Desarmado de La Transmision de Motoniveladora SERIE H

DESARMADO Y ARMADO COMPONENTES TRANSMISION MOTONIVELADORA SERIE H
120H, 12H, 135H, 140H, 143H, 160H and 163H Motor rad!r" Po#!r Tra$n
SERVI TAC S%A%C TACNA&PER' (!)*a d! +,-.$)a)$/n &01&12&
2005
(!)*a d! a)t,a.$0a)$/n &14&02&2013
Transmisin
Componentes
Ilustracin 1
g00274313
Vista de extremo de la transmisin para la ubicacin de los ejes
(3) Eje de entrada (10) Eje de a!ance (17) Eje de segunda"retroceso (24) Eje de tercera"primera (31) Eje de
alta"baja
Ilustracin 2
g001074#4
(1) $apa (2) Engranaje (3) Eje de entrada (4) Engranaje (%) Engranaje (&) Embrague 'o 1 (7) Engranaje
(() Engranaje (#) Embrague 'o 2 (10) Eje de a!ance (11) Engranaje (12) Embrague 'o 4 (13) Engranaje
(14) Engranaje (1%) Engranaje (1&) Embrague 'o 3 (17) Eje de segunda"retroceso (1() Engranaje (1#)
Embrague 'o % (20) Engranaje (21) Engranaje (22) Engranaje (23) Embrague 'o & (24) Eje de
tercera"primera (2%) Engranaje (2&) Engranaje (27) Embrague 'o 7 (2() Engranaje (2#) )a*a (30)
Embrague 'o ( (31) Eje de alta"baja (32) +or,uilla de salida (33) -renaje (34) .aja de la transmisin (3%)
/reno de estacionamiento
Marcha primera de avance con los embragues
conectados (No. 1, No. 6 y No. 7
Ver imagen
Ilustracin 3
g001074#%
(3) Eje de entrada (4) Engranaje (%) Engranaje (&) Embrague 'o 1 (7) Engranaje (10) Eje de a!ance (13)
Engranaje (14) Engranaje (17) Eje de segunda"retroceso (20) Engranaje (21) Engranaje (23) Embrague 'o
& (24) Eje de tercera"primera (2&) Engranaje (27) Embrague 'o 7 (31) Eje de alta"baja (32) +or,uilla de
salida
.uando el embrague 'o 1 (&) est0 conectado1 se trans2iere potencia desde el engranaje (4)
en el eje de entrada (3) al engranaje (%) en el eje de a!ance (10) El engranaje (%) trans2iere
potencia al eje delantero (10) El engranaje (7) en el eje delantero (10) impulsa el engranaje
(14) en el eje de segunda"retroceso (17) El eje de segunda"retroceso (17) trans2iere
potencia al engranaje (13) El engranaje (13) impulsa el engranaje (21) en el eje de
tercera"primera (24)
.uando el embrague 'o & (23) est0 conectado1 se trans2iere potencia desde el engranaje
(21) al eje de tercera"primera (24) El engranaje (20) en el eje de tercera"primera (24)
trans2iere potencia al engranaje (2&) en el eje de alta"baja (31)
.uando el engranaje de marc3a baja para el embrague 'o 7 (27) est0 conectado1 se
trans2iere la potencia desde el engranaje (2&) al eje de alta"baja (31) 4 a la 3or,uilla de
salida (32)
Marcha segunda de avance con los embragues
conectados (No. !, No. " y No. 7
.uando el embrague 'o 2 (#) est0 conectado1 se trans2iere potencia desde el engranaje (2)
en el eje de entrada (3) al engranaje (() en el eje de a!ance (10) El engranaje (() trans2iere
potencia al eje de a!ance (10) El engranaje (7) en el eje de a!ance (10) impulsa el
engranaje (14) en el eje de segunda"retroceso (17)
.uando el engranaje de segunda del embrague 'o 4 (12) est0 conectado1 se trans2iere
potencia desde el eje de segunda"retroceso (17) al engranaje (11) El engranaje (11) impulsa
el engranaje (2%) en el eje de tercera"primera (24) El engranaje (20) en el eje de
tercera"primera (24) trans2iere potencia al engranaje (2&) en el eje de alta"baja (31)
salida (32)
Marcha tercera de avance con los embragues conectados
(No. !, No. # y No. 7
.uando el embrague de a!ance 'o 2 (#) est0 conectado1 se trans2iere potencia desde el
engranaje (2) en el eje de entrada (3) al engranaje (() en el eje de a!ance (10) El engranaje
(() trans2iere potencia al eje delantero (10) El engranaje (7) en el eje de a!ance (10)
impulsa el engranaje (14) en el eje de segunda"retroceso (17) El engranaje (14) en el eje de
segunda"retroceso (17) impulsa el engranaje (1() en el eje de tercera"primera (24)
.uando el engranaje de tercera del embrague 'o % (1#) est0 conectado1 se trans2iere
potencia desde el engranaje (1() al eje de tercera"primera (24) El engranaje (20) en el eje
de tercera"primera (24) trans2iere potencia al engranaje (2&) en el eje de alta"baja (31)
salida (32)
Marcha cuarta de avance con los embragues conectados
(No. 1, No. # y No. 7
.uando el embrague de a!ance 'o 1 (&) est0 conectado1 se trans2iere potencia desde el
engranaje (4) en el eje de entrada (3) al engranaje (%) en el eje de a!ance (10) El engranaje
(%) trans2iere potencia al eje delantero (10) El engranaje (7) en el eje de a!ance (10)
.uando el engranaje de tercera del embrague 'o % (1#) est0 conectado1 se trans2iere
salida (32)
Marcha $uinta de avance con los embragues conectados
(No. 1, No. 6 y No. %
(%) trans2iere potencia al eje de a!ance (10) El engranaje (7) en el eje de a!ance (10)
segunda"retroceso (17) impulsa el engranaje (21) en el eje de tercera"primera (24)
.uando el engranaje de primera del embrague 'o & (23) est0 conectado1 se trans2iere
potencia desde el engranaje (21) al eje de tercera"primera (24) El engranaje (22) en el eje
de tercera"primera (24) trans2iere potencia al engranaje (2() en el eje de alta"baja (31)
.uando el engranaje de marc3a alta para el embrague 'o ( (30) est0 conectado1 se
trans2iere la potencia desde el engranaje (2() al eje de alta"baja (31) 4 a la 3or,uilla de
salida (32)
Marcha se&ta de avance con los embragues conectados
(No. !, No. " y No. %
.uando el embrague de a!ance 'o 2 (#) est0 conectado1 se trans2iere potencia desde el
engranaje (2) en el eje de entrada (3) al engranaje (() en el eje de a!ance (10) El engranaje
(() trans2iere potencia al eje de a!ance (10) El engranaje (7) en el eje de a!ance (10)
impulsa el engranaje (14) en el eje de segunda"retroceso (17)
tercera"primera (24) trans2iere potencia al engranaje (2() en el eje de alta"baja (31)
salida (32)
Marcha s'ptima de avance con los embragues conectados
(No. 1, No. " y No. %
impulsa el engranaje (14) en el eje de segunda"retroceso (17)
salida (32)
Marcha octava de avance con los embragues conectados
(No. 1, No. # y No. %
.uando el engranaje de primer del embrague 'o % (1#) est0 conectado1 se trans2iere
salida (32)
Marcha primera de retroceso con los embragues
conectados (No. (, No. 6 y No. 7
Ver imagen
Ilustracin 4
g001074#&
(2) Engranaje (3) Eje de entrada (13) Engranaje (1%) Engranaje (1&) Embrague 'o 3 (17) Eje de
segunda"retroceso (20) Engranaje (21) Engranaje (23) Embrague 'o & (24) Eje de tercera"primera (2&)
Engranaje (27) Embrague 'o 7 (31) Eje de alta"baja (32) +or,uilla de salida
.uando el embrague de retroceso 'o 3 (1&) est0 conectado1 se trans2iere potencia desde el
engranaje (2) en el eje de entrada (3) al engranaje (1%) en el eje de segunda"retroceso (17)
El engranaje (1%) trans2iere potencia al eje de segunda"retroceso (17) El engranaje (13) en
el eje de segunda"retroceso (17) impulsa el engranaje (21) en el eje de tercera"primera (24)
.uando el engranaje de primera en el embrague 'o & (23) est0 conectado1 se trans2iere
salida (32)
Marcha segunda de retroceso con los embragues
conectados (No. (, No. " y No. 7
El engranaje (1%) trans2iere potencia al eje de segunda"retroceso (17)
.uando el engranaje de segunda en el embrague 'o 4 (12) est0 conectado1 se trans2iere
tercera"primera (24) trans2iere potencia al engranaje (2&) en el eje de alta"baja (31)
salida (32)
Marcha tercera de retroceso con los embragues
conectados (No. (, No. # y No. 7
el eje de segunda"retroceso (17) impulsa el engranaje (1() en el eje de tercera"primera (24)
salida (32)
Marcha cuarta de retroceso con los embragues
conectados (No. (, No. 6 y No. %
el eje de segunda"retroceso (17) impulsa el engranaje (21) en el eje de tercera"primera (24)
.uando el engranaje de alta"baja para el embrague 'o ( (30) est0 conectado1 se trans2iere
la potencia desde el engranaje (2() al eje de alta"baja (31) 4 a la 3or,uilla de salida (32)
Marcha $uinta de retroceso con los embragues
conectados (No. (, No. " y No. %
El engranaje (1%) trans2iere potencia al eje de segunda"retroceso (17)
.uando el engranaje de segunda en el embrague 'o 4 (12) est0 conectado1 se trans2iere
salida (32)
Marcha se&ta de retroceso con los embragues conectados
(No. (, No. # y No. %
el eje de segunda"retroceso (17) impulsa el engranaje (1() en el eje de tercera"primera (24)
.uando el engranaje de primera en el embrague 'o % (1#) est0 conectado1 se trans2iere
salida (32)
Pr,!-a" 1 A2,"t!"
N34!ro d! 4!d$o &SENR5503&03 (!)*a d! +,-.$)a)$/n &01&12&2005(!)*a d! a)t,a.$0a)$/n &15&12&2005
i02491048
)edal del embrague * +,ustar
-MC- * 31&2502%6 %1%7502%
El ajuste del pedal del embrague puede ser necesario despu7s de cambiar cual,uiera de los
siguientes art8culos9 mecanismo del pedal del embrague1 cable de control del embrague 4
!0l!ula de control de la transmisin para el pedal del embrague
:se la in2ormacin siguiente para ajustar el pedal del embrague
Ver imagen
Ilustracin 1
g00702##%
(1) .able de control del embrague
(2) $uerca
(3) $uerca
(4) .aja
(%) $uerca
(&) Extremo de !arilla
1 ;2loje la $uerca .-*1(#" (2) 4 la $uerca .-*1(#" (3) ,ue est0n sobre el .able 1""*
#(!( (1) El extremo del cable se encuentra en la .aja %/*..7( (4)
2 ;juste la tuerca (2) 3asta ,ue se !ea un m8nimo de dos roscas sobre el cable de
control del embrague (1) ;priete la tuerca (3)
3 ;2loje la $uerca 60*%1%7 (%) ,ue se encuentra en el extremo del cable de control
del embrague (1)
4 ;tornille el Extremo de !arilla #)*771" (&) al extremo del cable (1) ;juste el
Extremo de !arilla #)*771" (&) 3asta ,ue est7 aproximadamente a 41( mm (011#
pulg) del extremo del cable (1)
5. ;priete la $uerca 60*%1%7 (%)
Ver imagen
Ilustracin 2
g0122437&
(7) <erno
(() .ontratuerca
(#) <edal del embrague
Ver imagen
Ilustracin 3
g01210&(%
V0l!ula de control de la transmisin
& ;juste el pedal del embrague (#) El pedal (#) se puede ajustar de una de las dos
2ormas siguientes
a <rocedimiento (;)
=lo,uee las ruedas delanteras .olo,ue la m0,uina sobre estantes
;seg>rese de ,ue todas las ruedas impulsoras giren libremente
;2loje la contratuerca (() 4 apriete el perno (7) a la parte in2erior del
ajuste
;rran,ue el motor
<ise el pedal (#) .ambie la transmisin a <?I)E?; -E ;V;'.E
@uelte lentamente el pedal (#) 3asta ,ue los neum0ticos empiecen a
girar )antenga el pedal (#) en esa posicin
-esatornille el perno de tope del pedal (7) 3asta ,ue 3a4a un espacio
de #1%3 mm (0137% pulg) entre el pedal (#) 4 el perno (7)
<ise el pedal (#) 4 cambie la transmisin a 'E:$?;A .onecte el
2reno de estacionamiento
@uelte el pedal (#)
@ostenga el perno (7) en posicin 4 apriete la contratuerca (()
;pague el motor 4 ,uite los estantes
a <rocedimiento (=)
=lo,uee las ruedas delanteras
;2loje la contratuerca (() 4 apriete el perno (7) a la parte in2erior del
ajuste
.onecte un manmetro en el ori2icio de prueba de presin (=) del
conjunto de !0l!ula para la transmisin
;rran,ue el motor
.onecte los 2renos de ser!icio para e!itar ,ue la m0,uina se mue!a
<ise el pedal (#) .ambie la transmisin a <?I)E?; -E ;V;'.E
@uelte lentamente el pedal (#)
<ise lentamente el pedal (#) 3asta ,ue la presin baje a cero 4
mantenga la posicin del pedal
-esatornille el perno de tope del pedal (7) 3asta ,ue 3a4a un espacio
de #1%3 mm (0137% pulg) entre el pedal (#) 4 el perno (7)
<ise completamente el pedal (#) .ambie la transmisin a
'E:$?;A 4 conecte el 2reno de estacionamiento
@uelte el pedal (#)
@ostenga el perno (7) en posicin 4 apriete la contratuerca (()
;pague el motor
Pr,!-a" 1 A2,"t!"
i02424221
Transmission )ressures * Test
-MC- * 303050(15<B 6 307350(15<B 6 307450(15<B
2hen testing and ad,usting the transmission and po3er train, move the
machine to an area clear o4 obstructions, 3ith sa4e e&haust ventilation 4or
the e&hausts. -udden movement o4 the machine or release o4 oil under
pressure can cause in,ury to persons on or near the machine. To prevent
possible in,ury, do the procedure that 4ollo3s be4ore testing and
ad,usting the transmission and po3er train.
)ersonal in,ury can result 4rom spring 4orce released 3hen removing cap
scre3s.
5nternal spring 4orce 3ill be released 3hen cylinder assembly cap scre3s
are removed causing in,ury.
+l3ays restrain cover as cap scre3s are loosened.
6ollo3 the established procedure in the -ervice Manual to service these
parts.
N7T5C8
Care must be ta9en to ensure that 4luids are contained during
per4ormance o4 inspection, maintenance, testing, ad,usting, and repair
o4 the machine. :e prepared to collect the 4luid 3ith suitable containers
be4ore opening any compartment or disassembling any component
containing 4luids.
/ispose o4 all 4luids according to local regulations and mandates.
=e2ore 4ou begin t3e test1 re2er to $roubles3ooting1 C)ac3ine <reparation 2or
$roubles3ootingC
$able 1
;e$uired Tools
)art Number /escription <uantity
1:5%4(2 <ressure ;dapter Droup 1
1:5%4(1 <ressure Dauge Droup 1
($50(%& <ressure Dauge (0 to &1000 E<a (0 to (70 psi)) 3
Ver imagen
Illustration 1
g0121127&
(;) $est port 2or clutc3 pacE 3
(=) $est port 2or clutc3 pacE 1
(.) $est port 2or clutc3 pacE 2
(-) $est port 2or clutc3 pacE (
(E) $est port 2or clutc3 pacE 4
(/) $est port 2or clutc3 pacE &
(D) $est port 2or clutc3 pacE %
(+) $est port 2or clutc3 pacE 7
$able 2
Transmission Clutch )ressure 3ith /i44erential =oc9 766
-tation N8>T;+=
)osition at
=72 5dle
65;-T ?8+;
67;2+;/
)osition at =72
5dle
-8C7N/ ?8+;
67;2+;/
)osition at =72
5dle
65;-T
;808;-8
?8+; )osition at
=72 5dle
(;)
00 E<a (00 psi) 00 E<a (00 psi) 00 E<a (00 psi) 22%% F 110 E<a
(327 F 1& psi)
(=)
00 E<a (00 psi) 21(0 F #% E<a (31&
F 14 psi)
00 E<a (00 psi) 00 E<a (00 psi)
(.)
00 E<a (00 psi) 00 E<a (00 psi) 23%0 F #% E<a (341
F 14 psi)
00 E<a (00 psi)
(-)
2&70 F #% E<a
(3(7 F 14 psi)
00 E<a (00 psi) 00 E<a (00 psi) 00 E<a (00 psi)
(E)
00 E<a (00 psi) 00 E<a (00 psi) 1#&% F 110 E<a (2(%
F 1& psi)
00 E<a (00 psi)
(/)
00 E<a (00 psi) 2&70 F #0 E<a (3(7
F 13 psi)
00 E<a (00 psi) 2&70 F #0 E<a
(3#0 F 13 psi)
(D)
27#0 F (% E<a
(40% F 12 psi)
00 E<a (00 psi) 00 E<a (00 psi) 00 E<a (00 psi)
(+)
00 E<a (00 psi) 1%40 F (% E<a (223
F 12 psi)
1%40 F (% E<a (223
F 12 psi)
1%40 F (% E<a
(223 F 12 psi)
Transmission =ubrication )ressure 3ith /i44erential =oc9 766
N8>T;+=
)osition
65;-T ?8+;
67;2+;/
)osition
-8C7N/ ?8+;
67;2+;/
)osition
65;-T
;808;-8
?8+; )osition
AGH
Idle (0 F 30 E<a (12
F 4 psi)
7 E<a (1 psi)
minimum
7 E<a (1 psi)
minimum
7 E<a (1 psi)
minimum
+ID+
Idle 340 E<a (%0 psi) 241 F 27 E<a (3% F
4 psi)
241 F 27 E<a (3% F
4 psi)
241 F 27 E<a (3% F
4 psi)
Transmission =ubrication )ressure 3ith /i44erential =oc9 7N
N8>T;+=
)osition
65;-T ?8+;
67;2+;/
)osition
-8C7N/ ?8+;
67;2+;/
)osition
65;-T
;808;-8
?8+; )osition
AGH
Idle (0 F 30 E<a (12
F 4 psi)
7 E<a (1 psi)
minimum
7 E<a (1 psi)
minimum
7 E<a (1 psi)
minimum
+ID+
Idle 340 E<a (%0 psi) 241 F 27 E<a (3% F
4 psi)
241 F 27 E<a (3% F
4 psi)
241 F 27 E<a (3% F
4 psi)
$able 3
Transmission Clutch )ressure 3ith /i44erential =oc9 766
-tation N8>T;+=
)osition at
=72 5dle
65;-T ?8+;
67;2+;/
)osition at =72
5dle
-8C7N/ ?8+;
67;2+;/
)osition at =72
5dle
65;-T ?8+;
;808;-8
)osition at =72
5dle
(;)
(=)
(.)
(-)
(E)
(/)
(D)
(+)
Transmission =ubrication )ressure 3ith /i44erential =oc9 766
N8>T;+=
)osition
65;-T ?8+;
67;2+;/
)osition
-8C7N/ ?8+;
67;2+;/
)osition
65;-T
;808;-8
?8+; )osition
AGH
Idle
+ID+
Idle
Transmission =ubrication )ressure 3ith /i44erential =oc9 7N
N8>T;+=
)osition
65;-T ?8+;
67;2+;/
)osition
-8C7N/ ?8+;
67;2+;/
)osition
65;-T
;808;-8
?8+; )osition
AGH
Idle
+ID+
Idle
1 Gperate t3e mac3ine until t3e transmission oil is at operating temperature o2 %1 I.
(124 I/)
2 @top t3e mac3ine on a 3ard le!el sur2ace )o!e t3e transmission control le!er to t3e
'E:$?;A position $urn t3e engine G// <lace blocEs in 2ront o2 t3e J3eels and
place blocEs be3ind t3e J3eels
Ver imagen
Illustration 2
g01211301
(1) $ransmission
(2) .o!er 2or t3e transmission control !al!e
3 ?emo!e co!er (2) 2rom transmission (1) ?emo!e t3e di22erential dri!e s3a2t
4. ;ttac3 t3e %T*1%#6 <ressure Dauges (0 to &1000 E<a (0 to (70 psi)) to test ports (-)
and (D) Gperate t3e engine at 3ig3 idle Jit3 t3e transmission control (le!er) in t3e
'E:$?;A position ?ecord t3e pressure readings in $able 3 ?emo!e t3e gauges
5. ;ttac3 t3e %T*1%#6 <ressure Dauges (0 to &1000 E<a (0 to (70 psi)) to test port (=)1
(-)1 and (/) Gperate t3e engine at 3ig3 idle Jit3 t3e transmission control (le!er) in
/I?@$ DE;? /G?H;?- ?ecord t3e pressure readings in $able 3 ?emo!e t3e
gauges
6. ;ttac3 t3e %T*1%#6 <ressure Dauges (0 to &1000 E<a (0 to (70 psi)) to test ports (.)1
(E)1 and (+) Gperate t3e engine at 3ig3 idle Jit3 t3e transmission control (le!er) in
@E.G'- DE;? /G?H;?- ?ecord t3e pressure readings in $able 3 ?emo!e t3e
gauges
7 ;ttac3 t3e %T*1%#6 <ressure Dauges (0 to &1000 E<a (0 to (70 psi)) to test ports (;)1
(/)1 and (+) Gperate t3e engine at 3ig3 idle Jit3 t3e transmission control (le!er) in
/I?@$ DE;? ?EVE?@E ?ecord t3e pressure readings in table 3 ?emo!e t3e
gauges I2 t3e pressures need to be adjusted1 re2er to @4stems Gperation1 $esting and
;djusting1 CInitial <ressures 5 $est and ;djustC
( Install t3e guards and t3e di22erential dri!e s3a2t
Pr,!-a" 1 A2,"t!"
i02420134
5nitial )ressures * Test and +d,ust
-MC- * 3030502%5<B 6 303050(15<B
2hen testing and ad,usting the transmission and po3er train, move the
machine to an area clear o4 obstructions, 3ith sa4e e&haust ventilation 4or
the e&hausts. -udden movement o4 the machine or release o4 oil under
pressure can cause in,ury to persons on or near the machine. To prevent
possible in,ury, do the procedure that 4ollo3s be4ore testing and
ad,usting the transmission and po3er train.
)ersonal in,ury can result 4rom spring 4orce released 3hen removing cap
scre3s.
5nternal spring 4orce 3ill be released 3hen cylinder assembly cap scre3s
are removed causing in,ury.
+l3ays restrain cover as cap scre3s are loosened.
6ollo3 the established procedure in the -ervice Manual to service these
parts.
N7T5C8
Care must be ta9en to ensure that 4luids are contained during
per4ormance o4 inspection, maintenance, testing, ad,usting, and repair
o4 the machine. :e prepared to collect the 4luid 3ith suitable containers
be4ore opening any compartment or disassembling any component
containing 4luids.
/ispose o4 all 4luids according to local regulations and mandates.
Note@ $3is procedure s3ould be 2olloJed J3en a transmission control !al!e is repaired b4
replacing an4 o2 t3e springs in t3e indi!idual clutc3 stations
=e2ore 4ou begin t3e test1 re2er to $roubles3ooting1 C)ac3ine <reparation 2or
$roubles3ootingC
$able 1
;e$uired Tools
)art Number /escription <uantity
1:5%4(2 <ressure ;dapter Droup 1
1:5%4(1 <ressure Dauge Droup 1
($50(4& <ressure Dauge (0 to 11000 E<a (0 to 14% psi)) 1
13#570%0 .o!er <late 1
$able 2
5nitial )ressures
Test )ort )ressure
4
%
&
7
(
$able 3
5nitial )ressures
Test )ort )ressure
4
3(0 F 20 E<a (%% F 3 psi)
%
3(% F 20 E<a (%& F 3 psi)
&
3&0 F 20 E<a (%2 F 3 psi)
7
320 F 20 E<a (4& F 3 psi)
(
33% F 20 E<a (4# F 3 psi)
$able 4
5nitial )ressures
)ressure Tap )ressure
(7) .lutc3 3
3(0 F 20 E<a (%% F 3 psi)
(() .lutc3 1
37% F 20 E<a (%4 F 3 psi)
(#) .lutc3 2
40% F 20 E<a (%# F 3 psi)
(10) .lutc3 (
33% F 20 E<a (4# F 3 psi)
(11) .lutc3 4
3(0 F 20 E<a (%% F 3 psi)
(12) .lutc3 &
3&0 F 20 E<a (%2 F 3 psi)
(13) .lutc3 %
3(% F 20 E<a (%& F 3 psi)
(14) .lutc3 7
320 F 20 E<a (4& F 3 psi)
Ver imagen
Illustration 1
g0121%4&7
(1) Duard
(2) $ransmission control !al!e
1 ?emo!e guard (1) 2rom transmission control !al!e (2) ?emo!e t3e di22erential
dri!e s3a2t
Ver imagen
Illustration 2
g0120#34%
$ransmission control !al!e
(3) Hiring 3arness
(4) =olts
(%) .o!er
(&) .aps
2 -isconnect t3e manual modulation spool and Jiring 3arness (3) 2rom t3e
transmission control !al!e
3 ?emo!e 33 mounting bolts (4) ?emo!e t3e transmission control !al!e
4. <lace t3e transmission control !al!e on a clean sur2ace ?emo!e co!er (%) Install
t3e 1(.*71#1 .o!er <late 2or testing Install bolts (4) and tig3ten to 30 F 4 'Km (22
F 3 lb 2t)
% Install t3e transmission control !al!e on t3e transmission and tig3ten mounting bolts
to 30 F 4 'Km (22 F 3 lb 2t)
& ?econnect Jiring 3arness (3) and t3e manual modulation spool
Ver imagen
Illustration 3
g0120#31&
(7) $est port 1
(() $est port 2
(#) $est port 3
(10) $est port 4
(11) $est port %
(12) $est port &
(13) $est port 7
(14) $est port (
(1%) ;djuster 2or clutc3 pacE 2
(1&) AocEnut
(17) ;djustment screJ
(1() ;djuster 2or clutc3 pacE 4
(1#) AocEnut
(22) AocEnut
(23) ;djuster 2or clutc3 pacE &
(2%) AocEnut
(2&) ;djustment 2or clutc3 pacE (
7 ?emo!e caps (&) 2or test ports (12) and (13) Install 1000 E<a (14% psi) pressure
gauges on test ports (12) and (13)
( Gperate t3e engine at 3ig3 idle Jit3 t3e transmission control in 'E:$?;A ?ecord
t3e pressures 2rom t3e gauges in $able 2 ?emo!e t3e gauges and replace caps (&)
# ?emo!e caps (&) 2or test ports (#)1 (10)1 and (14) Install 1000 E<a (14% psi)
pressure gauges on test ports (#)1 (10) and (14)
10 Gperate t3e engine at 3ig3 idle Jit3 t3e transmission control in /I?@$ DE;?
/G?H;?- ?ecord t3e pressures 2rom t3e gauges in $able 2 ?emo!e t3e gauges
and replace caps (&)
11 ?emo!e caps (&) 2or test ports (() and (11) Install 1000 E<a (14% psi) pressure
gauges on test ports (() and (11)
12 Gperate t3e engine at 3ig3 idle Jit3 t3e transmission control in @E.G'- DE;?
/G?H;?- ?ecord t3e pressures 2rom t3e gauges in $able 2 ?emo!e t3e gauges
and replace caps (&)
13 ?emo!e caps (&) 2or test port (7) Install a 1000 E<a (14% psi) pressure gauge on test
port (7)
14 Gperate t3e engine at 3ig3 idle Jit3 t3e transmission control in t3e /I?@$
?EVE?@E DE;? ?ecord t3e pressure 2rom t3e gauge in $able 2 ?emo!e t3e
gauge and replace caps (&)
1% .ompare $able 2 to $able 3 I2 t3e initial pressures are not Jit3in speci2ications1
proceed to @tep 11
1& Aoosen locEnut (1&) on adjuster (17) ;lso1 loosen t3e locEnut on t3e adjuster
directl4 be3ind adjuster (23)
17 ;djust t3e pressure b4 turning adjustment screJ (24) $o loJer t3e pressure1 turn
t3e adjustment screJ clocEJise $3e total range 2or t3e adjustment screJ is 132 E<a
(1# psi)
1( $ig3ten locEnut (2%) to 2% F 4 'Km (1( F 3 lb 2t) @3i2t t3e transmission to
'E:$?;A 2or a minimum o2 1% seconds @elect t3e gear t3at is speci2ied in steps 7
t3roug3 1% .3ecE t3at t3e pressure !alue is Jit3in t3e speci2ications in table 3
19.I2 t3e pressure cannot be adjusted Jit3in t3e acceptable limits Jit3 adjusting screJ
(2%)1 stop t3e engine and remo!e t3e control mani2old (#) in order to access t3e
selector spool ?emo!e t3e selector spool and adjust t3e number o2 s3ims t3at are
re,uired ;lso1 adjust t3e number o2 spacers t3at are re,uired
#A*11(6 @3im
Gutside diameter 1%0# F 2% mm (0%#4 F 0010 inc3)
$3icEness 0(0 mm (0031 inc3)
"M*17#1 @pacer
Gutside diameter 1%0# F 2% mm (0%#4 F 0010 inc3)
$3icEness 04 mm (002 inc3)
$able %
Callout 4or pressure tap
and clutch
Change in pressure 4or one
#A*11(6 -him
Change in pressure 4or one
"M*17#1 -pacer
(7) .lutc3 3
((4 E<a (12(3 psi) 442 E<a (&41 psi)
(() .lutc3 1
((4 E<a (12(3 psi) 442 E<a (&41 psi)
(#) .lutc3 2
#4 E<a (13&4 psi) 47 E<a (&(2 psi)
(10) .lutc3 (
1107 E<a (1&0& psi) %%3 E<a ((02 psi)
(11) .lutc3 4
774 E<a (1123 psi) 3(7 E<a (%&2 psi)
(12) .lutc3 &
1107 E<a (1&0& psi) %%3 E<a ((02 psi)
(13) .lutc3 %
11&2 E<a (1&(% psi) %(1 E<a ((43 psi)
(14) .lutc3 7
&0( E<a (((2 psi) 304 E<a (441 psi)
1 .ontinue t3e procedure until all t3e pressure taps 3a!e been c3ecEed
2 @top t3e engine ?emo!e t3e transmission !al!e and install t3e original %8*."7"
.o!er
3. :se neJ .)*.1#1 Has3ers and install t3e control group on t3e transmission
$ig3ten t3e mounting bolts (4) to 30 F 4 'Km (22 F 3 lb 2t)
4 ;ttac3 t3e Jiring 3arness (3) and t3e manual modulation spool
% Install guard (1) and install t3e di22erential dri!e s3a2t
Note@ I2 t3e transmission clutc3 pressure is out o2 t3e speci2ication1 t3e most liEel4 cause o2
t3e 2ailure Jill be a 2ailed modulation spring1 debris in t3e control !al!e or a seal 2ailure
Jit3in t3e transmission
Pr,!-a" 1 A2,"t!"
120H, 12H, 135H, 140H, 143H, 160H 1 163H Moton$6!.adora" Tr!n d! (,!r0a
N34!ro d! 4!d$o &SSNR7157&06 (!)*a d! +,-.$)a)$/n &01&12&2005 (!)*a d! a)t,a.$0a)$/n &13&02&2006
i02491042
)resin del aceite lubricante de la transmisin * )robar
-MC- * 30(050325<B
-BN * #EL%105:<
-BN * 7))24#5:<
-BN * 2D@3&05:<
-BN * =-L15:<
-BN * 4)M4045:<
-BN * BNM15:<
-BN * 1;A40(5:<
-BN * %/)(005:<
-BN * 3;@4%05:<
-BN * BNL15:<
-BN * 3D)(05:<
-BN * (L)2(05:<
-BN * #$'4005:<
-BN * #N'20%5:<
-BN * &$)3&&5:<
-BN * 2NM23#25:<
-BN * 2/)4005:<
-BN * 4B)13#&5:<
-BN * 3OM2&75:<
-BN * %+)11%05:<
-BN * ()'%005:<
-BN * 2H?&425:<
-BN * #O?3305:<
-BN * #L)3%05:<
-BN * 2;'1045:<
-BN * 4E?%005:<
-BN * 2+@3(05:<
-BN * BN+15:<
-BN * %;M1%&5:<
-BN * &O'15:<
-BN * (H'3%05:<
)ara hacer pruebas y a,ustes de la transmisin o del tren de 4uerCa,
mueva la mD$uina a una Cona libre de obstrucciones y en la $ue se
puedan ventilar los gases de escape sin peligro. 8l movimiento repentino
de la mD$uina o la descarga de aceite ba,o presin puede causar lesiones
al personal situado en la mD$uina o en sus alrededores. )ara evitar
accidentes, haga el procedimiento siguiente antes de hacer pruebas y
a,ustes de la transmisin o del tren de 4uerCa.
+T8NC57N
-e debe tener cuidado para $ue no se derramen los 4luidos al hacer la
inspeccin, el mantenimiento, las pruebas, los a,ustes y las reparaciones
a la mD$uina. Tenga a mano los recipientes necesarios para recoger el
4luido antes de abrir cual$uier compartimiento o desarmar cual$uier
componente $ue contengan 4luidos.
/escarte todos los 4luidos de acuerdo a los reglamentos y mandatos
locales en vigencia.
;ntes de empe*ar la prueba1 !ea en Gperacin de @istemas1 <ruebas 4 ;justes1
C<reparacin de la m0,uina para la locali*acin 4 solucin de problemasC
$abla 1
Eerramientas necesarias
NFmero de pieCa /escripcin Cantidad
1:5%4(1 Drupo de manmetro 1
1:5%4(2 Drupo de adaptador de presin 1
$abla 2
)resin de lubricacin de la transmisin (mGnima
Neutral )rimera de avance
:a,a en vacGo
2( E<a (4 lb"pulg
2
) 7 E<a (1 lb"pulg
2
)
+lta en vacGo
34% E<a (%0 lb"pulg
2
) 207 E<a (30 lb"pulg
2
)
$abla 3
)resin de lubricacin de la transmisin
Traba del di4erencial en la posicin C7N8CT+/+
:a,a en vacGo
+lta en vacGo
)resin de lubricacin de la transmisin
Traba del di4erencial en la posicin /8-C7N8CT+/+
:a,a en vacGo
+lta en vacGo
1 Gpere la m0,uina 3asta ,ue el aceite de la transmisin est7 a la temperatura de
operacin de %1I. (124I/)
2 -etenga la m0,uina en una super2icie dura 4 3ori*ontal .onecte el 2reno de
estacionamiento <are el motor
Ver imagen
Ilustracin 1
g007#&7#7
<arte trasera de la m0,uina
(1) .onexin de desconexin r0pida
3 @a,ue el tapn de la caja de la transmisin Instale la .onexin 60*(.6#
(-esconexin r0pida) (1) en el ori2icio .onecte el )anmetro %T*1%"6 (0 a 1000
E<a (0 a 14% lb"pulg
2
)) en la conexin (1) Puite el eje motri*
4 ;rran,ue el motor Dire la traba del di2erencial a la posicin .G'E.$;-; Gpere
la m0,uina en 'E:$?;A a baja en !ac8o Aa presin en el manmetro debe ser un
m8nimo de 2( E<a (4 lb"pulg
2
) ;note la lectura del manmetro en la tabla 3
% Gpere la m0,uina en 'E:$?;A a alta en !ac8o Aa presin en el manmetro debe
ser un m8nimo de 340 E<a (%0 lb"pulg
2
) ;note la lectura del manmetro en la tabla
3
& Gpere la m0,uina en <?I)E?; -E ;V;'.E a baja en !ac8o Aa presin en el
manmetro debe ser un m8nimo de 7 E<a (1 lb"pulg
2
) ;note la lectura del
manmetro en la tabla 3
7 Gpere la m0,uina en <?I)E?; -E ;V;'.E a alta en !ac8o Aa presin en el
manmetro debe ser un m8nimo de 207 E<a (30 lb"pulg
2
) ;note la lectura del
manmetro en la tabla 3
( ?epita los pasos 4 a 7 con la traba del di2erencial en la posicin
-E@.G'E.$;-; @i las presiones de lubricacin de la transmisin !ar8an con la
traba del di2erencial en la posicin .G'E.$;-;1 ello indica ,ue 3a4 2ugas en el
sistema de traba del di2erencial
# <are la m0,uina ;pague el motor e instale el eje motri* di2erencial Puite el e,uipo
de prueba
E"+!)$8$)a)$on!"
12H, 140H, 143H, 160H and 163H Motor rad!r" Po#!r Tra$n
i02734458
Transmission
-MC- * 30306 31%%
NFmero de pieCa * 14452234
-BN * 2NM23#25:<
-BN * 3D)(05:<
-BN * 2H?&425:<
-BN * 2+@3(05:<
-BN * BNM15:<
-BN * (L)2(05:<
-BN * 2D@3&05:<
-BN * BN+15:<
-BN * #$'4005:<
-BN * ()'%005:<
-BN * 3;@4%05:<
-BN * #L)3%05:<
-BN * #EL%105:<
-BN * BNL15:<
-BN * 4B)13#&5:<
-BN * %+)11%05:<
NFmero de pieCa * 1445223%
-BN * 1;A40(5:<
-BN * 2/)4005:<
-BN * 4E?%005:<
-BN * %;M1%&5:<
-BN * #N'20%5:<
Ver imagen
Illustration 1
g0137124%
Note@ /or all t3e seals1 lig3tl4 lubricate t3e seal and t3e bore Jit3 t3e lubricant t3at is being
sealed
(1) $or,ue 2or six screJs 12 F 3 'Km (10& F 27 lb in)
Note@ ;ppl4 "C*"1(1 $3read AocE .ompound to t3e t3reads o2 screJs (1)
(2) .lutc3 <acE
11%*#7#1 /riction -isc
Puantit4 tJo
$3icEness on one neJ 2riction disc 400 F 00( mm (01%(% F 0003 inc3)
)inimum alloJable t3icEness 2or reusabilit4 333 mm (0131 inc3)
65*%.11 /riction -isc
Puantit4 2i!e
$3icEness o2 one neJ 2riction disc 400 F 00( mm (01%(% F 0003 inc3)
.>*...# <late
Puantit4 six
$3icEness o2 one neJ clutc3 plate 300 F 00( mm (011( F 0003 inc3)
(3) .lutc3 <acE
1#.*1.!7 /riction -isc
Puantit4 one
$3icEness o2 one neJ 2riction disc 300 F 00( mm (011( F 0003 inc3)
)inimum alloJable t3icEness 2or reusabilit4 2&7 mm (010% inc3)
65*%.1! /riction -isc
Puantit4 six
$3icEness o2 one neJ 2riction disc 400 F 0( mm (01%( F 0003 inc3)
65*.#1! <late
Puantit4 six
;ctual t3icEness o2 one neJ clutc3 plate (onl4 t3e plate) 300 F 00( mm (011( F
0003 inc3)
G!erall t3icEness o2 one neJ clutc3 plate (plate plus Ja!e) 31( F 021 mm
(012% F 000( inc3)
Note@ $3is plate is intentionall4 manu2actured Jit3 a Ja!e in t3e plate =e2ore measuring
t3e o!erall t3icEness1 4ou must la4 t3e plate on a 2lat sur2ace $3e o!erall t3icEness is t3e
distance 2rom t3e 2lat sur2ace to t3e 3ig3est point on t3e plate
(4) .>*%%1# @pring
$est lengt3 4103 mm (1&1% inc3)
$est 2orce 4%#& F 3&( ' (103 F ( lb)
/ree lengt3 a2ter test 1%0& mm (%#2# inc3)
Gutside diameter 10&0 mm (4173 inc3)
(%) .lutc3 <acE
Puantit4 one
Puantit4 six
65*.#1! <late
Puantit4 six
0003 inc3)
(012% F 000( inc3)
(&) .lutc3 <acE
Puantit4 2our
65*.#1! <late
Puantit4 t3ree
0003 inc3)
(012% F 000( inc3)
(7) 11!*#%%1 Ha!e @pring
$est lengt3 3(20 mm (1%04 inc3)
$est 2orce 20#0 F 222 ' (470 F %0 lb)
/ree lengt3 a2ter test %00 mm (1#7 inc3)
Gutside diameter 10&01 F 0&& mm (4174 F 002& inc3)
(() %M*"!.# @pring
$est lengt3 2&# mm (10& inc3)
$est 2orce 7& F 4 ' (17 F 1 lb)
/ree lengt3 a2ter test 440 mm (173 inc3)
Gutside diameter 1%2 mm (0&0 inc3)
(#) $or,ue 2or bolt 120 F 20 'Km (#0 F 1% lb 2t)
(10) .2*""(1 @pring
$est lengt3 4#0 mm (1#3 inc3)
$est 2orce 13#% F 112 ' (31 F 3 lb)
/ree lengt3 a2ter test &43 mm (2%3 inc3)
Gutside diameter 1&4& mm (0&4( inc3)
(11) .2*""(1 @pring
$est 2orce 2%37 F 203 ' (%7 F % lb)
Gutside diameter 24 mm (0#4% inc3)
(12) .lutc3 <acE 2or t3e <arEing =raEe
6H*#(#! /riction -isc
Puantit4 2i!e
$3icEness o2 one neJ 2riction disc 4#% Q 00( R 013 mm (01#4# Q 0003 R
000% inc3)
7?*1"(7 <late
Puantit4 six
$3icEness o2 one neJ clutc3 plate 31( F 013 mm (012% F 000% inc3)
(13) .lutc3 <acE
6H*7.%1 /riction -isc
Puantit4 se!en
$3icEness o2 one neJ 2riction disc 432 F 010 mm (0170 F 0004 inc3)
)inimum alloJable t3icEness 2or reusabilit4 3&% mm (0144 inc3)
()*1((7 <late
Puantit4 eig3t
$3icEness o2 one neJ clutc3 plate 27# F 00( mm (0110 F 0003 inc3)
(14) 11!*#%%1 Ha!e @pring
$est 2orce 20#0 F 222 ' (470 F %0 lb)
(1%) .lutc3 <acE
Puantit4 six
65*.#1! <late
Puantit4 2i!e
0003 inc3)
(012% F 000( inc3)
(1&) $or,ue 2or eig3t bolts %% F 10 'Km (40 F 7 lb 2t)
(17) .lutc3 <acE
Puantit4 six
65*.#1! <late
Puantit4 2i!e
0003 inc3)
(012% F 000( inc3)
(1() .lutc3 pacE
Puantit4 2our
65*.#1! <late
Puantit4 t3ree
0003 inc3)
(012% F 000( inc3)
E"+!)$8$)a)$on!"
i02734458
Transmission
-MC- * 30306 31%%
-BN * 2NM23#25:<
-BN * 3D)(05:<
-BN * 2H?&425:<
-BN * 2+@3(05:<
-BN * BNM15:<
-BN * (L)2(05:<
-BN * 2D@3&05:<
-BN * BN+15:<
-BN * #$'4005:<
-BN * ()'%005:<
-BN * 3;@4%05:<
-BN * #L)3%05:<
-BN * #EL%105:<
-BN * BNL15:<
-BN * 4B)13#&5:<
-BN * %+)11%05:<
NFmero de pieCa * 1445223%
-BN * 1;A40(5:<
-BN * 2/)4005:<
-BN * 4E?%005:<
-BN * %;M1%&5:<
-BN * #N'20%5:<
Ver imagen
Illustration 1
g0137124%
Note@ /or all t3e seals1 lig3tl4 lubricate t3e seal and t3e bore Jit3 t3e lubricant t3at is being
sealed
(1) $or,ue 2or six screJs 12 F 3 'Km (10& F 27 lb in)
Note@ ;ppl4 "C*"1(1 $3read AocE .ompound to t3e t3reads o2 screJs (1)
(2) .lutc3 <acE
11%*#7#1 /riction -isc
Puantit4 tJo
$3icEness on one neJ 2riction disc 400 F 00( mm (01%(% F 0003 inc3)
65*%.11 /riction -isc
Puantit4 2i!e
$3icEness o2 one neJ 2riction disc 400 F 00( mm (01%(% F 0003 inc3)
.>*...# <late
Puantit4 six
$3icEness o2 one neJ clutc3 plate 300 F 00( mm (011( F 0003 inc3)
(3) .lutc3 <acE
Puantit4 one
Puantit4 six
65*.#1! <late
Puantit4 six
0003 inc3)
(012% F 000( inc3)
(4) .>*%%1# @pring
$est 2orce 4%#& F 3&( ' (103 F ( lb)
/ree lengt3 a2ter test 1%0& mm (%#2# inc3)
(%) .lutc3 <acE
Puantit4 one
Puantit4 six
65*.#1! <late
Puantit4 six
0003 inc3)
(012% F 000( inc3)
(&) .lutc3 <acE
Puantit4 2our
65*.#1! <late
Puantit4 t3ree
0003 inc3)
(012% F 000( inc3)
(7) 11!*#%%1 Ha!e @pring
$est 2orce 20#0 F 222 ' (470 F %0 lb)
(() %M*"!.# @pring
$est 2orce 7& F 4 ' (17 F 1 lb)
/ree lengt3 a2ter test 440 mm (173 inc3)
Gutside diameter 1%2 mm (0&0 inc3)
(#) $or,ue 2or bolt 120 F 20 'Km (#0 F 1% lb 2t)
(10) .2*""(1 @pring
$est 2orce 13#% F 112 ' (31 F 3 lb)
Gutside diameter 1&4& mm (0&4( inc3)
(11) .2*""(1 @pring
$est 2orce 2%37 F 203 ' (%7 F % lb)
Gutside diameter 24 mm (0#4% inc3)
(12) .lutc3 <acE 2or t3e <arEing =raEe
6H*#(#! /riction -isc
Puantit4 2i!e
$3icEness o2 one neJ 2riction disc 4#% Q 00( R 013 mm (01#4# Q 0003 R
000% inc3)
7?*1"(7 <late
Puantit4 six
$3icEness o2 one neJ clutc3 plate 31( F 013 mm (012% F 000% inc3)
(13) .lutc3 <acE
6H*7.%1 /riction -isc
Puantit4 se!en
$3icEness o2 one neJ 2riction disc 432 F 010 mm (0170 F 0004 inc3)
()*1((7 <late
Puantit4 eig3t
$3icEness o2 one neJ clutc3 plate 27# F 00( mm (0110 F 0003 inc3)
(14) 11!*#%%1 Ha!e @pring
$est 2orce 20#0 F 222 ' (470 F %0 lb)
(1%) .lutc3 <acE
Puantit4 six
65*.#1! <late
Puantit4 2i!e
0003 inc3)
(012% F 000( inc3)
(1&) $or,ue 2or eig3t bolts %% F 10 'Km (40 F 7 lb 2t)
(17) .lutc3 <acE
Puantit4 six
65*.#1! <late
Puantit4 2i!e
0003 inc3)
(012% F 000( inc3)
(1() .lutc3 pacE
Puantit4 2our
65*.#1! <late
Puantit4 t3ree
0003 inc3)
(012% F 000( inc3)
D!"ar4ado 1 Ar4ado
12H, 140H and 160H Motor rad!r" Po#!r Tra$n
i01973878
Transmission * /isassemble
-MC- * 3030501%
/isassembly )rocedure
$able 1
;e$uired Tools
Tool )art Number )art /escription <ty
; 13(57%7% AinE =racEet 1
= 1%45&1(1 /orcing @creJ 2
. &V5%221 =olt 1
- 4.5(1%& /ixture 1
E &V53#1( =olt 1
/ 4.5(1%7 /ixture 2
D 1:5&40% $3ree LaJ <uller 1
+ 1:5&341 $3readed ?od 1
L %<57#70 'ut 1
M #:5747# .ompressing $ube 1
A %=50&37 +ig3 Idle 'ut 1
%/573%3 Has3er 1
1=54207 /ull 'ut 2
%/573&# <uller Aeg 2
3+504&% <us35<uller <late 2
%/573&& @creJ 1
%<54(0( .ap 2
1:5#(#% .rossblocE 1
)
#@5#1%1 =locE 2
1=5420& 'ut 4
(=57%%2 =olt 2
' 1:5&343 $3readed ?od 1
< &V5(14# 'ut 1
P 2<5(312 <liers 1
?
1<5232& @creJ 1
1<5232% +ead 1
3+504&2 =olt and 'ut 4
(+5070# @trap 4
%/57373 LaJ 3
@ 3E53((2 E4ebolt 1
-tart :y@
; ?emo!e t3e transmission control !al!e ?e2er to -isassembl4 and ;ssembl41
C$ransmission .ontrol Val!e 5 ?emo!eC
= ?emo!e t3e parEing braEe ?e2er to -isassembl4 and ;ssembl41 C<arEing =raEe 5
?emo!eC
. ?emo!e t3e transmission speed sensor
- ?emo!e t3e transmission oil pump ?e2er to -isassembl4 and ;ssembl41 CDear
<ump ($ransmission .3arging and @ca!enge) 5 ?emo!eC
E ?emo!e t3e transmission magnetic screen base ?e2er to -isassembl4 and
;ssembl41 C)agnetic @creen 5 ?emo!e and InstallC
Ver imagen
Illustration 1
g00&23100
1 <lace transmission (1) le!el on t3e 2loor
2 ?emo!e 12 bolts (2)1 2our co!ers1 and t3e G5ring seals 2rom transmission case
assembl4 (3)
3 ?emo!e 41 bolts (4) 2rom t3e transmission case assembl4 (3)
Ver imagen
Illustration 2
g00&2310%
Note@ Identi24 t3e location o2 seal carrier (%) in t3e transmission case assembl4 (3)
2or assembl4 purposes
4 ?emo!e tJo bolts (&) 2rom seal carrier (%)
% Install $ooling (;) (not s3oJn) in seal carrier (%) ?emo!e seal carrier (%) and t3e
t3ree ring seals 2rom t3e transmission case assembl4 bore (7)
& ?epeat @tep 4 t3roug3 @tep % on t3e t3ree remaining seal carriers (%)
Ver imagen
Illustration 3
g00&2310(
7 ?emo!e seal rings (#) 2rom seal carrier (%)
( ?emo!e t3ree or 2our seals (() 2rom seal carrier (%)
# ?emo!e spring pin (10) 2rom seal carrier (%)
10 ?epeat @tep 7 and @tep # 2or t3e remaining t3ree seal carriers (%)
Ver imagen
Illustration 4
g00&23110
11 Install $ooling (=) in t3e transmission case assembl4 (3) $ig3ten $ooling (=)
e!enl4 to separate transmission case assembl4 (3) 2rom transmission co!er assembl4
(11)
12 ;ttac3 $ooling (;) to transmission case assembl4 (3) <osition a li2ting de!ice to
$ooling (;) @ecure t3e li2ting de!ice to a 3oist @loJl4 raise t3e transmission case
assembl4 (3) 2rom t3e transmission co!er assembl4 (11) =e care2ul not to bind t3e
transmission case assembl4 (3) during separation
Ver imagen
Illustration %
g00&23113
13 ?emo!e t3ree bolts (12) 2rom tube assembl4 (13) ?emo!e tube assembl4 (13) 2rom
t3e transmission co!er assembl4 (11)
14 ?emo!e t3e G5ring seal 2rom tube assembl4 (13)
Ver imagen
Illustration &
g00(4#4#1
Note@ /irst"$3ird s3a2t assembl4 (14) and +ig3"AoJ s3a2t assembl4 (1%) must be
remo!ed toget3er
1% Install $ooling (-) on /irst"$3ird s3a2t assembl4 (14) and +ig3"AoJ s3a2t assembl4
(1%) :se $ooling (.) and $ooling (E) in order to 3old $ooling (-) on /irst"$3ird
s3a2t assembl4 (14) and +ig3"AoJ s3a2t assembl4 (1%)1 as s3oJn /irst"$3ird s3a2t
assembl4 (14) and +ig3"AoJ s3a2t assembl4 (1%) must be remo!ed toget3er
1& ;ttac3 a suitable li2ting de!ice to $ooling (-) .are2ull4 remo!e /irst"$3ird s3a2t
assembl4 (14) and +ig3"AoJ s3a2t assembl4 (1%) 2rom t3e transmission co!er
assembl4 (11) $3e Jeig3t o2 t3e tJo s3a2t assemblies is 177 Eg (3#0 lb)
Ver imagen
Illustration 7
g00&23117
17.<lace /irst"$3ird s3a2t assembl4 (14) and +ig3"AoJ s3a2t assembl4 (1%) on $ooling
(/) or on blocEs and remo!e $ooling (-) .are2ull4 separate /irst"$3ird s3a2t
assembl4 (14) and +ig3"AoJ s3a2t assembl4 (1%) $3e Jeig3t o2 eac3 s3a2t
assembl4 is (# Eg (1#% lb)
Ver imagen
Illustration (
g00&23120
Ver imagen
Illustration #
g00(4#4#2
Note@ <lace +ig3"AoJ s3a2t (1%) in a modi2ied JorE benc3 or on blocEs )odi24 a
substantial JorEbenc3 b4 cutting a 11&0 F 20 mm (4&0 F 00( inc3) clearance
3ole in t3e top o2 t3e benc3
Ver imagen
Illustration 10
g00&23124
Ver imagen
Illustration 11
g00&2312&
Note@ -o not attac3 $ooling (D) to rotor (17) I2 pressure is applied to rotor (17)
Jit3 $ooling (D)1 rotor (17) Jill braEe ;ttac3 t3e $ooling (D) to gear assembl4
(1()
1( Hit3 +ig3"AoJ s3a2t assembl4 (1%) on t3e modi2ied JorE benc3 or on blocEs1 use
$ooling (D) in order to remo!e race and bearing (1&)1 rotor (17)1 gear assembl4
(1()1 and tJo slee!e bearings (not s3oJn) 2rom +ig3"AoJ s3a2t assembl4 (1%)
<ress 2it =earing (1&) and rotor (17) on +ig3"AoJ s3a2t assembl4 (1%)
1# ?emo!e bearing (1&)1 rotor (17)1 t3rust disc (1#)1 and gear assembl4 (1() 2rom
+ig3"AoJ s3a2t assembl4 (1%) ;ttac3 $ooling (D) to gear assembl4 (1() -o not
attac3 $ooling (D) to rotor (17)
Ver imagen
Illustration 12
g00&2312#
20 ?emo!e t3rust disc (20) and t3e Jas3er 2rom +ig3"AoJ s3a2t assembl4 (1%)
Ver imagen
Illustration 13
g00&23131
21 Install $ooling (+) and $ooling (M) on +ig3"AoJ s3a2t assembl4 (1%) and clutc3
assembl4 (21) $ig3ten $ool (L) on $ooling (+) (not s3oJn) in order to compress
clutc3 assembl4 (21) ?emo!e tJo 3al2 rings (22) and tJo locE rings (23) 2rom t3e
+ig3"AoJ s3a2t assembl4 (1%)
22 .are2ull4 loosen $ool (L) on $ooling (+) in order to relie!e pressure 2rom clutc3
assembl4 (21) ?emo!e $ooling (M) and $ooling (+) 2rom +ig3"AoJ s3a2t assembl4
(1%) and clutc3 assembl4 (21) $3e clutc3 assembl4 (21) is made up o2 2i!e clutc3
plates1 six 2riction discs1 and t3e 3ub assembl4 Identi24 t3e position o2 t3e clutc3
assembl4 (21) 2or assembl4 purposes
Ver imagen
Illustration 14
g00&23132
23 ?emo!e Ja!e spring (2%) 2rom +ig3"AoJ s3a2t assembl4 (1%)
24 ?emo!e piston (24) 2rom +ig3"AoJ s3a2t assembl4 (1%)
Ver imagen
Illustration 1%
g00&23134
2% ?emo!e seal extension ring (27) and seal ring (2&) 2rom piston (22)
Ver imagen
Illustration 1&
g00&2313(
2& <osition +ig3"AoJ s3a2t assembl4 (1%)1 as s3oJn <lace +ig3"AoJ s3a2t (1%) in t3e
modi2ied JorE benc31 or on blocEs $3e Jeig3t o2 +ig3"AoJ s3a2t assembl4 (1%) is
%0 Eg (110 lb)
27 Install $ooling (A) and $ooling ()) on +ig3"AoJ s3a2t assembl4 (1%) and inner
bearing (2() ?emo!e inner bearing (2() 2rom +ig3"AoJ s3a2t assembl4 (1%)
?emo!e tJo t3rust discs (2#)1 tJo bearing slee!es1 and gear assembl4 (30) 2rom
Ver imagen
Illustration 17
g00&23141
2( ?emo!e t3rust disc (31) and t3e Jas3er 2rom +ig3"AoJ s3a2t assembl4 (1%)
Ver imagen
Illustration 1(
g00&2314%
Note@ $ooling (M) is t3e old st4le tool t3at is noJ modi2ied $ooling (M) (neJ st4le
tool) JorEs Jit3out being modi2ied $ooling (M) ma4 need to be modi2ied so t3e
3ole in t3e top o2 t3e tube Jill 3a!e clearance 2or $ooling (')
2# Install $ooling (') and $ooling (M) on +ig3"AoJ s3a2t assembl4 (1%) and clutc3
assembl4 (32) $ig3ten $ooling (<) on $ooling (') in order to compress clutc3
assembl4 (32) ?emo!e tJo 3al2 rings (33) and tJo locE rings (34) 2rom t3e
30 .are2ull4 loosen $ooling (<) on $ooling (') in order to relie!e pressure 2rom clutc3
assembl4 (32) ?emo!e $ooling (M) and $ooling (') 2rom +ig3"AoJ s3a2t assembl4
(1%) and clutc3 assembl4 (32) $3e clutc3 assembl4 (32) is made up o2 eig3t clutc3
plates1 se!en 2riction discs1 and t3e 3ub assembl4 Identi24 t3e position o2 t3e clutc3
assembl4 (32) 2or assembl4 purposes
Ver imagen
Illustration 1#
g00&2314(
Note@ $ooling (M) is t3e old st4le tool t3at must be modi2ied $ooling (M) (neJ st4le
tool) JorEs Jit3out being modi2ied $ooling (M) ma4 need to be modi2ied so t3e
3ole in t3e top o2 t3e tube Jill 3a!e clearance 2or $ooling (')
31 Install $ooling (') and $ooling (M) on +ig3"AoJ s3a2t assembl4 (1%) and balance
piston (3%) $ig3ten $ooling (<) on $ooling (') in order to compress balance piston
(3%)
32 :se $ooling (P) in order to remo!e retaining ring (3&) 2rom +ig3"AoJ s3a2t
assembl4 (1%)
33 .are2ull4 loosen $ooling (<) on $ooling (') in order to relie!e pressure 2rom
balance piston (3%) ?emo!e $ooling (M) and $ooling (') in order to relie!e
pressure 2rom +ig3"AoJ s3a2t assembl4 (1%) and balance piston (3%)
Ver imagen
Illustration 20
g00&2314#
34 ?emo!e balance piston (3%) and seal extension ring (37) 2rom +ig3"AoJ s3a2t
assembl4 (1%)
3% ?emo!e 1% springs (3() 2rom piston (3#)
3& ?emo!e piston (3#)1 t3e seal extension ring (not s3oJn)1 and a ring seal (not
s3oJn) 2rom +ig3"AoJ s3a2t assembl4 (1%)
Ver imagen
Illustration 21
g00&231%0
37 ?emo!e seal ring (40) and seal extension ring (41) 2rom piston (3#)
Ver imagen
Illustration 22
g00&231%2
3( <lace /irst"$3ird s3a2t assembl4 (14) on t3e modi2ied JorE benc3 or on blocEs :se
$ooling (/) in order to remo!e race and bearing (42)1 t3rust disc (not s3oJn)1 and
gear assembl4 (43) 2rom /irst"$3ird s3a2t assembl4 (14)
Ver imagen
Illustration 23
g00&231%4
3# ?emo!e t3rust disc (44) and gear assembl4 (4%) 2rom /irst"$3ird s3a2t assembl4
(14)
Ver imagen
Illustration 24
g00&23240
40 ?emo!e slee!e bearing (not s3oJn)1 t3rust disc (4&) and Jas3er (47) 2rom
/irst"$3ird s3a2t assembl4 (14)
Ver imagen
Illustration 2%
g00&23241
41 Install $ooling (+) and $ooling (M) on /irst"$3ird s3a2t assembl4 (14) and clutc3
assembl4 (4() $ig3ten $ooling (M) on $ooling (+) in order to compress clutc3
assembl4 (4() ?emo!e tJo 3al2 rings (4#) and tJo locE rings (%0) 2rom /irst"$3ird
s3a2t assembl4 (14)
42 .are2ull4 loosen $ooling (L) on $ooling (+) in order to relie!e pressure 2rom clutc3
assembl4 (4() ?emo!e $ooling (M) and $ooling (+) 2rom /irst"$3ird s3a2t
assembl4 (14) and clutc3 assembl4 (4() ;s 4ou remo!e clutc3 assembl4 (4() 2rom
/irst"$3ird s3a2t assembl4 (14)1 identi24 t3e positions o2 t3e 2i!e clutc3 plates1 t3e
six 2riction disc1 and t3e 3ub assembl4 2or assembl4 purposes
Ver imagen
Illustration 2&
g00&23242
43 ?emo!e Ja!e spring (%1) 2rom /irst"$3ird s3a2t assembl4 (14)
44 ?emo!e piston (%2) 2rom /irst"$3ird s3a2t assembl4 (14)
Ver imagen
Illustration 27
g00&2324%
4% ?emo!e seal extension ring (%3) and seal ring (%4) 2rom piston (%2)
Ver imagen
Illustration 2(
g00&23247
4& <osition /irst"$3ird s3a2t assembl4 (14)1 as s3oJn <lace /irst"$3ird s3a2t assembl4
(14) in t3e modi2ied JorE benc31 or on blocEs $3e Jeig3t o2 /irst"$3ird s3a2t
assembl4 (14) is %% Eg (120 lb)
47 ?emo!e t3e seal ring (not s3oJn) 2rom /irst"$3ird s3a2t assembl4 (14)
4( :se $ooling (?) in order to remo!e inner bearing (%%)1 t3rust disc (not s3oJn)1 gear
(%&)1 and t3rust disc (not s3oJn)
4# ?emo!e gear assembl4 (%7)1 t3e bearing slee!e (not s3oJn)1 t3e t3rust disc1 and t3e
Jas3er (not s3oJn) 2rom /irst"$3ird s3a2t assembl4 (14)
Ver imagen
Illustration 2#
g00&2324(
%0 Install $ooling (M) and $ooling (+) on /irst"$3ird s3a2t assembl4 (14) and clutc3
assembl4 (%() $ig3ten $ooling (L) on $ooling (+) in order to compress clutc3
assembl4 (%() ?emo!e tJo 3al2 rings (%#) and tJo locE rings (&0) 2rom t3e
%1 .are2ull4 loosen $ooling (L) on $ooling (+) in order to relie!e pressure 2rom clutc3
assembl4 (%() ?emo!e $ooling (+) and $ooling (M) 2rom /irst"$3ird s3a2t
assembl4 (14) and clutc3 assembl4 (%() ;s 4ou remo!e clutc3 assembl4 (%() 2rom
/irst"$3ird s3a2t assembl4 (14)1 identi24 t3e position o2 t3e t3ree clutc3 plates1 2our
2riction disc1 and t3e 3ub assembl4 2or assembl4 purposes
Ver imagen
Illustration 30
g00&2324#
%2 ?emo!e Ja!e spring (&1) 2rom /irst"$3ird s3a2t assembl4 (14)
%3 ?emo!e piston (&2) 2rom /irst"$3ird s3a2t assembl4 (14)
Ver imagen
Illustration 31
g00&232%0
%4 ?emo!e seal extension ring (&3) and seal ring (&4) 2rom piston (&2)
Ver imagen
Illustration 32
g00&232%2
Ver imagen
Illustration 33
g00&232%3
%% :se $ooling (?) in order to remo!e inner bearing (&&) and gear (&7) 2rom input
s3a2t assembl4 (&%) $3is is necessar4 at t3is time in order to remo!e t3e remaining
tJo s3a2t assemblies
Ver imagen
Illustration 34
g010244%1
%& Install $ooling (@) and remo!e ?e!erse"@econd s3a2t assembl4 (&() 2rom t3e
transmission co!er assembl4 (11) $3e Jeig3t o2 ?e!erse"@econd s3a2t assembl4
(&() is &4 Eg (140 lb)
Ver imagen
Illustration 3%
g00&232%7
%7 <lace ?e!erse"@econd s3a2t assembl4 (&() on t3e modi2ied JorE benc31 or on
blocEs
%( :se $ooling (?) in order to remo!e race and bearing (&#)1 spacer (70)1 and gear (71)
2rom ?e!erse"@econd s3a2t assembl4 (&()
Ver imagen
Illustration 3&
g00&232%(
%# ?emo!e spacer (72) and t3rust disc (not s3oJn) 2rom ?e!erse"@econd s3a2t
assembl4 (&()
&0 ?emo!e gear assembl4 (73)1 t3e slee!e bearing (not s3oJn)1 t3e t3rust disc (not
s3oJn)1 and t3e Jas3er (not s3oJn) 2rom ?e!erse"@econd s3a2t assembl4 (&()
Ver imagen
Illustration 37
g00&232%#
&1 Install $ooling (M) and $ooling (+) on ?e!erse"@econd s3a2t assembl4 (&() and
clutc3 assembl4 (74) $ig3ten $ooling (L) on $ooling (+) in order to compress
clutc3 assembl4 (74) ?emo!e tJo 3al2 rings (7%) and tJo locE rings (7&) 2rom
?e!erse"@econd s3a2t assembl4 (&()
&2 .are2ull4 loosen $ooling (L) on $ooling (+) in order to relie!e pressure 2rom clutc3
assembl4 (74) ?emo!e $ooling (+) and $ooling (M) 2rom ?e!erse"@econd s3a2t
assembl4 (&() and clutc3 assembl4 (74) ;s 4ou remo!e clutc3 assembl4 (74) 2rom
?e!erse"@econd s3a2t assembl4 (&()1 identi24 t3e positions o2 t3e t3ree clutc3 plates1
2our 2riction disc and t3e 3ub assembl4 2or assembl4 purposes
Ver imagen
Illustration 3(
g00&232&0
&3 ?emo!e Ja!e spring (77) 2rom ?e!erse"@econd s3a2t assembl4 (&()
&4 ?emo!e piston (7() 2rom ?e!erse"@econd s3a2t assembl4 (&()
Ver imagen
Illustration 3#
g00&232&1
&% ?emo!e seal ring ((0) and seal extension ring (7#) 2rom piston (7()
Ver imagen
Illustration 40
g00&232&3
&& <osition ?e!erse"@econd s3a2t assembl4 (&()1 as s3oJn $3e Jeig3t o2
?e!erse"@econd s3a2t assembl4 (&() is 41 Eg (#0 lb)
&7 <lace ?e!erse"@econd s3a2t assembl4 (&() on t3e modi2ied JorE benc31 or on
blocEs
&( Install $ooling (A) and $ooling ()) on gear assembl4 ((2) and ?e!erse"@econd
s3a2t assembl4 (&()
&# ?emo!e inner bearing ((1)1 t3e t3rust race (not s3oJn)1 t3e tJo t3rust discs (not
s3oJn)1 and gear assembl4 ((2) 2rom ?e!erse"@econd s3a2t assembl4 (&()
Ver imagen
Illustration 41
g00&232&4
70 ?emo!e roller bearing ((3) 2rom ?e!erse"@econd s3a2t assembl4 (&()
71 ?emo!e t3rust disc and Jas3er ((4) 2rom ?e!erse"@econd s3a2t assembl4 (&()
Ver imagen
Illustration 42
g00&232&%
72 :se a second person in order to compress clutc3 assembl4 ((%)
73 ?emo!e tJo 3al2 rings ((&) 2rom ?e!erse"@econd s3a2t assembl4 (&() ?elease t3e
pressure 2rom clutc3 assembl4 ((%) sloJl41 until t3e spring ((#) underneat3 clutc3
assembl4 ((%) is extended and relaxed
Ver imagen
Illustration 43
g00&232&#
74 ?emo!e 3ub assembl4 ((7) 2rom ?e!erse"@econd s3a2t assembl4 (&()
7% ?emo!e spring ((#) 2rom ?e!erse"@econd s3a2t assembl4 (&()
7& ;s 4ou remo!e clutc3 plates ((() and 2riction discs (#0)1 identi24 t3e locations o2
clutc3 plates ((() and 2riction discs (#0) 2or installation purposes ?emo!e six
clutc3 plates ((() and se!en 2riction disc (#0) 2rom ?e!erse"@econd s3a2t assembl4
(&()
Ver imagen
Illustration 44
g00&23270
77 ?emo!e !al!e assembl4 (#1) 2rom ?e!erse"@econd s3a2t assembl4 (&()
7( ?emo!e piston (#2) 2rom ?e!erse"@econd s3a2t assembl4 (&()
Ver imagen
Illustration 4%
g00&2327&
7# ?emo!e seal ring (#3) and (#4) 2rom piston (#2)
(0 ?emo!e t3e cup plug (not s3oJn) 2rom ?e!erse"@econd s3a2t assembl4 (&()
Ver imagen
Illustration 4&
g010244%4
81.Install $ooling (@) in /orJard s3a2t assembl4 (#%) ?emo!e /orJard s3a2t assembl4
(#%) 2rom t3e transmission co!er assembl4 (11) $3e Jeig3t o2 /orJard s3a2t
assembl4 (#%) is &4 Eg (140 lb)
Ver imagen
Illustration 47
g00&2327#
(2 <lace /orJard s3a2t assembl4 (#%) on t3e modi2ied JorE benc31 or on blocEs
Install $ooling (A) and $ooling ()) to /orJard s3a2t assembl4 (#%) and gear
assembl4 (#7)
(3 ?emo!e race and bearing (#&)1 tJo t3rust disc (not s3oJn)1 and gear assembl4 (#7)
2rom /orJard s3a2t assembl4 (#%)
Ver imagen
Illustration 4(
g00&232(0
(4 ?emo!e roller bearing (#() 2rom /orJard s3a2t assembl4 (#%)
(% ?emo!e t3e t3rust disc and Jas3er (##) 2rom /orJard s3a2t assembl4 (#%)
Ver imagen
Illustration 4#
g00&232(1
(& :se a second person in order to compress clutc3 assembl4 (100)
(7 ?emo!e tJo 3al2 rings (101) 2rom /orJard s3a2t assembl4 (#%) ?elease t3e
pressure 2rom clutc3 assembl4 (100) sloJl41 until t3e spring (104) underneat3 clutc3
assembl4 (100) is extended and relaxed
Ver imagen
Illustration %0
g00&232(4
(( ?emo!e 3ub assembl4 (102) 2rom /orJard s3a2t assembl4 (#%)
(# ?emo!e spring (104) 2rom /orJard s3a2t assembl4 (#%)
#0 ?emo!e six clutc3 plates (10%) and se!en 2riction disc (103) 2rom /orJard s3a2t
assembl4 (#%) Identi24 t3e positions o2 t3e clutc3 plates (10%) and 2riction discs
(103) 2or assembl4 purposes
Ver imagen
Illustration %1
g00&232(%
#1 ?emo!e !al!e assembl4 (10&) 2rom /orJard s3a2t assembl4 (%%)
#2 ?emo!e piston (107) 2rom /orJard s3a2t assembl4 (#%)
Ver imagen
Illustration %2
g00&232(7
#3 ?emo!e tJo seal rings (10() 2rom piston (107)
Ver imagen
Illustration %3
g00&232((
#4 <osition /orJard s3a2t assembl4 (#%)1 as s3oJn $3e Jeig3t o2 /orJard s3a2t
assembl4 (#%) is 43 Eg (#% lb) <lace /orJard s3a2t assembl4 (#%) in t3e modi2ied
JorE benc3 or on blocEs
#% Install $ooling (A) and $ooling ()) to /orJard s3a2t assembl4 (#%) and gear
assembl4 (110)
#& ?emo!e inner bearing (10#)1 t3e t3rust race (not s3oJn)1 t3e tJo t3rust disc (not
s3oJn)1 and gear assembl4 (110) 2rom /orJard s3a2t assembl4 (#%)
Ver imagen
Illustration %4
g00&232(#
#7 ?emo!e roller bearing (111) 2rom /orJard s3a2t assembl4 (#%)
#( ?emo!e t3e t3rust disc and Jas3er (112) 2rom /orJard s3a2t assembl4 (#%)
Ver imagen
Illustration %%
g00&232#1
## :se a second person in order to compress clutc3 assembl4 (113)
100 ?emo!e tJo 3al2 rings (114) 2rom /orJard s3a2t assembl4 (#%)
101 ?elease t3e pressure 2rom clutc3 assembl4 (113) sloJl41 until t3e spring
(11&) underneat3 clutc3 assembl4 (113) is extended and relaxed
Ver imagen
Illustration %&
g00&232#2
102 ?emo!e 3ub assembl4 (11%) 2rom /orJard s3a2t assembl4 (#%)
103 ?emo!e spring (11&) 2rom /orJard s3a2t assembl4 (#%)
104 ?emo!e six clutc3 plates (117) and se!en 2riction discs (11() 2rom /orJard
s3a2t assembl4 (#%) Identi24 t3e positions o2 t3e clutc3 plates (117) and 2riction disc
(11() 2or assembl4 purposes
Ver imagen
Illustration %7
g00&232#4
10% ?emo!e !al!e assembl4 (11#) 2rom /orJard s3a2t assembl4 (#%)
10& ?emo!e piston (120) 2rom /orJard s3a2t assembl4 (#%)
Ver imagen
Illustration %(
g00&232#7
107 ?emo!e tJo seal rings (121) 2rom piston (120)
10( ?emo!e t3e cup plug (not s3oJn) 2rom /orJard s3a2t assembl4 (#%)
Ver imagen
Illustration %#
g010244&&
109. Install $ooling (@) in Input s3a2t assembl4 (&%) ?emo!e Input s3a2t
assembl4 (&%) 2rom t3e transmission co!er assembl4 (11) $3e Jeig3t o2 Input s3a2t
assembl4 (&%) is 23 Eg (%0 lb)
Ver imagen
Illustration &0
g00&232##
110 ?emo!e tJo seal rings (122) 2rom Input s3a2t assembl4 (&%)
111 ?emo!e inner bearing (123) and gear (124) 2rom Input s3a2t assembl4 (&%)
112 ?emo!e t3e cup plug (not s3oJn) 2rom input s3a2t assembl4 (&%)
Ver imagen
Illustration &1
g00&23300
113 ?emo!e 2our bolts (12%) 2rom gear assembl4 (12&) ?otate gear assembl4
(12&) in order to locate t3e tJo bolts (not s3oJn)
114 ?emo!e gear assembl4 (12&) 2rom t3e transmission co!er assembl4 (11)
Ver imagen
Illustration &2
g00&23301
11% <osition gear assembl4 (12&)1 as s3oJn :se $ooling (P) to remo!e snap
ring (12#) 2rom gear assembl4 (12&)
11& <osition gear assembl4 (12&) to t3e opposite side In order to dri!e ball
bearing (127) o22 gear assembl4 (12&)1 pus3 a small dri!er t3roug3 t3ree small 3oles
(not s3oJn)
117 ?emo!e ball bearing (127) 2rom bearing retainer (12()
Note@ $3is is a slip 2it
Ver imagen
Illustration &3
g00&23302
11( ?emo!e 2i!e bearing outer races (130) 2rom t3e transmission co!er assembl4
(11)
11# ?epeat @tep 11( 2or transmission case assembl4 (3)
D!"ar4ado 1 Ar4ado
i04342130
Transmission * +ssemble
-MC- * 3030501&
+ssembly )rocedure
$able 1
;e$uired Tools
; %<5#73& AinE =racEet 1
= 1%45&1(1 /orcing @creJ 2
. &V5%221 =olt 1
- 4.5(1%& Ai2ting /ixture 1
E &V53#1( =olt 1
/ 4.5(1%7 Ai2ting /ixture 2
D 1:5&40% $3ree LaJ <uller 1
+ 1:5&341 $3readed ?od 1
L %<57#70 'ut 1
M #:5747# .ompressing $ube 1
A
%=50&37 +ig3 Idle 'ut 1
%/573%3 Has3er 1
1=54207 /ull 'ut 2
%/573&# <uller Aeg 2
3+504&% <us35<uller <late 2
%/573&& /orcing @creJ 1
%<54(0( .ap 2
1:5#(#% .rossblocE 1
)
#@5#1%1 =locE 2
1=5420& 'ut 4
(=57%%2 /orcing =olt 2
' 1:5&343 $3readed ?od 1
< &V5(14# 'ut 1
P 2<5(312 ?etaining ?ing <liers 1
?
1<5232& /orcing @creJ 1
1<5232% +ead 1
3+504&2 =olt 4
(+5070# @trap 4
%/57373 LaJ 3
@ 3E53((2 E4ebolt 1
$ &V5%7&% @ealant 1
Note@ ?emo!e old anaerobic sealant 2rom t3e bottom o2 t3e blind tapped 3oles in 3ousing
(11) be2ore assembling
Ver imagen
Illustration 1
g00&23302
1 AoJer t3e temperature o2 bearing outer races (130) Install bearing outer races
(130) to t3e original locations in bot3 transmission case assembl4 (3) (not s3oJn)
and t3e transmission co!er assembl4 (11) until bearing outer races (130) are seated
Ver imagen
Illustration 2
g00&23301
2 Install bearing retainer (12() on gear assembl4 (12&)
3 +eat ball bearing (127) to a maximum o2 13% I. (27% I/) Install ball bearing (127)
to t3e original location on gear assembl4 (12&)
4 :se $ooling (P) in order to install snap ring (12#) to t3e original location on gear
assembl4 (12&)
Ver imagen
Illustration 3
g00&23300
% Install gear assembl4 (12&) to t3e original location in t3e transmission co!er
assembl4 (11)
& Install tJo bolts (not s3oJn) on t3e gear assembl4 (12&)
7 Install 2our bolts (12%) in t3e gear assembl4 (12&) $ig3ten bolts (12%) to a tor,ue
o2 2( F 7 'Km (21 F % lb 2t)
Ver imagen
Illustration 4 g00&232##
( Install t3e cup plug (not s3oJn) in input s3a2t assembl4 (&%)
# Install gear (124) on Input s3a2t assembl4 (&%)
10.+eat inner bearing (123) to a maximum o2 13% I. (27% I/) Install inner bearing
(123) on Input s3a2t assembl4 (&%) until inner bearing (123) is seated Dear (124)
s3ould be tig3t on input s3a2t assembl4 (&%)
11 Install tJo seal rings (122) to t3e original locations on Input s3a2t assembl4 (&%)
Ver imagen
Illustration %
g010244&&
12 Install $ooling (@) to Input s3a2t assembl4 (&%) :se a 3oist in order to position
Input s3a2t assembl4 (&%) to t3e original location in t3e transmission case assembl4
(11) Install Input s3a2t assembl4 (&%) in t3e transmission case assembl4 (11)
?emo!e $ooling (@) 2rom Input s3a2t assembl4 (&%)
Ver imagen
Illustration &
g00&232#7
Ver imagen
Illustration 7
g00&232#4
13 Install seal rings (121) on piston (120) Install bot3 seal rings (121) Jit3 t3e sealing
lips 2acing toJard t3e small diameter o2 piston (120)
14 <lace /orJard s3a2t assembl4 (#%) in t3e modi2ied JorE benc3 or on blocEs ;ppl4
a lig3t coat o2 clean 34draulic oil on seal rings (121) Install piston (120) at t3e
original location on /orJard s3a2t assembl4 (#%) @lig3tl4 rotate piston (120) J3ile
t3e seal is being installed Ensure t3at t3e seal rings (121) are installed properl4
1% Install !al!e assembl4 (11#) to t3e original location on /orJard s3a2t assembl4
(#%)
Ver imagen
Illustration ( g00&232#2
1& Install six clutc3 plates (117) and se!en 2riction discs (11() in t3e original order on
3ub assembl4 (11%) $3e splines on 3ub assembl4 (11%) must align Jit3 t3e splines
on t3e 2riction discs (11()
17 Install spring (11&) in t3e original location on /orJard s3a2t assembl4 (#%)
1( ;s one unit1 install 3ub assembl4 (11%) 1 six clutc3 plates (117) and se!en 2riction
discs (11() to t3e original location on /orJard s3a2t assembl4 (#%)
Ver imagen
Illustration #
g00&232#1
1# :se a second person in order to manuall4 compress clutc3 assembl4 (113) on spring
(11&)
20 Install tJo 3al2 rings (114) in t3e /orJard s3a2t assembl4 (#%)
Ver imagen
Illustration 10
g00&23&&%
21 Install t3e Jas3er and t3rust disc (112) to t3e original locations on /orJard s3a2t
assembl4 (#%)
Ver imagen
Illustration 11
g00&23&72
22 Install gear assembl4 (110) on /orJard s3a2t assembl4 (#%) and o!er clutc3
assembl4 (113) ;lign t3e spline teet3 on t3e outer diameter o2 t3e clutc3 plates
(117) Jit3 t3e splines on t3e inside o2 gear assembl4 (110) Ensure t3at gear
assembl4 (110) is completel4 doJn o!er t3e clutc3 assembl4 (113)
Ver imagen
Illustration 12
g00&23&73
23 Install roller bearing (111) to t3e original location on /orJard s3a2t assembl4 (#%)
Ver imagen
Illustration 13
g00&2373&
24.Install tJo t3rust discs (131) and t3rust race (132) on /orJard s3a2t assembl4 (#%)
$3e t3rust discs (131) s3ould not spin t3e t3rust race (132)
Ver imagen
Illustration 14
g00&2373(
2% +eat inner bearing (10#) to a maximum o2 132 I. (270 I/) Install inner bearing
(10#) on /orJard s3a2t assembl4 (#%) until inner bearing (10#) contacts t3e bearing
race
2& <osition /orJard s3a2t assembl4 (#%) 1 as s3oJn $3e Jeig3t o2 /orJard s3a2t
assembl4 (#%) is approximatel4 43 Eg (#% lb) <lace /orJard s3a2t assembl4 (#%) in
t3e modi2ied JorE benc3 or blocEs
Ver imagen
Illustration 1%
g00&232(7
27 Install lip seals (10() in piston (107) Install lip seals (10() Jit3 t3e sealing lip
toJard t3e small diameter o2 piston (107)
2( ;ppl4 a lig3t coat o2 clean 34draulic oil on lip seals (10()
Ver imagen
Illustration 1&
g00&232(%
29.Install piston (107) to t3e original location on /orJard s3a2t assembl4 (#%) ?otate
t3e piston slig3tl4 J3ile t3e seal is being installed Ensure t3at t3e lip seals are
installed properl4
30 Install !al!e assembl4 (10&) to t3e original location on /orJard s3a2t assembl4 (#%)
Ver imagen
Illustration 17
g00&232(4
Note@ /riction discs 1 and 7 are di22erent 2rom t3e remaining discs ;ssemble
2riction discs (1) and (7) Jit3 t3e groo!ed pattern toJard t3e center o2 t3e clutc3
pacE
31 Install six clutc3 plates (10%) and se!en 2riction discs (103) in t3e original order on
3ub assembl4 (102) $3e splines on 3ub assembl4 (102) must align Jit3 t3e splines
on t3e 2riction plates
32 Install spring (104) to t3e original location on /orJard s3a2t assembl4 (#%)
33 ;s one unit1 install 3ub assembl4 (102) 1 six clutc3 plates (10%) 1 and se!en 2riction
discs (103) to t3e original location on /orJard s3a2t assembl4 (#%)
Ver imagen
Illustration 1(
g00&232(1
34.:se tJo people to manuall4 compress 3ub assembl4 (100) on spring (#4) Install
tJo 3al2 rings (101) in /orJard s3a2t assembl4 (#%)
Ver imagen
Illustration 1#
g00&2374&
35.Install t3rust disc and Jas3er (##) on /orJard s3a2t assembl4 (#%) $3e t3rust disc
s3ould not spin t3e Jas3er
Ver imagen
Illustration 20
g00&23747
Ver imagen
Illustration 21
g00&3401&
3& Install gear assembl4 (#7) on /orJard s3a2t assembl4 (#%) and o!er clutc3 assembl4
(100) ;lign t3e spline teet3 on t3e outer diameter o2 t3e clutc3 plates Jit3 t3e
splines on t3e inside o2 gear assembl4 (#7) Ensure t3at t3e gear assembl4 (#7) is
completel4 doJn o!er 3ub assembl4 (102)
37 Install roller bearing (#() to t3e original location on /orJard s3a2t assembl4 (#%)
3( Install t3e tJo t3rust discs on /orJard s3a2t assembl4 (#%)
Ver imagen
Illustration 22
g00&237%&
3# +eat bearing (#&) to a maximum o2 132 I. (270 I/) Install bearing (#&) on
/orJard s3a2t assembl4 (#%) until bearing (#&) contacts t3e bearing race
Ver imagen
Illustration 23
g010244%4
40.Install $ooling (@) in /orJard s3a2t assembl4 (#%) Install /orJard s3a2t assembl4
(#%) to t3e original location in t3e transmission co!er assembl4 (11) $3e Jeig3t o2
/orJard s3a2t assembl4 (#%) is approximatel4 &3& Eg (140 lb) ?emo!e $ooling (@)
Ver imagen
Illustration 24
g00&2327&
41 Install t3e cup plug (not s3oJn) 2rom ?e!erse"@econd s3a2t assembl4 (&()
42 Install seals (#3) and (#4) Jit3 t3e sealing lip toJard t3e small diameter o2 piston
(#2)
Ver imagen
Illustration 2%
g00&23270
43.<lace ?e!erse"@econd s3a2t assembl4 (&() in t3e modi2ied JorE benc31 or on
blocEs ;ppl4 a lig3t coat o2 clean 34draulic oil on t3e lip seals Install piston (#2)
to t3e original location on ?e!erse"@econd s3a2t assembl4 (&() ?otate t3e piston
slig3tl4 J3ile t3e seal is being installed Ensure t3at t3e lip seals are installed
properl4
44 Install !al!e assembl4 (#1) to t3e original location on ?e!erse"@econd s3a2t
assembl4 (&()
Ver imagen
Illustration 2&
g00&232&#
4% Install six clutc3 plates ((() and se!en 2riction disc (#0) in t3e original order on 3ub
assembl4 ((7) $3e splines on t3e 3ub assembl4 ((7) must align Jit3 t3e splines on
t3e 2riction discs (#0)
4& Install spring ((#) in t3e original location on ?e!erse"@econd s3a2t assembl4 (&()
47 ;s one unit1 install 3ub assembl4 ((7) 1 six clutc3 plates ((() 1 and se!en 2riction
discs (#0) to t3e original location on ?e!erse"@econd s3a2t assembl4 (&()
Ver imagen
Illustration 27
g00&232&%
48.:se tJo people to manuall4 compress clutc3 plate ((%) on spring ((#) Install tJo
3al2 rings ((&) in ?e!erse"@econd s3a2t assembl4
Ver imagen
Illustration 2(
g00&237&0
49.Install t3e Jas3er and t3rust disc ((4) to t3e original locations on ?e!erse"@econd
s3a2t assembl4 (&() $3e t3rust disc s3ould not spin t3e Jas3er
%0 Install gear assembl4 ((2) on ?e!erse"@econd s3a2t assembl4 (&() ;lign t3e spline
teet3 on t3e outer diameter o2 t3e clutc3 plates Jit3 t3e splines on t3e inside o2 gear
assembl4 ((2) Ensure t3at t3e gear assembl4 ((2) is completel4 doJn o!er t3e
clutc3 assembl4 ((%)
Ver imagen
Illustration 2#
g00&3401(
%1 Install roller bearing ((3) to t3e original location on ?e!erse"@econd s3a2t assembl4
(&()
Ver imagen
Illustration 30
g00&34020
%2 Install tJo t3rust discs and one t3rust race (133)
Ver imagen
Illustration 31
g00&34021
53.+eat inner bearing ((1) to a maximum o2 132 I. (270 I/) Install inner bearing ((1)
on ?e!erse"@econd s3a2t assembl4 (&() until inner bearing ((1) contacts t3e bearing
race $3e t3rust disc s3ould not spin
Ver imagen
Illustration 32
g00&232&0
Ver imagen
Illustration 33
g00&232&1
%4 <osition ?e!erse"@econd s3a2t assembl4 (&() 1 as s3oJn $3e Jeig3t o2
?e!erse"@econd s3a2t assembl4 (&() is approximatel4 41 Eg (#0 lb) <lace
?e!erse"@econd s3a2t assembl4 (&() in t3e modi2ied JorE benc3 or on blocEs
%% ;ppl4 a lig3t coat o2 clean 34draulic oil on t3e lip seals Install lip seals (7#) and
((0) in piston (7() Install lip seals (7#) and ((0) Jit3 t3e sealing lip toJard t3e
small diameter o2 t3e piston (7() ?otate t3e piston slig3tl4 J3ile t3e seal is being
installed
56.Install piston (7() to t3e original location on ?e!erse"@econd s3a2t assembl4 (&()
Ensure t3at t3e lip seals are installed properl4
%7 Install Ja!e spring (77) on ?e!erse"@econd s3a2t assembl4 (&()
Ver imagen
Illustration 34
g00&232%#
%( Install clutc3 assembl4 (74) on ?e!erse"@econd s3a2t assembl4 (&() <osition t3e
t3ree clutc3 plates1 t3e 2our 2riction disc1 and t3e 3ub assembl4 in t3e original
locations on ?e!erse"@econd s3a2t assembl4 (&()
%# Install $ooling (M) and $ooling (+) on ?e!erse"@econd s3a2t assembl4 (&()
$ig3ten $ooling (L) on $ooling (+) in order to compress clutc3 assembl4 (74)
Install tJo 3al2 rings (7%) and tJo locE rings (7&) in ?e!erse"@econd s3a2t assembl4
(&()
60..are2ull4 loosen $ooling (L) on $ooling (+) in order to relie!e pressure 2rom clutc3
assembl4 (74) ?emo!e $ooling (+) and $ooling (M) 2rom clutc3 assembl4 (74)
Ver imagen
Illustration 3%
g00&232%(
&1 Install t3e t3rust disc and t3e Jas3er on ?e!erse"@econd s3a2t assembl4 (&()
&2 Install t3e slee!e bearing (not s3oJn) on ?e!erse"@econd s3a2t assembl4 (&()
&3 Install gear assembl4 (73) on ?e!erse"@econd s3a2t assembl4 (&() ;lign t3e spline
assembl4 (73) Ensure t3at gear assembl4 (73) is doJn o!er t3e clutc3 assembl4
completel4
&4 Install t3e t3rust disc (not s3oJn) and spacer (72) to t3e original locations on
?e!erse"@econd s3a2t assembl4 (&()
Ver imagen
Illustration 3&
g00&237&1
&% Install gear (71) on ?e!erse"@econd s3a2t assembl4 (&()
&& Install spacer (70) on ?e!erse"@econd s3a2t assembl4 (&()
67.+eat bearing (&#) to a maximum o2 132 I. (270 I/) Install bearing (&#) on
?e!erse"@econd s3a2t assembl4 (&() until bearing (&#) contacts spacer (70) @pacer
(70) s3ould not spin
Ver imagen
Illustration 37
g010244%1
68.Install $ooling (@) in ?e!erse"@econd s3a2t assembl4 (&() <lace ?e!erse"@econd
s3a2t assembl4 (&() to t3e original location in t3e transmission case assembl4 (11)
$3e Jeig3t o2 ?e!erse"@econd s3a2t assembl4 (&() is approximatel4 &4 Eg (141 lb)
?emo!e $ooling (@)
Ver imagen
Illustration 3(
g00&23(01
&# Install gear (&7) to t3e original location on Input s3a2t assembl4 (&%)
70.+eat inner bearing (&&) to a maximum o2 132 I. (270 I/) Install inner bearing (&&)
on Input s3a2t assembl4 (&%) until inner bearing (&&) contacts gear (&7) Dear (&7)
s3ould be tig3t on input s3a2t assembl4 (&%)
Ver imagen
Illustration 3#
g00&232%0
71 Install seal extension ring (&3) and seal ring (&4) on piston (&2) Install seal (&3)
and seal (&4) Jit3 t3e sealing lips toJard t3e small diameter o2 t3e piston (&2)
;ppl4 a lig3t coat o2 clean 34draulic oil on t3e lip seals o2 piston (&2)
Ver imagen
Illustration 40
g00&2324#
72.<lace /irst"$3ird s3a2t assembl4 (14) in t3e modi2ied JorE benc31 or on blocEs
Install piston (&2) to t3e original location on /irst"$3ird s3a2t assembl4 (14) ?otate
t3e piston (&2) slig3tl4 J3ile t3e seal is being installed Ensure t3at t3e lip seals are
installed properl4
73 Install Ja!e spring (&1) to t3e original location on /irst"$3ird s3a2t assembl4 (14)
Ver imagen
Illustration 41
g00&2324(
74 ;s 4ou install clutc3 assembl4 (%() to /irst"$3ird s3a2t assembl4 (14) 1 position t3e
t3ree clutc3 plates1 2our 2riction disc and t3e 3ub assembl4 to t3e original locations
on /irst"$3ird s3a2t assembl4 (14)
7% Install $ooling (M) and $ooling (+) on /irst"$3ird s3a2t assembl4 (14) $ig3ten
$ooling (L) on $ooling (+) in order to compress clutc3 assembl4 (%() Install tJo
3al2 rings (%#) and tJo locE rings (&0) to /irst"$3ird s3a2t assembl4 (14)
76..are2ull4 loosen t3e nut on $ooling (L) in order to relie!e pressure 2rom clutc3
assembl4 (%() ?emo!e $ooling (M) and $ooling (+)
Ver imagen
Illustration 42
g00&3402%
77 Install t3e Jas3er1 t3e t3rust disc1 and t3e bearing slee!e to t3e original locations on
7( Install gear assembl4 (%7) in t3e original location on /irst"$3ird s3a2t assembl4 (14)
and o!er clutc3 assembl4 (%() ;lign t3e spline teet3 on t3e outer diameter o2 t3e
clutc3 plates Jit3 t3e splines on t3e inside o2 gear assembl4 (%7) Ensure t3at t3e
gear assembl4 (%7) is completel4 doJn o!er clutc3 assembl4 (%()
7# Install t3e t3rust disc t3at Jas under gear (%&) to t3e original location on /irst"$3ird
s3a2t assembl4 (14)
(0 Install gear (%&) to t3e original location on /irst"$3ird s3a2t assembl4 (14) Install
t3e t3rust disc t3at Jas on top o2 gear (%&)
(1 +eat inner bearing (%%) to a maximum o2 132 I. (270 I/) Install inner bearing (%%)
on /irst"$3ird s3a2t assembl4 (14) until inner bearing (%%) contacts gear (%&) $3e
t3rust disc t3at is under inner bearing (%%) s3ould not spin
Ver imagen
Illustration 43
g00&2324%
(2 Install seal extension ring (%3) and seal ring (%4) on piston (%2) Install seal
extension ring (%3) and seal ring (%4) Jit3 t3e sealing lips toJard t3e small diameter
o2 t3e piston (%2) ;ppl4 a lig3t coat o2 34draulic oil on t3e lip seals
Ver imagen
Illustration 44
g00&23242
83.?otate /irst"$3ird s3a2t assembl4 (14) in order to assemble t3e ot3er end $3e
Jeig3t o2 /irst"$3ird s3a2t assembl4 (14) is approximatel4 %% Eg (121 lb) <lace t3e
/irst"$3ird s3a2t assembl4 (14) on t3e modi2ied JorE benc31 or on blocEs Install
piston (%2) to t3e original location on /irst"$3ird s3a2t assembl4 (14) ?otate t3e
piston slig3tl4 J3ile t3e seal is being installed Ensure t3at t3e lip seals are installed
properl4
(4 Install Ja!e spring (%1) to t3e original location on /irst"$3ird s3a2t assembl4 (14)
Ver imagen
Illustration 4%
g00&23241
(% ;s 4ou install clutc3 assembl4 (4() to /irst"$3ird s3a2t assembl4 (14) 1 position t3e
2i!e clutc3 plates1 six 2riction disc and t3e 3ub assembl4 to t3e original locations on
(& Install $ooling (+) and $ooling (M) on /irst"$3ird s3a2t assembl4 (14) $ig3ten
$ooling (L) on $ooling (+) in order to compress clutc3 assembl4 (4() Install tJo
3al2 rings (4#) and tJo locE rings (%0) on /irst"$3ird s3a2t assembl4 (14)
87..are2ull4 loosen $ooling (L) on $ooling (+) in order to relie!e pressure 2rom clutc3
assembl4 (4() ?emo!e $ooling (M) and $ooling (+)
Ver imagen
Illustration 4&
g00&23240
(( Install Jas3er (47) and t3rust disc (4&) to t3e original locations on /irst"$3ird s3a2t
assembl4 (14)
(# Install t3e slee!e bearing on /irst"$3ird s3a2t assembl4 (14)
Ver imagen
Illustration 47
g00&231%4
#0 Install gear assembl4 (4%) in t3e original location on /irst"$3ird s3a2t assembl4 (14)
Install gear assembl4 (4%) on /irst"$3ird s3a2t assembl4 (14) ;lign t3e spline
assembl4 (4%) Ensure t3at t3e gear assembl4 (4%) is completel4 doJn o!er t3e
clutc3 assembl4
#1 Install t3rust disc (44) on /irst"$3ird s3a2t assembl4 (14)
Ver imagen
Illustration 4(
g00&23(02
#2 Install gear assembl4 (43) on /irst"$3ird s3a2t assembl4 (14)
93.Install t3e t3rust disc t3at Jas under bearing (42) on /irst"$3ird s3a2t assembl4
(14) +eat bearing (42) to a maximum o2 132 I. (270 I/) Install bearing (42) on
/irst"$3ird s3a2t assembl4 (14) until bearing (42) contacts gear assembl4 (43)
$3rust disc s3ould not spin
#4 Install $ooling (@) (not s3oJn) in /irst"$3ird s3a2t assembl4 (14) and place
/irst"$3ird s3a2t assembl4 (14) aside $3e Jeig3t o2 /irst"$3ird s3a2t assembl4 (14)
is approximatel4 (# Eg (1#& lb)
Ver imagen
Illustration 4#
g00&231%0
Ver imagen
Illustration %0
g00&2314#
#% Install seal ring (40) and seal extension ring (41) on piston (3#) Install seal ring
(40) and seal extension ring (41) Jit3 t3e sealing lip toJard t3e small diameter o2
piston (3#)
#& <lace +ig3"AoJ s3a2t assembl4 (1%) in t3e modi2ied JorE benc3 or on blocEs
;ppl4 a lig3t coat o2 34draulic oil on t3e lip seals Install piston (3#) to t3e original
location on +ig3"AoJ s3a2t assembl4 (1%) Ensure t3at seal ring (40) 1 and seal
extension ring (41) are installed properl4
#7 Install 1% springs (3() in t3e recess pocEets in piston (3#)
#( Install one lip seal (37) on balance piston (3#)
## Install balance piston (3%) on +ig3"AoJ s3a2t assembl4 (1%) and in piston (3#)
Ensure t3at t3e guides t3at are located on balance piston (3%) are placed in t3e
center o2 eac3 spring (3()
Ver imagen
Illustration %1
g00&2314(
100 Install $ooling (M) and $ooling (') on +ig3"AoJ s3a2t assembl4 (1%) and
balance piston (3%) $ig3ten $ooling (<) on $ooling (') in order to compress
balance piston (3%) ?otate balance piston (3%) slig3tl4 J3ile t3e seal is being
installed
101 :se $ooling (P) in order to install retaining ring (3&) to +ig3"AoJ s3a2t
assembl4 (1%)
102 .are2ull4 loosen $ooling (<) on $ooling (') in order to relie!e pressure 2rom
balance piston (3%) ?emo!e $ooling (=) 2rom balance piston (3%) and +ig3"AoJ
s3a2t assembl4 (1%)
Ver imagen
Illustration %2
g00&2314%
Ver imagen
Illustration %3
g00&23141
103 Install t3e clutc3 assembl4 (32) to t3e original locations on +ig3"AoJ s3a2t
assembl4 (1%) $3e clutc3 assembl4 (32) includes se!en 2riction discs1 eig3t clutc3
plates1 and t3e 3ub assembl4
104 Install $ooling (M) and $ooling (') on +ig3"AoJ s3a2t assembl4 (1%) and
clutc3 assembl4 (32) $ig3ten $ooling (<) on $ooling (') in order to compress
clutc3 assembl4 (32)
10% Install tJo locE rings (34) and tJo 3al2 rings (33) to +ig3"AoJ s3a2t
assembl4 (1%)
10& .are2ull4 loosen $ooling (<) on $ooling (') in order to relie!e pressure 2rom
clutc3 assembl4 (32) ?emo!e $ool (M) and $ooling (') 2rom +ig3"AoJ s3a2t
assembl4 (1%) and clutc3 assembl4 (32)
107 Install t3rust disc and Jas3er (31) to t3e original locations on +ig3"AoJ
s3a2t assembl4 (1%)
Ver imagen
Illustration %4
g00&23(0%
10( Install gear assembl4 (30) in t3e original location on +ig3"AoJ s3a2t
assembl4 (1%) Install gear assembl4 (30) on +ig3"AoJ s3a2t assembl4 (1%) ;lign
t3e spline teet3 on t3e outer diameter o2 t3e clutc3 plates Jit3 t3e splines on t3e
inside o2 gear assembl4 (30) Ensure t3at gear assembl4 (30) is completel4 doJn
o!er clutc3 assembl4
10# Install tJo t3rust discs (2#) and t3e tJo bearing slee!es on +ig3"AoJ s3a2t
assembl4 (1%)
110 +eat inner bearing (2() to a maximum o2 132 I. (270 I/) Install inner
bearing (2() on t3e +ig3"AoJ s3a2t assembl4 (1%) until t3e inner bearing (2()
contacts t3e t3rust disc
111 $3e t3rust disc (2#) s3ould not spin
Ver imagen
Illustration %%
g00&23134
Ver imagen
Illustration %&
g00&23132
112 Install seal extension ring (27) and seal ring (2&) on piston (24) Install seal
extension ring (27) and seal ring (2&) Jit3 t3e sealing lips toJard t3e small diameter
o2 t3e piston (24) ;ppl4 a lig3t coat o2 34draulic oil on seal extension ring (27)
and seal ring (2&)
113 <osition +ig3"AoJ s3a2t assembl4 (1%) 1 as s3oJn $3e Jeig3t o2 t3e
+ig3"AoJ s3a2t assembl4 (1%) is %0 Eg (110 lb) <lace +ig3"AoJ s3a2t assembl4
(1%) on t3e modi2ied JorE benc31 or on blocEs Install piston (24) to t3e original
location on +ig3"AoJ s3a2t assembl4 (1%) ?otate t3e piston (24) slig3tl4 J3ile t3e
seal is being installed Ensure t3at t3e seal extension ring (27) and seal ring (2&) are
installed properl4
114 Install Ja!e spring (2%) to t3e original location on +ig3"AoJ s3a2t assembl4
(1%)
Ver imagen
Illustration %7
g00&23131
11% ;s 4ou install clutc3 assembl4 (21) to +ig3"AoJ s3a2t assembl4 (1%) 1
position t3e 2i!e clutc3 plates1 six 2riction discs1 and t3e 3ub assembl4 to t3e
original locations on +ig3"AoJ s3a2t assembl4 (1%)
11& Install $ooling (M) and $ooling (+) on +ig3"AoJ s3a2t assembl4 (1%) and
clutc3 assembl4 (21) $ig3ten $ooling (L) on $ooling (+) in order to compress
clutc3 assembl4 (21)
117 Install tJo 3al2 rings (22) and tJo locE rings (23) to +ig3"AoJ s3a2t
assembl4 (1%)
11( .are2ull4 loosen $ooling (L) on $ooling (+) in order to relie!e pressure 2rom
clutc3 assembl4 (21) ?emo!e $ooling (+) and $ooling (M) 2rom +ig3"AoJ s3a2t
assembl4 (1%) and clutc3 assembl4 (21)
Ver imagen
Illustration %( g00&2312#
11# Install t3e t3rust disc1 t3e tJo slee!e bearings and Jas3er (20) to t3e original
locations on +ig3"AoJ s3a2t assembl4 (1%)
Ver imagen
Illustration %#
g00&23(0&
Ver imagen
Illustration &0
g00&2312&
120 Install gear assembl4 (1() in t3e original location on +ig3"AoJ s3a2t
assembl4 (1%) Ensure t3at gear assembl4 (1() is completel4 doJn o!er clutc3
assembl4 (23) Install rotor (17) in +ig3"AoJ s3a2t assembl4 (1%) and clutc3
assembl4 (23) ;lign t3e spline teet3 on t3e outer diameter o2 t3e rotor (17) Jit3
t3e splines on t3e inside o2 gear assembl4 (1()
121. Install t3rust disc (1#) t3at Jas under rotor (17) to +ig3"AoJ s3a2t assembl4
(1%) +eat rotor (17) to a maximum o2 13% I. (27% I/) Install rotor (17) to
+ig3"AoJ s3a2t assembl4 (1%) until rotor (17) maEes contact Jit3 t3e s3oulder o2
s3a2t assembl4 (1%) Ensure t3at rotor (17) is completel4 doJn against t3e s3oulder
o2 s3a2t assembl4 (1%) $3rust disc (1#) s3ould spin 2reel4
Ver imagen
Illustration &1
g00&23(07
122 +eat bearing (1&) to a maximum o2 13% I. (27% I/) Install bearing (1&) to
+ig3"AoJ s3a2t assembl4 (1%) until bearing (1&) maEes contact Jit3 rotor (17)
Ver imagen
Illustration &2
g00&34111
123 Install $ooling (/) in +ig3"AoJ s3a2t assembl4 (1%) and place +ig3"AoJ
s3a2t assembl4 (1%) next to /irst"$3ird s3a2t assembl4 (14) and in $ooling (/) $3e
Jeig3t o2 +ig3"AoJ s3a2t assembl4 (1%) is approximatel4 (# Eg (1#% lb) $3e use
o2 $ooling (/) Jill 3old /irst"$3ird s3a2t assembl4 (14) and +ig3"AoJ s3a2t
assembl4 (1%) to t3e proper 3eig3t o2 t3e gear mes3 $3is Jill alloJ $ooling (-) to
be installed properl4 @lide t3e tJo s3a2ts toget3er until t3e gear mes3 is obtained
Ver imagen
Illustration &3
g00(4#4#1
124 :se $ooling (.) and $ooling (E) to install $ooling (-) on /irst"$3ird s3a2t
assembl4 (14) and +ig3"AoJ s3a2t assembl4 (1%) /irst"$3ird s3a2t assembl4 (14)
and +ig3"AoJ s3a2t assembl4 (1%) must be installed in t3e transmission co!er
assembl4 (11) toget3er
12% ;ttac3 a suitable li2ting de!ice to $ooling (-) .are2ull4 install /irst"$3ird
s3a2t assembl4 (14) and +ig3"AoJ s3a2t assembl4 (1%) to t3e original locations in
t3e transmission case assembl4 $3e Jeig3t o2 t3e tJo s3a2t assemblies is 177 Eg
(3#0 lb)
Ver imagen
Illustration &4
g00&23113
12& <osition tube assembl4 (13) and t3e G5ring (not s3oJn) to t3e original
locations in t3e transmission case assembl4 Install t3ree bolts (12) to secure tube
assembl4 (13) to t3e transmission case assembl4 $ig3ten bolts (12) to a tor,ue o2
%% F 10 'Km (40 F 7 lb 2t)
127 .lean t3e 2langes o2 bot3 3al!es o2 t3e transmission co!er assembl4 (11) and
t3e transmission case assembl4 (3) ;ppl4 a 30 mm (012 inc3) bead o2 $ooling ($)
to t3e joint betJeen transmission case assembl4 (3) and transmission co!er
assembl4 (11)
Ver imagen
Illustration &%
g00&23110
Note@ ?emo!e $ooling (=) 2rom transmission co!er assembl4 (11)
12( ;ttac3 $ooling (;) and a suitable li2ting de!ice to t3e transmission co!er
assembl4 (11) .are2ull4 install t3e transmission co!er assembl4 (11) to t3e
transmission case assembl4 (3) =e care2ul not to bind on t3e locating pins during
t3e installation
Ver imagen
Illustration &&
g00&2310(
12# Install spring pin (10) in seal carrier (%)
130 Install t3ree seal rings (#) on seal carrier (%)
131 Install G5ring seals (() in seal carriers (%)
Ver imagen
Illustration &7
g00&2310%
Ver imagen
Illustration &(
g00&3&##(
132 Install $ooling (;) (not s3oJn) in seal carrier (%) .are2ull4 install seal
carrier (%) in t3e original transmission case assembl4 bore (7) Ensure t3at spring
pin (10) is installed in t3e proper location in t3e s3a2t assembl4
133 Install tJo bolts (&) to secure seal carrier (%) to t3e s3a2t assembl4 $ig3ten
bolts (&) to a tor,ue o2 %% F 10 'Km (41 F 7 lb 2t)
134 ?epeat @teps 132 and 133 in order to install t3e remaining t3ree seal carriers
to t3e original locations in t3e transmission case assembl4 (11)
Ver imagen
Illustration &#
g00&23100
13% Install 41 bolts (4) in transmission case assembl4 (3) $ig3ten bolts (4) to a
tor,ue o2 %% F 10 'Km (41 F 7 lb 2t)
13& Install 2our co!ers and t3e G5ring seals to t3e transmission case assembl4 (3)
137 Install 12 bolts (2) in t3e 2our co!ers $ig3ten bolts (2) to a tor,ue o2 2( F 7
'Km (20 F % lb 2t)
8nd :y@
a Install t3e transmission magnetic screen base ?e2er to -isassembl4 and ;ssembl41
C)agnetic @creen 5 ?emo!e and InstallC
b Install t3e transmission oil pump ?e2er to -isassembl4 and ;ssembl41 CDear <ump
($ransmission .3arging and @ca!enge) 5 InstallC
c Install t3e transmission speed sensor
d Install t3e parEing braEe ?e2er to -isassembl4 and ;ssembl41 C<arEing =raEe 5
InstallC
e Install t3e transmission control !al!e ?e2er to -isassembl4 and ;ssembl41
C$ransmission .ontrol Val!e 5 InstallC
D!"ar4ado 1 Ar4ado
i01123182
Transmission * 5nstall
-MC- * 30305012
NFmero de pieCa *
-BN * 2NM15:<
NFmero de pieCa *
-BN * 2/)15:<
NFmero de pieCa *
-BN * 3D)15:<
NFmero de pieCa *
-BN * 4B)15:<
NFmero de pieCa *
-BN * 2H?15:<
NFmero de pieCa *
-BN * 2D@15:<
NFmero de pieCa *
-BN * #EL15:<
NFmero de pieCa *
-BN * BNL15:<
NFmero de pieCa *
-BN * 4E?15:<
NFmero de pieCa *
-BN * &H)15:<
NFmero de pieCa *
-BN * (L)15:<
NFmero de pieCa *
-BN * BNM15:<
NFmero de pieCa *
-BN * %N)15:<
NFmero de pieCa *
-BN * 3;@15:<
NFmero de pieCa *
-BN * #L)15:<
NFmero de pieCa *
-BN * #N'15:<
NFmero de pieCa *
-BN * 2+@15:<
NFmero de pieCa *
-BN * #$'15:<
NFmero de pieCa *
-BN * 2A?15:<
NFmero de pieCa *
-BN * %+)15:<
NFmero de pieCa *
-BN * (M)15:<
NFmero de pieCa *
-BN * ()'15:<
5nstallation )rocedure
$able 1
;e$uired Tools
; 4.5(1&1 =racEet 1
; 4.5(1&2 =racEet 1
= %<5#73& AinEs 2
Note@ Veri24 t3at all o2 t3e components o2 t3e transmission are clean and 2ree o2
2oreign material prior to installation
Note@ .3ecE all o2 t3e components and all o2 t3e G5ring seals 2or Jear or 2or
damage ?eplace t3e components1 i2 necessar4 Aubricate t3e G5ring seals lig3tl4
Jit3 t3e lubricant t3at is being sealed
Ver imagen
Illustration 1
g00&23034
1. Install t3e 2an dri!e pulle4 to t3e transmission Install $ooling (=) and a suitable
li2ting de!ice to t3e transmission .3ecE 2or clearance o2 Jire 3arnesses and 3ose
assemblies J3en 4ou install t3e transmission .are2ull4 position t3e transmission to
t3e mac3ine 2rame and t3e 2l4J3eel 3ousing $3e Jeig3t o2 t3e transmission is (17
Eg (1(01174% lb)
2 Install 12 bolts (3%) and t3e Jas3ers to t3e transmission 2lange
3 Install mounting 2lange assemblies (37)1 tJo bolts (3&) and t3e Jas3ers to t3e
mac3ine 2rame and motor mounts ?emember to install t3e rubber components in
t3e original locations
Ver imagen
Illustration 2
g00&23031
4 Aoosen screJs (34) and remo!e bot3 3al!es o2 $ooling (;) 2rom t3e 2l4J3eel
3ousing (33)
Ver imagen
Illustration 3
g00&23030
% Install 3ose connector (30) +ose connector (30) must be tig3tened to a tor,ue o2
470 F 10 'Km (347 F 7 lb 2t)
& Install 3ose assembl4 (2() to connector (30) and tig3ten clamp (2#)
7 Install 3ose assembl4 (27) to t3e transmission
( Install 3ose assembl4 (31) to t3e di22erential and tig3ten clamp (32)
# Install 2our bolts (2&)1 t3e Jas3ers1 and t3e 2lange in order to connect 3ose assembl4
(2%) to t3e transmission
Ver imagen
Illustration 4
g00&2302(
10 Install s3i2t control cable (24) to t3e transmission control !al!e
Ver imagen
Illustration %
g00&2302&
11 Install tJo 3ose assemblies (23) to t3e transmission
Ver imagen
Illustration &
g00&421%3
12 <osition 2ilter base (1#) to t3e mac3ine 2rame Install tJo bolts (21) and t3e Jas3ers
t3at 3old 2ilter base (1#) to t3e mac3ine 2rame
13 .onnect t3e 2ittings o2 3ose assembl4 (20) to 2ilter base (1#)
14 Install bolt (22) in order to secure t3e clip on transmission 3ose assembl4 (1() to t3e
transmission
Ver imagen
Illustration 7
g00&23024
1% .onnect tJo Jire 3arness terminals (17) to t3e transmission control !al!e
1& Install 2our bolts (1%)1 t3e Jas3ers1 and 2lange (14) in order to install tJo 3ose
assemblies (1&) to t3e transmission
Ver imagen
Illustration (
g00&23023
17 Install 2our bolts (11) and 2lange (12) in order to install 2ilter 3ose assembl4 (13) to
t3e transmission
Ver imagen
Illustration #
g00&23021
1( <osition air tanE (7) to t3e original location betJeen t3e mac3ine 2rames Install
2our bolts (#)1 t3e Jas3ers1 and t3e original s3ims in tJo mounting plates (10) in
order to secure t3e tanE to t3e 2rame
1# Install 2our 3ose assemblies (() to t3e original locations on air tanE (7)
Ver imagen
Illustration 10
g00&4214&
20 ;ttac3 a li2ting de!ice and a suitable 3oist to t3e 2an and alternator assembl4
<osition t3e 2an and alternator assembl4 to t3e mac3ine Install 2our mounting bolts
(%) and t3e Jas3ers t3at 3old t3e 2an and alternator assembl4 to t3e mac3ine 2rame
21 Install bolt (&) and t3e Jas3er in order to 3old t3e 3ose and t3e clip to t3e 2an
assembl4 mount
Ver imagen
Illustration 11
g00&42140
22 Install t3e V5belts (1) to t3e 2an and alternator assembl4 pulle4s
23 ;djust t3e belt tension and tig3ten bolts (4) ?e2er to t3e Gperation and
)aintenance )anual 2or t3e proper procedure o2 adjusting belt tension
24 .onnect t3ree Jire terminals (2) to alternator (3)
8nd :y@
a Install t3e di22erential dri!e s3a2t ?e2er to -isassembl4 and ;ssembl41 C-ri!e @3a2t
5 ?emo!e and InstallC 2or t3e correct procedure
b Install t3e 2uel tanE ?e2er to )ac3ine @4stems12+ 140+ 1&0+ )otor Draders1 C1
and C 2or t3e correct procedure
c Install t3e batteries and batter4 boxes ?e2er to Engine @upplement12+ 140+ 1&0+
)otor Draders1 C1 and C 2or t3e correct procedure
d Install t3e radiator ?e2er to Engine @upplement12+ 140+ 1&0+ )otor Draders1 C1
Copyright 1993 - 2013 Caterpillar Inc.
Todo lo derecho reer!ado.
"ed pri!ada para licenciado del #I#.
T$e %e& 2' 1'(17(38 )#T 2013
D!"ar4ado 1 Ar4ado
i01123182
Transmission * 5nstall
-MC- * 30305012
NFmero de pieCa *
-BN * 2NM15:<
NFmero de pieCa *
-BN * 2/)15:<
NFmero de pieCa *
-BN * 3D)15:<
NFmero de pieCa *
-BN * 4B)15:<
NFmero de pieCa *
-BN * 2H?15:<
NFmero de pieCa *
-BN * 2D@15:<
NFmero de pieCa *
-BN * #EL15:<
NFmero de pieCa *
-BN * BNL15:<
NFmero de pieCa *
-BN * 4E?15:<
NFmero de pieCa *
-BN * &H)15:<
NFmero de pieCa *
-BN * (L)15:<
NFmero de pieCa *
-BN * BNM15:<
NFmero de pieCa *
-BN * %N)15:<
NFmero de pieCa *
-BN * 3;@15:<
NFmero de pieCa *
-BN * #L)15:<
NFmero de pieCa *
-BN * #N'15:<
NFmero de pieCa *
-BN * 2+@15:<
NFmero de pieCa *
-BN * #$'15:<
NFmero de pieCa *
-BN * 2A?15:<
NFmero de pieCa *
-BN * %+)15:<
NFmero de pieCa *
-BN * (M)15:<
NFmero de pieCa *
-BN * ()'15:<
$able 1
;e$uired Tools
; 4.5(1&1 =racEet 1
; 4.5(1&2 =racEet 1
= %<5#73& AinEs 2
Note@ Veri24 t3at all o2 t3e components o2 t3e transmission are clean and 2ree o2
2oreign material prior to installation
Note@ .3ecE all o2 t3e components and all o2 t3e G5ring seals 2or Jear or 2or
damage ?eplace t3e components1 i2 necessar4 Aubricate t3e G5ring seals lig3tl4
Jit3 t3e lubricant t3at is being sealed
Ver imagen
Illustration 1
g00&23034
1. Install t3e 2an dri!e pulle4 to t3e transmission Install $ooling (=) and a suitable
li2ting de!ice to t3e transmission .3ecE 2or clearance o2 Jire 3arnesses and 3ose
assemblies J3en 4ou install t3e transmission .are2ull4 position t3e transmission to
t3e mac3ine 2rame and t3e 2l4J3eel 3ousing $3e Jeig3t o2 t3e transmission is (17
Eg (1(01174% lb)
2 Install 12 bolts (3%) and t3e Jas3ers to t3e transmission 2lange
3 Install mounting 2lange assemblies (37)1 tJo bolts (3&) and t3e Jas3ers to t3e
mac3ine 2rame and motor mounts ?emember to install t3e rubber components in
t3e original locations
Ver imagen
Illustration 2
g00&23031
4 Aoosen screJs (34) and remo!e bot3 3al!es o2 $ooling (;) 2rom t3e 2l4J3eel
3ousing (33)
Ver imagen
Illustration 3
g00&23030
% Install 3ose connector (30) +ose connector (30) must be tig3tened to a tor,ue o2
470 F 10 'Km (347 F 7 lb 2t)
& Install 3ose assembl4 (2() to connector (30) and tig3ten clamp (2#)
7 Install 3ose assembl4 (27) to t3e transmission
( Install 3ose assembl4 (31) to t3e di22erential and tig3ten clamp (32)
# Install 2our bolts (2&)1 t3e Jas3ers1 and t3e 2lange in order to connect 3ose assembl4
(2%) to t3e transmission
Ver imagen
Illustration 4
g00&2302(
10 Install s3i2t control cable (24) to t3e transmission control !al!e
Ver imagen
Illustration %
g00&2302&
11 Install tJo 3ose assemblies (23) to t3e transmission
Ver imagen
Illustration &
g00&421%3
12 <osition 2ilter base (1#) to t3e mac3ine 2rame Install tJo bolts (21) and t3e Jas3ers
t3at 3old 2ilter base (1#) to t3e mac3ine 2rame
13 .onnect t3e 2ittings o2 3ose assembl4 (20) to 2ilter base (1#)
14 Install bolt (22) in order to secure t3e clip on transmission 3ose assembl4 (1() to t3e
transmission
Ver imagen
Illustration 7
g00&23024
1% .onnect tJo Jire 3arness terminals (17) to t3e transmission control !al!e
1& Install 2our bolts (1%)1 t3e Jas3ers1 and 2lange (14) in order to install tJo 3ose
assemblies (1&) to t3e transmission
Ver imagen
Illustration (
g00&23023
17 Install 2our bolts (11) and 2lange (12) in order to install 2ilter 3ose assembl4 (13) to
t3e transmission
Ver imagen
Illustration #
g00&23021
1( <osition air tanE (7) to t3e original location betJeen t3e mac3ine 2rames Install
2our bolts (#)1 t3e Jas3ers1 and t3e original s3ims in tJo mounting plates (10) in
order to secure t3e tanE to t3e 2rame
1# Install 2our 3ose assemblies (() to t3e original locations on air tanE (7)
Ver imagen
Illustration 10
g00&4214&
20 ;ttac3 a li2ting de!ice and a suitable 3oist to t3e 2an and alternator assembl4
<osition t3e 2an and alternator assembl4 to t3e mac3ine Install 2our mounting bolts
(%) and t3e Jas3ers t3at 3old t3e 2an and alternator assembl4 to t3e mac3ine 2rame
21 Install bolt (&) and t3e Jas3er in order to 3old t3e 3ose and t3e clip to t3e 2an
assembl4 mount
Ver imagen
Illustration 11
g00&42140
22 Install t3e V5belts (1) to t3e 2an and alternator assembl4 pulle4s
23 ;djust t3e belt tension and tig3ten bolts (4) ?e2er to t3e Gperation and
)aintenance )anual 2or t3e proper procedure o2 adjusting belt tension
24 .onnect t3ree Jire terminals (2) to alternator (3)
8nd :y@
a Install t3e di22erential dri!e s3a2t ?e2er to -isassembl4 and ;ssembl41 C-ri!e @3a2t
5 ?emo!e and InstallC 2or t3e correct procedure
b Install t3e 2uel tanE ?e2er to )ac3ine @4stems12+ 140+ 1&0+ )otor Draders1 C1
c Install t3e batteries and batter4 boxes ?e2er to Engine @upplement12+ 140+ 1&0+
)otor Draders1 C1 and C 2or t3e correct procedure
d Install t3e radiator ?e2er to Engine @upplement12+ 140+ 1&0+ )otor Draders1 C1
E"+!)$8$)a)$on!"
i02491250
0Dlvula de control de la transmisin
-MC- * 3073
-BN * 3D)157#
-BN * 4B)1513#%
-BN * ()'154##
-BN * #$'153##
-BN * #N'15204
-BN * #EL15%0#
-BN * (M)153#3
-BN * 2A?152#4
-BN * 4E?154##
-BN * 2D@153%#
-BN * 2H?15&41
-BN * (L)1527#
-BN * 2NM1523#1
NFmero de pieCa * &O57(21
-BN * %N)15303
-BN * #L)1534#
-BN * 2+@1537#
-BN * &H)15340
-BN * 3;@1544#
-BN * 2/)153##
-BN * %+)15114#
Ver imagen
Ilustracin 1
g00#0(372
(1) <ar de apriete para los 3% pernos 30 F 4 'Km (22 F 3 lb5pie)
(2) <ar de apriete para el conjunto de interruptor de presin 3% F 3 'Km (2% F 2 lb5pie)
(3) <ar de apriete para el conjunto de interruptor de temperatura 1# F 3 'Km (14 F 2 lb5
pie)
(4) <ar de apriete para el adaptador 14 F 4 'Km (10 F 3 lb5pie)
(%) <ar de apriete para los oc3o conjuntos del niple 14 F 4 'Km (10 F 3 lb5pie)
(&) ?esorte
Aargo de prueba 12170 mm (01%00 pulg)
/uer*a de la prueba 117 F 011 ' (013( F 0102 lb)
Aongitud libre despu7s de la prueba 1#10 mm (017% pulg)
-i0metro exterior #1& m (013( pulg)
(;) <osicin para el adaptador (4) (0 F % grados
D!"ar4ado 1 Ar4ado
i011209'3
Transmission Control 0alve * ;emove
-MC- * 30735011
NFmero de pieCa *
-BN * 2NM15:<
NFmero de pieCa *
-BN * 2/)15:<
NFmero de pieCa *
-BN * 3D)15:<
NFmero de pieCa *
-BN * 4B)15:<
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-BN * 2H?15:<
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-BN * 2D@15:<
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-BN * #EL15:<
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-BN * BNL15:<
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-BN * 4E?15:<
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-BN * &H)15:<
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-BN * (L)15:<
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-BN * 3;@15:<
NFmero de pieCa *
-BN * BNM15:<
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-BN * %N)15:<
NFmero de pieCa *
-BN * #L)15:<
NFmero de pieCa *
-BN * #N'15:<
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-BN * 2+@15:<
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-BN * #$'15:<
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-BN * 2A?15:<
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-BN * %+)15:<
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-BN * (M)15:<
NFmero de pieCa *
-BN * ()'15:<
;emoval )rocedure
-tart :y@
; ?emo!e t3e transmission ?e2er to -isassembl4 and ;ssembl41 C$ransmission 5
?emo!eC 2or t3e correct procedure
Ver imagen
Illustration 1
g00&22%31
1 ?emo!e t3ree bolts (1)1 t3e Jas3ers1 and plate assembl4 (2) 2rom t3e transmission
and t3e transmission 34draulic control !al!e
Ver imagen
Illustration 2
g00&22%32
Ver imagen
Illustration 3
g00&22%33
2 -isconnect connectors (%) t3at are on Jire 3arness (3)
3. ?emo!e 2our bolts (4) and (&) t3at 3old Jire 3arness (3) to t3e transmission
34draulic control !al!e (7) ?emo!e Jire 3arness (3) 2rom t3e transmission
34draulic control !al!e (7)
Ver imagen
Illustration 4
g00&22%34
4 ;ttac3 a suitable li2ting de!ice to transmission control !al!e (7) @ecure t3e li2ting
de!ice to a 3oist $3e Jeig3t o2 transmission 34draulic control !al!e (7) is 27 Eg
(&0 lb)
Note@ $3e location o2 t3e Jas3ers on t3e di22erent si*e bolts 2or assembl4 purposes
Note@ $3e location o2 t3e di22erent si*e bolts 2or assembl4 purposes
Note@ @Jitc3 assembl4 (11) is present on 143+ and 1&3+ motor graders onl4
% ?emo!e 2i!e bolts (() and t3e Jas3ers 2rom transmission 34draulic control !al!e (7)
& ?emo!e 14 bolts (#) and t3e Jas3ers 2rom transmission 34draulic control !al!e (7)
7 ?emo!e 14 bolts (10) and t3e Jas3ers 2rom transmission 34draulic control !al!e (7)
( ?emo!e transmission 34draulic control !al!e (7) 2rom t3e transmission

D!"ar4ado 1 Ar4ado
i01121047
Transmission Control 0alve * /isassemble
-MC- * 3073501%
NFmero de pieCa *
-BN * 2NM15:<
NFmero de pieCa *
-BN * 2/)15:<
NFmero de pieCa *
-BN * 3D)15:<
NFmero de pieCa *
-BN * 4B)15:<
NFmero de pieCa *
-BN * 2H?15:<
NFmero de pieCa *
-BN * 2D@15:<
NFmero de pieCa *
-BN * #EL15:<
NFmero de pieCa *
-BN * BNL15:<
NFmero de pieCa *
-BN * 4E?15:<
NFmero de pieCa *
-BN * &H)15:<
NFmero de pieCa *
-BN * (L)15:<
NFmero de pieCa *
-BN * BNM15:<
NFmero de pieCa *
-BN * %N)15:<
NFmero de pieCa *
-BN * 3;@15:<
NFmero de pieCa *
-BN * #L)15:<
NFmero de pieCa *
-BN * #N'15:<
NFmero de pieCa *
-BN * 2+@15:<
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-BN * #$'15:<
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NFmero de pieCa *
-BN * %+)15:<
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-BN * ()'15:<
/isassembly )rocedure
$able 1
;e$uired Tools
; 1<51(%% ?etaining ?ing <liers 1
= 1<51(%3 ?etaining ?ing <liers 1
-tart :y@
; ?emo!e t3e transmission control !al!e ?e2er to -isassembl4 and ;ssembl41
C$ransmission .ontrol Val!e 5 ?emo!eC 2or t3e correct procedure
Note@ Install t3e caps and t3e plugs on all openings in order to pre!ent dirt or debris
2rom entering t3e s4stem .leanliness is an important 2actor =e2ore t3e remo!al
procedure1 t3e exterior o2 t3e component s3ould be t3oroug3l4 cleaned $3is Jill
3elp to pre!ent dirt 2rom entering t3e internal component
Ver imagen
Illustration 1
g00&30%23
Ver imagen
Illustration 2
g00&22%%4
Note@ $3ere are tJo selector and pressure control !al!es (4) and (%4) in
transmission control !al!e (3)
1 ?emo!e tJo 3ex 3ead bolts (1) and t3e Jas3ers 2rom t3e transmission control !al!e
(3)
2 ?emo!e co!er (2) 2rom t3e transmission control !al!e (3)
3 ?emo!e selector and pressure control !al!e (4) 2rom t3e main transmission control
!al!e bod4 (3)
Ver imagen
Illustration 3
g00&22%%&
4 ?emo!e tJo doJels (%) 2rom selector and pressure control !al!e (4)
% ?emo!e G5ring seal (&) 2rom selector and pressure control !al!e (4)
& ?emo!e G5ring seal (7) (not s3oJn) 2rom selector and pressure control !al!e (4)
Note@ )arE t3e location o2 t3e G5ring seals 2or assembl4 purposes
Ver imagen
Illustration 4
g00&22%%7
7 ?emo!e adapter (() 2rom selector and pressure control !al!e (4)
Ver imagen
Illustration %
g00&22%%(
( ?emo!e G5ring seal (#) 2rom adapter (()
# ?emo!e slug (10) and spool (11) 2rom selector and pressure control !al!e (4)
Ver imagen
Illustration &
g00&22%%#
Ver imagen
Illustration 7
g00&22%&1
10.?emo!e t3e plunger (not s3oJn) t3at is o!er coupler (14) 2rom selector and
pressure control !al!e (4) @ome mac3ines ma4 not 3a!e t3is plunger
11 ?emo!e t3e G5ring seal 2rom t3e plunger
12 ?emo!e adapter (12) 2rom selector and pressure control !al!e (4)
13 ?emo!e t3e G5ring seals 2rom adapter (12)
14 ?emo!e plunger (13) 2rom selector and pressure control !al!e (4)
1% ?emo!e coupler (14) and lip t4pe seal (1%) 2rom plunger assembl4 (13)
Ver imagen
Illustration (
g00&22%&2
1& :se $ooling (;) (not s3oJn) in order to remo!e retaining ring (1&) 2rom plunger
assembl4 (13)
Ver imagen
Illustration #
g00&22%&3
Ver imagen
Illustration 10
g00&22%&&
17 ?emo!e outer spring (17)1 retainer (1()1 eig3t spacer (1#)1 inner spring (20) and
piston (21) 2rom plunger assembl4 (13)
1( :se $ooling (;) in order to remo!e retaining ring (22) 2rom plunger assembl4 (13)
1# ?emo!e stop (23) and spring (24) 2rom plunger assembl4 (13)
Ver imagen
Illustration 11
g00&22%&(
20 ?emo!e 2our locEnuts (2%) and 2our coil assemblies (2&) 2rom selector and pressure
control !al!e (4)
Ver imagen
Illustration 12
g00&22%73
21 ?emo!e 2our cartridge assemblies (27) and t3e G5ring seals 2rom mani2old (2#)
22 ?emo!e t3e G5ring seals 2rom 2our cartridge assemblies (27)
23 ?emo!e 2i!e socEet 3ead bolts (2() and t3e Jas3ers 2rom mani2old (2#)
24 ?emo!e mani2old (2#) 2rom selector and pressure control !al!e (4)
Ver imagen
Illustration 13
g00&22%7%
2% ?emo!e nine G5ring seals (30) 2rom mani2old (2#)
Ver imagen
Illustration 14
g00&22%77
Ver imagen
Illustration 1%
g00&22%7#
2& ?emo!e 2our piston selectors (31)1 s3ims (32)1 t3e spacers1 2our outer springs (33)1
and 2our inner springs (34) 2rom selector and pressure control !al!e (4)
Note@ )arE t3e location o2 t3e !al!es1 t3e s3ims1 t3e spacers1 and t3e springs 2or
assembl4 purposes
Ver imagen
Illustration 1&
g00&2#70(
Ver imagen
Illustration 17
g00&22%(1
27 ?emo!e 2our adjuster assemblies (3%)1 2our load pistons (43)1 2our spools (44)1 2our
ori2ices Jit3 G5ring seals (4%)1 2our retainers (4&)1 2our inner springs (47)1 2our
slugs (4() and 2our outer springs (4#) 2rom selector and pressure control !al!e (4)
2( ?emo!e eig3t dust caps (41) 2rom eig3t nipple assemblies (42)
2# ?emo!e eig3t nipple assemblies (42) and t3e G5ring seals 2rom selector and
pressure control !al!e (4)
Ver imagen
Illustration 1(
g00&22%(3
30 ?emo!e t3e eig3t G5ring seals 2rom eig3t nipple assemblies (42)
Ver imagen
Illustration 1#
g00&22%(7
31 ?emo!e nut (%2)1 3ard Jas3er (%1)1 t3e plug1 and adjustment screJ (%0) 2rom
adjuster assembl4 (3%)
32 ?emo!e t3e G5ring seals 2rom adjuster assembl4 (3%) and adjusting screJ (%0)
Ver imagen
Illustration 20
g00&2#72#
Ver imagen
Illustration 21
g00&22%(%
33 ?emo!e tJo ori2ice plugs (3&) and t3e tJo G5ring seals 2rom selector and pressure
control !al!e (4)
34 ?emo!e plug (37) and t3e G5ring seal 2rom selector and pressure control !al!e (4)
3% ?emo!e t3e tJo G5ring seals 2rom ori2ice plug (3&) and plug (37)
Ver imagen
Illustration 22
g00&2#712
Note@ @Jitc3 (3() is present onl4 on all J3eel dri!e motor graders
3& ?emo!e sJitc3 (3()1 sJitc3 (3#)1 t3e adapter1 and t3e bonded seal 2rom selector and
Note@ )arE t3e position o2 t3e adapter 2or assembl4 purposes
37 ?emo!e t3e Jire assembl4 connectors1 t3e bolt1 and bracEet (40) 2rom selector and
Note@ @ome mac3ines do not 3a!e t3e solenoids1 t3e adapter1 t3e bonded seal1 t3e
Jire assembl4 connectors1 and t3e bracEet on selector and pressure control !al!e (4)
Ver imagen
Illustration 23
g00&22%(#
3( ?emo!e plate (%3) and selector and pressure control !al!e (%4) 2rom t3e mani2old
(&0)
Ver imagen
Illustration 24
g00&22%#2
3# ?emo!e tJo doJels (%%)1 G5ring seal (%&) and G5ring seal (%7) 2rom selector and
pressure control !al!e (4&)
Note@ )arE t3e location o2 t3e G5ring seals 2or installation purposes
Ver imagen
Illustration 2%
g00&22%#7
40 ?emo!e 2our locEnuts (%()1 t3e 2our Jas3ers1 and 2our coil assemblies (%#) 2rom
mani2old (&0)
Ver imagen
Illustration 2&
g00&22&01
41 ?emo!e 2our cartridge assemblies (&2) and t3e G5ring seals 2rom mani2old (&0)
42 ?emo!e t3e G5ring seals 2rom cartridge assemblies (&2)
43 ?emo!e 2i!e socEet 3ead bolts (&1) and t3e Jas3ers 2rom mani2old (&0)
44 ?emo!e mani2old (&0) 2rom selector and pressure control !al!e (4&)
Ver imagen
Illustration 27
g00&22&03
4% ?emo!e nine G5ring seals (&3) 2rom mani2old (&0)
Ver imagen
Illustration 2(
g00&22&04
4& ?emo!e adjuster assembl4 (&4) 2rom selector and pressure control !al!e (4&)
Ver imagen
Illustration 2#
g00&22&0%
47 ?emo!e nut (&7)1 3ard Jas3er (&&)1 t3e plug1 and adjustment screJ (&%) 2rom
adjuster assembl4 (&4)
4( ?emo!e t3e G5ring seals 2rom adjuster assembl4 (&4) and adjustment screJ (&%)
Ver imagen
Illustration 30
g00&22&0&
4# ?emo!e stop (71)1 spring (70)1 spool assembl4 (&#)1 and slug (&() 2rom selector and
Ver imagen
Illustration 31
g00&22&0(
%0 :se $ooling (=) in order to remo!e retaining ring (7%) 2rom spool assembl4 (&#)
%1 ?emo!e retainer (74)1 spring (73) and ball (72) 2rom spool assembl4 (&#)
Ver imagen
Illustration 32
g00&22&13
Ver imagen
Illustration 33
g00&22&14
%2 ?otate t3e !al!e assembl4 b4 1(0 degrees ?emo!e 2our piston selectors ((1)1 14
s3ims ((4)1 t3e t3ree spacers1 2our outer springs ((3)1 and t3ree inner springs ((2)
2rom selector and pressure control !al!e (4&) $3ere is onl4 one spring under piston
selector ((1) on t3e 2ar rig3t o2 t3e !al!e assembl4
Note@ )arE t3e location o2 t3e !al!es1 t3e s3ims1 and t3e springs 2or assembl4
purposes
Ver imagen
Illustration 34
g00&22&10
Ver imagen
Illustration 3%
g00&22&12
%3 ?emo!e 3ex socEet plug (7&) Jit3 t3e G5ring seal 2rom selector and pressure
control !al!e (4&)
%4 ?emo!e inner spring (77)1 outer spring (7()1 spool (7#) and slug ((0) 2rom selector
and pressure control !al!e (4&)
%% ?emo!e t3e G5ring seal 2rom 3ex socEet plug (7&)
Ver imagen
Illustration 3&
g00&2##47
%& ?emo!e t3ree plugs ((#)1 ori2ice (#0) and plug (#1) 2rom selector and pressure
control !al!e (4&)
Ver imagen
Illustration 37
g00&22&1(
%7 ?emo!e t3e G5ring seals 2rom t3ree plugs ((#)1 ori2ice (#0) and plug (#1)
Ver imagen
Illustration 3(
g00&2##31
%( ?otate t3e adjuster assemblies b4 1(0 degrees ?emo!e 2our adjuster assemblies
((%) Jit3 t3e G5ring seals 2rom selector and pressure control !al!e (4&)
Ver imagen
Illustration 3#
g00&22&17
%# ?emo!e nut ((()1 3ard Jas3er ((7)1 t3e plug1 and adjustment screJ ((&) 2rom
adjuster assemblies ((%)
&0 ?emo!e t3e G5ring seals 2rom adjuster assemblies ((%) and adjustment screJ ((&)
Ver imagen
Illustration 40
g00&22&20
&1 ?emo!e 2our load pistons (#2)1 2our spools (#3)1 2our ori2ices Jit3 G5ring seals
(#4)1 2our ori2ices (#%)1 2our inner springs (#&)1 2our slugs (#7)1 2our retainers1 and
2our outer springs (#() 2rom selector and pressure control !al!e (4&)
&2 ?emo!e t3e G5ring seals 2rom 2our ori2ices (#4)
Ver imagen
Illustration 41
g00&22&21
&3 ?emo!e plate (##) 2rom mani2old (100)
Ver imagen
Illustration 42
g00&22&22
&4 ?emo!e G5ring seal (101) and G5ring seal (103) 2rom mani2old (100)
&% ?emo!e screen (104) and tJo doJels (102) 2rom mani2old (100)
Ver imagen
Illustration 43
g00&22&23
Ver imagen
Illustration 44
g00&22&24
&& :se $ooling (=) in order to remo!e retaining ring (10%) 2rom mani2old (100)
&7 ?emo!e retainer (107)1 spring (10&) and poppet (10() 2rom mani2old (100)
D!"ar4ado 1 Ar4ado
i01121371
Transmission Control 0alve * +ssemble
-MC- * 3073501&
NFmero de pieCa *
-BN * 2NM15:<
NFmero de pieCa *
-BN * 2/)15:<
NFmero de pieCa *
-BN * 3D)15:<
NFmero de pieCa *
-BN * 4B)15:<
NFmero de pieCa *
-BN * 2H?15:<
NFmero de pieCa *
-BN * 2D@15:<
NFmero de pieCa *
-BN * #EL15:<
NFmero de pieCa *
-BN * BNL15:<
NFmero de pieCa *
-BN * 4E?15:<
NFmero de pieCa *
-BN * &H)15:<
NFmero de pieCa *
-BN * (L)15:<
NFmero de pieCa *
-BN * BNM15:<
NFmero de pieCa *
-BN * %N)15:<
NFmero de pieCa *
-BN * 3;@15:<
NFmero de pieCa *
-BN * #L)15:<
NFmero de pieCa *
-BN * #N'15:<
NFmero de pieCa *
-BN * 2+@15:<
NFmero de pieCa *
-BN * #$'15:<
NFmero de pieCa *
-BN * 2A?15:<
NFmero de pieCa *
-BN * %+)15:<
NFmero de pieCa *
-BN * (M)15:<
NFmero de pieCa *
-BN * ()'15:<
+ssembly )rocedure
$able 1
;e$uired Tools
; 1<51(%% ?etaining ?ing <liers 1
= 1<51(%3 ?etaining ?ing <liers 1
1 Veri24 t3at all o2 t3e components o2 t3e transmission control !al!e are clean and 2ree
o2 2oreign material prior to assembl4
2 Inspect all components 2or Jear and replace t3e components1 i2 necessar4
Ver imagen
Illustration 1
g00&22&23
Ver imagen
Illustration 2
g00&22&24
3 Install poppet (10()1 spring (10&)1 and retainer (107) in mani2old (100)
4 :se $ooling (=) in order to install retaining ring (10%) in mani2old (100)
Ver imagen
Illustration 3
g00&22&22
% Install tJo doJels (102) and screen (104) in mani2old (100)
& Install G5ring seal (103) and G5ring seal (101) in mani2old (100)
Ver imagen
Illustration 4
g00&22&21
7 Install plate (##) on mani2old (100)
Ver imagen
Illustration %
g00&22&20
( Install 2our load pistons (#2)1 2our spools (#3)1 2our ori2ices Jit3 G5ring seals (#4)1
2our ori2ices (#%)1 2our inner springs (#&)1 2our slugs (#7)1 2our retainers1 and 2our
outer springs (#() in selector and pressure control !al!e (4&)
Ver imagen
Illustration &
g00&22&17
# Install t3e G5ring seals on adjuster assemblies ((%) and adjustment screJ ((&)
10 Install adjustment screJ ((&)1 3ard Jas3er ((7) and nut ((() on adjuster assembl4
((%)
Ver imagen
Illustration 7
g00&2##31
11 Install 2our adjuster assemblies ((%) in selector and pressure control !al!e (4&)
12 ?e2er to $esting and ;djusting1 C$ransmission and $ransmission .ontrol Val!eC 2or
t3e procedure o2 setting adjuster assemblies ((%)
Ver imagen
Illustration (
g00&22&1(
13 Install t3e G5ring seals on t3ree plugs ((#)1 ori2ice (#0) and plug (#1)
Ver imagen
Illustration #
g00&2##47
14 Install t3ree plugs ((#)1 ori2ice (#0)1 and plug (#1) in selector and pressure control
!al!e (4&)
Ver imagen
Illustration 10
g00&22&13
Ver imagen
Illustration 11
g00&22&14
1% Install t3ree inner springs ((2)1 2our outer springs ((3)1 t3e t3ree spacers1 14 s3ims
((4)1 and 2our piston selectors ((1) in selector and pressure control !al!e (4&) $3ere
is onl4 one spring under piston selector ((1) on t3e 2ar rig3t side o2 t3e selector and
Ver imagen
Illustration 12
g00&22&12
Ver imagen
Illustration 13
g00&22&10
1& Install inner spring (77)1 outer spring (7()1 spool (7#) and slug ((0) in selector and
17 Install t3e G5ring seal on 3ex socEet plug (7&)
1( Install 3ex socEet plug (7&) in selector and pressure control !al!e (4&) $ig3ten 3ex
socEet plug (7&) to a tor,ue o2 7% F 7 'Km (%% F % lb 2t)
Ver imagen
Illustration 14
g00&22&0(
19.Install ball (72)1 spring (73)1 retainer (74) and retaining ring (7%) to spool assembl4
(&#) :se $ooling (=) in order to install retaining ring (7%)
Ver imagen
Illustration 1%
g00&22&0&
20 Install slug (&()1 spool assembl4 (&#)1 spring (70) and stop (71) in selector and
Ver imagen
Illustration 1&
g00&22&0%
21 Install t3e G5ring seals on adjuster assembl4 (&4) and adjustment screJ (&%)
22 Install nut (&7)1 3ard Jas3er (&&)1 t3e plug1 and adjustment screJ (&%) in adjuster
assembl4 (&4)
Ver imagen
Illustration 17
g00&22&04
23 Install adjuster assembl4 (&4) in selector and pressure control !al!e (4&) $ig3ten
adjuster assembl4 (&4) to a tor,ue o2 7% F 7 'Km (%% F % lb 2t) ?e2er to t3e $esting
and ;djusting1 C$ransmission and $ransmission .ontrol Val!eC 2or t3e correct
procedure to set adjuster assemblies (&4)
Ver imagen
Illustration 1(
g00&22&03
24 Install nine G5ring seals (&3) on mani2old (&0)
Ver imagen
Illustration 1#
g00&22&01
2% <osition mani2old (&0) to selector and pressure control !al!e (4&)
2& Install 2i!e socEet 3ead bolts (&1) and t3e Jas3ers t3at secure mani2old (&0) to
selector and pressure control !al!e (4&)
27 Install t3e G5ring seals on cartridge assemblies (&2)
2( Install cartridge assemblies (&2) in mani2old (&0) $ig3ten t3e cartridge assemblies
(&2) to a tor,ue o2 %0 F % 'Km (37 F 4 lb 2t)
Ver imagen
Illustration 20
g00&22%#7
2# Install 2our coil assemblies (%#)1 2our locEnuts (%()1 and t3e Jas3ers to cartridge
assemblies (&2) $ig3ten t3e locEnuts (%() to a tor,ue o2 200 F 2% 'Km (1% F 2 lb
2t)
Ver imagen
Illustration 21
g00&22%#2
30 Install tJo doJels (%%) in selector and pressure control !al!e (4&)
31 Install G5ring seal (%&) and G5ring seal (%7) in selector and pressure control !al!e
(4&)
Ver imagen
Illustration 22
g00&22%(#
32 Install selector and pressure control !al!e (4&) and plate (%3) on mani2old (&0)
Ver imagen
Illustration 23
g00&22%(7
33 Install t3e G5ring seals to adjuster assembl4 (3%) and adjusting screJ (%0)
34 Install nut (%2)1 3ard Jas3er (%1) and adjustment screJ (%0) to adjuster assembl4
(3%) $ig3ten nut (%2) to a tor,ue o2 4( F & 'Km (3% F 4 lb 2t)
Ver imagen
Illustration 24
g00&22%(3
3% Install t3e eig3t G5ring seals 2rom eig3t nipple assemblies (42)
Ver imagen
Illustration 2%
g00&22%(1
Ver imagen
Illustration 2&
g00&2#70(
3& Install 2our load pistons (43)1 2our spools (44)1 2our ori2ices Jit3 2our G5ring seals
(4%)1 2our retainers (4&)1 2our inner springs (47)1 2our slugs (4() and 2our outer
spring (41#) in selector and pressure control !al!e (4)
37 Install 2our adjuster assemblies (3%) to selector and pressure control !al!e (4)
$ig3ten adjuster assemblies (3%) to a tor,ue o2 7% F 7 'Km (%% F % lb 2t) ?e2er to
t3e $esting and ;djusting1 C$ransmission and $ransmission .ontrol Val!eC 2or t3e
procedure o2 setting adjuster assemblies (3%)
3( Install eig3t nipple assemblies (42) and t3e G5ring seals in selector and pressure
control !al!e (4) $ig3ten eig3t nipple assemblies (42) to a tor,ue o2 14 F 4 'Km (10
F 3 lb 2t)
3# Install eig3t dust caps (41) on eig3t nipple assemblies (42)
Ver imagen
Illustration 27
g00&2#712
Note@ @Jitc3 (3() is present onl4 on all J3eel dri!e motor graders
40.Install sJitc3 (3#)1 sJitc3 (3()1 t3e adapter1 and t3e bonded seal to selector and
pressure control !al!e (4) <osition t3e adapter to t3e original orientation
41 Install Jire assembl4 connectors1 t3e bolt1 and bracEet (40) on selector and pressure
control !al!e (4)
Note@ @ome mac3ines do not 3a!e t3e solenoids1 t3e adapter1 t3e bonded seal1 t3e
Jire assembl4 connectors1 and t3e bracEet on selector and pressure control !al!e (4)
Ver imagen
Illustration 2(
g00&22%(%
Ver imagen
Illustration 2#
g00&2#72#
42 Install t3e G5ring seals on tJo plugs (3&) and plug (37)
43 Install tJo plugs (3&) and plug (3&) in selector and pressure control !al!e (4)
Ver imagen
Illustration 30
g00&22%7#
Ver imagen
Illustration 31
g00&22%77
44 Install 2our inner springs (34)1 2our outer springs (33)1 s3ims (32)1 t3e spacers1 and
2our piston selectors (31) in selector and pressure control !al!e (4)
Ver imagen
Illustration 32
g00&22%7%
4% Install nine G5ring seals (30) in mani2old (2#)
Ver imagen
Illustration 33
g00&22%73
4& <osition mani2old (2#) to selector and pressure control !al!e (4)
47 Install 2i!e socEet 3ead bolts (2() and t3e Jas3ers in mani2old (2#)
4( Install t3e G5ring seals on 2our cartridge assemblies (27)
4# Install 2our cartridge assemblies (27) in mani2old (2#)
Ver imagen
Illustration 34
g00&22%&(
%0 Install 2our coil assemblies (2&) and 2our locEnuts (2%) to selector and pressure
control !al!e (4) $ig3ten locEnuts (2%) to a tor,ue o2 20 F 2% 'Km (1% F 2 lb 2t)
Ver imagen
Illustration 3%
g00&22%&&
%1 Install stop (23) and spring (24) to plunger assembl4 (13)
%2 <ut spring (24) under compression :se $ooling (;) to install retainer (22) to
plunger assembl4 (13)
Ver imagen
Illustration 3&
g00&22%&3
Ver imagen
Illustration 37
g00&22%&2
%3 Install piston (21)1 inner spring (20)1 eig3t spacers (1#)1 retainer (1()1 and outer
spring (17) to plunger assembl4 (12)
%4 <ut spring (17) and spring (20) under compression :se $ooling (;) to install
retainer ring (1&) to plunger assembl4 (13)
Ver imagen
Illustration 3(
g00&22%&1
Ver imagen
Illustration 3#
g00&22%%#
%% Install coupler (14) and lip t4pe seal (1%) to plunger assembl4 (13) $ig3ten coupler
(14) to a tor,ue o2 4% F 10 'Km (40 F # lb in)
%& Install plunger (13)1 lip t4pe seal (1%)1 and coupler (14) as a unit in selector and
%7 Install t3e G5ring seals on adapter (12)
%( Install adapter (12) in selector and pressure control !al!e (4) $ig3ten adapter (12)
to a tor,ue o2 7% F 7 'Km (%% F % lb 2t)
%# Install t3e G5ring seal on t3e plunger
&0 Install t3e plunger (not s3oJn) t3at is o!er coupler (14) on selector and pressure
control !al!e (4)
Ver imagen
Illustration 40
g00&22%%(
&1 Install spool (11) and slug (10) to selector and pressure control !al!e (4)
&2 Install G5ring seal (#) to adjuster assembl4 (()
Ver imagen
Illustration 41
g00&22%%7
&3 Install adjuster assembl4 (() to selector and pressure control !al!e (4) $ig3ten
adjuster assembl4 (() to a tor,ue o2 7% F 7 'Km (%% F % lb 2t)
Ver imagen
Illustration 42
g00&22%%&
&4 Install G5ring (&) in selector and pressure control !al!e (4)
&% Install G5ring (7) (not s3oJn) in selector and pressure control !al!e (4)
&& Install tJo doJels (%) in selector and pressure control !al!e (4)
Ver imagen
Illustration 43
g00&30%23
Ver imagen
Illustration 44
g00&22%%4
&7 <osition selector and pressure control !al!e (4) to t3e transmission control !al!e
bod4 (3)
&( <osition co!er (2) to t3e transmission control !al!e (3)
&# Install tJo socEet 3ead bolts (1) and t3e Jas3ers in t3e transmission control !al!e
(3) $ig3ten tJo socEet 3ead bolts (1) to a tor,ue o2 30 F 4 'Km (22 F 3 lb 2t)
8nd :y@ Install t3e transmission control !al!e ?e2er to -isassembl4 and ;ssembl41
C$ransmission .ontrol Val!e 5 InstallC 2or t3e correct procedure
E"+!)$8$)a)$on!"
i02491231
0Dlvula selectora y de control de presin
-MC- * 30736 31746 %47#
-BN * (M)153#3
-BN * 2+@15:<
-BN * 3;@15:<
-BN * #$'15:<
-BN * 2A?152#4
-BN * 2H?15:<
-BN * 2D@15:<
-BN * #EL15:<
-BN * 2NM15:<
-BN * 1;A15:<
-BN * #L)15:<
-BN * #N'15:<
-BN * 4E?15:<
-BN * 2/)15:<
-BN * 3D)15:<
-BN * (L)15:<
-BN * ()'15:<
-BN * 4B)15:<
-BN * %+)15:<
-BN * %;M15:<
-BN * &H)15340
Ver imagen
Ilustracin 1
g00#0723#
(1) <ar de apriete para los cinco conjuntos del ajustador 7% F 7 'Km (%% F % lb5pie)
(2) <ar de apriete para el tapn 7% F 7 'Km (%% F % lb5pie)
(3) <ar de apriete para las cinco tuercas 2% F 4 'Km (1( F 3 lb5pie)
(4) Gri2icio
-i0metro e,ui!alente 017 mm (0103 pulg)
.digo de colores plateado
(%) <ar de apriete para el tapn 10 F 2 'Km (#0 F 1( lb5pulg)
(&) <ar de apriete para los cuatro grupos de !0l!ula %0 F % 'Km (37 F 4 lb5pie)
(7) <ar de apriete para las cuatro tuercas 2010 F 21% 'Km (17% F 22 lb pulg)
(() <ar de apriete para los tres tapones !erdes 41% F 110 'Km (40 F # lb pulg)
(#) <ar m8nimo para el tapn amarillo 01& 'Km (% lb5pulg)
(10) <ar de apriete para el tapn 14 F 4 'Km (10 F 3 lb5pie)
Ver imagen
Ilustracin 2
g00#07244
@eccin C;5;C
(11) ?esorte
Aargo de prueba 431(& mm (11727 pulg)
/uer*a de la prueba %&%17 F 2(13 ' (127117 F &13& lb)
Aongitud libre despu7s de la prueba %%1%( mm (211(( pulg)
-i0metro exterior 21 mm (01( pulg)
(12) ?esorte
Aargo de prueba 1212 mm (014( pulg)
/uer*a de la prueba 2130 F 011( ' (01%17 F 01041 lb)
Aongitud libre despu7s de la prueba 221& mm (01(# pulg)
-i0metro exterior 71&2 mm (01300 pulg)
(13) ?esorte (exterior)
Aargo de prueba 3210 mm (112& pulg)
/uer*a de la prueba 10(1( F %14 ' (2414& F 1121 lb)
Aongitud libre despu7s de la prueba %217 mm (2107 pulg)
-i0metro exterior 17 mm (017 pulg)
(14) ?esorte (interior)
Aargo de prueba 3210 mm (112& pulg)
/uer*a de la prueba 431( F 212 ' (#1(% F 014# lb)
Aongitud libre despu7s de la prueba %217 mm (2107 pulg)
-i0metro exterior 12 mm (01% pulg)
(1%) ?esorte (exterior)
.antidad dos
.digo de colores tres bandas de color celeste
-i0metro exterior 141732 mm (01%(00 pulg)
<rimera prueba
Aargo de prueba 7#1% mm (3113 pulg)
/uer*a de la prueba 7(13 F 31# ' (171&0 F 01(( lb)
@egunda prueba
Aargo de prueba &310 mm (214( pulg)
/uer*a de la prueba 23713 F (17 ' (%313% F 11#& lb)
Aongitud libre despu7s de la prueba (71&3 mm (314%0 pulg)
(1&) Gri2icio
-i0metro e,ui!alente 1100 mm (0103# pulg)
.digo de colores !erde
.antidad dos
.digo de colores dos bandas anaranjadas
Aargo de prueba &31#3 mm (21%17 pulg)
/uer*a de la prueba 43137 F 2117 ' (#17%0 F 014(# lb)
Aongitud libre despu7s de la prueba (01442 mm (311&70 pulg)
-i0metro exterior (112( mm (013200 pulg)
(1() .alce
-i0metro exterior 1%10# F 012% mm (01%#4 F 01010 pulg)
Espesor 01(0 mm (01031 pulg)
.ambio de presin del calce 7714 E<a (11123 lb"pulg
2
)
(1#) Espaciador
-i0metro exterior 1%10# F 012% mm (01%#4 F 01010 pulg)
Espesor 014 mm (0102 pulg)
.ambio de presin del espaciador 3(17 E<a (%1&2 lb"pulg
2
)
(20) ?esorte (exterior)
.antidad dos
.digo de colores tres bandas de color !erde claro
-i0metro exterior 141732 mm (01%(00 pulg)
<rimera prueba
Aargo de prueba 7#1% mm (3113 pulg)
/uer*a de la prueba &(10 F 314 ' (1%12( F 017& lb)
@egunda prueba
Aargo de prueba &310 mm (214( pulg)
/uer*a de la prueba 3131( F 101( ' (701%% F 2143 lb)
Aongitud libre despu7s de la prueba (4107 mm (31310 pulg)
(21) ?esorte
.antidad cuatro
Aargo de prueba 201% mm (01(0 pulg)
/uer*a de la prueba 271( F 114 ' (&12% F 0131 lb)
Aongitud libre despu7s de la prueba 43120 mm (11700 pulg)
-i0metro exterior 27140 mm (1107( pulg)
(22) ?esorte
.antidad cuatro
Aargo de prueba 271%0 mm (110(2 pulg)
/uer*a de la prueba (1#0 F 0144 ' (21000 F 01100 lb)
Aongitud libre despu7s de la prueba 301&# mm (1120( pulg)
-i0metro exterior 71%0 mm (012#% pulg)
.digo de colores amarillo
Aargo de prueba &31#3 mm (21%17 pulg)
/uer*a de la prueba %71( F 21# ' (121## F 01&% lb)
Aongitud libre despu7s de la prueba (01442 mm (311&70 pulg)
-i0metro exterior (112( mm (013200 pulg)
(24) Gri2icio
-i0metro e,ui!alente 01#0 mm (0103% pulg)
.digo de colores marrn
D!"ar4ado 1 Ar4ado
i01119380
Magnetic -creen * ;emove and 5nstall
-MC- * 303050105)D@
;emoval )rocedure
-tart :y@
; ?emo!e t3e transmission magnetic screen 2ilter ?e2er to Gperation and
)aintenance )anual1 C$ransmission )agnetic @creen /ilter Droup 5 ?emo!e and
InstallC 2or t3e correct procedure
Ver imagen
Illustration 1
g00&211&2
1 ?emo!e t3ree bolts (2) and transmission magnetic screen 2ilter base (1) 2rom t3e
transmission pump
Ver imagen
Illustration 2
g00&211&3
2 ?emo!e G5ring seal (3) 2rom transmission magnetic screen 2ilter base (1)
Ver imagen
Illustration 3
g00&211&3
Ver imagen
Illustration 4
g00&211&2
1 .lean transmission magnetic screen 2ilter base (1) and mating components be2ore
4ou install t3e transmission magnetic 2ilter screen 2ilter base (1) .3ecE t3e
condition o2 G5ring seal (3) t3at is used in t3e transmission magnetic screen 2ilter
base (1) I2 t3e G5ring seal is damaged1 use neJ parts 2or replacement
2 Install G5ring seal (3) in transmission magnetic screen 2ilter base (1)
3 <osition transmission magnetic screen 2ilter base (1) on t3e transmission
4 Install t3ree bolts (2) in order to secure transmission magnetic screen 2ilter base (1)
to t3e transmission $ig3ten t3e bolts to a tor,ue o2 %% F 10 'Km (41 F 7 lb 2t)
8nd :y@ Install t3e transmission magnetic screen 2ilter ?e2er to Gperation and
)aintenance )anual1 C$ransmission )agnetic @creen /ilter Droup 5 ?emo!e and InstallC
2or t3e correct procedure
E"+!)$8$)a)$on!"
i02150940
Transmission
-MC- * 30306 30&36 31326 31%%6 31#0
-BN * 4B)1513#%
-BN * ()'154##
-BN * #$'153##
-BN * #N'15204
-BN * (M)153#3
-BN * 2A?152#4
-BN * 4E?154##
-BN * 2D@153%#
-BN * 2H?15&41
-BN * (L)1527#
-BN * 2NM1523#1
-BN * 3;@1544#
-BN * %+)15114#
NFmero de pieCa * #H5711%
-BN * %N)15303
Ver imagen
Illustration 1
g001012&4
(1) 6H*!(11 Input @3a2t Droup
(2) 6H*!(11 $ransmission .lutc3 (/orJard)
(3) 6H*!(1! $ransmission .lutc3 (?e!erse and @econd)
(4) 6H*!(1( $ransmission .lutc3 (/irst Dear and $3ird Dear)
(%) %8*.(16 $ransmission .lutc3 (+ig3 Dear and AoJ Dear)
Ver imagen
Illustration 2
g001012&&
@ection ;5;
6H*!(11 5nput -ha4t ?roup
Ver imagen
Illustration 3
g001012&7
(;) 102 F 0## mm (040 F 03# inc3)
(=) %7% F 02% mm (22& F 010 inc3)
6H*!(11 Transmission Clutch (6or3ard
Ver imagen
Illustration 4
g001012(3
(1) $3icEness o2 se!en neJ 2riction discs and o2 six neJ plates 4&00 F 104 mm (1(11 F
041 inc3)
Note@ $3e measurement must be made J3en t3e 2riction discs and t3e plates are
compressed
Note@ $3is dimension is onl4 t3e t3icEness o2 se!en neJ 2riction discs and six neJ plates
$3is dimension does not include t3e running clearance o2 t3e clutc3 pacE
?unning clearance 2or number one clutc3 pacE (/orJard AoJ Dear) 303 F % mm
(011#3 F 0020 inc3)
Note@ ?e2er to t3e procedure9 <rocedure to )easure ?unning .learance
$3icEness o2 one neJ 11%*#7#1 /riction -isc 400 F 00( mm (1%7 F 003 inc3)
Install 11%*#7#1 /riction -isc into t3e clutc3 pacE so t3at t3e groo!ed pattern 2aces toJard
t3e center o2 t3e clutc3 pacE Gne o2 t3e 2riction discs is located at t3e 2ront o2 t3e clutc3
pacE and one o2 t3e 2riction discs is located at t3e rear o2 t3e clutc3 pacE
)inimum alloJable t3icEness 2or reusabilit4 3&7 mm (144 inc3)
$3icEness o2 one neJ 65*%.11 /riction -isc 400 F 00( mm (1%7 F 003 inc3)
$3icEness o2 one neJ .>*...# <late 300 F 00( mm (11( F 003 inc3)
041 inc3)
compressed
?unning clearance 2or number tJo clutc3 pacE (/orJard +ig3 Dear) 1&% F &4 mm
(00&% F 002% inc3)
$3icEness o2 one neJ 65*%.1! /riction -isc 400 F 00( mm (1%7 F 003 inc3)
$3icEness o2 one neJ 111*77!( <late 300 F 00( mm (11( F 003 inc3)
(3) -iameter o2 s3a2t in bearing area &###4 F 0007 mm (27%%7 F 0003 inc3)
(4) .>*%%1# @pring
$est 2orce 4%#& F 3&( ' (10327 F (2& lb)
/ree lengt3 a2ter test 1%0& mm (%#3 inc3)
(%) -iameter o2 s3a2t in bearing area &###4 F 0007 mm (27%%7 F 0003 inc3)
Ver imagen
Illustration %
g001012##
-etail ;
(=) Install #E*%.%# @pring <in (&) in 6H*111. @eal .arrier (7) Jit3 &% mm (2& inc3)
maximum protruding out o2 t3e carrier
6H*!(1! Transmission Clutch (;everse and -econd
Ver imagen
Illustration &
g0010130#
041 inc3)
compressed
?unning clearance 2or number t3ree clutc3 pacE (?e!erse Dear) 1&% F &4 mm (00&% F
002% inc3)
(2) $3icEness o2 2our neJ 2riction discs and o2 t3ree neJ plates 2%00 F 0%& mm (#(4
F 020 inc3)
compressed
Note@ $3is dimension is onl4 t3e t3icEness o2 2our neJ 2riction discs and t3ree neJ plates
?unning clearance 2or number 2our clutc3 pacE (@econd Dear) 11% F %3 mm (004% F
0021 inc3)
(3) -iameter o2 s3a2t in bearing area &###4 F 0007 mm (27%%7 F 0003 inc3)
(4) .>*%%1# @pring
$est 2orce 4%#& F 3&( ' (10327 F (2& lb)
/ree lengt3 a2ter test 1%0& mm (%#3 inc3)
(%) 11!*#%%1 Ha!e @pring
$est 2orce 20#0 F 222 ' (470 F %0 lb)
Ver imagen
Illustration 7
g00101312
-etail ;
(.) Install #E*%.%# @pring <in (() in 6H*111. @eal .arrier (7) Jit3 &% mm (2& inc3)
Ver imagen
Illustration (
g00101311
-etail =
(-) Installation dept3 2or 6H*1%.# @lee!e =earing (&) in 6H*(%#" Dear ;ssembl4 (#) 0%
F 0% mm (02 F 02 inc3)
Inside diameter o2 bearing a2ter assembl4 &##2% F 003# mm (27%2# F 001% inc3)
-iameter o2 s3a2t in bearing area &#(42 F 000( mm (274#7 F 0003 inc3)
6H*!(1( Transmission Clutch (6irst ?ear and Third
?ear
Ver imagen
Illustration #
g00101324
(1) $3icEness o2 six neJ 2riction discs and o2 2i!e neJ plates 3#00 F 0(( mm (1%3% F
03% inc3)
compressed
Note@ $3is dimension is onl4 t3e t3icEness o2 six neJ 2riction discs and 2i!e neJ plates
?unning clearance 2or number six clutc3 pacE (/irst Dear) 1#1 F &2 mm (007% F 0024
inc3)
(2) $3icEness o2 2our neJ 2riction discs and o2 t3ree neJ plates 2%00 F 0%& mm (#(4
F 022 inc3)
compressed
Note@ $3is dimension is onl4 t3e t3icEness o2 2our neJ 2riction discs and t3ree neJ plates
?unning clearance 2or number 2i!e clutc3 pacE ($3ird Dear) 11% F %3 mm (004% F
0021 inc3)
(4) $or,ue 2or tJo bolts %% F 10 'Km (41 F 7 lb 2t)
(7) 11!*#%%1 Ha!e @pring
$est 2orce 20#0 F 222 ' (470 F %0 lb)
Ver imagen
Illustration 10
g0010132#
-etail ;
(-) Install #E*%.%# @pring <in (&) in 6H*!"!# @eal .arrier (%) Jit3 &% mm (2& inc3)
Ver imagen
Illustration 11
g00101330
-etail =
(E) Installation dept3 2or 6H*!"1. @lee!e =earing (3) in 6H*(%#7 Dear ;ssembl4 (#) 0%
F 0% mm (02 F 02 inc3)
Ver imagen
Illustration 12
g00101331
-etail .
(/) Installation dept3 2or 6H*1%.# @lee!e =earing (() in 6H*(%#6 Dear ;ssembl4 (10)
0% F 0% mm (02 F 02 inc3)
%8*.(16 Transmission Clutch (Eigh ?ear and =o3 ?ear
Ver imagen
Illustration 13
g00101333
(1) $3icEness o2 se!en neJ 2riction discs and o2 eig3t neJ plates %2%& F 134 mm
(20&# F 0%3 inc3)
compressed
Note@ $3is dimension is onl4 t3e t3icEness o2 se!en neJ 2riction discs and o2 eig3t neJ
plates $3is dimension does not include t3e running clearance o2 t3e clutc3 pacE
?unning clearance 2or number se!en clutc3 pacE (AoJ Dear) 427 F %2 mm (01&( F
0021 inc3)
$3icEness o2 one neJ 6H*7.%1 /riction -isc 432 F 010 mm (170 F 004 inc3)
$3icEness o2 one neJ ()*1((7 <late 27# F 00( mm (10# F 003 inc3)
(2) $3icEness o2 six neJ 2riction discs and o2 2i!e neJ plates 3#00 F 0(( mm (1%30 F
03% inc3)
compressed
Note@ $3is dimension is onl4 t3e t3icEness o2 six neJ 2riction discs and 2i!e neJ plates
?unning clearance 2or number eig3t clutc3 pacE (+ig3 Dear) 1#1 F &2 mm (007% F
0024 inc3)
(4) %M*"!.# @pring
$est 2orce 74 F & ' (1& F 1 lb)
/ree lengt3 a2ter test 440 mm (17% inc3)
Gutside diameter 1%2 mm (&0 inc3)
(%) 11!*#%%1 Ha!e @pring
$est 2orce 20#0 F 222 ' (470 F %0 lb)
(7) $or,ue 2or tJo bolts %% F 10 'Km (40 F 7 lb 2t)
Ver imagen
Illustration 14
g0010133(
-etail ;
(-) Install #E*%.%# @pring <in (() in 6H*!"!# @eal .arrier (&) Jit3 &% mm (2& inc3)
Ver imagen
Illustration 1%
g00101343
VieJ (=)
(E) Installation dept3 2or .2*6"67 @lee!e =earings (3) in %8*11#% Dear ;ssembl4 (#)
0% F 0% mm (02 F 02 inc3)
Ver imagen
Illustration 1&
g0010134%
-etail .
(/) (D) Installation dept3 2or .2*6"67 @lee!e =earings (10) in %8*11#. Dear ;ssembl4
(11) 0% F 0% mm (02 F 02 inc3)
Inside diameter o2 bearing a2ter assembl4 &##2% F 003# (27%2# F 001% inc3)
)rocedure to Measure ;unning Clearance
Ver imagen
Illustration 17
g001010&(
$4pical Example
:se t3is procedure in order to c3ecE 2or proper clutc3 assembl4
Note@ -o not use a puller to remo!e rotor (7) 2rom t3e clutc3 assembl4
?emo!e t3e 2olloJing components 2rom t3e clutc3 group9 bearing (1)1 disc (2)1 gear
assembl4 (3)1 ring (4)1 gear assembl4 (%)1 disc (&)1 rotor (7)1 race and bearing (() and carrier
(#)
Ver imagen
Illustration 1(
g001010&#
1 <osition t3e assembled clutc3 group Jit3 t3e s3a2t in t3e !ertical position <osition
t3e 3ub assembl4 o2 t3e clutc3 t3at is being measured so t3at t3e 3ub assembl4 2aces
upJard
2 )aEe sure t3at 3ub assembl4 (10) mo!es 2reel4
3. <osition t3e tip o2 a dial indicator on t3e side o2 t3e clutc3 pacE o2 t3e transmission
at location (=) Nero t3e indicator
)ersonal in,ury can result 4rom applying air pressure 3ithout the loc9
ring securely in place. Ma9e sure the loc9 ring (11 is securely in place
be4ore applying air pressure to the clutch pac9.
4 $o c3ecE t3e running clearance 2or t3e clutc3 pacEs1 appl4 approximatel4 140 E<a
(20 psi) air pressure to passage (14) 2or clutc3 pacE (12)
5. <iston (13) and t3e clutc3 pacE (12) s3ould mo!e up -etermine t3e distance t3at
t3e piston and t3e clutc3 pacE 3as mo!ed 2rom t3e dial indicator $3is is t3e running
clearance 2or t3e clutc3 pacE
Note@ :se t3is same procedure in order to determine t3e running clearances 2or t3e clutc3
pacE 2or t3e existing clutc3 assemblies
Copyright 1993 - 2013 Caterpillar Inc.
Todo lo derecho reer!ado.
#)"VI T*C #.*.C T*C+* -,)"-
T$e %e& 2' 1'(34(29 )#T 2013

Desarmado de La Transmision de Motoniveladora SERIE H

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Desarmado de La Transmision de Motoniveladora SERIE H

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DESARMADO Y ARMADO COMPONENTES TRANSMISION MOTONIVELADORA SERIE H

( ?emo!e transmission 34draulic control !al!e (7) 2rom t3e transmission

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