Type Rating Type Rating Annex-01

Minimum
1
Highly
unlikely
1
Moderate
2
Possible/
Likely 2
Serious
3
Occassional
3
Major
4
Probable
4
Catastrophic
5
Most
Probable
5
RPN Risk
1-2 Trivial
3-5 Tolerable
6-10 Moderate
11-14 Substantial
15 &
Above Intolerable
Sl No. Sub Activity Equipment
Used
Chemical Used Potential Failure
mode/Hazard
Severity
Ratings
Potential Cause
(s)/Mechanism (s)
of failure
Occurrence
Ratings
R.P.N.( Severity x
occurrence)/Risk
Present
Control
Recommended action (
OCP/IMP)*
Responsibility
1 Loading and Unloading Manual NIL
1.Back Pain,
Abortion in case
of expected
mother
1.1
Person not
using PPE
1.2 1.2 Uses of PPE
To ensure uses of
PPE
Production-
Incharge
2 Finishing NIL NIL
Standing for long
time
1.3
2.3
3.2
Expected
Mother are not
alllowed to
work
1.1
2.1
3.2
1.3
2.3
3.4
Expected
Mother are
not alllowed
to work
1. Give permission
for doing work
only compitent
person.
2.Uses of PPE to
be ensure
Production-
Incharge
3
Infection transmittable or
non transmittable, Hand
Shake, Sneezing, Cough
NIL NIL
Diease may
transmit, Like
swine flu,
influenza, viral
infection,
1.2
2.2
3.2
1.Person not
using PPE
1.1
2.1
3.2
1.2
2.2
3.4
PPE have
been provided
Person with masks
are allowed to
work or as adviced
by doctors
Manager-HR
POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS ( Hazard Identification & Risk Analysis)
Severity
Main Activity
Production & Packing, desease
Action and time scale
1. MinimumInjury
Diease
Description
First Aid Cases/ Superficial Wounds/ Injury/ Minor Cuts & Bruises/ Irritation from Dust/Ill-health leading to
temporary discomfort , Nuisance, fumes , vapors and gases & Frequent Perspiration at work but the
exposure is minimal or 1/4 th of the average work schedule at the work station. Minor burns,Headaches.
Tiredness , Problem to expected
mother
Occurrence
Date:
Amputation/ Permanent Disorder/ Ill Health leading to permanent minor disability/ Multiple injuries/
Deafness
No additional controls are required. Consideration may be given to a more cost-effective solution or improvement that imposes no additional cost burden .Monitoring is required to ensure that the controls are maintained
Cuts/ Wounds/ Injury/ Burns/ Restricted Work Cases/ Headache, ill health due to fumes, vapors, gases &
temperature discomfort/ Irritation due to noise at the nearby places.
Lost Time Accidents/ Hospitalization/ Lacerations/ Burns/ Contrusions/ Serious sprains/ Minor Fracture/
Dermititis/ Asthama/ Work Related upper limb disorder
Fatal Injuries/ Disease leading to Death
No action is required and no documentary record needs to be control
Work should not be started until the risk has been reduced. Considerable resources may have to be allocated to reduce the risk where the risk involves work in progress, urgent action should be taken.
Work should not be started or continued until the risk has been reduced. If it is not possible to reduce risk event with unlimited resources, work has to remain prohibited.
Potential Effect (s) of Failure
Efforts should be made to reduce the risk, but the cost of prevention should be carefully measured and limited. Risk reduction measures should be implemented.
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Sl No. Sub Activity Equipment
Used
Chemical Used Potential Failure
mode/Hazard
Severity
Ratings
Potential Cause
(s)/Mechanism (s)
of failure
Occurrence
Ratings
R.P.N.( Severity x
occurrence)/Risk
Present
Control
Recommended action (
OCP/IMP)*
Responsibility Potential Effect (s) of Failure
4
Non avilability of soaps or
not being used after use
of toilet
NIL NIL
Diease may
transmit, Like
swine flu,
influenza, viral
infection
1.2
2.2
3.2
Non use of
soaps,
1.1
2.1
3.2
1.2
2.2
3.4
Ensure
availability of
Person with masks
are allowed to
work
Manager-HR
5
Housekeeping and
maintenance
NIL NIL
Breeding of
Mosquito of
Malaria,Dengue
3
Housekeeping
not proper,
water storage-
open
1 3
proper
Housekeeping
, no open
water storage
wher required
mosquito repellent
will be used
Manaher-HR

Malaria, Dengue of other fever
Diease
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