TITLE: NUMBER:

Client
Information
Technology (IT)
Other Piping Discipline
Project
Management
Project Controls Other Disciplines
Process
Engineering
Document Control Materials Control Procurement Construction
KBR Management System - Offshore ENGINEERING - PIPING WP-AM-OFF-EN-PI201
WORK PROCESS INTERFACE DIAGRAM
FUNCTION:
PIPING
PRODUCT LINE:
OFFSHORE
REGION:
AMERICAS
A C T I V I T Y
David Towell David Towell
REVISION STATUS:
Rev 0. 02-Jun-03
PROJECT REVISION BY:
N/A N/A
PROJECT REVISION APPROVED BY:
PROJECT SET-UP
WPID
START STAGE 1
AUTHOR: APPROVED BY (Process Owner):
Begin Design Activities
Review PEP &
budgets with the
Piping Dept.
Provide PFDs &
Level 1 Schedule Input Start Level 1
Develop 3D Equip.
Model. Begin Plot Plan
IT
Set up Models based
Start PMCs (Piping
Material Class.
Client Requirements &
Approved Supplier List
Supply Design
Condition
Define Metallurgy
Start General Piping
Specifications
Establish Stress
Criteria Spec.
Start PEGS
Implementation
Oversee Projects
Implementation of
Input to Typical Equip.
Config. & Controls
Establish PEGS
Database Rqmnts.
Numbering & Format
PM
I.T.
PEGS System Setup
Provide input into
P&ID Development
Develop P&IDs
Prelim. Equip. shapes Fab. Sequence & Cost
Areas
Provide Input
Break Model into WBS
Continue Plot Plan
Development
Update Equipment List
PEGS DATABASE EQUIP. REPORT
Incopr. WBS into
Schedule
Establish Weight
Control Plan
Establish/Define
Admin Activities,
Schedule Meeting
Project Reports,
Personnel Eval.
245709441.xls.ms_office Paper copies of this Process Map are UNCONTROLLED. Please refer to the KBR MS website for the current version Page 1 of 18
TITLE: NUMBER:
Client
Information
Technology (IT)
Other Piping Discipline
Project
Management
Project Controls Other Disciplines
Process
Engineering
Document Control Materials Control Procurement Construction
KBR Management System - Offshore ENGINEERING - PIPING WP-AM-OFF-EN-PI201
WORK PROCESS INTERFACE DIAGRAM
FUNCTION:
PIPING
PRODUCT LINE:
OFFSHORE
REGION:
AMERICAS
A C T I V I T Y
David Towell David Towell
REVISION STATUS:
Rev 0. 02-Jun-03
PROJECT REVISION BY:
N/A N/A
PROJECT REVISION APPROVED BY: AUTHOR: APPROVED BY (Process Owner):
Establish Document
Control Plan for
Internal / Non-
Deliverables
Establish EA Plan with
Scheduled Audits
Department
Procedures
Develop Equipment
Location Drawings.
Maintenance
Requirements
- Oper. Aides
- Hazardous Area
Classification
- Drop Zones
- Blast/Fire Walls, etc.
Input Input Input Input Input
Review/Update Work
Area Breakdowns
Setup/Establish IPMS
Work Pkgs.
Approve Work Pkgs.
Update IPMS
Primerva
Input to Schedule
Development
Track/Report
Schedule & Budget
Input to Schedule
Development
Input to Schedule
Development
Input to Schedule
Development
Input to Schedule
Development
Input to Schedule
Development
Input to Sch. Reviews
& Developments
Schedule Level 3
Develop./Refine
Provide Input
Process Metallurgy
Input
Preliminary issue of
PMC's
Participate in Line List
Develop and Speciality
item input
Provide / Input Data
for Line List
PEGS AUTO NUMBER & REPORT
Extract Preliminary
Line List & Specialty
Item List
Populate Process
Data in Line List
(Press & Temp)
Define Critical Lines
for Stress Analysis
Define Project Pipe
Support Standards
Insure CADD Macro's
Exist
Issue Pipe Support
Standards
245709441.xls.ms_office Paper copies of this Process Map are UNCONTROLLED. Please refer to the KBR MS website for the current version Page 2 of 18
TITLE: NUMBER:
Client
Information
Technology (IT)
Other Piping Discipline
Project
Management
Project Controls Other Disciplines
Process
Engineering
Document Control Materials Control Procurement Construction
KBR Management System - Offshore ENGINEERING - PIPING WP-AM-OFF-EN-PI201
WORK PROCESS INTERFACE DIAGRAM
FUNCTION:
PIPING
PRODUCT LINE:
OFFSHORE
REGION:
AMERICAS
A C T I V I T Y
David Towell David Towell
REVISION STATUS:
Rev 0. 02-Jun-03
PROJECT REVISION BY:
N/A N/A
PROJECT REVISION APPROVED BY: AUTHOR: APPROVED BY (Process Owner):
Issue Pipe Support
Standards
Start / Develop Cat. &
Specs to Support
Design
Start Formal Studies
of Major Piping Valves
with Operating &
Equipment Access
Extract Equ. Drawing
from model and orient
nozzles
Model Primary
Structure(s)
Prove Equipment
Location Model from
Layout Route Major
Piping (8" or larger)
Point / Point in Model
Weight Data & C.O.G. PEGS Data Construction Reviews
Perform Preliminary
Stress Analysis in
Critical Lines
Route Additional
Piping Sufficient to
define Racks Piping
Requirements
Define Main Racks
and Cable Tray Runs
Electric Locates Trays
Show Racks in Model
Review Equipment
Location Model &
Piping Config. Make
adjustments re-route
major piping as
required
Perform 10 - 15% Eng.
Assurance Audit
Setup Drawings for
Plot Plans & General
Arrangement
Update Equipment
Location Plans and
issue IDC
IDC ELO IDC ELO
Issue ELO for IDC
Review ELO Plan
245709441.xls.ms_office Paper copies of this Process Map are UNCONTROLLED. Please refer to the KBR MS website for the current version Page 3 of 18
TITLE: NUMBER:
Client
Information
Technology (IT)
Other Piping Discipline
Project
Management
Project Controls Other Disciplines
Process
Engineering
Document Control Materials Control Procurement Construction
KBR Management System - Offshore ENGINEERING - PIPING WP-AM-OFF-EN-PI201
WORK PROCESS INTERFACE DIAGRAM
FUNCTION:
PIPING
PRODUCT LINE:
OFFSHORE
REGION:
AMERICAS
A C T I V I T Y
David Towell David Towell
REVISION STATUS:
Rev 0. 02-Jun-03
PROJECT REVISION BY:
N/A N/A
PROJECT REVISION APPROVED BY: AUTHOR: APPROVED BY (Process Owner):
Return IDC Comments
Incorporate IDC
Comments
Perform STAGE 1
Model Review
Review Review Review Review
Review / Approve
Approve Weight
Report
Update Weight Control
Report & CG
Provide List of Design
Changes
Analyze Cost &
Schedule Impact
Provide Additional
Design Changes
Update Equipment &
Process Info.
Evaluate Scope /
coast Changes
Start Baseline MTO
Effort
Input Input
IT Set-up Matmam
Extract Valve List from
PEGS Data Base
Continue P&ID
Develop Support
Continue P&ID
Develop
Define Misc. Branch
Conn. Chart / Macros
Input Input
System Verification &
Check. Insure all
Systems & Tools are
Located and
Functional
IT audit of the Load &
Configure System
Tools & Applications
Establish Model
Tracking Tools
Issue PMC's for IDC
and issue General
Piping Specs.
Distribute
Review Review Review
Return
Update PMCS or
Specs & Issue for
Client Approval
Distribute 245709441.xls.ms_office Paper copies of this Process Map are UNCONTROLLED. Please refer to the KBR MS website for the current version Page 4 of 18
TITLE: NUMBER:
Client
Information
Technology (IT)
Other Piping Discipline
Project
Management
Project Controls Other Disciplines
Process
Engineering
Document Control Materials Control Procurement Construction
KBR Management System - Offshore ENGINEERING - PIPING WP-AM-OFF-EN-PI201
WORK PROCESS INTERFACE DIAGRAM
FUNCTION:
PIPING
PRODUCT LINE:
OFFSHORE
REGION:
AMERICAS
A C T I V I T Y
David Towell David Towell
REVISION STATUS:
Rev 0. 02-Jun-03
PROJECT REVISION BY:
N/A N/A
PROJECT REVISION APPROVED BY: AUTHOR: APPROVED BY (Process Owner):
START STAGE 2
Specs & Issue for
Client Approval
Distribute
Review / Approve
For Info For Info For Info
Return Comments
Incorporate Comments
Complete Initial
MERLIN & CAD Spec
Development
Provide Mech data &
Equipment List.
Provide Electrical
Equipment Data
Update Equipment
Model
Establish / Confirm
Pipe N/S E/W Pipe
Runs for Each Oper.
Level
Input
Develop Pipe Support
Tray Support Design
Plan
Input
Update Major Pipe
Routing & Continued
Point / Point Routing
for Balance of Piping
Input
Continue P & ID
Development
Set-up drawings for
Piping Orthos
(as needed)
Issue PMC's for
Design
Issue Piping Gen.
Specs. for Design
Update input & config.
to P&ID's. Add
Additional Line
numbers value,
Specialty Item Tags
Update P&ID's
Finalize all Cat. Spec.
Input / Database
Conduct P&ID HAZOP
245709441.xls.ms_office Paper copies of this Process Map are UNCONTROLLED. Please refer to the KBR MS website for the current version Page 5 of 18
TITLE: NUMBER:
Client
Information
Technology (IT)
Other Piping Discipline
Project
Management
Project Controls Other Disciplines
Process
Engineering
Document Control Materials Control Procurement Construction
KBR Management System - Offshore ENGINEERING - PIPING WP-AM-OFF-EN-PI201
WORK PROCESS INTERFACE DIAGRAM
FUNCTION:
PIPING
PRODUCT LINE:
OFFSHORE
REGION:
AMERICAS
A C T I V I T Y
David Towell David Towell
REVISION STATUS:
Rev 0. 02-Jun-03
PROJECT REVISION BY:
N/A N/A
PROJECT REVISION APPROVED BY: AUTHOR: APPROVED BY (Process Owner):
P&ID HAZOP Reviews Input Input
Conduct P&ID HAZOP
Reviews
Participate in HAZOP
Reviews
Update PEGS
Issue Comments to
Draft
Begin MTO updates
based on 3D Model
Update weights &
COG
Issue P&ID's for
Design
Begin Valve Selection
for purchase
Provide Technical
Assistance
Prepare Inquiry Pkgs.
For:
- Bulk Material
- Gen ser. Vivs
- Specialty Vivs &
Specify Specialty
Items
IDC
Specialty Items
Distribute
Issue Inquiry
Packages
Review Review
Distribute
Incorporate IDC
Comments
Define and Document
Checking Procedures
Technical Input to
Eval. Bid Packages
Receive Bid Packages
Issue P.O.'s
Verify Inline Instr.
Input from N-Tools
Provide Instr. Data for
in-line Components
Prior to STAGE 2
Review conduct &
Constructability
Review
Input Input Input
Review Model &
Provide Input
Define Level of
Construction Support
that will be needed
during const.
Define all External
Design Interfaces
(if required)
Input from all Package
Engineers
Input Input
Set up ISO drawings
and verify extractions
Define all Supplier
interfaces & KBR
Resp. to be shown on
245709441.xls.ms_office Paper copies of this Process Map are UNCONTROLLED. Please refer to the KBR MS website for the current version Page 6 of 18
TITLE: NUMBER:
Client
Information
Technology (IT)
Other Piping Discipline
Project
Management
Project Controls Other Disciplines
Process
Engineering
Document Control Materials Control Procurement Construction
KBR Management System - Offshore ENGINEERING - PIPING WP-AM-OFF-EN-PI201
WORK PROCESS INTERFACE DIAGRAM
FUNCTION:
PIPING
PRODUCT LINE:
OFFSHORE
REGION:
AMERICAS
A C T I V I T Y
David Towell David Towell
REVISION STATUS:
Rev 0. 02-Jun-03
PROJECT REVISION BY:
N/A N/A
PROJECT REVISION APPROVED BY: AUTHOR: APPROVED BY (Process Owner):
START STAGE 3
Resolve all clashes
Perform STAGE 2
Model Review
Review Review Review Review Review / Approve
Resolve STAGE 2
Review Comments
Begin the completion /
trim out of all L.B.
Piping
Perform 30 - 35%
Engineering
Assurance Audit
Finalize:
- Framing & Supports
- Inline Instr.
- Cable Trays
- Loss control
- Process
Weight Control
Updates
Continue MTO
Updates based on 3D
Models
Perform & Incorporate
Final Stress Review
Comments
Provide Weight and
Loads to Structural
Route all L.B. Fire-
Water Piping in Model
Loss Control P&ID
Design
Extract ISO's for
Engr'g Review of
Lines/Suppts. For the
Sys. not formerly
analyzed
Provide Weight and
Loads to Structural
Complete L.B. Pipe
Supports & Request
all additional Trimmer
Steel
Start to Provide
Additional Steel
Supports
Complete Purchase on
Non-critical valves &
specialty Items
Conduct Discipline
Check of Model
Content & Design
Review Design basis
information Status
Set up ISO drawings
and verify extractions
interfaces & KBR
Resp. to be shown on
KBR P&ID with line
nos.
245709441.xls.ms_office Paper copies of this Process Map are UNCONTROLLED. Please refer to the KBR MS website for the current version Page 7 of 18
TITLE: NUMBER:
Client
Information
Technology (IT)
Other Piping Discipline
Project
Management
Project Controls Other Disciplines
Process
Engineering
Document Control Materials Control Procurement Construction
KBR Management System - Offshore ENGINEERING - PIPING WP-AM-OFF-EN-PI201
WORK PROCESS INTERFACE DIAGRAM
FUNCTION:
PIPING
PRODUCT LINE:
OFFSHORE
REGION:
AMERICAS
A C T I V I T Y
David Towell David Towell
REVISION STATUS:
Rev 0. 02-Jun-03
PROJECT REVISION BY:
N/A N/A
PROJECT REVISION APPROVED BY: AUTHOR: APPROVED BY (Process Owner):
START STAGE 4
Establish Plan to
Place and Remove
Holds
Insure Model
Completeness
Perform 65-70% Eng.
Assurance Audit
Resolve all clashes
Perform Formal
STAGE 3 Review
Review
Approve
Review Review Review Review
Resolve STAGE 3
Comments
Complete ISO
Extraction & Checks
Begin Issue L.B. ISO
to Fab.
Route & Detail
Balance of SB Piping
in Model
Complete Level
Bridels & Misc. Equip.
Trim
Complete Loss Control
Piping
Extract check & Issue
Remaining Isometrics
Perform Final E.A.
Audit
Submit De-staffing
Plan & Personnel
Receive Personnel
Evaluation
Extract & Issue Final
Documents Plot Plan,
GA's Orthos.
Document Lessons
Learned
245709441.xls.ms_office Paper copies of this Process Map are UNCONTROLLED. Please refer to the KBR MS website for the current version Page 8 of 18
TITLE: NUMBER:
Client
Information
Technology (IT)
Other Piping Discipline
Project
Management
Project Controls Other Disciplines
Process
Engineering
Document Control Materials Control Procurement Construction
KBR Management System - Offshore ENGINEERING - PIPING WP-AM-OFF-EN-PI201
WORK PROCESS INTERFACE DIAGRAM
FUNCTION:
PIPING
PRODUCT LINE:
OFFSHORE
REGION:
AMERICAS
A C T I V I T Y
David Towell David Towell
REVISION STATUS:
Rev 0. 02-Jun-03
PROJECT REVISION BY:
N/A N/A
PROJECT REVISION APPROVED BY: AUTHOR: APPROVED BY (Process Owner):
Document Lessons
Learned
Participate in Project
Close out Procedures
245709441.xls.ms_office Paper copies of this Process Map are UNCONTROLLED. Please refer to the KBR MS website for the current version Page 9 of 18
Process Map
Reference
KBR Management System - Offshore
WORK PROCESS INTERFACE DIAGRAM
A C T I V I T Y
REVISION STATUS:
Rev 0. 02-Jun-03
PM-GL-OFF-EN-201
PM-GL-OFF-EN-204
PM-GL-OFF-EN-215
PM-GL-OFF-EN-220
PM-GL-OFF-EN-225
PM-GL-OFF-DM-201
PM-GL-OFF-EN-217
PM-GL-OFF-EN-218
PM-GL-OFF-EN-229
PM-GL-OFF-EN-211
PM-GL-OFF-EN-228
PM-GL-OFF-EN-257
PM-GL-OFF-EN-201
245709441.xls.ms_office Paper copies of this Process Map are UNCONTROLLED. Please refer to the KBR MS website for the current version Page 10 of 18
Process Map
Reference
KBR Management System - Offshore
WORK PROCESS INTERFACE DIAGRAM
A C T I V I T Y
REVISION STATUS:
Rev 0. 02-Jun-03
PM-GL-OFF-EN-203
PM-GL-OFF-EN-222
PM-GL-OFF-EN-236
PM-GL-OFF-EN-204
245709441.xls.ms_office Paper copies of this Process Map are UNCONTROLLED. Please refer to the KBR MS website for the current version Page 11 of 18
Process Map
Reference
KBR Management System - Offshore
WORK PROCESS INTERFACE DIAGRAM
A C T I V I T Y
REVISION STATUS:
Rev 0. 02-Jun-03
PM-GL-OFF-EN-202
PM-GL-OFF-EN-222
245709441.xls.ms_office Paper copies of this Process Map are UNCONTROLLED. Please refer to the KBR MS website for the current version Page 12 of 18
Process Map
Reference
KBR Management System - Offshore
WORK PROCESS INTERFACE DIAGRAM
A C T I V I T Y
REVISION STATUS:
Rev 0. 02-Jun-03
PM-GL-OFF-EN-217
PM-GL-OFF-EN-218
PM-GL-OFF-EN-228
PM-GL-OFF-EN-211
PM-GL-OFF-EN-218
245709441.xls.ms_office Paper copies of this Process Map are UNCONTROLLED. Please refer to the KBR MS website for the current version Page 13 of 18
Process Map
Reference
KBR Management System - Offshore
WORK PROCESS INTERFACE DIAGRAM
A C T I V I T Y
REVISION STATUS:
Rev 0. 02-Jun-03
PM-GL-OFF-EN-229
PM-GL-OFF-EN-228
245709441.xls.ms_office Paper copies of this Process Map are UNCONTROLLED. Please refer to the KBR MS website for the current version Page 14 of 18
Process Map
Reference
KBR Management System - Offshore
WORK PROCESS INTERFACE DIAGRAM
A C T I V I T Y
REVISION STATUS:
Rev 0. 02-Jun-03
PM-GL-OFF-EN-211
PM-GL-OFF-EN-205
PM-GL-OFF-EN-209
PM-GL-OFF-EN-212
PM-GL-OFF-EN-260
PM-GL-OFF-EN-254
245709441.xls.ms_office Paper copies of this Process Map are UNCONTROLLED. Please refer to the KBR MS website for the current version Page 15 of 18
Process Map
Reference
KBR Management System - Offshore
WORK PROCESS INTERFACE DIAGRAM
A C T I V I T Y
REVISION STATUS:
Rev 0. 02-Jun-03
PM-GL-OFF-EN-257
245709441.xls.ms_office Paper copies of this Process Map are UNCONTROLLED. Please refer to the KBR MS website for the current version Page 16 of 18
Process Map
Reference
KBR Management System - Offshore
WORK PROCESS INTERFACE DIAGRAM
A C T I V I T Y
REVISION STATUS:
Rev 0. 02-Jun-03
PM-GL-OFF-EN-222
PM-GL-OFF-EN-208
245709441.xls.ms_office Paper copies of this Process Map are UNCONTROLLED. Please refer to the KBR MS website for the current version Page 17 of 18
Process Map
Reference
KBR Management System - Offshore
WORK PROCESS INTERFACE DIAGRAM
A C T I V I T Y
REVISION STATUS:
Rev 0. 02-Jun-03
245709441.xls.ms_office Paper copies of this Process Map are UNCONTROLLED. Please refer to the KBR MS website for the current version Page 18 of 18