergic S drive 300C
feed unit
wires
Taurus Basic / Synergic S drive 200C
feed unit
wires

miniDrive GS / WS
MIG/MAG intermediate wire feeder with hose
package for gas- or water-cooled torches
places
weight
For alpha Q, Phoenix and Taurus Synergic S
MIG G / W 7POL 70MM
7-pole

MIG G / W 19POL
19-pole
Torches
MT series G
of work
54
MT series W
of work
MT series F
MIG/MAG welding torch, gas and water-cooled,
fume extraction
of work
TIG 450 WD GRIP
TIG welding torch, Euro torch connector
Water-cooled TIG welding torch
Special version for connection to water-cooled
Phoenix 355 and Taurus 355 Synergic S
Function torches with X technology for Taurus Synergic S

MT series U/DX
water-cooled
of work
MT series 2U/DX
water-cooled
of work
MT series PC1X
water-cooled
of work
MT series PC2X
water-cooled
of work
u All torches are also available with separate control cable and
19-pole socket for EWM welding machines without MULTIMATRIX
technology

Function torches, 19-pole, for Taurus Basic
Remote controls
MT series 2U/D
water-cooled
of work
R40 7POL
arc welding
wire feed units!
R50 7POL
Gouging
GT 600 SKK95 3
Gouging torch
Cooling units
Remote controls
cool50 U40
For compact machines (TKM).
R10 19POL
For alpha Q, Phoenix, Taurus Synergic S
RG10 19POL
voltage
(0.524 m/min)
For alpha Q, Phoenix, Taurus Synergic S machine
series
R11 19POL
voltage
For Taurus Basic
RG11 19POL 5M
voltage
Infinite setting of the welding voltage (1050V)
(0.524 m/min)
For Taurus Basic machine series
cool50-2 U40
For decompact machines (TDM).
Transport carts
ON WAK xx5
Wheel assembly kit
For Picomig 305 D3 and Phoenix/Taurus 355 TKM
Trolly 39-1
Transport cart
For transporting a power source
For Phoenix 355/405/505 and Taurus 355/405/505
Trolly 35.2-2
Transport cart
a gas cylinder
For Picomig 305 D2/D3 puls and Phoenix/Taurus
355 compact without cooling unit
R20 19POL
programmes
For alphaQ, Phoenix Progress, Phoenix Expert
M3.70 as well as Taurus Synergic S
55

Transport carts
Transport carts
Trolly 55-5
a gas cylinder
ON PS Trolly 55.2-2 drive 200/300c

Pivot support
For drive 200c/300c on Trolly 55.2-2
u To hold a wire feeder, options 092-00270000000 and 092-002701-00000 are mandatory!
Electrode holders
Trolly 55.2-2
Transport cart
a gas cylinder
For Phoenix/Taurus 355/405/505 TDM
u In order to hold a wire feeder it is essential to
have option 092-002700-00000!
ON TR Trolly 55.2-2
Cross arm and holder for wire feeder
EH 50MM
Electrode cable
ON PS Trolly 55.2-2 drive 4L

Pivot support
For drive 4L on Trolly 55.2-2
u To hold a wire feeder, option 092-00270000000 is mandatory!
56
MIG/MAG Intermediate drive

miniDrive
You can get anywhere with the miniDrive.

Is your welding location confined and far away from the power source and is
great weight an impediment? Then the miniDrive is the solution.
nn Robust and lightweight: Just 7.5 kg and compact size
nn Can be operated even with gloves.
nn Optimal protection due to round edges and plastic
nn The most important functions are directly acces-
sible as remote control or function torches can be
protectors
connected.
nn Reliable wire feeding even over long distances, same
nn With strain relief for extra long life of the hose
rollerdiameter as in EWM wire feeders
packages
nn Cover up to 50 m with the miniDrive

nn The miniDrive through almost any gap and can be
used in extremely confined spaces

nn Operating point setting, correction of the arc length
and wire inching directly at the miniDrive
Technical data
Wire feed speed
Dimensions L x W x H in mm
Weight (w/o hose package)
1 m/min - 20 m/min
302 x 176 x 196
7.5 kg
Example 1
Compact Taurus Synergic S + miniDrive
Up to 30 m radius
of action!
Connection of miniDrive to welding machine with integrated wire feeder
Remote controls
(optional)
25 m for steel / CrNi

Up to 15 m for aluminium
Up to
Up to
Optional: Wire fed from

drum, e.g. 250 kg
5m
MT451W 5M
(standard torch)
or function torch
miniDrive WS 25M
Taurus 401 Synergic S FKW
Example 2
Taurus Synergic S with separate wire feeder

+ miniDrive
Up to 50 m radius
of action!
Connection of miniDrive to separate wire feeder
Remote controls
(optional)
Up to
Up to
20 m
25 m for steel / CrNi

m for aluminium
Up to 15
Up to
5m
MT451W 5M
(standard torch)
or function torch
MIG 7POL
Taurus 401 Synergic S FDW
Taurus Synergic S drive 4L

with wheel assembly kit (optional)
miniDrive WS 25M
57
EWM HIGHTEC WELDING GmbH

The EWM EN 1090 WPQR Package
The EWM EN 1090 WPQR Package will save you time and money
Choose between Option A or B
A Acquire 52 EWM welding procedure specifications

Use this opportunity to qualify the welding processes used in your company:
Execution class EXC1, EXC2 for steel grades up to S355.

Standard welding procedures certified characteristics
Use EWM power sources with certified characteristics

MIG/MAG standard and pulse as well as forceArc, coldArc,
rootArc and superPuls
Acquire 52 welding procedure specifications from EWM

- Qualification of a welding procedure specification (WPS)
by an approved body is not necessary
The EWM EN 1090 WPQR Package can be used for the following areas of application!
EWM inverter welding machines
alpha Q, Phoenix, Taurus Synergic, Picomig
Steel welding for execution classes EXC 1+2 as per EN 1090
Shielding gas:
90-80% argon, rest CO2
Parent metal:
S235 or S355
MIG/MAG welding process
58
JOB
Welding consumable
Diameter
Standard
8
9
G3Si1, G4Si1
G3Si1, G4Si1
1.0 mm
1.2 mm
Pulse
8
9
G3Si1, G4Si1
G3Si1, G4Si1
1.0 mm
1.2 mm
forceArc
180
G3Si1, G4Si1
1.2 mm
coldArc
193
G3Si1, G4Si1
1.0 mm
rootArc
206
G3Si1, G4Si1
1.0 mm
rootArc/pulse with superPuls

Easy welding of vertical-up welds without Christmas tree
technique
206
G3Si1, G4Si1
1.0 mm
B Can be used immediately thanks to tested, approved welding consumables

If you purchase the EN 1090 WPQR Package and tested ewm welding consumables, you save on obtaining
the WPS qualification:
Execution class EXC1, EXC2 for steel grades up to S275.
Use of suitability-tested welding consumables.
Use EWM welding consumables Types up to S 275
Produce WPS yourself WPS does not require separate approval

- Approval is obtained through the welding consumable
with the respective regulatory approval
Low-alloy stick electrodes
Low-alloy wire electrodes
Type
AWS
EN ISO 2560-A
Type
AWS A5.18
EN ISO 14341
SE 6013 RR
E 6013
E 42 0 RR 12
SW 70S G3
ER 70S-6
G 42 3M G3Si1
SE 6013 RC
E 6012
E 38 0 RC 11
SW 70S G3 Ti
ER 70S-2
G 49A 2 M/A/C G11
SE 6013 RC Blau
E 6013
E 42 0 RC 11
SW 70S G4
ER 70S-6
G 42 2C G4Si1
SE 6013 RRC
E 6013
E 42 0 RC 11
SE 6013 RRB
E 6013
E 35 2 RB 12
SE 7016 BR
E 7016
E 42 4B 32 H5
SE 7018 BH5
E 7018
E 42 4B 32 H5
Low-alloy welding rod
Low-alloy flux cored wire electrodes

Type
AWS A5.20
EN ISO 17632-A
FCW 71T Rutile
E71T-1M
T 42 2 P M 1 H5
FCW 71T Basic
E71T-5M-J
T 42 2 B M 1 H5
Type
AWS A5.18
EN ISO 12536
Type
AWS A5.18
EN ISO 17632-A
TR 70S G3
ER 70 S-A1
636-A W3 Si1
FCW 70TC Metal
E70C-6M/-6C
T 42 2 M M/C 1 H5
We will gladly send you a comprehensive list of welding consumables on request. Just contact us!
59
MIG/MAG standard welding machines, step switch controlled

Mira/Saturn/Wega, mobile
The robust machines with optimal performance
Mira 151-301
Saturn 301-351
Wega 401-601
High quality bundled into two versions: the gas-cooled, compact Mira
and Saturn machines with integrated wire feed or the water-cooled Wega
with separate wire feed unit and optional Synergic operation.
Highlights
The perfect start
zz
Optimised ignition characteristics plus creep start and free-burn functions ensure
reproducible ignition of the arc.
Self-explanatory and clear operating concepts

zz
zz
zz
M1.02 classical operation, all settings directly accessible

M2.20 simplest possible operating concept with digital display for all welding data
M2.40 Synergic one-knob operation with easy selection of material, wire and gas
type via JOB list and digital display
Excellent welding properties

zz
Fine welding voltage adjustment and optimised welding choke guarantee perfect
adaptation to different materials. Saturn and Wega with additional taps.
Tried-and-tested operation
zz
The operating point is selected using the step switch and wire feed controller
Practical: robust metal casing

zz
Phosphatised, powder-coated sheet steel corrosion-resistant, ideal for tough

applications
Minimised finishing work for high cost-effectiveness

zz
Low-spatter joining with short arc and spray arc using argon, CO2 or mixed gases.
This saves time and costs.
A/V EN 1090: Easy documentation of welding parameters

zz
60
Indication unit for non-digital welding machines within the scope of EN 1090 incl.
measuring lead and assembly instructions

Mira/Saturn/Wega, mobile
Mira 221 MV
Flexible for every mains grid. 230 V or 400 V
Easy servicing and maintenance

Rapid changeover of welding accessories with
connection sockets for welding torches and
welding lead
Synergic operation
Very easy to set the operating point all welding parameters and the optimum characteristics are set as per the pre-selected welding
task using just one rotary knob
Clarity
Inspection window for checking the wire stock
7-litre tank
zz

long intermediate hose packages
and safe operation at high temperatures and duty cycles
zz

located externally on wire feed
Total convenience
zz


zz


zz

handle system
zz

protection
61

Mira/Saturn/Wega
Mira 151 FKG
Mira 251 FKG
Controls
M1.02
M2.20
M2.40
Functions
MIG/MAG
30A - 150A
30A - 220A
30A - 250A
Technical data
current
temperature
15%
20%
25%
35%
40%
45%
60%
100%
Mains frequency
Max. connected load
power
Drive rolls
Wire speed
LxWxH in mm
Weight, machine
Switching steps
Insulation class
Standards
25C
40C
25C
40C
25C
40C
150A
70A
150A
55A
220A
105A
220A
85A
250A
150A
250A
125A
35V
50Hz/ 60Hz
1x 16A
1x 230V (-15%- +15%)
4.7kVA
40V
50Hz/ 60Hz
2x 16A
2x 400V (-15%- +15%)
8kVA
35V
50Hz/ 60Hz
3x 16A
3x 400V (-15%- +15%)
9.6kVA
6.4kVA
10.9kVA
13kVA
2
1.5m/min - 15m/min
2
1.5m/min - 20m/min
4
1.5m/min - 20m/min
880x 385x 610
880x 385x 610
880x 385x 610
47kg
6
IP 23
H
56kg
6
IP 23
H
60kg
8
IP 23
H
QR Code
62
Mira 221 MV FKG

Mira/Saturn/Wega
Mira 301 FKG
Saturn 301 FKG
Saturn 351 FKG
30A - 300A
30A - 300A
30A - 350A
25C
40C
25C
40C
25C
40C
300A
170A
300A
150A
300A
250A
190A
300A
190A
160A
350A
300A
250A
350A
250A
220A
40V
50Hz/ 60Hz
3x 16A
3x 400V (-15%- +15%)
12.8kVA
40V
50Hz/ 60Hz
3x 16A
3x 400V (-15%- +15%)
12.8kVA
40V
50Hz/ 60Hz
3x 25A
3x 400V (-15%- +15%)
16kVA
18kVA
18kVA
21.5kVA
4
1.5m/min - 20m/min
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
880x 385x 610
930x 460x 730
930x 460x 730
72kg
12
IP 23
H
100kg
12
IP 23
H
112kg
16
IP 23
H
63

Mira/Saturn/Wega
Saturn 351 FDG
Controls
M1.02
M2.20
M2.40
Functions
MIG/MAG
Technical data
current
temperature
40%
45%
60%
70%
100%
Mains frequency
Max. connected load
power
Drive rolls
Wire speed
LxWxH in mm
Weight, machine
Weight, wire feeder
Switching steps
Insulation class
Cooling output
Tank capacity
Flow rate
Standards
Wega 401 FKW
30A - 350A
30A - 400A
30A - 400A
25C
40C
25C
40C
25C
40C
350A
300A
250A
350A
250A
220A
400A
300A
400A
300A
400A
300A
400A
300A
40V
50Hz/ 60Hz
3x 25A
3x 400V (-15%- +15%)
16kVA
45V
50Hz/ 60Hz
3x 25A
3x 400V (-15%- +15%)
19.2kVA
45V
50Hz/ 60Hz
3x 25A
3x 400V (-15%- +15%)
19.2kVA
21.5kVA
26kVA
26kVA
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
930x 460x 730
1100x 550x 1000
1100x 550x 1000
690x 300x 410

100kg
15.5kg
16
IP 23
H
145kg
12 (2)
IP 23
H
165kg
12 (2)
IP 23
H
1200W (1l/min)
9l
5l/min
QR Code
64
Wega 401 FKG

Mira/Saturn/Wega
Wega 401 FDW
Wega 501 FDW
Wega 601 FDW
30A - 400A
50A - 500A
50A - 600A
25C
40C
25C
40C
25C
40C
400A
300A
400A
300A
500A
400A
500A
400A
600A
450A
600A
450A
45V
50Hz/ 60Hz
3x 25A
3x 400V (-15%- +15%)
19.2kVA
50V
50Hz/ 60Hz
3x 32A
3x 400V (-15%- +15%)
27.5kVA
60V
50Hz/ 60Hz
3x 32A
3x 400V (-15%- +15%)
36.7kVA
26kVA
32kVA
50kVA
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
4
0.5m/min - 24m/min
1100x 560x 1000
960x 560x 1010
960x 560x 1010
690x 300x 410

185kg
18.2kg
12 (2)
IP 23
H
1200W (1l/min)
9l
5l/min
690x 300x 410

200kg
18.2kg
12 (3)
IP 23
H
1200W (1l/min)
7l
5l/min
690x 300x 410

228kg
18.2kg
12 (3)
IP 23
H
1200W (1l/min)
7l
5l/min
65

Mira/Saturn/Wega l Options/accessories
Options/accessories
Wire feed units
Torches
Wega M2.40 drive 41
wires
Wega M2.40 drive 41L
wires
MIG 15 3M
MIG 25 3M

MIG G/W 7POL
7-pole
MIG 36 3M
Service accessories
A/V EN 1090
Indication unit for non digital welding machines
Ideal for retrofitting to EWM welding machines
within the scope of EN 1090
Can also be used on competitor machines
Robust metal casing
For Mira, Saturn and Wega series
66

Mira/Saturn/Wega l Options/accessories
67

Picotig / Tetrix portable
Professional assembly machines
Picotig 200
Tetrix 200 - 400-2
The portable units are extremely small, compact and light transportation is effortless on ladders and scaffolding as well as in
confined spaces. Output is always constant: even large voltage
fluctuations on generators or construction site mains supply present
no problem!
Highlights
100 % safe in the vertical-down position using cellulose electrodes

zz
Easy setting of electrode characteristics with the Tetrix 300 cel
Easy to use on site

zz
The Retox torch allows all programs, operating modes and the up/down function to
be called up at the touch of a button.
Ideal for every construction site

zz
Slimline design and effortless transport with stable carrying bar the perfect
partner for almost any construction site. Mains fluctuations are no problem for EWM
power sources. Reliable welding even with weak mains supplies or extra-long cables.
Well-thought-out ventilation ensures long duty cycles and protects against dirt.
Reliable ignition
zz
Reproducible, electronic HF ignition and coordinated welding start parameters

ensure the best ignition conditions for every application.
Spotmatic saves 50% of time required for tacking

zz
The arc is ignited fully automatically without actuating the torch trigger by simply
touching the tip of the electrode with the workpiece. Hundreds of reproducible
tacks can be made without tungsten inclusions.
Targeted and concentrated: kHz pulses

zz
Metallurgical pulsing gives the TIG arc the desired plasma arc qualities. activArc in
combination with kHz pulses significantly amplifies all positive effects.
activArc easy, cost-effective, perfect

zz
zz
68
Precise, focused arc with high plasma pressure for fast, reliable welding with compensated output: targeted heat input and deep penetration for perfect root fusion.
Unbeatable: huge cost savings and outstanding quality.

100 % safe in the vertical-down position
using cellulose electrodes
With Tetrix 300 cel
Overvoltage protection
No damage to machine caused if inadvertently
connected to 400-V mains voltage
Internationally reliable operation

Mains current limit can be programmed to 10
amperes which prevents blown fuses and
therefore unnecessary work interruptions.
Perfect spot welds with the spotArc torch

Universally applicable thanks to the possibility
of connecting two panels with different thicknesses clean seam finish for visible welds
Combine effectively and as

required
zz
Easy combination of e.g. cooling

unit or transport cart no
specialist staff or tools required
and no need to open the welding
machine. Innovative and easy to
expand to meet future needs.

unit
zz

risk of injury.
Cooling unit with centrifugal

pump
zz
Optimal welding torch cooling
Well thought-out: Casing and

cooling air conduction
zz

zz

machine are made of shock-resistant plastic with rounded corners
and edges, so the welder and the
machine have the best protection
in any situation.
Fan control plus blades minimise

dirt in the machine
Operating elements
zz
Particularly robust, clear and protected layout allows especially

easy handling
69
Ideal for professional TIG welders
Tetrix 351-551
Round-the-clock use! These fully digital, mobile machines have a uniquely high output and duty cycle for continuous use in production, e.g. in
multi-shift operation.
The innovative inverter power unit also allows massive savings on energy
costs thanks to its highly efficient performance.
Highlights
Highly compatible mobile hot wire system comprising:
zz
zz
zz
Tetrix mobile power source

tigSpeed wire feeder with integrated hot wire power source to preheat the wire
Hot wire torch with wire feed and hot wire contacting
Easy to use on site

zz
TIG Synergic control perfect for large-scale applications

zz
Simplest possible operation with maximum ease-of-use: welding task (JOB) can be
selected via material type, seam type, tungsten electrode diameter and welding
current/panel thickness. The digital system automatically finds the best welding
parameters.
activArc easy, cost-effective, perfect

zz
Precise, focused arc with high plasma pressure for fast, reliable welding with compensated output: targeted heat input and deep penetration for perfect root fusion.
Unbeatable: huge cost savings and outstanding quality.
Targeted and concentrated: kHz pulses

zz
Metallurgical pulsing gives the TIG arc the desired plasma arc qualities. activArc in
combination with kHz pulses significantly amplifies all positive effects.
Self-explanatory operating concepts for every user

zz
zz
zz
70
Classic all parameters at a glance and directly accessible

Comfort 8 predefinable welding tasks for frequently repeated welding operations
Synergic one-knob operation with 256 predefinable welding tasks

Hot wire for maximum efficiency
100% greater speeds
60% greater deposition rate
60% less dilution
Perfect spot welds with the spotArc torch

Universally applicable thanks to the possibility
of connecting two panels with different thicknesses clean seam finish for visible welds
Easy access to the coolant tank

zz
Exterior opening for tank filling

plus level display

zz


zz

Spotmatic saves 50% of time required for

tacking
Fully automatic ignition of the arc by simply
touching the workpiece with the electrode tip.
Allows rapid and perfect setting of hundreds
of reproducible tack points without tungsten
inclusions.
Automatic pulses
When tacking and spot welding workpieces,
automated pulses ensure current-dependent
pulse frequency and balance which enhance
gap bridging.
Controlled protection
zz
Thermal cut-out for water pump

zz

handle system
zz

protection
71

Picotig/Tetrix
Controls
Picotig
Smart
Classic
Classic cel
Comfort
Synergic
Functions
TIG
MMA
activArc
spotArc
Technical data
current
temperature
25%
35%
40%
60%
100%
Mains frequency
Max. connected load
power
LxWxH in mm
Weight, machine
Insulation class
Standards
QR Code
72
Picotig 200 TG
Picotig 200 MV TG
5A - 200A
5A - 200A
25C
40C
25C
40C
200A
150A
120A
200A
150A
120A
90 V
50Hz/ 60Hz
1x 16A
1x 230V (-40%- +15%)
4.4kVA
90 V
50Hz/ 60Hz
1x 16A, 1x 25A
1x 230V (-40%- +15%), 1x 115V (-15%- +15%)
4.4kVA
7.5kVA
7.5kVA
475x 135x 250
475x 180x 295
6.9kg
IP 23
H
8.9kg
IP 23
H

Picotig/Tetrix
Tetrix 200 TG
Tetrix 200 MV TG
Tetrix 230 TM
5A - 200A
5A - 200A
3A - 230A
25C
40C
25C
40C
25C
40C
200A
150A
120A
200A
150A
120A
230A
180A
150A
230A
160A
130A
90 V
50Hz/ 60Hz
1x 16A
1x 230V (-40%- +15%)
4.4kVA
90 V
50Hz/ 60Hz
1x 16A, 1x 25A
1x 230V (-40%- +15%), 1x 115V (-15%- +15%)
4.4kVA
90V
50Hz/ 60Hz
1x 16A
1x 230V (-40%- +15%)
5.2kVA
7.5kVA
7.5kVA
7.8kVA
475x 180x 295
475x 180x 295
600x 205x 415
10kg
IP 23
H
11.5kg
IP 23
H
17.5kg
IP 23
F
73

Picotig/Tetrix
Controls
Picotig
Smart
Classic
Classic cel
Comfort
Synergic
Functions
TIG
MMA
activArc
spotArc
Technical data
current
temperature
35%
40%
45%
60%
80%
100%
Mains frequency
Max. connected load
power
LxWxH in mm
Weight, machine
Insulation class
Cooling output
Tank capacity
Flow rate
Standards
QR Code
74
Tetrix 230 TM
Tetrix 300-2 TM
3A - 230A
5A - 300A
25C
40C
25C
40C
230A
180A
150A
230A
160A
130A
300A
270A
180A
90V
50Hz/ 60Hz
1x 16A
1x 230V (-40%- +15%)
5.2kVA
100V
50Hz/ 60Hz
3x 16A
3x 400V (-25%- +20%)x 230V
8.3kVA
7.8kVA
16.4kVA
600x 205x 415
600x 205x 415
17.5kg
20kg
14kg
18.4kg
IP 23
IP 23
F,H
H
800W (1l/min)
800W (1l/min)
4l
4l
5l/min
5l/min
3.5bar
3.5bar
IEC 60 974-1;-3;-10;-2/ CE/ S-Safety sign/ EMC class A

Picotig/Tetrix
Tetrix 300-2 TM
Tetrix 300 TM
Tetrix 300 TM
5A - 300A
5A - 300A
5A - 300A
25C
40C
25C
40C
25C
40C
300A
270A
180A
300A
270A
300A
250A
300A
270A
300A
250A
100V
50Hz/ 60Hz
3x 16A
3x 400V (-25%- +20%)x 230V
8.3kVA
100V
50Hz/ 60Hz
3x 16A
3x 400V (-25%- +20%)
8.3kVA
100V
50Hz/ 60Hz
3x 16A
3x 400V (-25%- +20%)
8.3kVA
16.4kVA
16.4kVA
16.4kVA
600x 205x 415
590x 230x 380
590x 230x 380
20kg
18.4kg
IP 23
H
800W (1l/min)
4l
5l/min
3.5bar
29kg
IP 23
H
29kg
15kg
IP 23
H
800W (1l/min)
4.5l
5l/min
3.5bar
75

Picotig/Tetrix
Tetrix 300 Classic cel TM
Tetrix 300 Classic cel TM
Controls
Picotig
Smart
Classic
Classic cel
Comfort
Synergic
Functions
TIG
MMA
activArc
spotArc
Technical data
current
temperature
35%
40%
60%
80%
100%
Mains frequency
Max. connected load
power
LxWxH in mm
Weight, machine
Insulation class
Cooling output
Tank capacity
Flow rate
Standards
QR Code
76
5A - 300A
5A - 300A
25C
40C
25C
40C
300A
270A
300A
250A
200A
300A
270A
300A
250A
200A
105V
50Hz/ 60Hz
3x 16A
3x 400V (-25%- +20%)
8.3kVA
105V
50Hz/ 60Hz
3x 16A
3x 400V (-25%- +20%)
8.3kVA
16.3kVA
16.3kVA
570x 240x 550
570x 240x 550
40kg
IP 23
H
40kg
15kg
IP 23
H
800W (1l/min)
4.5l
5l/min
3.5bar

Picotig/Tetrix
Tetrix 400-2 TM
Tetrix 400-2 TM
Tetrix 351 FW
5A - 400A
5A - 400A
5A - 350A
25C
40C
25C
40C
25C
40C
400A
350A
300A
400A
350A
300A
350A
350A
98 V
50Hz/ 60Hz
3x 16A
3x 400V (-25%- +20%)
13.2kVA
98 V
50Hz/ 60Hz
3x 16A
3x 400V (-25%- +20%)
13.2kVA
80V
50Hz/ 60Hz
3x 25A
3x 400V (-25%- +20%)
10.6kVA
24.5kVA
24.5kVA
20.3kVA
590x 230x 380
590x 230x 380
1100x 455x 1000
29kg
IP 23
H
29kg
15kg
IP 23
H
800W (1l/min)
4.5l
5l/min
3.5bar
131kg
IP 23
H
1500W (1l/min)
12l
5l/min
3.5bar
77

Picotig/Tetrix
Controls
Picotig
Smart
Classic
Classic cel
Comfort
Synergic
Functions
TIG
MMA
activArc
spotArc
Technical data
current
temperature
60%
80%
100%
Mains frequency
Max. connected load
power
Drive rolls
Wire speed
LxWxH in mm
Weight, machine
Weight, wire feeder
Insulation class
Cooling output
Tank capacity
Flow rate
Standards
QR Code
78
Tetrix 401 FW
Tetrix 451 FW
5A - 400A
5A - 450A
25C
40C
25C
40C
400A
400A
450A
450A
420A
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
13.1kVA
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
15.9kVA
25kVA
29.1kVA
1100x 455x 1000
1100x 455x 1000
115kg
131kg
IP 23
IP 23
H
H
1500W (1l/min)
1500W (1l/min)
12l
12l
5l/min
5l/min
3.5bar
3.5bar

Picotig/Tetrix
Tetrix 551 FW
Tetrix 551 AW FW
Tetrix 551 AW FW
5A - 550A
5A - 550A
5A - 550A
l
l
25C
40C
25C
40C
25C
40C
550A
520A
450A
550A
420A
550A
520A
450A
550A
420A
550A
520A
450A
550A
420A
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
22.2kVA
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
22.2kVA
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
22.2kVA
39.4kVA
39.4kVA
39.4kVA
4
0.2m/min - 10m/min
4
0.2m/min - 10m/min
1100x 455x 1000
1100x 680x 1000
1100x 680x 1000
131kg
IP 23
H
1500W (1l/min)
12l
5l/min
3.5bar
690x 300x 410

134kg
13.7kg
IP 23
H
1500W (1l/min)
12l
5l/min
3.5bar
690x 300x 410

134kg
13.7kg
IP 23
H
1500W (1l/min)
12l
5l/min
3.5bar
79

Picotig/Tetrix l Options/accessories
Options/accessories
Wire preheating machine
Tetrix 270 Hotwire
TIG constant-current source to pre-heat the wire,
5-270A, portable, incl. connection cable
Wire feed units

Tetrix drive 4L
A demodular Tetrix power source with connections
for wire feed units is required for operation!
Dynamic wire feeder system
tigSpeed drive 45
TIG cold and hot wire welding with dynamic wire
feed system
High process reliability and reproducible welding
results
Higher welding speed and extremely simple handling, similar to MIG/MAG pulse welding
Dynamic wire feeding for a controllable weld pool
even with positional welding: The wire feeding
is superimposed in parallel using a forward and
backward movement
Heat supply to the wire can be set up to 180A
(depending on the wire diameter) for improved deposition rate and an even lower risk of weld errors
Up to 100% faster welding speed
Up to 60% improvement in deposition rate
Dilution reduced by up to 60%
Perfect weld appearance, no weld spatters
spotArc and spotMatic
4-roller wire feed equipped for 1.0 mm + 1.2mm
steel wires
Can be used with any TIG welding machine
Fewer emissions: Significantly lower fume generation than with MIG/MAG pulse welding
spotArc torches
SPOTARC TIG 26 G 5P 4M
TIG welding torch, gas-cooled
Spot welding torch, with welding nozzles for fillet
welds, edge welds and flat welds incl. setting gauge
Better surface formation in comparison to resistance welding
Flatter spot formation in comparison to MAG spot
welding
Excellent seam quality due to minimal heat input
Very low thermal stresses and little distortion due
to short welding times
Perfect for visible joints due to clean seam appearance
80
spotArc torches
SPOTARC TIG 18 W 5P 4M
TIG spot welding torch, water-cooled
welding
Standard torches, 5-pole
TIG 150 GD GRIP 5P 2T 4M
Double push-button
TIG 260 WD GRIP 5P 2T 4M

TIG 450SC WD GRIP 5P 2T HFL 4M
TIG welding torch, water-cooled
Double push-button

TIG 150 GD GRIP 8P 2T UD 4M
TIG welding torch, up/down, gas-cooled
Setting of welding current and programs
An 8-pole connection socket is required for portable machines up to 270A
TIG 260 WD GRIP 8P 2T UD 4M
TIG welding torch, Up/Down, water-cooled
Function torches, 12-pole
TIG 150 GD 12P GRIP RETOX HFL 4M
TIG 200 GD GRIP 12P RETOX HFL 4M
TIG function torch, Retox, gas-cooled
Setting and display of welding current and programs
ON 12-pole connection socket option required
TIG 260 WD GRIP 12P RETOX HFL 4M
TIG 450SC WD GRIP 12P RETOX HFL 4M
TIG function torch, Retox, water-cooled

Gouging
Remote controls, 19-pole

GT 600 SKK95 3
Gouging torch
RTF2 19POL
Foot-operated remote control, current, with connection cable
Start/stop welding operation
Operating point setting directly at the site of
welding
and holding magnet
For Tetrix, Picotig 200 AC/DC, Pico 180, Pico 220 cel
puls and Pico 300 cel / cel pws machine series

RTG1 19POL
Remote control, current
With pre-fitted 5 or 10m connection cable
welding
For Tetrix, Picotig 200 AC/DC and Stick machine
series
Cooling units
cool35 U31
cool40 U31
For Tetrix 230 and Tetrix 230 AC/DC
RT1 19POL
welding
and holding magnet
RTP1 19POL
Remote control, spot/pulsed welding
Pulse, spot and pause times are infinitely adjustable.
welding
and holding magnet
For Tetrix and Picotig 200 AC/DC machine series
cool41 U31
For Tetrix 300-2
Transport carts
Trolly 35-1
Transport cart
For Picomig 180, Picotig 200/200 MV, Tetrix 200,
Pico 180 and Pico 220
For transporting a power source and a gas cylinder
RTP2 19POL
Pulse/pause ratio (balance) adjustable from 10%
to 90%.
welding
and holding magnet
Trolly 38-2 E
Transport cart
a gas cylinder
For Tetrix 230, 270, 300, 300-2, 400-2 DC as well as
Tetrix 230, 300 AC/DC
RTP3 spotArc 19POL

Remote control, spotArc, spot/pulsed welding
to 90%.
welding
and holding magnet
RTF1 19POL
welding
Trolly 55-5
a gas cylinder
Electrode holders
EH 35MM
Electrode cable
81

The smaller TIG AC/DC power packs
Picotig 200
Tetrix 230-300
Construction site, assembly, workshop or production site the right machine for every location. Can be expanded at any time with cooling unit
and transport cart no need for additional tools or specialist personnel.
Highlights
Easy to use on site
zz
Alternating current types for every need

zz
Different types of alternating current allow welding properties to be individually selected: sinusoid for agreeably low-noise welding; trapezoid the all-round setting
for almost every application; rectangular for particularly difficult applications
AC special for thin to thick

zz
Simple and reliable: 1 mm to 10 mm! Reliable joining of aluminium panels with very
different thicknesses: good penetration in the thicker panel, no melting through the
thin panel.
Reliable ignition
zz
zz
AC: Reliable ignition, stable arc because the shape of the balled end can be very
easily adjusted in line with the tungsten electrode diameter. This reduces electrode
wear
DC: coordinated welding start parameters for ideal ignition conditions with every
application.
Endless power with a 1-phase mains supply

zz
230 amperes welding current from a 230 volt mains supply with shock-proof plug
(16 ampere mains fuse)
100% suitable for construction sites

zz
82
Perfect for large construction sites and very tough assembly work with mains supply
leads up to 50 metres or connected directly to a generator. High tolerance to mains
fluctuations ensures a perfect welding result.

Accessories for professionals
Remote control with AC parameter setting option: frequency, balance and welding current
AC balance
Adjustable balance of the alternating current
proportion
Positive proportion: good cleaning of highmelting and semifluid oxides when welding
aluminium.
Negative proportion: deep penetration and
long service life of the electrode
Combine effectively and as

required
zz
Easy combination of e.g. cooling

unit or transport cart no
specialist staff or tools required
and no need to open the welding
machine. Innovative and easy to
expand to meet future needs.
AC frequency
The penetration and weld seam width are also
controlled by AC frequencies between 50 and
200 Hertz
High frequency: narrow seam with deep
penetration
Low frequency: broad weld bead
Additional dirt filter
For particularly tough sites of operation
(option)

unit
zz

risk of injury.
Cooling unit with centrifugal

pump
zz
Optimal welding torch cooling
Well thought-out: Casing and

cooling air conduction
zz

zz

machine are made of shock-resistant plastic with rounded corners
and edges, so the welder and the
machine have the best protection
in any situation.
Fan control plus blades minimise

dirt in the machine
Operating elements
zz
Particularly robust, clear and protected layout allows especially

easy handling
83
The AC/DC specialists ideal for production
Tetrix 351-551
Uniquely high welding current up to 550A for your AC production

applications. The innovative inverter power unit of the fully digital machines guarantees continuous welding with a long duty cycle, particularly in
multi-shift operation.
It also allows massive savings on energy costs thanks to its highly efficient
performance.
Highlights
Highly compatible mobile hot wire system comprising:
zz
zz
zz
Tetrix mobile power source

tigSpeed wire feeder with integrated hot wire power source to preheat the wire
Hot wire torch with wire feed and hot wire contacting
Easy to use on site

zz
Two-sided, simultaneous AC welding

zz
Two welders can weld both sides at the same time e.g. on aluminium workpieces
with thick panels. Synchronisation is via the mains voltage or the master slave
principle!
Alternating current types for every need

zz
Different types of alternating current allow welding properties to be individually selected: sinusoid for agreeably low-noise welding; trapezoid the all-round setting
for almost every application; rectangular for particularly difficult applications
Reliable ignition
zz
AC: Reliable ignition, stable arc because the shape of the balled end can be very easily adjusted in line with the tungsten electrode diameter. This reduces DC electrode
wear: coordinated welding start parameters for ideal ignition conditions with every
application.
Self-explanatory operating concepts for every user

zz
zz
zz
84
Classic all parameters at a glance and directly accessible

Comfort 8 predefinable welding tasks for frequently repeated welding operations
Synergic one-knob operation with 256 predefinable welding tasks

AC special for thin to thick
Simple and reliable: 1 mm to 10 mm! Reliable
joining of aluminium panels with very different
thicknesses: good penetration in the thicker
panel, no melting through the thin panel
AC frequency
The penetration and weld seam width are also
controlled by AC frequencies between 50 and
200 Hertz
High frequency: narrow seam with deep
penetration
Low frequency: broad weld bead
Easy access to the coolant tank

zz
Exterior opening for tank filling

plus level display

zz


zz

Accessories for professionals

Remote control with AC parameter setting option: frequency, balance and welding current
AC balance
Adjustable balance of the alternating current
proportion
Positive proportion: good cleaning of highmelting and semifluid oxides when welding
aluminium.
Negative proportion: deep penetration and
long service life of the electrode
Controlled protection
zz
Thermal cut-out for water pump

zz

handle system
zz

protection
85

Picotig/Tetrix
Controls
Picotig AC
Smart AC
Classic AC
Comfort AC
Synergic AC
Tetrix 230 AC/DC TM
Functions
TIG
MMA
TIG AC
activArc
spotArc
Technical data
current
temperature
35%
40%
45%
60%
65%
100%
Mains frequency
Max. connected load
power
LxWxH in mm
Weight, machine
Insulation class
Cooling output
Tank capacity
Flow rate
Standards
QR Code
86
Picotig 200 AC/DC TGD
5A - 200A
3A - 230A
25C
40C
25C
40C
200A
150A
120A
230A
180A
150A
230A
160A
130A
43 V
50Hz/ 60Hz
1x 16A
1x 230V (-40%- +15%)
5.6kVA
45V
50Hz/ 60Hz
1x 16A
1x 230V (-40%- +15%)
5.2kVA
8.1kVA
7.8kVA
600x 205x 415
600x 205x 415
16.5kg
IP 23
F
19.3kg
IP 23
F

Picotig/Tetrix
Tetrix 230 AC/DC TM
Tetrix 300 AC/DC TM
Tetrix 300 AC/DC TM
3A - 230A
5A - 300A
5A - 300A
25C
40C
25C
40C
25C
40C
230A
180A
150A
230A
160A
130A
300A
270A
220A
300A
270A
210A
300A
270A
220A
300A
270A
210A
45V
50Hz/ 60Hz
1x 16A
1x 230V (-40%- +15%)
5.2kVA
100V
50Hz/ 60Hz
3x 16A
3x 400V (-25%- +20%)
8.3kVA
100V
50Hz/ 60Hz
3x 16A
3x 400V (-25%- +20%)
8.3kVA
7.8kVA
16.4kVA
16.4kVA
600x 205x 415
570x 240x 550
570x 240x 550
19.3kg
14kg
IP 23
F,H
800W (1l/min)
4l
5l/min
3.5bar
36.5kg
IP 23
F
36.5kg
15kg
IP 23
H,F
800W (1l/min)
4.5l
5l/min
3.5bar
87

Picotig/Tetrix
Controls
Picotig AC
Smart AC
Classic AC
Comfort AC
Synergic AC
Functions
TIG
MMA
TIG AC
activArc
spotArc
Technical data
current
temperature
60%
80%
100%
Mains frequency
Max. connected load
power
Drive rolls
Wire speed
LxWxH in mm
Weight, machine
Weight, wire feeder
Insulation class
Cooling output
Tank capacity
Flow rate
Standards
QR Code
88
Tetrix 351 AC/DC FW
Tetrix 451 AC/DC FW
5A - 350A
5A - 450A
25C
40C
25C
40C
350A
320A
350A
300A
450A
450A
420A
100V
50Hz/ 60Hz
3x 25A
3x 400V (-25%- +20%)
10.6kVA
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
15.9kVA
20.5kVA
29.1kVA
1100x 455x 1000
1080x 690x 1195
132kg
181.5kg
IP 23
IP 23
H
H
1500W (1l/min)
1500W (1l/min)
12l
12l
5l/min
5l/min
3.5bar
3.5bar

Picotig/Tetrix
Tetrix 551 AC/DC FW
Tetrix 551 AC/DC AW FW
Tetrix 551 AC/DC AW FW
5A - 550A
5A - 550A
5A - 550A
l
l
25C
40C
25C
40C
25C
40C
550A
520A
450A
550A
420A
550A
520A
450A
550A
420A
550A
520A
450A
550A
420A
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
22.2kVA
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
22.2kVA
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
22.2kVA
39.4kVA
39.4kVA
39.4kVA
4
0.2m/min - 10m/min
4
0.2m/min - 10m/min
1080x 690x 1195
1080x 690x 1195
1080x 690x 1195
181.5kg
IP 23
H
1500W (1l/min)
12l
5l/min
3.5bar
690x 300x 410

184.5kg
13.7kg
IP 23
H
1500W (1l/min)
12l
5l/min
3.5bar
690x 300x 410

184.5kg
13.7kg
IP 23
H
1500W (1l/min)
12l
5l/min
3.5bar
89

Options/accessories
Wire preheating machine
Tetrix 270 Hotwire
TIG constant-current source to pre-heat the wire,
5-270A, portable, incl. connection cable
Wire feed units

Tetrix drive 4L
A demodular Tetrix power source with connections
for wire feed units is required for operation!
Wire feed units
spotArc torches
TIG spot welding torch, water-cooled
welding
tigSpeed drive 45
TIG cold and hot wire welding with dynamic wire
feed system
High process reliability and reproducible welding
results
Higher welding speed and extremely simple handling, similar to MIG/MAG pulse welding
Dynamic wire feeding for a controllable weld pool
even with positional welding: The wire feeding
is superimposed in parallel using a forward and
backward movement
Heat supply to the wire can be set up to 180A
(depending on the wire diameter) for improved deposition rate and an even lower risk of weld errors
Up to 100% faster welding speed
Up to 60% improvement in deposition rate
Dilution reduced by up to 60%
spotArc and spotMatic
4-roller wire feed equipped for 1.0 mm + 1.2mm
steel wires
Can be used with any TIG welding machine
Fewer emissions: Significantly lower fume generation than with MIG/MAG pulse welding
spotArc torches
TIG spot welding torch, gas-cooled
welding

Double push-button
TIG 450SC WD GRIP 5P 2T HFL 4M
TIG welding torch, water-cooled
Double push-button
TIG welding torch, up/down, gas-cooled
TIG welding torch, up/down, water-cooled
Function torches, 12-pole
TIG function torch, Retox, gas-cooled
TIG 450SC WD GRIP 12P RETOX HFL 4M
TIG function torch, Retox, water-cooled
90

RT1 19POL
welding
and holding magnet
puls, Pico 300 cel / cel pws and Pico 350 cel puls /
cel puls pws machine series
RTF1 19POL
welding
RTG1 19POL
With pre-fitted 5 or 10m connection cable
welding
For Tetrix, Picotig 200 AC/DC and Stick machine
series
RTF2 19POL
welding
and holding magnet
RTAC1 19POL
Remote control, current/balance/frequency
AC balance (positive/negative half-wave ratio) can
be set from +15% to -15%.
welding
and holding magnet
For all Textrix AC/DC machines (except Tetrix 230
AC/DC)
RT PWS1 19POL
Remote control, vertical-down weld, current pole
reversal
welding
AC/DC) and Pico 300 cel PWS
Cooling units
cool35 U31
cool40 U31
For Tetrix 230 and Tetrix 230 AC/DC
Transport carts
Trolly 38-2 E
Transport cart
a gas cylinder
For Tetrix 230, 270, 300, 300-2, 400-2 DC as well as
Tetrix 230, 300 AC/DC
RTP1 19POL
welding
and holding magnet
RTP2 19POL
to 90%.
welding
and holding magnet
RTP3 spotArc 19POL
to 90%.
welding
and holding magnet
Trolly 55-5
a gas cylinder
Electrode holders
EH 35MM
Electrode cable

91
TIG hot and cold wire welding

Dynamic wire feed system
tigSpeed drive 45
TIG cold wire welding

TIG hot wire welding
tigSpeed
increases deposition rate,
welding speed and quality
The continuous wire feeding is superimposed by a forward/backward motion of the wire.

The welding process is particularly stable and offers a high deposition rate at the same time
which is ideal for positional welding. tigSpeed wire feeders are available as cold wire or
hot wire version.
At a glance
//
All-in-one
wire feeder with integrated hot
wire power source (tigSpeed
drive 45 hotwire)
//
Reproducible setting of wire

feed speed, hot wire current,
tigSpeed frequency (forward/
backward motion)
//
Can be used with

all TIG welding
machines from any
manufacturer
Highlights
Cold and hot wire welding
tigSpeed: forward/backward motion of the wire
Up to 60% higher deposition rates*
Ideal for positional welding
Better seam quality*

thanks to significantly reduced dilution when surfacing
Optimum seam appearance with shapeable ripples
Less fatigue*
thanks to infinitely adjustable frequency of the forward/backward

motion of the wire
thanks to easier handling and more comfortable working

positions
Reliable welding of root passes
* In comparison to manual TIG welding
92
Perfectly controllable weld pool through superimposed forward/

backward motion of the wire
with high welding speed
TIG hot and cold wire welding

Dynamic wire feed system
Advantages
tigSpeed high process reliability and welding
speed, very easy handling
Perfectly controllable weld pool, even with positional welding (e.g. vertical-up position)
Especially high welding speeds similar to MIG/MAG
welding, but with low emissions and no spatter
Reduced heat input, minimised distortion, less
shrinkage of the workpiece and optimised impact
work-values
Reduces welder fatigue thanks to easier handling
and more comfortable working positions
tigSpeed with hot wire higher deposition rate and

minimised risk of seam errors
Welding speed [cm/min]
20
tigSpeed
15
hotwire
tigSpeed
coldwire
10
5
Up to 100% faster in comparison to manual TIG welding

Up to 60% reduction of dilution
Adjustable heat input in the wire from 40A to 180A
TIG
Manual
0
Welding speed comparison in cm/min:
Position PF: Manual TIG with 3.2mm filler wire; TIG cold wire + tigSpeed and hot wire + tigSpeed with 1.0mm filler wire
Reproducible welding results thanks to digital control

Set and view all parameters
Forward/backward motion frequency (infinitely
adjustable from 1 to 16 Hz, or disable)
Wire feed speed (0.5 m/min to 15m/min)
Program number (define and save 15 individual welding programs)
Switch between m/min and ipm
Key switch
Up to 14m radius of action

Up to
4m
Up to
10 m
tigSpeed
Wire feed speed

Mains fuse (slow-blow)
Hot wire current
Duty cycle at 40C
(hot wire current)
tigSpeed frequency
Wire feeder dimensions
(LxWxH) in mm
Wire feeder weight
coldwire
hotwire
0,5m/min - 15m/min
1 x 16 A
1 x 230V (-40%- +15%)
40A - 180A
-
180 A / 35 %
150 A / 60 %
130 A / 100 %
1Hz - 16Hz
625x342x480
29 kg
33kg
93

microplasma/Tetrix
microplasma 50
Controls
microplasma
Classic DC
Comfort DC
Synergic DC
Synergic AC/DC
Functions
Plasma
activArc
spotArc
MMA
TIG
AC/DC
TIG AC
0.1A - 20A
0.1A - 50A
1A - 10A
1A - 10A
Technical data
current
Pilot arc current
temperature
35%
100%
Mains frequency
Max. connected load
power
LxWxH in mm
Weight, machine
Insulation class
Cooling output
Tank capacity
Flow rate
Standards
QR Code
94
microplasma 20
25C
40C
25C
40C
20A
50A
95V
50Hz/ 60Hz
1x 16A
1x 230V (-40%- +15%)
0.85kVA
95V
50Hz/ 60Hz
1x 16A
1x 230V (-40%- +15%)
1.6kVA
520x 550x 480
520x 550x 480
50kg
IP 23
H
50kg
IP 23
H

microplasma/Tetrix
microplasma 120
Tetrix 150 Plasma
l
l
l
0.5A - 120A
5A - 150A
1A - 10A
5A - 25A
l
l
l
25C
40C
25C
40C
120A
70A
150A
95V
50Hz/ 60Hz
1x 16A
1x 230V (-40%- +15%)
4.1kVA
100V
50Hz/ 60Hz
3x 16A
3x 400V (-25%- +20%)
5.9kVA
7.9kVA
520x 550x 480
1050x 500x 1325
50kg
IP 23
H
158kg
34kg
IP 23
H
1200W (1l/min)
7l
5l/min
3.5bar
95

microplasma/Tetrix
Tetrix 300 Plasma
Controls
microplasma
Classic DC
Comfort DC
Synergic DC
Synergic AC/DC
l
l
l
Functions
Plasma
activArc
spotArc
MMA
TIG
AC/DC
TIG AC
l
l
l
l
l
Technical data
current
Pilot arc current
temperature
40%
45%
60%
65%
100%
Mains frequency
Max. connected load
power
LxWxH in mm
Weight, machine
Insulation class
Cooling output
Tank capacity
Flow rate
Standards
QR Code
96
5A - 300A
5A - 25A
25C
40C
300A
90V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
14kVA
18.9kVA
1050x 500x 1325
158kg
34kg
IP 23
H
1200W (1l/min)
7l
5l/min
3.5bar

microplasma/Tetrix
Tetrix 400 Plasma
Tetrix 350 AC/DC Plasma
l
l
5A - 400A
5A - 350A
5A - 25A
5A - 25A
25C
40C
25C
40C
400A
380A
330A
400A
380A
320A
350A
260A
350A
325A
260A
92V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
20.7kVA
95V
50Hz/ 60Hz
3x 25A
3x 400V (-25%- +20%)
15kVA
28kVA
20.5kVA
1050x 500x 1325
1050x 500x 1325
158kg
34kg
IP 23
H
1200W (1l/min)
7l
5l/min
3.5bar
163kg
34kg
IP 23
F,H
1200W (1l/min)
7l
5l/min
3.5bar
97

microplasma/Tetrix l Options/accessories
Options/accessories
Torches

PHB 50 20A 3M
Plasma manual welding torch, 20 A
Compact torch design and small torch head diameter for optimal handling with the best possible
performance
RTP1 19POL
welding
and holding magnet
PHB 50 50A 3M
Plasma manual welding torch, 50 A
performance
RTP2 19POL
to 90%.
welding
and holding magnet
PWH 100 3M
Plasma manual welding torches
Greater load capacity of the plasma nozzles thanks
to optimised cooling system
performance
RTP3 spotArc 19POL

to 90%.
welding
and holding magnet
PWH 150 4M
Plasma manual welding torches
Greater load capacity of the plasma nozzles thanks
to optimised cooling system
performance
RTF1 19POL
welding

FR21 14POL
Foot-operated remote control, current
welding
For microplasma machine series
FRP10 14POL
Remote control, spot/pulsed
and holding magnet
FRP15 14POL
Remote control, pulsed welding
and holding magnet
RT1 19POL
welding
and holding magnet
98
Cooling units
RK 1
Recooling unit
RK 2
Recooling unit
High-performance recooling unit with fully thermal
motor compressor
Temperature control and LED display
Connections at rear
Coolant drain valve and coolant level indicator
u A recooling unit with reinforced pump is
necessary when using torches with more than
150 A!
RK 3
Recooling unit
motor compressor
Connections at rear
150 A!

microplasma/Tetrix l Options/accessories
Cooling units
Transport carts
RK 2.1
Recooling unit with reinforced pump 8bar
motor compressor
Connections at rear
150 A!
RK 3.1
Recooling unit with reinforced pump 8bar
motor compressor
Connections at rear
150 A!
cool71 U43
UK 500
Air cooling unit
Trolly 70-3 DF
Transport cart
To transport one power source, two modules and
two gas cylinders
For the Tetrix Plasma series of machines
Gas metering units for Tetrix plasma machines without digital gas
control
GDE2
Gas metering unit with 2 gas quantity meters
GDE2.1
GDE3
99

Pico 162 / Pico 180
Light, robust and small
Pico 162
Pico 180
The Pico 162 and 180, EWMs miniature powerhouses, are barely the size
of a shoe box, yet they really pack a punch. In doing so, with up to 160
and 180 amperes output, oustanding welding properties, large mains
voltage ranges and the easiest of handling, these MMA specialists set
new standards in assembly. The universal all-rounder: The Pico 162 MV
(multi-volt variant) automatically detects the mains voltages of different
countries between 115 and 230 volts.
Highlights
Antistick and Arcforce weld like a professional
zz
Extremely easy welding: The arc burns steadily without the stick electrode sticking
or annealing.
Perfect weld even with thick electrodes

zz
Even 5-millimetre electrodes are no problem for the Pico 220. State-of-the-art inverter technology with superb control dynamics provides a stable arc. This allows for
effortless joining even with hard to weld rutile or rutile-cellulose electrodes.
Light, transportable and mobile

zz
Easily transportable to any work location. Very small and lightweight in a robust
plastic casing, this machine can easily be carried up ladders or over cramped scaffolding.

zz
Reliable, safe, cost-effective

zz
All electronic components are particularly well protected against dust. The
temperature-controlled fan prevents unnecessary intake of dirt. An all-round lowmaintenance, reliable and therefore cost-effective solution!
Arcforce: tuning for all electrodes

zz
100
Arcforce offers exceptional welding properties with all types of electrodes. No short
circuits, even with rutile-cellulose electrodes.

Pico 162 / Pico 180
Pico 162: Insulating protective cover
for optimised protection of the unit in demanding environments. Light, robust, and easily
retrofitted in a few steps. When combined with
an optional dirt filter, your machine will have
the best possible protection from contamination.
Overvoltage protection.
No damage to machine if inadvertently connected to 400-V mains voltage
Made-to-measure open circuit voltage for

worldwide use
The VRD (voltage reduction device) function
reduces the open circuit voltage to safe levels.
This option meets regional requirements and
standards all over the world.
Hotstart for exceptional quality

The variable Hotstart function (adjustable
current and time) reliably ignites the electrode
and melts perfectly to ensure the best quality
even at the start of the seam. This solution
makes lack of fusion and cold welds a thing of
the past and significantly reduces excess weld
metal.
Very comfortable to carry

zz
Stable and comfortable carrying

strap, slender and convenient
design
Extremely resilient
zz
Side panels made from powdercoated sheet aluminium
Operating elements
zz
Particularly robust, clear and

protected layout

zz

and edges
Intelligent casing design

zz
Optimised air conduction for long

duty cycle
Safe and reliable

zz
Integrated temperature monitors

protect against overload
101

Pico 220 cel puls
Cellulose electrodes 100% safe for vertical-down welding
Pico 220 cel puls
Whether difficult to weld cellulose electrodes or root pass always

100percent safe for vertical-down welding, always optimum welding
results. The Pico 220 cel puls shows impressive welding characteristics
even with long mains leads, large voltage fluctuations or direct operation
at the generator. Pico 220 cel puls the next generation for construction
sites and pipe construction
Highlights
Cel
zz
zz
zz
100 % safe for vertical-down welding with cellulose electrodes

Arcforce
No short-circuits, optimum welding properties with all types of electrodes thanks to
Arcforce
MMA pulse welding ideal for root welding

zz
zz
zz
zz
zz
Fine-flaked weld surface with a TIG look for final passes

Ideal for difficult electrodes
Outstanding gap bridging with no sagging of the root pass
Less distortion thanks to controlled heat input
Antistick and Arcforce weld like a professional

zz
Extremely easy welding: The arc burns steadily without the stick electrode sticking
or annealing.
Perfect weld even with thick electrodes

zz
Even 5-millimetre electrodes are no problem for the Pico 220. State-of-the-art inverter technology with superb control dynamics provides a stable arc. This allows for
effortless joining even with hard to weld rutile or rutile-cellulose electrodes.

zz

zz
102
The variable Hotstart function (adjustable current and time) reliably ignites the electrode and melts perfectly to ensure the best quality even at the start of the seam.
This solution makes lack of fusion and cold welds a thing of the past and significantly reduces excess weld metal.

Pico 220 cel puls
MMA pulse welding
Excellent gap bridging, controlled heat input,
less distortion and fewer spatters
No pipeline without Pico/Stick CEL

100% reliability for vertical-down welds with
cellulose electrodes.

The variable Hotstart function (adjustable
current and time) reliably ignites the electrode
and melts perfectly to ensure the best quality
even at the start of the seam. This solution
makes lack of fusion and cold welds a thing of
the past and significantly reduces excess weld
metal.
Antistick and Arcforce a strong team

During the welding process, Arcforce prevents
the electrode from sticking in the weld pool.
However, if the electrode does stick, the
Antistick automatically switches to minimum
current, therefore preventing annealing and
keeping the electrode in serviceable condition.
Insulating protective cover

zz
For optimum protection of the

machine in harsh environments.
Light, robust and easy to retrofit.
Intelligent casing design

zz
Optimised air conduction for long

duty cycle

zz

and edges
Operating elements
zz
Particularly robust, clear and

protected layout
Safe and reliable

zz

protect against overload
103

Pico 300 / Pico 350
Compact, indestructible and versatile
Pico 300 cel

Pico 350 cel puls
For tough, safe everyday operation on construction sites and in assembly

work, the resilient MMA professional machines with metal casing offer
the perfect solution. Even on long mains leads or connected to a generator, the welding electrode ignites reliably. ewm inverter technology with
digital control ensures a stable arc, providing problem-free welding even
for special electrodes. The CEL model versions are 100% safe for verticaldown welds with cellulose electrodes.
Highlights
Ideal for every construction site
zz
Slimline design and effortless transport with stable carrying bar the perfect
partner for almost any construction site. Mains fluctuations are no problem for EWM
power sources. Reliable welding even with weak mains supplies or extra-long cables.
Well-thought-out ventilation ensures long duty cycles and protects against dirt.
MMA pulse welding ideal for root welding (Pico 350 cel puls)
zz
zz
zz
zz
Fine-flaked weld surface with a TIG look for final passes

Ideal for difficult electrodes
Outstanding gap bridging with no sagging of the root pass
Less distortion thanks to controlled heat input

Very easy vertical-up and vertical-down-welds
zz
zz
zz
Vertical-up-weld PF
Vertical-down-weld PG
zz
100 % reliable vertical down welding

Perfect electrode vertical-up-welding through PF pulse function (Pico 350 cel puls /
Pico 350 cel puls pws)
Pulsing (MMA pulsing)
Automated pulsing

zz
The variable Hotstart function (adjustable current and time) reliably ignites the electrode and melts perfectly to ensure the best quality even at the start of the seam.
This solution makes lack of fusion and cold welds a thing of the past and significantly reduces excess weld metal.

zz
Reliable, safe, cost-effective

zz
All electronic components are particularly well protected against dust. The
temperature-controlled fan prevents unnecessary intake of dirt. An all-round lowmaintenance, reliable and therefore cost-effective solution!
Arcforce: tuning for all electrodes

zz
104
Arcforce offers exceptional welding properties with all types of electrodes. No short
circuits, even with rutile-cellulose electrodes.

Pico 300 / Pico 350
Made-to-measure open circuit voltage for
worldwide use
The VRD (voltage reduction device) function
reduces the open circuit voltage to safe levels.
This option meets regional requirements and
standards all over the world.
MMA pulse welding

Excellent gap bridging, controlled heat input,
less distortion and fewer spatters.
Convenient transport
zz
Handy carrying handles, stable

carrying bar and carrying strap,
slender and convenient design
Well-thought-out casing design

zz
Dust remains outside: closed

casing trough increased cooling
air inlets with blade/grill combination
Maximum functionality - easiest

operation
zz
zz
zz
Polarity can be reversed by pressing a button (pws)

Perfect electrode vertical-up welding through PF pulse function
Easiest operation, also for novices,
thanks to self-explanatory, clearlyarranged user interface
No pipeline without Pico/Stick CEL

100% reliability for vertical-down welds with
cellulose electrodes.
Polarity can be freely selected

Basic or cellulose electrodes run better with
the minus pole on the workpiece. The welder
can solve the question of the right polarity
directly on site with the remote control (Pico
350 cel puls pws)
Built for the most extrem

demands
zz
Inspected protection against

splash water (IP 34s); ruggedlydesigned base enables placement
in dirt and wet environment
Safe and reliable

zz

protect against overload and
extend the duty cycle
Energy efficient
zz
Due to standby mode
PF pulse function / MMA pulsing
105

Pico/Taurus
Controls
Pico 162 (MV)
Pico 180
Pico 220 cel puls
Pico 300 cel (pws)
Functions
MMA
TIG
MMA pulse
Gouging
Technical data
current
temperature
25%
30%
35%
40%
50%
60%
100%
Mains frequency
Max. connected load
power
LxWxH in mm
Weight, machine
Insulation class
Standards
QR Code
106
Pico 162
Pico 162 MV
10A - 150A
10A - 150A
10A - 110A
25C
40C
25C
40C
25C
40C
150A
120A
150A
120A
100A
150A
120A
150A
120A
100A
110A
90A
80A
110A
90A
80A
105V
50Hz/ 60Hz
1x 16A
1x 230V (-40%- +15%)
5.5kVA
105V
50Hz/ 60Hz
1x 16A
1x 230V (-40%- +15%)
5.5kVA
1x 25A
1x 115V (-15%- +15%)
3.8kVA
7.5kVA
7.5kVA
5.2kVA
430x 115x 225
430x 115x 225
4.8kg
IP 23
H
5.1kg
IP 23
H

Pico/Taurus
Pico 180
Pico 220 cel puls
Pico 300 cel
5A - 180A
10A - 220A
10A - 300A
25C
40C
25C
40C
25C
40C
180A
140A
130A
180A
130A
120A
220A
200A
160A
220A
160A
140A
300A
250A
190A
300A
220A
170A
100V
50Hz/ 60Hz
1x 20A
1x 230V (-40%- +15%)
7.2kVA
97V
50Hz/ 60Hz
3x 16A
3x 400V (-25%- +20%)
100V
50Hz/ 60Hz
3x 16A
3x 400V (-25%- +20%)
12.1kVA
9.7kVA
16.4kVA
470x 135x 250
470x 135x 250
515x 185x 350
8.9kg
IP 23
H
8.9kg
IP 23
H
16.5kg
IP 23
H
107

Pico/Taurus
Controls
Pico 300 cel (pws)
MMA Pro
MMA Pro pws
Taurus Basic
Functions
MMA
TIG
MMA pulse
MAG CC-CV
Gouging
Technical data
current
temperature
25%
30%
35 %
60%
65%
100%
Mains frequency
Max. connected load
power
LxWxH in mm
Weight, machine
Insulation class
Standards
QR Code
108
Pico 300 cel pws
Pico 350 cel puls
10A - 300A
20A - 350A
25C
40C
25C
40C
300A
250A
190A
300A
220A
170A
350A
280A
230A
100V
50Hz/ 60Hz
3x 16A
3x 400V (-25%- +20%)
12.1kVA
95V
50Hz/ 60Hz
3x 25A
3x 400V (-25%- +20%)
15,0kVA
16.4kVA
20,3kVA
515x 185x 445
600x 205x 415
23.5kg
IP 23
H
21,5 kg
IP 34s
H

Pico/Taurus
Pico 350 cel puls pws
Taurus 405 TDM
Taurus 505 TDM
l
l
20A - 350A
5A - 400A
5A - 500A
25C
40C
25C
40C
25C
40C
350A
280A
230A
400A
400A
500A
460A
500A
430A
95V
50Hz/ 60Hz
3x 25A
3x 400V (-25%- +20%)
15,0 kVA
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
17.5kVA
80V
50Hz/ 60Hz
3x 35A
3x 400V (-25%- +20%)
24.6kVA
20,3 kVA
25kVA
35kVA
600 x 205 x 415
624x 300x 535
624x 300x 535
21, 5 kg
IP 34s
H
41kg
IP 23
H
45kg
IP 23
H
109

Pico/Taurus l Options/accessories
Options/accessories
Wire feed units

RT PWS1 19POL
Remote control, vertical-down weld, current pole
reversal
welding
AC/DC), Pico 300 cel PWS and Pico 350 cel puls pws
Pico drive 4L
Wire feeder, Euro torch connector, aluminium
housing, 4-roll drive, Equipped for 1.0mm +
1.2mm steel wires
MAG CC-CV welding with Pico 350 celp puls /
RTF1 19POL
welding
Pico drive 200C

Wire feeder, Euro torch connector, plastic housing,
wires
MAG CC-CV welding with Pico 350 cel puls /
Intermediate hose packages, 19 pole
RTF2 19POL
welding
and holding magnet
MIG G 19POL
Intermediate hose package, gas-cooled, 7-pole

Compatible with SR replacement parts
Double push-button
Transport carts
ON WAK xx5
Wheel assembly kit
For Picomig 305 D3, Phoenix/Taurus 355 TKM and
Phoenix/Taurus 355, 405, 505 TDM
TIG torch, rotary gas valve

TIG 17 GDV 4M
TIG 26 GDV 4M
TIG welding torch, rotary gas valve, gas-cooled,
decentral
Compatible with SR replacement parts
Trolly 39-1
Transport cart
For transporting a power source
For Phoenix 355/405/505 and Taurus 355/405/505
Gouging
GT 600 SKK95 3
Gouging torch

RT1 19POL
welding
and holding magnet
110
Electrode holders
EH 16MM
Electrode cable
Notes
Notes
Notes
Notes
Headquarters
Technology centre
EWM AG
Dr. Gnter-Henle-Strae 8
56271 Mndersbach Germany
Tel: +49 2680 181-0 Fax: -244
www.ewm-group.com info@ewm-group.com
EWM AG
Forststrae 7-13
Tel: +49 2680 181-0 Fax: -144
Production, Sales and Service

EWM HIGHTEC WELDING AUTOMATION GmbH
Boxbachweg 4
08606 Oelsnitz/V. Germany
Tel: +49 37421 20-300 Fax: -318
www.ewm-automation.de info@ewm-automation.de
EWM AG
Tel: +49 2680 181-0 Fax: -244
EWM HIGHTEC WELDING (Kunshan) Ltd.
10 Yuanshan Road, Kunshan New & High-tech Industry Development Zone
Kunshan Jiangsu 215300 Peoples Republic of China
Tel: +86 512 57867-188 Fax: -182
www.ewm-kunshan.cn info@ewm-kunshan.cn
Sales and Service Germany

EWM AG
Sales and Logistic Centre
Grnauer Fenn 4
14712 Rathenow Tel: +49 3385 49402-0 Fax: -20
www.ewm-rathenow.de info@ewm-rathenow.de

Draisstrae 2a
69469 Weinheim Tel: +49 6201 84557-0 Fax: -20
www.ewm-weinheim.de info@ewm-weinheim.de

Rudolf-Winkel-Str. 7-9
37079 Gttingen Tel: +49 2623 9276-0 Fax: -244
www.ewm-goettingen.de info@EWM-goettingen.de
EWM Schweitechnik Handels GmbH

Bildstock 9/3-4
88085 Langenargen Tel: +49 7543 9344-30 Fax: -50
www.ewm-langenargen.de info@ewm-langenargen.de

Sachsstrae 28
50259 Pulheim Tel: +49 2234 697-047 Fax: -048
www.ewm-pulheim.de info@ewm-pulheim.de

Pfaffensteig 17
89143 Blaubeuren Tel: +49 7344 9191-75 Fax: -77
www.ewm-blaubeuren.de info@ewm-blaubeuren.de

Slzerstrae 20a
56235 Ransbach-Baumbach Tel: +49 2623 9276-0 Fax: -244
www.ewm-ransbach-baumbach.de info@ewm-ransbach-baumbach.de

Heinkelstrae 8
89231 Neu-Ulm Tel: +49 731 7047939-0 Fax: -15
www.ewm-neu-ulm.de info@ewm-neu-ulm.de

Eiserfelder Strae 300
57080 Siegen Tel: +49 271 3878103-0 Fax: -9
www.ewm-siegen.de info@ewm-siegen.de
EWM HIGHTEC WELDING AUTOMATION GmbH

Steinfeldstrae 15
90425 Nrnberg Tel: +49 911 3841-727 Fax: -728
www.ewm-automation.de info@ewm-automation.de
Sales and Service International

Fichtenweg 1
4810 Gmunden Austria Tel: +43 7612 778 02-0 Fax: -20
www.ewm-gmunden.at info@ewm-gmunden.at
EWM HIGHTEC WELDING (Kunshan) Ltd.
10 Yuanshan Road, Kunshan New & High-tech Industry Development Zone
Kunshan Jiangsu 215300 Peoples Republic of China
Tel: +86 512 57867-188 Fax: -182
www.ewm-kunshan.cn info@ewm-kunshan.cn
Plants
Branches
EWM HIGHTEC WELDING UK Ltd.

Unit 2B Coopies Way Coopies Lane Industrial Estate
Morpeth Northumberland NE61 6JN Great Britain
Tel: +44 1670 505875 Fax: -514305
www.ewm-morpeth.co.uk info@ewm-morpeth.co.uk
EWM HIGHTEC WELDING Sales s.r.o. / Prodejn a poradensk centrum
Tyrova 2106
256 01 Beneov u Prahy Czech Republic
Tel: +420 317 729-517 Fax: -712
www.ewm-benesov.cz info@ewm-benesov.cz
More than 300 ewm sales partners worldwide
Rathenow
ewm worldwide
Gttingen
Czech Republic
Beneov u Prahy
Pulheim
People's Republic of china

Kunshan
Siegen
Mndersbach
Austria
Gmunden
Oelsnitz
Ransbach-Baumbach
Weinheim
Blaubeuren
Great Britain
Morpeth
Nrnberg
Neu-Ulm
Langenargen
Plants
Branches
Sales partners
Headquaters
Technology Centre
EWM AG
D-56271 Mndersbach
Tel: +49 2680 181-0 Fax: -244
www.ewm-group.com
www.ewm-sales.com
EWM AG
Forststr. 7-13
D-56271 Mndersbach
Tel: +49 2680 181-0 Fax:-144
www.ewm-group.com
info@ewm-group.com

Slzerstr. 20a
D-56235 Ransbach-Baumbach
Tel: +49 2623 9276-0 Fax: -244
www.ewm-sales.com
info@ewm-sales.com
Visit us!
Sales / Consultancy / Service
WM.0879.01 / 01/2014 / EWM AG / Subject to change without notice
More than 300 ewm sales partners worldwide were never far away.

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Catalogue

Machines and accessories 2014

A new dimension of welding

BlueEvolution the major sutainability initiative from ewm.

/// simply more

Machine catalogue 2014

A new dimension of welding

Simply more cost savings through MULTIMATRIX technology!

/// Perfection is the principle

alpha Q 551 2DV

coldArc / coldArc puls

forceArc / forceArc puls

rootArc / rootArc puls

Multiprocess MIG/MAG pulse welding machines

Picomig 305 puls

Phoenix 355 puls

Phoenix 355 puls

forceArc / forceArc puls*

Phoenix 505 puls

Phoenix 405 puls

rootArc / rootArc puls

Multiprocess MIG/MAG welding machines

* Taurus Synergic S: Additional MULTIMATRIX technology, forceArc und rootArc

Machine catalogue 2014

Years even in 3-shift operations,

Innovative MIG/MAG welding processes

forceArc / forceArc puls

rootArc / rootArc puls

Heat-reduced, directionally stable and

rootArc puls: The perfect enhancement

Pulsed arc: Controlled, short circuit-proof

Phoenix 501 puls

Phoenix 351 puls

Phoenix 551 puls

Phoenix 551 puls D

Phoenix 551 puls

Phoenix 451 puls

Phoenix 401 puls

Powerful short arc for rapid, safe welding,

coldArc puls: The optimum enhancement

Standard arc: Controlled short arc far into

coldArc: Heat-reduced, low-spatter short arc for

Pulsed arc/ Standard arc

Phoenix 401 puls

coldArc / coldArc puls

EWM AG /// www.ewm-group.com

Machine catalogue 2014

EWM AG /// www.ewm-group.com

Torches / Function torches

Machine catalogue 2014

EWM EN 1090 WPQR package

Certification to EN 1090 made easy:

52 EWM welding procedure specifications - extendable as

System example: decompact welding machine + wire feeder + miniDrive

EWM AG /// www.ewm-group.com

Machine catalogue 2014

AC/DC TIG welding machines

Tetrix 230 AC/DC

Tetrix 300 AC/DC

Wire feeder for

EWM AG /// www.ewm-group.com

Machine catalogue 2014

Tetrix 300 Classic cel

Tetrix 351 AC/DC